CN114507961A - Dye sample control method, storage medium and readable program - Google Patents
Dye sample control method, storage medium and readable program Download PDFInfo
- Publication number
- CN114507961A CN114507961A CN202210020169.8A CN202210020169A CN114507961A CN 114507961 A CN114507961 A CN 114507961A CN 202210020169 A CN202210020169 A CN 202210020169A CN 114507961 A CN114507961 A CN 114507961A
- Authority
- CN
- China
- Prior art keywords
- dyeing
- cup
- sample
- auxiliary agent
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 170
- 238000003860 storage Methods 0.000 title claims abstract description 15
- 238000004043 dyeing Methods 0.000 claims abstract description 375
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 126
- 230000008569 process Effects 0.000 claims abstract description 101
- 239000000975 dye Substances 0.000 claims abstract description 82
- 239000004744 fabric Substances 0.000 claims abstract description 75
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 238000007639 printing Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 18
- 239000002904 solvent Substances 0.000 claims abstract description 17
- 230000001105 regulatory effect Effects 0.000 claims abstract description 11
- 239000000981 basic dye Substances 0.000 claims abstract description 8
- 238000005086 pumping Methods 0.000 claims description 50
- 238000011049 filling Methods 0.000 claims description 34
- 230000001276 controlling effect Effects 0.000 claims description 33
- 239000007788 liquid Substances 0.000 claims description 25
- 238000012937 correction Methods 0.000 claims description 14
- 238000005429 filling process Methods 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 description 64
- 230000002572 peristaltic effect Effects 0.000 description 16
- 239000000243 solution Substances 0.000 description 16
- 238000003756 stirring Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 11
- 238000011031 large-scale manufacturing process Methods 0.000 description 11
- 230000005540 biological transmission Effects 0.000 description 7
- 230000001965 increasing effect Effects 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 239000000654 additive Substances 0.000 description 6
- 230000000996 additive effect Effects 0.000 description 6
- 230000001976 improved effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 4
- 238000005057 refrigeration Methods 0.000 description 4
- 238000007792 addition Methods 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000002671 adjuvant Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000000240 adjuvant effect Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/10—Devices for dyeing samples
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
The invention relates to the technical field of production equipment in the printing and dyeing industry, in particular to a dye sample control method, a storage medium and a readable program. Determining a basic dye formula and weight, a basic auxiliary agent formula and weight and a solvent weight according to the designed dyeing color of a product cloth, the weight and the material of a sample cloth and a dyeing bath ratio, drawing up a basic dyeing process, arranging the sample cloth in a dyeing cup, injecting a dye and a solvent into the dyeing cup to form a dye solution, and enabling the sample cloth in the dyeing cup to move relative to the dye solution; the auxiliary agent is controlled to be injected into the dyeing cup, the temperature in the dyeing cup is regulated and controlled simultaneously, the temperature is kept after the auxiliary agent is injected, and the sample dyeing is carried out on the cloth.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the technical field of production equipment in the printing and dyeing industry, in particular to a dye sample control method, a storage medium and a readable program.
[ background of the invention ]
In the printing and dyeing industry, in order to obtain a printing and dyeing formula and a process method which are closest to a designed color, verification and debugging are generally carried out through small sample dyeing, and then large-scale production is carried out.
At present, the auxiliary agent in the conventional test dyeing equipment is usually added into a dyeing cup at one time, and cannot simulate the fine operation in large-scale production, so that the one-time passing rate is low when the large-scale production is carried out according to the test dyeing process.
[ summary of the invention ]
In order to solve the problem that the one-time pass rate is low when large-scale production is carried out according to a test dyeing process because the conventional test dyeing equipment cannot simulate the fine operation during the large-scale production, the embodiment of the invention provides a dye sample control method, and accordingly provides a storage medium and a readable program.
In order to solve the above technical problem, an embodiment of the present invention provides a sample dyeing control method, including the following steps:
determining a basic dye formula and weight, a basic auxiliary agent formula and weight and a solvent weight according to the dyeing color of the product cloth, the weight and the material of the sample cloth and the dyeing bath ratio, and drawing up a basic printing and dyeing process;
arranging sample cloth with determined weight and material in a dyeing cup, and sequentially filling various dyes and solvents with formula amounts into the dyeing cup to form a dye solution;
the sample cloth in the dyeing cup and the dyeing solution form relative motion;
controlling the on-off and/or flow rate of at least one auxiliary agent to enter the dyeing cup and simultaneously regulating and controlling the temperature in the dyeing cup to reach a set temperature T;
after the auxiliaries in the formula amount are added, the dye liquor in the dye cup is kept at the set temperature T for a preset time period to dye the sample cloth.
Further, controlling the make-and-break and/or flow rate of at least one auxiliary agent into the dye cup further comprises the following steps:
raising the temperature of the dye liquor in the dye cup from room temperature to T1 for a time period T1;
changing the temperature of the dye liquor in the dyeing cup from T1 to T2 and keeping for a time T2;
when the temperature of the dye liquor in the dyeing cup is T2, the at least one auxiliary agent is added into the dyeing cup at a preset speed, the duration of the adding process is T2 ', and T2 is more than or equal to T2'.
Further, the step of controlling at least one auxiliary agent to be added into the dyeing cup at a preset speed further comprises the following steps:
controlling the temperature of the dyeing liquor in the dyeing cup to be kept for at least two time periods at T2, and correspondingly, filling a preset amount of the at least one auxiliary agent into the dyeing cup in at least two parts at preset speeds in the at least two time periods, wherein the sum of the at least two time periods is greater than the sum of the at least two filling times.
Further, the step of controlling at least one auxiliary agent to be added into the dyeing cup at a preset speed further comprises the following steps:
controlling the temperature of the dye liquor in the dye cup to be kept for a time period T2-1 at T2, adding alpha percent of the at least one auxiliary agent into the dye cup at a preset speed, wherein the time period T2-1 'is the duration of the adding process, and T2-1 is more than or equal to T2-1';
controlling the temperature of the dye liquor in the dye cup to be kept for a time period T2-2 at T2, adding beta percent of the at least one auxiliary agent into the dye cup at a preset speed, wherein the time period T2-2 'is the duration of the adding process, and T2-2 is more than or equal to T2-2';
controlling the temperature of the dye liquor in the dye cup to be kept for a time period T2-3 at T2, adding gamma percent of the at least one auxiliary agent into the dye cup at a preset speed, wherein the time period T2-3 'is the duration of the adding process, and T2-3 is more than or equal to T2-3';
wherein, the alpha + beta + gamma is 100, t2-1+ t2-2+ t2-3 is t2, t2-1 '+ t 2-2' + t2-3 '═ t 2'.
Furthermore, the method comprises at least the following steps after controlling at least one auxiliary agent to be added into the dyeing cup at a preset speed, controlling the temperature of the dye liquor in the dyeing cup to be kept for a time period T3 at T3, and adding another auxiliary agent into the dyeing cup at a preset speed for a time period T3'.
Further, before the sample cloth is placed in the dyeing cup, the method also comprises a correction process, and the method comprises the following steps:
setting the preset pumping quantity L of the input auxiliary agent0；
The actual amount of discharge L of the auxiliary0＇；
Comparing the preset pumping volume L0And an actual discharge amount L0' deriving a correction factor K for correcting the pumping demand L at a preset rate during the subsequent dyeing.
Further, the method also comprises a comparison process after the sample cloth is dyed, and specifically comprises the following steps:
obtaining the initial color of the sample cloth printed and dyed in the dyeing cup;
comparing the initial color with the color of the to-be-dyed target to obtain a deviation value delta;
if the deviation value delta is within the allowable range, determining the basic printing and dyeing process of the sample dyeing process as a mass production process of subsequent mass production; and if the deviation value alpha exceeds the allowable range, adjusting the basic printing and dyeing process and carrying out the sample dyeing process again.
Further, the allowable range of the deviation value delta is delta less than or equal to 0.5.
In order to solve the above technical problem, an embodiment of the present invention provides a storage medium storing a readable program of an intelligent device, where the program includes any one of the methods for controlling a sample dyeing, and the intelligent device is one or a combination of a computer, a single chip, a PLC, and a logic circuit.
In order to solve the above technical problem, an embodiment of the present invention provides a readable program, where the program can be run on an intelligent device and make the intelligent device run the sample dyeing control method as described in any one of the foregoing methods, and the intelligent device is one or a combination of a computer, a single chip microcomputer, a PLC, and a logic circuit.
Compared with the prior art, the sample dyeing control method, the storage medium and the readable program provided by the embodiment of the invention have the following advantages:
compared with the prior art, the sample dyeing control method, the storage medium and the readable program provided by the embodiment of the invention have the following advantages:
1. according to the sample dyeing control method provided by the embodiment of the invention, the basic dye formula and weight, the basic auxiliary agent formula and weight and the solvent weight are determined according to the designed dyeing color of a product cloth, the weight and material of a sample cloth and the sample dyeing bath ratio, the basic dyeing process is formulated, the sample cloth is arranged in a dyeing cup, the dye and the solvent are injected into the dyeing cup to form a dyeing solution, and the sample cloth in the dyeing cup and the dyeing solution form relative motion; the auxiliary agent is controlled to be injected into the dyeing cup, the temperature in the dyeing cup is regulated and controlled simultaneously, the temperature is kept after the auxiliary agent is injected, and the sample dyeing is carried out on the cloth.
3. According to the sample dyeing control method provided by the embodiment of the invention, the ratio of the sample dyeing cloth to the dye liquor in the dyeing cup, namely the bath ratio can be as low as 1:3, so that the method is closer to the setting of the bath ratio in the mass production process, the cost can be controlled and the pollution can be reduced while the dyeing effect is ensured, and the problems that the common sample dyeing equipment cannot realize the low bath ratio, the deviation of dyeing and demand is larger if a high bath ratio sample is adopted and the low bath ratio sample is put out, and the waste and a large amount of sewage are generated if the high bath ratio sample is adopted and the sample is put out are solved.
4. The sample dyeing control method provided by the embodiment of the invention can realize various conditions that a single auxiliary agent is injected into a single dyeing cup, a single auxiliary agent is respectively injected into a plurality of dyeing cups, a plurality of auxiliary agents are injected into the single dyeing cup together, a plurality of auxiliary agents are respectively injected into the plurality of dyeing cups, and the like, and can realize the high-efficiency implementation of a simple process and the smooth and clear implementation of a complex process.
5. The sample dyeing control method provided by the embodiment of the invention can meet various filling processes of adding the auxiliary agent for multiple times, gradually increasing the filling amount, adding the auxiliary agent for multiple times, equalizing the filling amount of each time, adding the auxiliary agent for one time and the like, and can regulate and control the filling speed of the auxiliary agent by setting the filling amount and the filling duration so as to enable the auxiliary agent to fully play a role.
6. According to the sample dyeing control method provided by the embodiment of the invention, the correction flow is set before the sample dyeing cloth is placed into the dyeing cup, so that the precision of the peristaltic pump is higher, and the system error caused by factors such as the abrasion of a conveying pipe is eliminated, so that the on-off or flow rate of the peristaltic pump to the auxiliary agent is more accurate, and the sample dyeing control method is closer to the operation mode during mass production.
7. According to the sample dyeing control method provided by the embodiment of the invention, the comparison process is carried out after the sample is dyed on the sample cloth, the deviation value delta is obtained by comparing the initial color with the color of the to-be-dyed target, and whether the deviation value delta meets the allowable range or not is judged, so that whether the sample dyeing process can be used for the mass production process or not is determined, the result is simple and clear, and the mass production is facilitated or the adjustment and optimization of the sample dyeing process are facilitated.
8. The storage medium provided by the embodiment of the invention stores a program readable by an intelligent device, and the program comprises the sample dyeing control method, so that the storage medium has corresponding beneficial effects, and is not described in detail herein.
9. The readable program provided by the embodiment of the invention can run on an intelligent device and enables the intelligent device to run the sample dyeing control method, so that the readable program has corresponding beneficial effects, and the readable program is not described in detail herein.
[ description of the drawings ]
FIG. 1 is a schematic perspective view of the whole structure and functional partitions of a sample dyeing machine provided by a first embodiment of the invention;
FIG. 2 is a schematic perspective view of the internal and external structures of a sample dyeing machine according to a first embodiment of the present invention;
FIG. 3 is a schematic diagram showing the internal structure of a peristaltic pump of a sample dyeing machine according to a first embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a dyeing cup, a temperature adjusting component, a temperature measuring element and a stirring component of a sample dyeing machine provided by a first embodiment of the invention;
FIG. 5 is a schematic diagram showing the positional relationship among a plurality of auxiliary agent bottles, a plurality of dyeing cups and a plurality of pumping mechanisms of the sample dyeing machine provided by the first embodiment of the invention;
FIG. 6 is a schematic diagram showing the connection relationship of a plurality of auxiliary agent bottles, a plurality of dyeing cups, a plurality of pumping mechanisms and a plurality of adaptive conveying channels of a sample dyeing machine provided by a first embodiment of the invention;
FIG. 7 is a schematic diagram illustrating a sample dyeing process of a sample dyeing control method according to a second embodiment of the present invention;
FIG. 8 is a first flowchart illustrating a step B5 of a sample processing method according to a second embodiment of the present invention;
FIG. 9 is a small step diagram of substep B53 of the sample dyeing process of the sample dyeing control method according to the second embodiment of the present invention;
FIG. 10 is a second flowchart illustrating a second step B5 of a sample processing method according to a second embodiment of the present invention;
FIG. 11 is a third schematic view illustrating a substep of step B5 in the sample dyeing process of the sample dyeing control method according to the second embodiment of the present invention;
FIG. 12 is a general schematic diagram of a calibration process, a sample dyeing process, and a comparison process of a sample dyeing control method according to a second embodiment of the present invention;
FIG. 13 is a general schematic diagram of a calibration process-a sample dyeing process of a sample dyeing control method according to a second embodiment of the present invention;
FIG. 14 is a general schematic diagram of a sample dyeing process-comparison process of a sample dyeing control method according to a second embodiment of the present invention;
FIG. 15 is a schematic diagram illustrating a calibration process of a sample manipulation method according to a second embodiment of the present invention;
FIG. 16 is a schematic step diagram illustrating a comparative process of a sample contamination control method according to a second embodiment of the present invention.
The attached drawings indicate the following:
1. dyeing a sample machine;
10. a hood; 101. a material area; 102. an operation area; 103. a cover plate; 104. a housing area; 105. a display area;
11. an auxiliary agent bottle;
12. dyeing a cup; 121. a cup body; 122. a cup sleeve; 123. a clamp cavity; 124. a cup core;
13. a delivery channel; 130. a delivery pipe;
14. a pumping mechanism; 140. a peristaltic pump; 141. a pump housing; 142. a pump head; 143. a working chamber; 144. a control module;
15. a temperature regulating component; 151. a heating mechanism; 1511. an electric heating coil; 152. a refrigeration mechanism; 1521. an air cooler;
16. a temperature measuring element; 161. a working end; 162. a transmission end;
17. a stirring assembly; 171. an actuation mechanism; 1711. an electromagnetic coil; 172. a driven mechanism; 1721. a magnetic inductor;
18. a center console;
19. a display screen.
[ detailed description ] embodiments
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
In the present invention, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "center", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are used primarily to better describe the invention and its embodiments and are not intended to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meanings of these terms in the present invention can be understood by those skilled in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "connected" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art according to specific situations.
Referring to the description and the attached drawings 1 and 2, the first embodiment of the invention provides a sample dyeing machine 1, which comprises an auxiliary agent bottle 11 and a plurality of dyeing cups 12, wherein one or a plurality of auxiliary agent bottles 11 are communicated with one or a plurality of dyeing cups 12 to form one or a plurality of conveying channels 13, a pumping mechanism 14 is arranged on the conveying channel 13 between the auxiliary agent bottle 11 and the dyeing cup 12, and the pumping mechanism 14 is used for regulating the make-and-break and/or the flow rate of the auxiliary agent in the conveying channel 13.
It can be understood that the auxiliary agent bottle 11 and the pumping mechanism 14 arranged on the conveying channel 13 can control the auxiliary agent filling time and/or the filling speed, compared with the conventional sample dyeing machine 1 which is directly poured into the dyeing cup 12 at one time, the auxiliary agent filling time and/or the filling speed are closer to the process in large-scale production, a more refined test dyeing process can be obtained and applied to large-scale production, and the one-time passing rate in large-scale production according to the test dyeing process is obviously improved.
It should be noted that the auxiliary agent bottle 11 and the dyeing cup 12 include four cases of single pair, multiple pair, single pair, and multiple pair, for example, when the auxiliary agent is single, the single or multiple dyeing cups 12 can be connected with only one auxiliary agent bottle 11; alternatively, when only one dyeing cup 13 is in operation, a single or a plurality of auxiliary agent bottles 11 can also be fed into only one dyeing cup 12, the specific selection being dependent on the process requirements.
Specifically, the sample dyeing machine 1 further comprises a machine cover 10 for providing a foundation for all components, a material area 101 and an operation area 102 are arranged on the machine cover 10, and the dyeing cup 12 is detachably arranged in the operation area 102, so that liquid in the dyeing cup 12 can be poured conveniently and the dyeing cup 12 can be cleaned conveniently; the auxiliary agent bottle 11 can be alternatively arranged in the material area 101, so that the auxiliary agent can be replaced and connected in time.
Further, the hood 10 is composed of cover plates 103, a plurality of cover plates 103 form a containing area 104, and equipment and facilities which have the functions of supporting, matching, detecting, controlling and the like on the dyeing process can be placed in the containing area 104. For example, the central console 18 is disposed in the accommodating area 104 for regulating and controlling various machines and elements in the sample dyeing process, and the related instructions can be preset through the central console 18 according to the requirements of the sample dyeing process or can be corrected and adjusted in real time according to the conditions in the sample dyeing process.
Furthermore, the hood 10 is provided with a display area 105, the display area 105 is provided with a display screen 19 in signal connection with the center console 18, and the display screen can be used for realizing input/output parameters, calling preset processes and downloading process routes, and can also be used for visually displaying the dyeing process such as the time of carrying out, the remaining time and the like, and instruction parameters such as the temperature, the flow and the like, so that an operator can conveniently and intuitively know and control the dyeing process in real time.
Referring to the description and fig. 3, further, the pumping mechanism 14 is a peristaltic pump 140, at least a portion of the conveying channel 13 is a deformable flexible conveying pipe 130, and the peristaltic pump 140 is disposed at the conveying pipe 130; the peristaltic pump 140 comprises a pump shell 141 and a pump head 142, a working chamber 143 for passing the delivery pipe 130 is formed between the pump shell 141 and the pump head 142, and the auxiliary agent in the delivery pipe 130 corresponding to the working chamber 143 flows from the side close to the auxiliary agent bottle 11 to the side close to the dyeing cup 12 at a preset speed under the action of the pump head 142. The peristaltic pump 140 is adopted to act on the deformable flexible conveying pipe 130, the auxiliary agent is only positioned on the conveying pipe 130 in the pumping process and does not need to be in direct contact with the pumping mechanism 14, the auxiliary agent can be prevented from being polluted, the auxiliary agent can be prevented from eroding the pumping mechanism 14, and the peristaltic pump 140 is high in precision, good in stability and good in backflow prevention effect.
With continued reference to fig. 3 of the specification, further, the sample dyeing machine 1 further comprises a center console 18, and the center console 18 controls the peristaltic pump 140 according to a preset instruction or an instant instruction, so that the auxiliary agent in the conveying pipe 130 is switched between a flow-through state and a cut-off state, and/or the flow speed of the auxiliary agent in the conveying pipe 130 is adjusted. The central console can inject corresponding auxiliary agents into the injection dyeing cup at a specific time point according to a preset instruction or an instant instruction and a specific amount at a specific speed according to the requirements of the trial dyeing process, so that the process measures in large-scale production are simulated more carefully and accurately, the problems of uneven dyeing and the like are avoided, and the automation degree of dyeing is improved.
It is understood that the console 18 can be a separate device or integrated into the peristaltic pump 140 or at least partially disposed in the peristaltic pump 140, for example, the control module 144 is disposed in the peristaltic pump 140, and the control module 144 switches the auxiliary agent in the delivery pipe 130 between the flow-through state and the cut-off state according to a preset instruction or an instant instruction and/or adjusts the flow rate of the auxiliary agent in the delivery pipe 130, so that the peristaltic pump 140 is more integrated and the control is more direct and efficient.
Referring to fig. 2 and 4, further, the dyeing cup 12 comprises a cup body 121 and a cup sleeve 122 surrounding the cup body 121, the cup sleeve 122 has a clamping cavity 123 or the inner side wall of the cup sleeve 122 and the outer side wall of the dyeing cup 12 form the clamping cavity 123, the accommodating area 104 is provided with the temperature adjusting assembly 15 and surrounds the dyeing cup 12 to act on the dyeing liquid in the dyeing cup 12 to realize the adjustment of the temperature of the dyeing liquid in the cup body 121.
Further, a heating mechanism 151 is arranged at the bottom or on the side wall outside the dyeing cup 12, the heating mechanism 151 is in signal connection with the central console 18, and the heating mechanism 151 is arranged to enable the temperature of the liquid in the dyeing cup 12 to meet the temperature required by the reaction, so that the dyeing efficiency is improved, and the process condition during large-scale production is simulated.
Furthermore, the heating mechanism 151 comprises an electric heating ring 1511, the electric heating ring 1511 is sleeved on the periphery of the cup sleeve 122, the cup sleeve 122 is arranged, the cup sleeve 122 is provided with a clamping cavity 123 or the cup sleeve 122 and the dyeing cup 12 form the clamping cavity 123, the electric heating ring 1511 is sleeved on the periphery of the cup sleeve 122, heat is transmitted to the cup sleeve 122 more uniformly, and the temperature can be prevented from rising too fast through the buffering of air in the clamping cavity 123.
Furthermore, a refrigeration mechanism 152 is arranged on the outer side wall or the bottom of the dyeing cup 12, the refrigeration mechanism 152 is in signal connection with the central console 18, and the refrigeration mechanism 152 is arranged to reduce the temperature to a required temperature range at a certain speed after the dyeing is finished, so that the cloth is insulated, the coloring is firmer, the color is more bright, and the process setting during large-scale production is closer.
Furthermore, the refrigerating mechanism 152 comprises an air cooler 1521, the output end of the air cooler 1521 is communicated with the clamping cavity 123 through a pipeline, the air cooler 1521 is communicated with the clamping cavity 123, cold flow surrounds the whole dyeing cup 12, and cooling is more uniform and efficient.
With continued reference to FIG. 4, further, a temperature sensing element 16 is provided within the dye cup 12 in signal communication with the center console 18, the temperature sensing element 16 being disposed at least partially within the dye cup 12 for measuring the temperature of the liquid within the dye cup 12. Specifically, the temperature sensing element 16 includes a working end 161 and a transmission end 162; the operation end 161 is inserted into the dyeing cup 12 to a depth that can be immersed by the liquid to be measured, and the transmission end 162 is in signal connection with the center console 18. The working end 161 of the temperature measuring element 16 is directly inserted into the dyeing cup 12 and reaches the depth of being immersed by the temperature liquid to be measured, namely, the temperature measuring element 16 directly measures the temperature of the liquid in the dyeing cup 12 in the sample dyeing process, and compared with the indirect temperature measurement of the conventional sample dyeing machine 1, the temperature measuring device is more accurate and timely. Preferably, the transmission end 162 extends out of the cup body 121 and is in signal connection with the console 18, so that the wired transmission is more stable and accurate.
With continued reference to figure 4, the sample dyeing machine 1 further comprises a stirring assembly 17, the stirring assembly 17 comprising an actuating mechanism 171 located below the dyeing cup 12 and a driven mechanism 172 located inside the dyeing cup 12, the driven mechanism 172 driving the sample dyeing cloth and/or stirring the dyeing liquor to make the two move relatively. By arranging the actuating mechanism 171 below the dyeing cup 12 and acting on the driven mechanism 172 in the dyeing cup 12, the driven mechanism 172 drives the dyeing sample cloth to move relative to the dyeing solution or stirs the dyeing solution to move relative to the dyeing sample cloth, so that the dyeing uniformity is improved, and the dyeing speed can be improved.
It should be noted that the actuating mechanism 171 may be an electric, fluid, or magnetic actuating mechanism 171 such as a motor, an electric cylinder, a cylinder, an oil cylinder, a magnet, or an integral body formed by using these mechanisms as motive mechanisms and then reversing and/or adjusting the speed through a transmission mechanism; the output end of the actuator 171 may directly act on the driven mechanism 172 through the cup bottom, or may not have an output end but indirectly act on the driven mechanism 172 by electromagnetic force or the like. Correspondingly, the driven mechanism 172 may be a stirring rod, a stirring wheel, etc. in transmission connection with the output end, or may be a mechanism capable of inducing electromagnetic force to generate motion.
Preferably, the actuating mechanism 171 is a magnetic control mechanism capable of forming a magnetic field with a direction changing, the magnetic control mechanism comprises at least one electromagnetic coil 1711 or a permanent magnet, the direction of the electromagnetic force acting in the cup body 121 is changed by the change of an electric field or mechanical movement, the driven mechanism 172 is a magnetic sensor 1721 arranged in the cup body 121, the magnetic sensor 1721 rotates by sensing the changed magnetic field, and the magnetic sensor 1721 drives the sample dyeing cloth and the dye solution to move relatively, so as to realize dyeing.
More preferably, a cup core 124 for placing the sample dyeing cloth is arranged in the cup body 121, the magnetic sensor 1721 drives the cup core 124 to move so as to enable the sample dyeing cloth to move relative to the dye solution, or the cup core 124 is kept still and the magnetic sensor 1721 stirs the dye solution so as to enable the dye solution to move relative to the sample dyeing cloth.
Referring to the description and the attached drawings 5 and 6, optionally, the auxiliary agent bottle 11 is provided in a plurality, and the dyeing cup 12 is provided in a plurality; each of the aid bottles 11 communicates with at least two of the dyeing cups 12 for filling with aid and/or each of the dyeing cups 12 communicates with at least two of the aid bottles 11 for receiving aid. The auxiliary agent bottles 11 are arranged in a plurality, and each auxiliary agent bottle 11 is filled with auxiliary agents for a plurality of dyeing cups 12, so that the utilization rate of the auxiliary agent bottles 11 can be improved, and the influence of the difference of the auxiliary agents among different dyeing cups 12 on a sample dyeing result can be avoided; the dyeing cups 12 are arranged in a plurality, and each dyeing cup 12 receives the auxiliary agents from a plurality of auxiliary agent bottles 11, so that the dyeing process requiring a plurality of auxiliary agents can be realized.
Illustratively, 4 auxiliary agent bottles 11 are provided and are respectively numbered as M1, M2, M3 and M4, and 6 dyeing cups 12 are provided and are respectively numbered as N1, N2, N3, N4, N5 and N6; if two auxiliaries are filled in each dyeing cup 12, M1 and M3 contain one auxiliary, and M2 and M4 contain one auxiliary, 12 conveying channels 13 are correspondingly numbered as P1, P2, P3, P4, P5, P6, P7, P8, P9, P10, P11 and P12, 12 pumping mechanisms 14 are correspondingly numbered as Q1, Q2, Q3, Q4, Q5, Q6, Q7, Q8, Q9, Q10, Q11 and Q12 on the 12 conveying channels 13. The connection of the individual aid bottles 11, the dyeing cups 12, the feed channels 13 and the pumping mechanism 14 is now as shown in fig. 6.
A second embodiment of the present invention provides a method for controlling a sample dyeing, including the following steps: determining a basic dye formula and weight, a basic auxiliary agent formula and weight and a solvent weight according to the dyeing color of the product cloth, the weight and the material of the sample cloth and the dyeing bath ratio, and drawing up a basic printing and dyeing process;
arranging sample cloth with determined weight and material in a dyeing cup, and sequentially filling various dyes and solvents with formula amounts into the dyeing cup to form a dye solution;
the sample cloth in the dyeing cup and the dyeing solution form relative motion;
controlling the on-off and/or flow rate of at least one auxiliary agent to enter the dyeing cup and simultaneously regulating and controlling the temperature in the dyeing cup to reach a set temperature T;
after the auxiliaries in the formula amount are added, the dye liquor in the dye cup is kept at the set temperature T for a preset time period to dye the sample cloth.
Referring to the description and as shown in fig. 7, an exemplary method is provided comprising the steps of:
b1, determining the weight and the material of the sample cloth, and selecting the dyeing bath ratio;
b2, determining the formula and weight of a basic dye, the formula and weight of a basic auxiliary agent and the weight of a solvent, and drawing up a basic printing and dyeing process;
b3, arranging the selected cloth in a dyeing cup, and filling a solvent and a dyeing agent with a formula amount into the dyeing cup;
b4, the stirring component is started under the control of the central console and rotates at the speed of R revolutions per minute to enable the sample cloth and the dye liquor to move relatively;
b5, the delivery channel is communicated with the additive bottle and the dyeing cup, and the pumping mechanism regulates and controls the on-off and/or flow rate of the additive in the delivery channel under the control of the center console; the temperature measuring element monitors the temperature in the dyeing cup and feeds the temperature back to the central console, and the temperature regulating assembly enables the temperature of the dyeing liquid in the dyeing cup to meet the conditions under the control of the central console;
b6, the temperature adjusting component continues to work under the control of the central console, so that the sample cloth and the dye liquor continuously react at the set temperature;
b7, stopping the stirring assembly under the control of the center console after the reaction is finished, and sending an alarm signal by the sample dyeing machine;
specifically, the method comprises the following steps:
b1, determining the weight and the material of the sample cloth according to the material characteristics, the dyeing color and/or the batch weight of the cloth of the product to be subjected to mass printing and dyeing, and selecting the dyeing bath ratio;
b2, determining a basic dye formula and weight, a basic auxiliary agent formula and weight and a solvent weight according to the designed dyeing color of the product cloth, the weight and the material of the sample cloth and the dyeing bath ratio, and designing a basic printing and dyeing process;
b3, arranging the sample cloth with determined weight and material in the dyeing cup 12, sequentially or uniformly filling the dyeing agents with the formula amount into the dyeing cup 12, and filling the solvent into the dyeing cup 12;
b4, the stirring component 17 is started under the control of the central console 18 and rotates at the speed of R revolutions per minute, so that the sample cloth in the dyeing cup 12 and the dyeing liquid form relative motion;
usually, R is 200-1000, preferably 500, and it can be understood that the proper rotating speed can keep the relative movement of the dye sample cloth and the dye liquor at a proper degree, and simultaneously, the color fastness of the dye liquor on the dye sample cloth is considered.
B5, at least one auxiliary agent bottle 11 is communicated with the dyeing cup 12 through a conveying channel 13, and a pumping mechanism 14 on the conveying channel 13 regulates and controls the on-off and/or flow rate of the auxiliary agent in the conveying channel 13 under the control of a central console 18; the temperature measuring mechanism monitors the temperature in the dyeing cup 12 and feeds back temperature information to the central console 18, and the central console 18 controls the temperature adjusting component 15 to work according to the received temperature information, so that the temperature of the dyeing liquid in the dyeing cup 12 meets the set conditions;
b6, after the auxiliaries with the formula amount are added, the temperature adjusting component 15 continues to work under the control of the central console 18, so that the temperature in the dyeing cup 12 is at the set temperature T and is kept for a time T, and the sample cloth and the dye solution continuously react;
it can be understood that the set temperature T has different temperature values or temperature ranges at different stages, and can also change according to the difference of dye, auxiliary agent, solvent, cloth material and the like, and the specific selection can be reasonably selected according to actual conditions.
B7, the reaction of the sample cloth and the dye liquor is finished, the stirring component 17 stops under the control of the center console 18, and the sample dyeing machine 1 sends out sound and/or light alarm signals under the control of the center console 18.
By adopting the sample dyeing process, the sample dyeing process of the sample dyed cloth can be more accurately and finely regulated, so that the test dyeing process is closer to or even completely simulates the process in mass production.
It can be understood that the low bath ratio is needed in general mass production so as to use less dye and reduce pollution, while the low bath ratio can not be realized by common dyeing equipment, if a high bath ratio sample is adopted and the low bath ratio is used for lofting, the deviation between dyeing and demand is large, and if the high bath ratio is adopted for both the sample and the lofting, the waste and the generation of a large amount of sewage are caused. Therefore, it should be emphasized that, in the sample dyeing control method of the present invention, through the arrangement of the dyeing cup 12 and the pumping mechanism 14 in the sample dyeing machine 1, the bath ratio can be as low as 1:3, so that the method is more close to the setting of the bath ratio in the mass production process, and the cost and the pollution can be controlled while the dyeing effect is ensured.
Referring to the description and as shown in fig. 8, an exemplary method is provided comprising the steps of:
b51, the temperature adjusting component works under the control of the central console to increase the temperature of the dye liquor in the dye cup from room temperature to T1；
B52, the temperature adjusting component is started or stopped under the control of the central console, so that the temperature of the dye liquor in the dye cup is kept for a time period T at T11；
B53, the temperature adjusting component is started or stopped under the control of the central console to ensure that the temperature of the dye liquor in the dye cup is T2Duration of hold t2Starting a pumping mechanism, and filling the auxiliary agent X into the dyeing cup;
specifically, step B5 includes the following substeps:
b51, under the control of the central console 18, the temperature adjusting component 15 works to increase the temperature of the dyeing liquid in the dyeing cup 12 from room temperature to T1；
B52, under the control of the center console 18, the temperature adjusting component 15 is started or stopped to make the temperature of the dyeing liquid in the dyeing cup 12 be at T1Duration of hold t1；
B53, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T2Duration of hold t2The pumping mechanism 14 is opened to fill the dyeing cup 12 with the auxiliary agent X and the filling process lasts for a period of time t2＇，After filling the pumping mechanism 14 is closed, t2≥t2＇。
The steps are adopted in the step B5 of the sample dyeing process, so that the dye and the auxiliary agent can play a better working effect at a better working temperature.
Further, the step of controlling at least one auxiliary agent to be added into the dyeing cup at a preset speed further comprises the following steps:
controlling the temperature of the dye liquor in the dyeing cup at T2Keeping at least two time periods, and correspondingly filling the at least one auxiliary agent with a preset amount in at least two parts into the dyeing cup at a preset speed in at least two time periods when the temperature is maintained, wherein the sum of the at least two time periods is greater than the sum of the at least two filling times. Namely, certain auxiliary agent can be injected for multiple times, the temperature is kept constant in the injection process, and the heat is continuously preserved after the injection is finished so that the dyeing reaction is continuously carried out.
Referring to fig. 9, in particular, in one embodiment, how step B53 is added in stages is illustrated by taking three additions of one of the auxiliary agents X as an example:
b531 the temperature of the dyeing liquor in the dyeing cup 12 is T under the control of the center console 182Duration of hold t2-1The pumping mechanism 14 is opened to fill alpha% of the auxiliary agent X into the dyeing cup 12, and the filling process lasts for a period of time t2-1', Pumping mechanism 14 closed after filling, t2-1≥t2-1＇；
B532, under the control of the center console 18, keeping the temperature of the dye liquor in the dye cup 12 at T2 for a time period T2-2The pumping mechanism 14 is started to fill beta percent of the additive X into the dyeing cup 12, and the filling process lasts for a time period t2-2', post-fill pumping mechanism 14 closed, t2-2≥t2-2＇；
B533, under the control of the central console 18, the temperature of the dyeing liquid in the dyeing cup 12 is T2Duration of hold t2-3The pumping mechanism 14 is started to fill the dyeing cup 12 with gamma% of the auxiliary agent X, and the filling process lasts for a time period t2-3', Pumping mechanism 14 closed after filling, t2-3≥t2-3＇；
Wherein, α + β + γ is 100, t2-1+t2-2+t2-3＝t2，t2-1＇+t2-2＇+t2-3＇＝t2＇。
The small steps are adopted in the substep B53 of the sample dyeing process, namely, the auxiliary agent is injected for multiple times, so that the auxiliary agent can fully act on the dye, and a better printing and dyeing effect is realized.
In one possible embodiment, α is 10, β is 30, γ is 60, t2-1Value of 10, t2-2Value 20, t2-3Value of 30, t2-1Value of 5, t2-2Value of 10, t2-3Value "20. Namely, the auxiliary agent X is injected into the dyeing cup for three times, the injection amount is gradually increased, and the total time length and the injection time consumption of each heat preservation are gradually increased. It can be understood that the auxiliary agent can be added in four times, five times or more times, as long as the addition amount of each time is gradually increased, and the total time length of each heat preservation and the time consumption of filling are gradually increased; of course, the configuration may be arbitrarily set as needed, and is not limited herein.
It is understood that one or more than two, for example two or three, of the assistants can be provided according to the needs of the process, and the dyeing sample control method for two assistants and three assistants is further described below with reference to the drawings in the specification.
Referring to the description of the drawings, as shown in fig. 10, alternatively, when the auxiliary agents have two kinds, step B5 includes the following substeps:
b51, under the control of the central console 18, the temperature adjusting component 15 works to increase the temperature of the dyeing liquid in the dyeing cup 12 from room temperature to T1；
B52, under the control of the center console 18, the temperature adjusting component 15 is started or stopped to make the temperature of the dyeing liquid in the dyeing cup 12 be at T1Duration of hold t1；
B53, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T2Duration of hold t2The pumping mechanism 14 is opened to fill the dyeing cup 12 with the auxiliary agent X and the filling process lasts for a period of time t2', pumping after fillingMechanism 14 is closed, t2≥t2＇。
B54, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T3Duration of hold t3With pumping mechanism 14 on, additive Y is added to dye cup 12 for a duration t3＇。
Referring to the description of fig. 11, optionally, when three auxiliaries are present, step B5 includes the following substeps:
b51, under the control of the central console 18, the temperature adjusting component 15 works to increase the temperature of the dyeing liquid in the dyeing cup 12 from room temperature to T1；
B52, under the control of the center console 18, the temperature adjusting component 15 is started or stopped to make the temperature of the dyeing liquid in the dyeing cup 12 be at T1Duration of hold t1；
B53, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T2Duration of hold t2The pumping mechanism 14 is opened to fill the dyeing cup 12 with the auxiliary agent X and the filling process lasts for a period of time t2', Pumping mechanism 14 closed after filling, t2≥t2＇；
B54, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T3Duration of hold t3With pumping mechanism 14 on, additive Y is added to dye cup 12 for a duration t3＇；
B55, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T4Duration of hold t4With pumping mechanism 14 on, additive Z is added to dye cup 12 for a duration t4＇。
It will be appreciated that where there are a plurality of adjuvants, the various adjuvants are added separately at different stages to achieve a better adjuvant effect. It should be noted that, in the actual operation, some auxiliary agents need to be added for multiple times and the adding amount is gradually increased, some auxiliary agents need to be added for multiple times but the adding amount of each time can be equal, and other auxiliary agents can be added into the dyeing cup 12 at one time, and the specific operation can be reasonably selected according to the characteristics of the auxiliary agents and the process needs.
Referring to the description and the attached drawings 12-14, a correction flow can be set before a sample dyeing flow, and a comparison flow can be set after the sample dyeing flow; or a correction flow is set just before the sample dyeing flow; or a contrast flow is set only after the sample dyeing flow.
Optionally, before the sample cloth is placed in the dyeing cup, a calibration process is further included, which includes the following steps:
setting the preset pumping quantity L of the input auxiliary agent0；
The actual amount of discharge L of the auxiliary0＇；
Comparing the preset pumping volume L0And an actual discharge amount L0' deriving a correction factor K for correcting the pumping demand L at a preset rate during the subsequent dyeing.
Referring to fig. 15 of the specification, specifically, the calibration process includes the following steps:
a1, inputting the preset pumping quantity L of the auxiliary agent through the center console after the pumping mechanism is emptied0；
A2, discharging the auxiliary agent by the pumping mechanism under the regulation of the center console, and receiving the discharged auxiliary agent in a measuring device;
a3, measuring the actual discharge amount L of the auxiliary agent in the measuring device after the discharge is finished0＇；
A4, mixing L0' input the center console, the center console based on a preset pumping volume L0And an actual discharge amount L0' obtaining a correction coefficient K for correcting the required pumping quantity L of the pumping mechanism in the dyeing process.
It will be appreciated that by presetting the pumping volume L0And an actual discharge amount L0"to obtain a correction factor K, the subsequent addition of auxiliaries will automatically be calculated from the K value. Illustratively, when the actual discharge amount L is0' less than a predetermined preset pumped volume L0And when the value K is larger than 1, multiplying the required pumping quantity L by a correction coefficient K during subsequent sample dyeing so as to enable the pumped auxiliary agent quantity to meet the setting. When the actual discharge amount L is0' more than a predetermined preset pumping capacity L0When the temperature of the water is higher than the set temperature,and the K value is less than 1, and the pumping quantity L is multiplied by a correction coefficient K according to the requirement during subsequent sample dyeing so as to enable the pumped auxiliary agent quantity to meet the setting. Preferably, the correction factor K lies between 0.75 and 1.25.
Optionally, the method further comprises a comparison process after the sample cloth is dyed, and specifically comprises the following steps:
taking out the sample cloth printed and dyed in the dyeing cup, and washing, neutralizing and drying to obtain the initial color of the sample cloth;
comparing the initial color with the color of the to-be-dyed target to obtain a deviation value delta;
if the deviation value delta is within the allowable range, determining the basic printing and dyeing process of the sample dyeing process as a mass production process of subsequent mass production; if the deviation value alpha exceeds the allowable range, the basic printing and dyeing process is adjusted, and the sample dyeing process is carried out again.
Referring to FIG. 16 of the specification, in detail, the alignment process includes the following steps:
the method also comprises a comparison process after the sample dyeing process, and comprises the following steps:
c1, taking out the sample cloth printed and dyed in the dyeing cup, and washing, neutralizing and drying to obtain a color matching cloth;
c2, comparing the color matching cloth with the product cloth dyeing simulation color data under the action of the color matching facility, and evaluating a deviation value delta;
c3, if the deviation value delta is within the allowable range, using the basic printing and dyeing process of the sample dyeing process for mass production; and if the deviation value delta is beyond the allowable range, adjusting the basic printing and dyeing process and re-performing the sample dyeing process based on the improvement suggestion provided by the color facility.
It should be noted that the color matching process may rely on a color matching module integrated in the sample dyeing machine or a dedicated color matching device, or may additionally provide a dedicated color matching device, or be determined by an operator, and all are collectively referred to as a color matching facility. Comparing and evaluating the sample cloth color and the target color to be printed by the color facility to obtain a deviation value delta, if the deviation value delta is within an allowable range, indicating that the dyeing process meets or basically meets the requirement, lofting the dyeing process for mass production, and if the deviation value delta exceeds the allowable range, indicating that the dyeing process does not meet the requirement, adjusting the dyeing process, and carrying out the dyeing process again. The allowable range of the deviation value delta is delta less than or equal to 0.5.
A third embodiment of the present invention provides a storage medium storing a readable program of an intelligent device, the program includes the method for controlling a sample dyeing according to any one of claims 1 to 9, and the intelligent device is one or a combination of a computer, a single chip, a PLC, and a logic circuit.
A fourth embodiment of the present invention provides a readable program, where the program can be run on an intelligent device and make the intelligent device run the method for controlling a sample dyeing according to any one of claims 1 to 9, and the intelligent device is one or a combination of a computer, a single chip, a PLC, and a logic circuit.
Compared with the prior art, the sample dyeing control method, the storage medium and the readable program provided by the embodiment of the invention have the following advantages:
1. according to the sample dyeing control method provided by the embodiment of the invention, the basic dye formula and weight, the basic auxiliary agent formula and weight and the solvent weight are determined according to the designed dyeing color of a product cloth, the weight and material of a sample cloth and the sample dyeing bath ratio, the basic dyeing process is formulated, the sample cloth is arranged in a dyeing cup, the dye and the solvent are injected into the dyeing cup to form a dyeing solution, and the sample cloth in the dyeing cup and the dyeing solution form relative motion; the auxiliary agent is controlled to be injected into the dyeing cup, the temperature in the dyeing cup is regulated and controlled simultaneously, the temperature is kept after the auxiliary agent is injected, and the sample dyeing is carried out on the cloth.
3. According to the sample dyeing control method provided by the embodiment of the invention, the ratio of the sample dyeing cloth to the dye liquor in the dyeing cup, namely the bath ratio can be as low as 1:3, so that the method is closer to the setting of the bath ratio in the mass production process, the cost can be controlled and the pollution can be reduced while the dyeing effect is ensured, and the problems that the common sample dyeing equipment cannot realize the low bath ratio, the deviation of dyeing and demand is larger if a high bath ratio sample is adopted and the low bath ratio sample is put out, and the waste and a large amount of sewage are generated if the high bath ratio sample is adopted and the sample is put out are solved.
4. The sample dyeing control method provided by the embodiment of the invention can realize various conditions that a single auxiliary agent is injected into a single dyeing cup, a single auxiliary agent is respectively injected into a plurality of dyeing cups, a plurality of auxiliary agents are injected into the single dyeing cup together, a plurality of auxiliary agents are respectively injected into the plurality of dyeing cups, and the like, and can realize the high-efficiency implementation of a simple process and the smooth and clear implementation of a complex process.
5. The sample dyeing control method provided by the embodiment of the invention can meet various filling processes of adding the auxiliary agent for multiple times, gradually increasing the filling amount, adding the auxiliary agent for multiple times, equalizing the filling amount of each time, adding the auxiliary agent for one time and the like, and can regulate and control the filling speed of the auxiliary agent by setting the filling amount and the filling duration so as to enable the auxiliary agent to fully play a role.
6. According to the sample dyeing control method provided by the embodiment of the invention, the correction flow is set before the sample dyeing cloth is placed into the dyeing cup, so that the precision of the peristaltic pump is higher, and the system error caused by factors such as the abrasion of a conveying pipe is eliminated, so that the on-off or flow rate of the peristaltic pump to the auxiliary agent is more accurate, and the sample dyeing control method is closer to the operation mode during mass production.
7. According to the sample dyeing control method provided by the embodiment of the invention, the comparison process is carried out after the sample is dyed on the sample cloth, the deviation value delta is obtained by comparing the initial color with the color of the to-be-dyed target, and whether the deviation value delta meets the allowable range or not is judged, so that whether the sample dyeing process can be used for the mass production process or not is determined, the result is simple and clear, and the mass production is facilitated or the adjustment and optimization of the sample dyeing process are facilitated.
8. The storage medium provided by the embodiment of the invention stores a program readable by an intelligent device, and the program comprises the sample dyeing control method, so that the storage medium has corresponding beneficial effects, and is not described in detail herein.
9. The readable program provided by the embodiment of the invention can run in an intelligent device and enable the intelligent device to run the sample dyeing control method, so that the readable program has corresponding beneficial effects and is not described in detail herein.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A method for controlling sample dyeing is characterized in that: the method comprises a sample dyeing process, wherein the sample dyeing process comprises the following steps:
determining a basic dye formula and weight, a basic auxiliary agent formula and weight and a solvent weight according to the dyeing color of the product cloth, the weight and the material of the sample cloth and the dyeing bath ratio, and drawing up a basic printing and dyeing process;
arranging sample cloth with determined weight and material in a dyeing cup, sequentially filling various dyes with the formula amount into the dyeing cup, and filling a solvent into the dyeing cup to form a dye solution;
the sample cloth in the dyeing cup and the dyeing solution form relative motion;
controlling the on-off and/or flow rate of at least one auxiliary agent to enter the dyeing cup and simultaneously regulating and controlling the temperature in the dyeing cup to reach a set temperature T;
after the auxiliaries in the formula amount are added, the dye liquor in the dye cup is kept at the set temperature T for a preset time period to dye the sample cloth.
2. The method of claim 1, wherein: controlling the make-and-break and/or flow rate of at least one auxiliary agent into the dyeing cup further comprises the following steps:
the temperature of the dyeing liquid in the dyeing cup is raised from room temperature to T1And hold time period t1；
The temperature of the dye liquor in the dyeing cup is enabled to be from T1Is changed into T2And hold time period t2；
The at least one auxiliary agent is filled into the dyeing cup at a preset speed, and the filling process lasts for a long time t2＇，t2≥t2＇。
3. A method as claimed in claim 2, wherein: controlling the addition of the at least one auxiliary agent to the dyeing vessel at a predetermined rate further comprises the steps of:
controlling the temperature of the dye liquor in the dyeing cup at T2Keeping at least two time periods, and correspondingly filling the at least one auxiliary agent with a preset amount in at least two parts into the dyeing cup at a preset speed in at least two time periods when the temperature is maintained, wherein the sum of the at least two time periods is greater than the sum of the at least two filling times.
4. A method as claimed in claim 2, wherein: controlling the addition of the at least one auxiliary agent to the dye cup at a predetermined rate further comprises the steps of:
controlling the temperature of the dye liquor in the dyeing cup at T2Duration of hold t2-1Alpha% of the at least one auxiliary agent is added to the dyeing cup at a predetermined rate and the addition process is continued for a period of time t2-1＇，t2-1≥t2-1＇；
Controlling the temperature of the dye liquor in the dyeing cup at T2Duration of hold t2-2Beta% of the at least one auxiliary agent is added to the dyeing cup at a predetermined rate and the addition process is continued for a period of time t2-2＇，t2-2≥t2-2＇；
Controlling the temperature of the dye liquor in the dyeing cup at T2Duration of hold t2-3Gamma% of the at least one auxiliary agent is added to the dyeing cup at a predetermined rate and the addition process is continued for a period of time t2-3＇，t2-3≥t2-3＇；
Wherein, α + β + γ is 100, t2-1+t2-2+t2-3＝t2，t2-1＇+t2-2＇+t2-3＇＝t2＇。
5. A method as claimed in claim 2, wherein: controlling the addition of the at least one auxiliary agent to the dye cup at a predetermined rate further comprises the steps of:
controlling the temperature of the dye liquor in the dyeing cup at T3Duration of hold t3；
Another auxiliary agent is added into the dyeing cup at a preset speed for a duration of time t3＇。
6. The method of claim 1, wherein: the method also comprises a correction process before the sample cloth is placed in the dyeing cup, and comprises the following steps:
setting the preset pumping quantity L of the input auxiliary agent0；
Determination of the actual amount of auxiliary discharged L0＇；
Comparing the preset pumping volume L0And an actual discharge amount L0' deriving a correction factor K for correcting the pumping demand L at a preset rate during the subsequent dyeing.
7. The method of claim 1, wherein: the method also comprises a comparison process after the sample cloth is dyed, and specifically comprises the following steps:
obtaining the initial color of the sample cloth after printing and dyeing in the dyeing cup;
comparing the initial color with the color of the to-be-dyed target to obtain a deviation value delta;
if the deviation value delta is within the allowable range, determining the basic printing and dyeing process of the sample dyeing process as a mass production process of subsequent mass production; and if the deviation value alpha exceeds the allowable range, adjusting the basic printing and dyeing process and carrying out the sample dyeing process again.
8. The method of claim 1, wherein: the allowable range of the deviation value delta is delta less than or equal to 0.5.
9. A storage medium storing a program readable by a smart device, comprising: the program comprises the sample dyeing control method of any one of claims 1 to 9, and the intelligent device is one or a combination of a computer, a single chip microcomputer, a PLC and a logic circuit.
10. A readable program, characterized in that: the program can be run on an intelligent device and enables the intelligent device to run the sample dyeing control method according to any one of claims 1 to 9, wherein the intelligent device is one or a combination of a computer, a single chip microcomputer, a PLC and a logic circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210020169.8A CN114507961B (en) | 2022-01-06 | 2022-01-06 | Dye sample control method, storage medium and readable program |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210020169.8A CN114507961B (en) | 2022-01-06 | 2022-01-06 | Dye sample control method, storage medium and readable program |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114507961A true CN114507961A (en) | 2022-05-17 |
| CN114507961B CN114507961B (en) | 2022-11-29 |
Family
ID=81549061
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210020169.8A Active CN114507961B (en) | 2022-01-06 | 2022-01-06 | Dye sample control method, storage medium and readable program |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114507961B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115748157A (en) * | 2022-11-10 | 2023-03-07 | 广州启文纺织科技有限公司 | Cloth dyeing cup device |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3329445A1 (en) * | 1983-08-16 | 1985-03-07 | Bayer Ag, 5090 Leverkusen | METHOD FOR COLORING CELLULOSE FIBERS |
| JP2004232121A (en) * | 2003-01-29 | 2004-08-19 | Mimaki Engineering Co Ltd | Print apparatus for discharge coloring and method for discharge coloring using the same |
| CN102359025A (en) * | 2011-08-15 | 2012-02-22 | 江苏联发纺织股份有限公司 | Low constant bath ratio cotton yarn dyeing method for bobbin yarn and warp beam cotton yarns |
| CN202227120U (en) * | 2011-09-05 | 2012-05-23 | 浙江贝克曼服饰股份有限公司 | Automatic control system for metering charging in finished garment dyeing based on programmable logic controller (PLC) |
| CN102535067A (en) * | 2011-09-06 | 2012-07-04 | 贺锦辉 | Hand sample dyeing machine with automatic quantitive auxiliary adding function |
| CN202440654U (en) * | 2012-02-22 | 2012-09-19 | 贺锦辉 | Sample dyeing machine capable of automatically metering and rectifying quantitative additives |
| CN104213349A (en) * | 2014-08-14 | 2014-12-17 | 浙江航民股份有限公司 | TR cloth desizing refining and dispersed dyeing-bath dyeing production method |
| CN205975061U (en) * | 2016-08-01 | 2017-02-22 | 上海先拓精细化工有限公司 | Device is added in automation of dyeing auxiliaries |
| CN113324585A (en) * | 2021-05-27 | 2021-08-31 | 苏州汇博龙环保科技有限公司 | Automatic online detection, color measurement and color matching instrument and method for recycling residual dyeing liquid |
-
2022
- 2022-01-06 CN CN202210020169.8A patent/CN114507961B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3329445A1 (en) * | 1983-08-16 | 1985-03-07 | Bayer Ag, 5090 Leverkusen | METHOD FOR COLORING CELLULOSE FIBERS |
| JP2004232121A (en) * | 2003-01-29 | 2004-08-19 | Mimaki Engineering Co Ltd | Print apparatus for discharge coloring and method for discharge coloring using the same |
| CN102359025A (en) * | 2011-08-15 | 2012-02-22 | 江苏联发纺织股份有限公司 | Low constant bath ratio cotton yarn dyeing method for bobbin yarn and warp beam cotton yarns |
| CN202227120U (en) * | 2011-09-05 | 2012-05-23 | 浙江贝克曼服饰股份有限公司 | Automatic control system for metering charging in finished garment dyeing based on programmable logic controller (PLC) |
| CN102535067A (en) * | 2011-09-06 | 2012-07-04 | 贺锦辉 | Hand sample dyeing machine with automatic quantitive auxiliary adding function |
| CN202482634U (en) * | 2011-09-06 | 2012-10-10 | 贺锦辉 | Sample dyeing machine capable of adding auxiliary agent automatically and quantitatively |
| CN202440654U (en) * | 2012-02-22 | 2012-09-19 | 贺锦辉 | Sample dyeing machine capable of automatically metering and rectifying quantitative additives |
| CN104213349A (en) * | 2014-08-14 | 2014-12-17 | 浙江航民股份有限公司 | TR cloth desizing refining and dispersed dyeing-bath dyeing production method |
| CN205975061U (en) * | 2016-08-01 | 2017-02-22 | 上海先拓精细化工有限公司 | Device is added in automation of dyeing auxiliaries |
| CN113324585A (en) * | 2021-05-27 | 2021-08-31 | 苏州汇博龙环保科技有限公司 | Automatic online detection, color measurement and color matching instrument and method for recycling residual dyeing liquid |
Non-Patent Citations (2)
| Title |
|---|
| 汤铸先: "针织物染色一次成功的全程控制", 《针织工业》 * |
| 汤铸先等: "用GYS-S系列小样染布机实现一次染色成功", 《针织工业》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115748157A (en) * | 2022-11-10 | 2023-03-07 | 广州启文纺织科技有限公司 | Cloth dyeing cup device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114507961B (en) | 2022-11-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114507961B (en) | Dye sample control method, storage medium and readable program | |
| KR20060080554A (en) | Viscosity control and colorant circulation for printing lens molds | |
| CN109724896B (en) | Constant temperature tank for working viscosity fluid constant value | |
| EP0888206B1 (en) | Oil injection apparatus and method for polymer processing | |
| CN216870149U (en) | Sample dyeing machine | |
| CN110411810A (en) | A kind of immunohistochemical staining machine and immunohistochemical staining method | |
| EP2000573B1 (en) | Method and apparatus for flow control in a package dyeing machine | |
| JP5609019B2 (en) | Raw material mixing apparatus and raw material mixing method | |
| CN208151636U (en) | A kind of jig dyeing device of even dyeing | |
| CN206032266U (en) | Raw material storage tank | |
| CN208191919U (en) | Electric mosquito egg quantifier and mosquito egg quantificational incubator | |
| CN217419015U (en) | Full-automatic dyeing machine | |
| CN107158998B (en) | A kind of mixed glue special plane of intelligence | |
| CN220886991U (en) | Syrup machine with automatic function | |
| JP3541292B2 (en) | Coagulant supply device | |
| CN217838857U (en) | Liquid preparation device | |
| CN2436222Y (en) | Premixing tank for liquid mixing and agitating | |
| CN214416323U (en) | Digital display constant temperature stirring boiler water medicament production device | |
| CN210552575U (en) | Polyurethane foaming device | |
| CN108579535A (en) | A kind of quantitative mixed stirring device | |
| CN218131335U (en) | Mixing arrangement is used to crystal bar bonding glue | |
| CN219269985U (en) | Automatic metering device for dough kneading water | |
| CN212790929U (en) | Reaction control system of acrylate emulsion | |
| JP3069599B2 (en) | Preparation method of multi-component compound solution | |
| CN215963399U (en) | Automatic printing and dyeing working solution raw material feeding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |