CN216870149U - Sample dyeing machine - Google Patents

Sample dyeing machine Download PDF

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Publication number
CN216870149U
CN216870149U CN202220044280.6U CN202220044280U CN216870149U CN 216870149 U CN216870149 U CN 216870149U CN 202220044280 U CN202220044280 U CN 202220044280U CN 216870149 U CN216870149 U CN 216870149U
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dyeing
cup
sample
auxiliary agent
dyeing machine
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CN202220044280.6U
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Chinese (zh)
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张新文
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Guangzhou Qiwen Textile Technology Co ltd
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Guangzhou Qiwen Textile Technology Co ltd
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Abstract

The utility model relates to the technical field of production equipment in the printing and dyeing industry, in particular to a sample dyeing machine. The auxiliary agent bottle dyeing machine comprises a plurality of auxiliary agent bottles and a plurality of dyeing cups, wherein one or a plurality of auxiliary agent bottles are communicated with one dyeing cup or a plurality of dyeing cups to form one or a plurality of conveying channels, a pumping mechanism is arranged on the conveying channel between the auxiliary agent bottles and the dyeing cups, and the pumping mechanism is used for regulating and controlling the on-off and/or flow rate of auxiliary agents in the conveying channel. The auxiliary agent bottle is arranged, the pumping mechanism is arranged on the conveying channel, the auxiliary agent filling time and the auxiliary agent filling speed can be controlled, compared with the conventional dyeing machine which is directly poured into the dyeing cup at one time, the auxiliary agent bottle is closer to the process in large-scale production, a more refined test dyeing process can be obtained, the auxiliary agent bottle is applied to large-scale production, the one-time passing rate in large-scale production according to the test dyeing process is obviously improved, and the auxiliary agent bottle has great popularization value and wide application prospect.

Description

Sample dyeing machine
[ technical field ] A method for producing a semiconductor device
The utility model relates to the technical field of production equipment in the printing and dyeing industry, in particular to a sample dyeing machine.
[ background of the utility model ]
In the printing and dyeing industry, in order to obtain a printing and dyeing formula and a process method which are closest to a designed color, verification and debugging are generally carried out through small sample dyeing, and then large-scale production is carried out.
At present, the auxiliary agent in the conventional test dyeing equipment is usually added into a dyeing cup at one time, and cannot simulate the fine operation in large-scale production, so that the one-time passing rate is low when the large-scale production is carried out according to the test dyeing process.
[ Utility model ] content
In order to solve the problem that the one-time passing rate is low when large-scale production is carried out according to a test dyeing process because the conventional test dyeing equipment cannot simulate the fine operation in the large-scale production, the embodiment of the utility model provides a sample dyeing machine capable of being controlled finely.
In order to solve the technical problems, an embodiment of the utility model provides a sample dyeing machine, which comprises a plurality of auxiliary agent bottles and a plurality of dyeing cups, wherein one or more auxiliary agent bottles are communicated with one dyeing cup or a plurality of dyeing cups to form one or more conveying channels, a pumping mechanism is arranged on the conveying channel between each auxiliary agent bottle and each dyeing cup, and the pumping mechanism is used for regulating and controlling the on-off and/or the flow rate of auxiliary agents in the conveying channel.
Further, the pumping mechanism is a peristaltic pump, at least part of the conveying channel is a deformable flexible conveying pipe, and the peristaltic pump is arranged at the position of the deformable flexible conveying pipe; the peristaltic pump comprises a pump shell and a pump head, an operation cavity for the deformable flexible conveying pipe to penetrate through is formed between the pump shell and the pump head, and an auxiliary agent in the deformable flexible conveying pipe corresponding to the operation cavity flows from one side close to the auxiliary agent bottle to one side close to the dyeing cup under the action of the pump head.
Further, the sample dyeing machine further comprises a central console, and the central console controls the peristaltic pump according to a preset instruction or an instant instruction, so that the auxiliary agent in the conveying pipe is switched between a flow-through state and a cut-off state, and/or the flow speed of the auxiliary agent in the conveying pipe is adjusted.
Further, the sample dyeing machine comprises a central console, and the central console is used for inputting a preset instruction or an instant instruction and controlling the sample dyeing machine to carry out sample dyeing operation according to the instruction.
Further, the sample dyeing machine comprises a stirring assembly of the central console, the stirring assembly comprises an actuating mechanism positioned below the dyeing cup and a driven mechanism positioned in the dyeing cup, and the driven mechanism drives the sample dyeing cloth and/or stirs the dyeing liquid to enable the sample dyeing cloth and the dyeing liquid to move relatively.
Furthermore, a cup core for placing the sample dyeing cloth is arranged in the dyeing cup, and the driven mechanism drives the cup core to move relatively relative to the dye liquor in the dyeing cup or stirs the dye liquor in the dyeing cup to move relative to the sample dyeing cloth on the cup core.
Furthermore, a temperature measuring element in signal connection with the central console is arranged in the dyeing cup, and at least part of the temperature measuring element is arranged in the dyeing cup to measure the temperature of liquid in the dyeing cup.
Further, a refrigerating mechanism is arranged on the side wall or the bottom outside the dyeing cup and is in signal connection with the central console;
and/or a heating mechanism is arranged at the bottom or the side wall outside the dyeing cup and is in signal connection with the central console.
Furthermore, a cup sleeve is arranged outside the dyeing cup and provided with a clamping cavity or the inner side wall of the cup sleeve and the outer side wall of the dyeing cup form a clamping cavity; the refrigerating mechanism comprises an air cooler, and the output end of the air cooler is communicated with the clamping cavity through a pipeline; and/or the heating mechanism comprises an electric heating ring which is sleeved on the periphery of the cup sleeve in a surrounding manner.
Furthermore, the sample dyeing machine further comprises a machine cover, a display area is arranged on the machine cover, a display screen in signal connection with the center console is arranged in the display area, and the display screen is used for inputting/outputting parameters, setting a basic sample dyeing process and/or downloading a batch production process.
Compared with the prior art, the sample dyeing machine provided by the embodiment of the utility model has the following advantages:
1. the sample dyeing machine provided by the embodiment of the utility model comprises a plurality of auxiliary agent bottles and a plurality of dyeing cups, wherein one or a plurality of auxiliary agent bottles are communicated with one dyeing cup or a plurality of dyeing cups so as to form one or a plurality of conveying channels, and a pumping mechanism is arranged on the conveying channel between the auxiliary agent bottles and the dyeing cups and is used for regulating and controlling the make-and-break and/or the flow rate of the auxiliary agents in the conveying channel. The auxiliary agent bottle is arranged, the pumping mechanism is arranged on the conveying channel, the auxiliary agent filling time and the auxiliary agent filling speed can be controlled, compared with a conventional dyeing machine which is directly poured into the dyeing cup at one time, the auxiliary agent bottle is closer to the process during large-scale production, a more refined test dyeing process can be obtained, the auxiliary agent bottle is applied to large-scale production, and the one-time passing rate during large-scale production according to the test dyeing process is obviously improved.
2. According to the sample dyeing machine provided by the embodiment of the utility model, the pumping mechanism is a peristaltic pump, at least part of the conveying channels are deformable flexible conveying pipes, and the peristaltic pump is arranged at the deformable flexible conveying pipes; the peristaltic pump comprises a pump shell and a pump head, wherein a working cavity for the deformable flexible conveying pipe to pass through is formed between the pump shell and the pump head, and the auxiliary agent in the deformable flexible conveying pipe corresponding to the working cavity flows from one side close to the auxiliary agent bottle to one side close to the dyeing cup under the action of the pump head. Adopt the peristaltic pump to act on flexible conveyer pipe of flexible, the auxiliary agent only is located flexible conveyer pipe of flexible in the pumping process, need not with pumping mechanism direct contact, can avoid the auxiliary agent contaminated, also can prevent that the auxiliary agent from corroding pumping mechanism, the peristaltic pump precision is high moreover, stability is good, the anti-reflux effect is good.
3. According to the sample dyeing machine provided by the embodiment of the utility model, the sample dyeing machine further comprises a central console, and the central console controls the peristaltic pump according to a preset instruction or an instant instruction, so that the auxiliary agent in the conveying pipe is switched between a flow-through state and a cut-off state, and/or the flow speed of the auxiliary agent in the conveying pipe is adjusted. The central console can inject corresponding auxiliary agents into the injection dyeing cup at a specific time point according to a preset instruction or an instant instruction and a specific amount at a specific speed according to the requirements of the trial dyeing process, so that the process measures in large-scale production are simulated more carefully and accurately, the problems of uneven dyeing and the like are avoided, and the automation degree of dyeing is improved.
4. The sample dyeing machine provided by the embodiment of the utility model comprises a central console, wherein the central console is used for inputting a preset instruction or an instant instruction and controlling the sample dyeing machine to carry out sample dyeing operation according to the instruction. According to the requirement of the sample dyeing process, the related instructions can be preset on the center console, or the related instructions can be corrected and adjusted in real time according to the situation in the sample dyeing process.
5. The sample dyeing machine provided by the embodiment of the utility model further comprises a stirring assembly, wherein the stirring assembly comprises an actuating mechanism positioned below the dyeing cup and a driven mechanism positioned in the dyeing cup, and the driven mechanism drives the sample dyeing cloth and/or stirs the dyeing liquid to enable the sample dyeing cloth and the dyeing liquid to move relatively. An actuating mechanism is arranged below the dyeing cup and acts on a driven mechanism in the dyeing cup, and the driven mechanism drives the dyeing sample cloth to move relative to the dye liquor or stirs the dye liquor to move relative to the dyeing sample cloth, so that the dyeing uniformity is improved, and the dyeing speed can be improved.
6. According to the sample dyeing machine provided by the embodiment of the utility model, the cup core for placing the sample dyeing cloth is arranged in the dyeing cup, and the driven mechanism drives the cup core to move relative to the dye liquor in the dyeing cup or stir the dye liquor in the dyeing cup to move relative to the sample dyeing cloth on the cup core. Through set up the cup core in dyeing the cup, the cloth that dyes the appearance can neatly convolute or lay on the cup core, and it is more even to dye, and the relative motion of dye liquor and the cloth that dyes the appearance also better realizes.
7. According to the sample dyeing machine provided by the embodiment of the utility model, the temperature measuring element in signal connection with the central console is arranged in the dyeing cup, and at least part of the temperature measuring element is arranged in the dyeing cup to measure the temperature of liquid in the dyeing cup. At least part of the temperature measuring element is arranged in the dyeing cup to measure the temperature of the liquid in the dyeing cup, namely the temperature measuring element directly measures the temperature of the liquid in the dyeing cup in the dyeing process, and compared with the indirect temperature measurement of a conventional sample dyeing machine, the temperature measuring element is more accurate and timely.
8. According to the sample dyeing machine provided by the embodiment of the utility model, the refrigeration mechanism is arranged on the side wall or the bottom outside the dyeing cup, and the refrigeration mechanism is in signal connection with the central console; and/or the bottom or the side wall outside the dyeing cup is provided with a heating mechanism, and the heating mechanism is in signal connection with the central console. The heating mechanism is arranged, so that the temperature of the liquid in the dyeing cup can meet the temperature required by the reaction, the dyeing efficiency is improved, and the process condition during large-scale production is simulated; the refrigeration mechanism is arranged, so that the temperature can be reduced to a required temperature range according to a certain speed after the dyeing is finished, the heat preservation is carried out on the cloth, the coloring is firmer, the color and luster are more bright, and the process setting during large-scale production is closer.
9. According to the sample dyeing machine provided by the embodiment of the utility model, the cup sleeve is arranged outside the dyeing cup, and the cup sleeve is provided with the clamping cavity or the inner side wall of the cup sleeve and the outer side wall of the dyeing cup form the clamping cavity; the refrigerating mechanism comprises an air cooler, and the output end of the air cooler is communicated with the clamping cavity through a pipeline; and/or the heating mechanism comprises an electric heating ring which is sleeved on the periphery of the cup sleeve. Set up the glass holder and the glass holder has the double-layered chamber or the glass holder forms the double-layered chamber with the cup of dying, and the forced air cooler communicates with each other with double-layered chamber, and the cold flow encircles whole cup of dying, and the cooling is more even, high-efficient, and electric heat ring cover is peripheral at the glass holder, and heat transmission is more even in the glass holder, and the buffering of air in pressing from both sides the chamber, can avoid rising temperature too fast.
10. The sample dyeing machine further comprises a hood, a display area is arranged on the hood and is provided with a display screen in signal connection with the central console, and the display screen is used for inputting/outputting parameters, setting a basic sample dyeing process and/or downloading a batch production process. The set hood can provide a foundation for each component, the display screen is arranged in the display area and is in signal connection with the center console, parameter input/output, basic dyeing process setting and/or batch production process downloading are facilitated, and the operation is convenient and the visualization is strong.
[ description of the drawings ]
FIG. 1 is a schematic perspective view of the whole structure and functional partitions of a sample dyeing machine provided by the embodiment of the utility model;
FIG. 2 is a schematic perspective view of the internal and external structures of a sample dyeing machine provided by the embodiment of the utility model;
FIG. 3 is a schematic diagram of the internal structure of a peristaltic pump of a sample dyeing machine according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a dyeing cup, a temperature adjusting component, a temperature measuring element and a stirring component of the sample dyeing machine provided by the embodiment of the utility model;
FIG. 5 is a schematic diagram showing the positional relationship among a plurality of auxiliary agent bottles, a plurality of dyeing cups and a plurality of pumping mechanisms of a sample dyeing machine provided by the embodiment of the utility model;
FIG. 6 is a schematic diagram showing the connection relationship between a plurality of auxiliary agent bottles, a plurality of dyeing cups, a plurality of pumping mechanisms and a plurality of adaptive conveying channels of a sample dyeing machine provided by the embodiment of the utility model;
FIG. 7 is a schematic step diagram of a sample dyeing process of a control method of a sample dyeing machine according to an embodiment of the present invention;
FIG. 8 is a first step schematic diagram of step B5 of the sample dyeing flow of the control method of the sample dyeing machine according to the embodiment of the present invention;
FIG. 9 is a small step diagram of substep B53 of the sample dyeing process of the control method of the sample dyeing machine according to the embodiment of the present invention;
FIG. 10 is a second step schematic diagram of step B5 of the sample dyeing flow of the control method of the sample dyeing machine according to the embodiment of the present invention;
FIG. 11 is a third schematic view illustrating a substep B5 of a sample dyeing process of the control method of the sample dyeing machine according to the embodiment of the present invention;
FIG. 12 is a general schematic diagram of a calibration process, a sample dyeing process, and a comparison process of the control method of the sample dyeing machine according to the embodiment of the present invention;
FIG. 13 is a general schematic diagram of a calibration process-a sample dyeing process of the control method of the sample dyeing machine according to the embodiment of the present invention;
FIG. 14 is an overall schematic diagram of a sample dyeing process-comparison process of the control method of the sample dyeing machine provided by the embodiment of the utility model;
FIG. 15 is a schematic diagram illustrating steps of a calibration process of a control method of a sample dyeing machine according to an embodiment of the present invention;
fig. 16 is a schematic step diagram of a comparative process of the control method of the sample dyeing machine according to the embodiment of the present invention.
The attached drawings indicate the following:
1. dyeing a sample machine;
10. a hood; 101. a material area; 102. an operation area; 103. a cover plate; 104. a housing area; 105. a display area;
11. an auxiliary agent bottle;
12. dyeing a cup; 121. a cup body; 122. a cup sleeve; 123. a clamp cavity; 124. a cup core;
13. a delivery channel; 130. a delivery pipe;
14. a pumping mechanism; 140. a peristaltic pump; 141. a pump housing; 142. a pump head; 143. a working chamber; 144. a control module;
15. a temperature regulating component; 151. a heating mechanism; 1511. an electric heating coil; 152. a refrigeration mechanism; 1521. an air cooler;
16. a temperature measuring element; 161. a working end; 162. a transmission end;
17. a stirring assembly; 171. an actuation mechanism; 1711. an electromagnetic coil; 172. a driven mechanism; 1721. a magnetic inductor;
18. a center console;
19. a display screen.
[ detailed description ] embodiments
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
In the present invention, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "center", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are used primarily to better describe the utility model and its embodiments and are not intended to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meanings of these terms in the present invention can be understood by those skilled in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "connected" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art according to specific situations.
Referring to the description and the attached drawings 1 and 2, the first embodiment of the utility model provides a sample dyeing machine 1, which comprises an auxiliary agent bottle 11 and a plurality of dyeing cups 12, wherein one or a plurality of auxiliary agent bottles 11 are communicated with one or a plurality of dyeing cups 12 to form one or a plurality of conveying channels 13, a pumping mechanism 14 is arranged on the conveying channel 13 between the auxiliary agent bottle 11 and the dyeing cup 12, and the pumping mechanism 14 is used for regulating the make-and-break and/or the flow rate of the auxiliary agent in the conveying channel 13.
It can be understood that the auxiliary agent bottle 11 and the pumping mechanism 14 arranged on the conveying channel 13 can control the auxiliary agent filling time and/or the filling speed, compared with the conventional sample dyeing machine 1 which is directly poured into the dyeing cup 12 at one time, the auxiliary agent filling time and/or the filling speed are closer to the process in large-scale production, a more refined test dyeing process can be obtained and applied to large-scale production, and the one-time passing rate in large-scale production according to the test dyeing process is obviously improved.
It should be noted that the auxiliary agent bottle 11 and the dyeing cup 12 include four cases of single pair, multiple pair, single pair, and multiple pair, for example, when the auxiliary agent is single, the single or multiple dyeing cups 12 can be connected with only one auxiliary agent bottle 11; alternatively, when only one dyeing cup 13 is in operation, a single or a plurality of auxiliary agent bottles 11 can also be fed into only one dyeing cup 12, the specific selection being dependent on the process requirements.
Specifically, the sample dyeing machine 1 further comprises a machine cover 10 for providing a foundation for all components, a material area 101 and an operation area 102 are arranged on the machine cover 10, and the dyeing cup 12 is detachably arranged in the operation area 102, so that liquid in the dyeing cup 12 can be poured conveniently and the dyeing cup 12 can be cleaned conveniently; the auxiliary agent bottle 11 is arranged in the material area 101 in a replaceable manner, so that the auxiliary agent can be replaced and connected in time.
Further, the hood 10 is composed of cover plates 103, a plurality of cover plates 103 form a containing area 104, and equipment and facilities which have the functions of supporting, matching, detecting, controlling and the like on the dyeing process can be placed in the containing area 104. For example, the central console 18 is disposed in the accommodating area 104 for regulating and controlling various machines and elements in the sample dyeing process, and the related instructions can be preset through the central console 18 according to the requirements of the sample dyeing process or can be corrected and adjusted in real time according to the conditions in the sample dyeing process.
Furthermore, the hood 10 is provided with a display area 105, the display area 105 is provided with a display screen 19 in signal connection with the center console 18, and the display screen can be used for realizing input/output parameters, calling preset processes and downloading process routes, and can also be used for visually displaying the dyeing process such as the time of carrying out, the remaining time and the like, and instruction parameters such as the temperature, the flow and the like, so that an operator can conveniently and intuitively know and control the dyeing process in real time.
Referring to the description and fig. 3, further, the pumping mechanism 14 is a peristaltic pump 140, at least a portion of the conveying channel 13 is a deformable flexible conveying pipe 130, and the peristaltic pump 140 is disposed at the conveying pipe 130; the peristaltic pump 140 comprises a pump shell 141 and a pump head 142, a working chamber 143 for passing the delivery pipe 130 is formed between the pump shell 141 and the pump head 142, and the auxiliary agent in the delivery pipe 130 corresponding to the working chamber 143 flows from the side close to the auxiliary agent bottle 11 to the side close to the dyeing cup 12 at a preset speed under the action of the pump head 142. The peristaltic pump 140 is adopted to act on the deformable flexible conveying pipe 130, the auxiliary agent is only positioned on the conveying pipe 130 in the pumping process and does not need to be in direct contact with the pumping mechanism 14, the auxiliary agent can be prevented from being polluted, the auxiliary agent can be prevented from eroding the pumping mechanism 14, and the peristaltic pump 140 is high in precision, good in stability and good in backflow prevention effect.
With continued reference to fig. 3 of the specification, further, the sample dyeing machine 1 further comprises a center console 18, and the center console 18 controls the peristaltic pump 140 according to a preset instruction or an instant instruction, so that the auxiliary agent in the conveying pipe 130 is switched between a flow-through state and a cut-off state, and/or the flow speed of the auxiliary agent in the conveying pipe 130 is adjusted. The central console can inject corresponding auxiliary agents into the injection dyeing cup at a specific time point according to a preset instruction or an instant instruction and a specific amount at a specific speed according to the requirements of the trial dyeing process, so that the process measures in large-scale production are simulated more carefully and accurately, the problems of uneven dyeing and the like are avoided, and the automation degree of dyeing is improved.
It is understood that the console 18 can be a separate device or integrated into the peristaltic pump 140 or at least partially disposed in the peristaltic pump 140, for example, the control module 144 is disposed in the peristaltic pump 140, and the control module 144 switches the auxiliary agent in the delivery pipe 130 between the flow-through state and the cut-off state according to a preset instruction or an instant instruction and/or adjusts the flow rate of the auxiliary agent in the delivery pipe 130, so that the peristaltic pump 140 is more integrated and the control is more direct and efficient.
Referring to fig. 2 and 4, further, the dyeing cup 12 comprises a cup body 121 and a cup sleeve 122 surrounding the cup body 121, the cup sleeve 122 has a clamping cavity 123 or the inner side wall of the cup sleeve 122 and the outer side wall of the dyeing cup 12 form the clamping cavity 123, the accommodating area 104 is provided with the temperature adjusting assembly 15 and surrounds the dyeing cup 12 to act on the dyeing liquid in the dyeing cup 12 to realize the adjustment of the temperature of the dyeing liquid in the cup body 121.
Further, a heating mechanism 151 is arranged at the bottom or on the side wall outside the dyeing cup 12, the heating mechanism 151 is in signal connection with the central console 18, and the heating mechanism 151 is arranged to enable the temperature of the liquid in the dyeing cup 12 to meet the temperature required by the reaction, so that the dyeing efficiency is improved, and the process condition during large-scale production is simulated.
Furthermore, the heating mechanism 151 comprises an electric heating ring 1511, the electric heating ring 1511 is sleeved on the periphery of the cup sleeve 122, the cup sleeve 122 is arranged, the cup sleeve 122 is provided with a clamping cavity 123 or the cup sleeve 122 and the dyeing cup 12 form the clamping cavity 123, the electric heating ring 1511 is sleeved on the periphery of the cup sleeve 122, heat is transmitted to the cup sleeve 122 more uniformly, and the temperature can be prevented from rising too fast through the buffering of air in the clamping cavity 123.
Furthermore, a refrigeration mechanism 152 is arranged on the outer side wall or the bottom of the dyeing cup 12, the refrigeration mechanism 152 is in signal connection with the central console 18, and the refrigeration mechanism 152 is arranged to reduce the temperature to a required temperature range at a certain speed after the dyeing is finished, so that the cloth is insulated, the coloring is firmer, the color is more bright, and the process setting during large-scale production is closer.
Furthermore, the refrigerating mechanism 152 comprises an air cooler 1521, the output end of the air cooler 1521 is communicated with the clamping cavity 123 through a pipeline, the air cooler 1521 is communicated with the clamping cavity 123, cold flow surrounds the whole dyeing cup 12, and cooling is more uniform and efficient.
With continued reference to FIG. 4, further, a temperature sensing element 16 is provided within the dye cup 12 in signal communication with the center console 18, the temperature sensing element 16 being disposed at least partially within the dye cup 12 for measuring the temperature of the liquid within the dye cup 12. Specifically, the temperature sensing element 16 includes a working end 161 and a transmission end 162; the working end 161 is inserted into the dyeing cup 12 to a depth that can be immersed by the liquid to be measured, and the transmission end 162 is in signal connection with the center console 18. The working end 161 of the temperature measuring element 16 is directly inserted into the dyeing cup 12 and reaches the depth of being immersed by the temperature liquid to be measured, namely, the temperature measuring element 16 directly measures the temperature of the liquid in the dyeing cup 12 in the sample dyeing process, and compared with the indirect temperature measurement of the conventional sample dyeing machine 1, the temperature measuring device is more accurate and timely. Preferably, the transmission end 162 extends out of the cup body 121 and is in signal connection with the console 18, so that the wired transmission is more stable and accurate.
With continued reference to figure 4, the sample dyeing machine 1 further comprises a stirring assembly 17, the stirring assembly 17 comprising an actuating mechanism 171 located below the dyeing cup 12 and a driven mechanism 172 located inside the dyeing cup 12, the driven mechanism 172 driving the sample dyeing cloth and/or stirring the dyeing liquor to make the two move relatively. By arranging the actuating mechanism 171 below the dyeing cup 12 and acting on the driven mechanism 172 in the dyeing cup 12, the driven mechanism 172 drives the dyeing sample cloth to move relative to the dyeing solution or stirs the dyeing solution to move relative to the dyeing sample cloth, so that the dyeing uniformity is improved, and the dyeing speed can be improved.
It should be noted that the actuating mechanism 171 may be an electric, fluid, or magnetic actuating mechanism 171 such as a motor, an electric cylinder, a cylinder, an oil cylinder, a magnet, or an integral body formed by using these mechanisms as motive mechanisms and then reversing and/or adjusting the speed through a transmission mechanism; the output end of the actuator 171 may directly act on the driven mechanism 172 through the cup bottom, or may not have an output end but indirectly act on the driven mechanism 172 by electromagnetic force or the like. Correspondingly, the driven mechanism 172 may be a stirring rod, a stirring wheel, etc. in transmission connection with the output end, or may be a mechanism capable of inducing electromagnetic force to generate motion.
Preferably, the actuating mechanism 171 is a magnetic control mechanism capable of forming a magnetic field with a direction changing, the magnetic control mechanism comprises at least one electromagnetic coil 1711 or a permanent magnet, the direction of the electromagnetic force acting in the cup body 121 is changed through the change of an electric field or mechanical movement, the driven mechanism 172 is a magnetic sensor 1721 arranged in the cup body 121, the magnetic sensor 1721 rotates by sensing the changed magnetic field, and the magnetic sensor 1721 drives the sample dyeing cloth and the dye solution to move relatively to realize dyeing.
More preferably, a cup core 124 for placing the sample dyeing cloth is arranged in the cup body 121, the magnetic sensor 1721 drives the cup core 124 to move so as to enable the sample dyeing cloth to move relative to the dye solution, or the cup core 124 is kept still and the magnetic sensor 1721 stirs the dye solution so as to enable the dye solution to move relative to the sample dyeing cloth.
Referring to the description and the attached drawings 5 and 6, optionally, the auxiliary agent bottle 11 is provided in a plurality, and the dyeing cup 12 is provided in a plurality; each of the aid bottles 11 communicates with at least two of the dyeing cups 12 for filling with aid and/or each of the dyeing cups 12 communicates with at least two of the aid bottles 11 for receiving aid. The auxiliary agent bottles 11 are arranged in a plurality, and each auxiliary agent bottle 11 is used for filling auxiliary agents into a plurality of dyeing cups 12, so that the utilization rate of the auxiliary agent bottles 11 can be improved, and the influence of the difference of the auxiliary agents among different dyeing cups 12 on a sample dyeing result can be avoided; the dyeing cups 12 are arranged in a plurality, and each dyeing cup 12 receives the auxiliary agents from a plurality of auxiliary agent bottles 11, so that the dyeing process requiring a plurality of auxiliary agents can be realized.
Illustratively, 4 auxiliary agent bottles 11 are provided and are respectively numbered as M1, M2, M3 and M4, and 6 dyeing cups 12 are provided and are respectively numbered as N1, N2, N3, N4, N5 and N6; if two auxiliaries are filled in each dyeing cup 12, M1 and M3 contain one auxiliary, and M2 and M4 contain one auxiliary, 12 conveying channels 13 are correspondingly numbered as P1, P2, P3, P4, P5, P6, P7, P8, P9, P10, P11 and P12, 12 pumping mechanisms 14 are correspondingly numbered as Q1, Q2, Q3, Q4, Q5, Q6, Q7, Q8, Q9, Q10, Q11 and Q12 on the 12 conveying channels 13. The connection of the individual agent bottles 11, the dyeing cups 12, the feed channels 13 and the pumping mechanism 14 is now as shown in fig. 6.
A second embodiment of the present invention provides a method for controlling a sample dyeing, including the following steps: determining a basic dye formula and weight, a basic auxiliary agent formula and weight and a solvent weight according to the dyeing color of the product cloth, the weight and the material of the sample cloth and the dyeing bath ratio, and drawing up a basic printing and dyeing process;
arranging sample cloth with determined weight and material in a dyeing cup, and sequentially filling various dyes and solvents with formula amounts into the dyeing cup to form a dye solution;
the sample cloth in the dyeing cup and the dyeing solution form relative motion;
controlling the on-off and/or flow rate of at least one auxiliary agent to enter the dyeing cup and simultaneously regulating and controlling the temperature in the dyeing cup to reach a set temperature T;
after the auxiliaries in the formula amount are added, the dye liquor in the dye cup is kept at the set temperature T for a preset time period to dye the sample cloth.
Referring to the description and as shown in fig. 7, an exemplary method is provided comprising the steps of:
b1, determining the weight and the material of the sample cloth, and selecting the dyeing bath ratio;
b2, determining a basic dye formula and weight, a basic auxiliary agent formula and weight, and a solvent weight, and drawing up a basic printing and dyeing process;
b3, arranging the selected cloth in a dyeing cup, and filling a solvent and a dyeing agent with a formula amount into the dyeing cup;
b4, the stirring component is started under the control of the central console and rotates at the speed of R revolutions per minute to enable the sample cloth and the dye liquor to move relatively;
b5, the delivery channel is communicated with the additive bottle and the dyeing cup, and the pumping mechanism regulates and controls the on-off and/or flow rate of the additive in the delivery channel under the control of the center console; the temperature measuring element monitors the temperature in the dyeing cup and feeds the temperature back to the central control console, and the temperature regulating component enables the temperature of the dyeing liquid in the dyeing cup to meet the conditions under the control of the central control console;
b6, the temperature adjusting component continues to work under the control of the central console, so that the sample cloth and the dye liquor continuously react at the set temperature;
b7, stopping the stirring assembly under the control of the center console after the reaction is finished, and sending an alarm signal by the sample dyeing machine;
specifically, the method comprises the following steps:
b1, determining the weight and the material of the sample cloth according to the material characteristics, the dyeing color and/or the batch weight of the cloth of the product to be subjected to mass printing and dyeing, and selecting the dyeing bath ratio;
b2, determining a basic dye formula and weight, a basic auxiliary agent formula and weight and a solvent weight according to the designed dyeing color of the product cloth, the weight and the material of the sample cloth and the dyeing bath ratio, and designing a basic printing and dyeing process;
b3, arranging the sample cloth with determined weight and material in the dyeing cup 12, sequentially or uniformly filling the dyeing agents with the formula amount into the dyeing cup 12, and filling the solvent into the dyeing cup 12;
b4, the stirring component 17 is started under the control of the central console 18 and rotates at the speed of R revolutions per minute, so that the sample cloth in the dyeing cup 12 and the dyeing liquid form relative motion;
usually, R is 200-1000, preferably 500, and it can be understood that the proper rotating speed can keep the relative movement of the dye sample cloth and the dye liquor at a proper degree, and simultaneously, the color fastness of the dye liquor on the dye sample cloth is considered.
B5, at least one auxiliary agent bottle 11 is communicated with the dyeing cup 12 through a conveying channel 13, and a pumping mechanism 14 on the conveying channel 13 regulates and controls the on-off and/or flow rate of the auxiliary agent in the conveying channel 13 under the control of a central console 18; the temperature measuring mechanism monitors the temperature in the dyeing cup 12 and feeds back temperature information to the central console 18, and the central console 18 controls the temperature adjusting component 15 to work according to the received temperature information so that the temperature of the dye liquor in the dyeing cup 12 meets the set conditions;
b6, after the auxiliaries with the formula amount are added, the temperature adjusting component 15 continues to work under the control of the central console 18, so that the temperature in the dyeing cup 12 is at the set temperature T and is kept for a time T, and the sample cloth and the dye solution continuously react;
it can be understood that the set temperature T has different temperature values or temperature ranges at different stages, and can also change according to the difference of dye, auxiliary agent, solvent, cloth material and the like, and the specific selection can be reasonably selected according to actual conditions.
B7, the reaction of the sample cloth and the dye liquor is finished, the stirring component 17 stops under the control of the center console 18, and the sample dyeing machine 1 sends out sound and/or light alarm signals under the control of the center console 18.
By adopting the sample dyeing process, the sample dyeing process of the sample dyed cloth can be more accurately and finely regulated, so that the test dyeing process is closer to or even completely simulates the process in mass production.
It can be understood that generally, mass production needs low bath ratio so as to use less dye and reduce pollution, while ordinary sample dyeing equipment can not do low bath ratio, if sample with high bath ratio is adopted and sample with low bath ratio is put out, the deviation between dyeing and demand is large, and if sample and sample put out adopt high bath ratio, waste and a large amount of sewage are generated. Therefore, it should be emphasized that, in the sample dyeing control method of the present invention, through the arrangement of the dyeing cup 12 and the pumping mechanism 14 in the sample dyeing machine 1, the bath ratio can be as low as 1:3, so that the method is more close to the setting of the bath ratio in the mass production process, and the cost and the pollution can be controlled while the dyeing effect is ensured.
Referring to the description and as shown in fig. 8, an exemplary method is provided comprising the steps of:
b51, the temperature adjusting component works under the control of the central console to increase the temperature of the dye liquor in the dye cup from room temperature to T1
B52, the temperature adjusting component is started or stopped under the control of the central console, so that the temperature of the dye liquor in the dye cup is kept for a time period T at T11
B53, the temperature adjusting component is started or stopped under the control of the central console to ensure that the temperature of the dye liquor in the dye cup is T2Duration of hold t2Starting a pumping mechanism, and filling the auxiliary agent X into the dyeing cup;
specifically, step B5 includes the following substeps:
b51, under the control of the central console 18, the temperature adjusting component 15 works to increase the temperature of the dyeing liquid in the dyeing cup 12 from room temperature to T1
B52, under the control of the center console 18, the temperature adjusting component 15 is started or stopped to make the temperature of the dyeing liquid in the dyeing cup 12 be at T1Duration of hold t1
B53, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T2Duration of hold t2The pumping mechanism 14 is opened to fill the dyeing cup 12 with the auxiliary agent X and the filling process lasts for a period of time t2', Pumping mechanism 14 closed after filling, t2≥t2'。
The steps are adopted in the step B5 of the sample dyeing process, so that the dye and the auxiliary agent can play a better working effect at a better working temperature.
Further, the step of controlling at least one auxiliary agent to be added into the dyeing cup at a preset speed further comprises the following steps:
controlling the temperature of the dye liquor in the dyeing cup at T2Keeping at least two time periods, and correspondingly filling the at least one auxiliary agent with a preset amount in at least two parts into the dyeing cup at a preset speed in at least two time periods when the temperature is maintained, wherein the sum of the at least two time periods is greater than the sum of the at least two filling times. Namely, certain auxiliary agent can be injected for multiple times, the temperature is kept constant in the injection process, and the heat is continuously preserved after the injection is finished so that the dyeing reaction is continuously carried out.
Referring to fig. 9, in particular, in one embodiment, how step B53 is added in stages is illustrated by taking three additions of one of the auxiliary agents X as an example:
b531 the temperature of the dyeing liquor in the dyeing cup 12 is T under the control of the center console 182Duration of hold t2-1The pumping mechanism 14 is opened to fill alpha% of the auxiliary agent X into the dyeing cup 12, and the filling process lasts for a period of time t2-1',
After filling the pumping mechanism 14 is closed, t2-1≥t2-1';
B532 in the center console 18The temperature of the dyeing liquor in the dyeing cup 12 is kept for a time T at T22-2The pumping mechanism 14 is started to fill beta percent of the additive X into the dyeing cup 12, and the filling process lasts for a time period t2-2', Pumping mechanism 14 closed after filling, t2-2≥t2-2';
B533, under the control of the central console 18, the temperature of the dyeing liquid in the dyeing cup 12 is T2Duration of hold t2-3The pumping mechanism 14 is started to fill the dyeing cup 12 with gamma% of the auxiliary agent X, and the filling process lasts for a time period t2-3',
After filling the pumping mechanism 14 is closed, t2-3≥t2-3';
Wherein α + β + γ is 100, t2-1+t2-2+t2-3=t2,t2-1'+t2-2'+t2-3'=t2'。
The small steps are adopted in the substep B53 of the sample dyeing process, namely, the auxiliary agent is injected for multiple times, so that the auxiliary agent can fully act on the dye, and a better printing and dyeing effect is realized.
In one possible embodiment, α is 10, β is 30, γ is 60, t2-1Value of 10, t2-2Value 20, t2-3Value of 30, t2-1Value of 5, t2-2Value of 10, t2-3Value "20. Namely, the auxiliary agent X is injected into the dyeing cup for three times, the injection amount is gradually increased, and the total time length and the injection time consumption of each heat preservation are gradually increased. It can be understood that the auxiliary agent can be added in four times, five times or more times, as long as the addition amount of each time is gradually increased, and the total time length of each heat preservation and the time consumption of filling are gradually increased; of course, the configuration may be arbitrarily set as needed, and is not limited herein.
It is understood that one or more than two, for example two or three, of the assistants can be provided according to the needs of the process, and the dyeing sample control method for two assistants and three assistants is further described below with reference to the drawings in the specification.
Referring to the description of the drawings, as shown in fig. 10, alternatively, when the auxiliary agents have two kinds, step B5 includes the following substeps:
b51, under the control of the central console 18, the temperature adjusting component 15 works to increase the temperature of the dye liquor in the dyeing cup 12 from room temperature to T1
B52, under the control of the center console 18, the temperature adjusting component 15 is started or stopped to make the temperature of the dyeing liquid in the dyeing cup 12 be at T1Duration of hold t1
B53, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T2Duration of hold t2With the pumping mechanism 14 on, the additive X is filled into the dyeing cup 12, and the filling process lasts for a period of time t2', Pumping mechanism 14 closed after filling, t2≥t2'。
B54, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T3Duration of hold t3With pumping mechanism 14 on, additive Y is added to dye cup 12 for a duration t3'。
Referring to the description of fig. 11, optionally, when three auxiliaries are present, step B5 includes the following substeps:
b51, under the control of the central console 18, the temperature adjusting component 15 works to increase the temperature of the dyeing liquid in the dyeing cup 12 from room temperature to T1
B52, under the control of the center console 18, the temperature adjusting component 15 is started or stopped to ensure that the temperature of the dye liquor in the dyeing cup 12 is at T1Duration of hold t1
B53, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T2Duration of hold t2The pumping mechanism 14 is opened to fill the dyeing cup 12 with the auxiliary agent X and the filling process lasts for a period of time t2', post-fill pumping mechanism 14 closed, t2≥t2';
B54, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T3Duration of hold t3With pumping mechanism 14 on, additive Y is added to dye cup 12 for a duration t3';
B55, under the control of the center console 18, the temperature adjusting component 15 is started or stopped, and the temperature of the dyeing liquid in the dyeing cup 12 is at T4Duration of hold t4With pumping mechanism 14 on, additive Z is added to dye cup 12 for a duration t4'。
It will be appreciated that where there are a plurality of adjuvants, the various adjuvants are added separately at different stages to achieve a better adjuvant effect. It should be noted that, in the actual operation, some auxiliary agents need to be added for multiple times and the adding amount is gradually increased, some auxiliary agents need to be added for multiple times but the adding amount of each time can be equal, and other auxiliary agents can be added into the dyeing cup 12 at one time, and the specific operation can be reasonably selected according to the characteristics of the auxiliary agents and the process needs.
Referring to the description and the attached drawings 12-14, a correction flow can be set before a sample dyeing flow, and a comparison flow can be set after the sample dyeing flow; or a correction flow is set just before the sample dyeing flow; or a contrast flow is set only after the sample dyeing flow.
Optionally, before the sample cloth is placed in the dyeing cup, a calibration process is further included, which includes the following steps:
setting the preset pumping quantity L of the input auxiliary agent0
The actual amount of discharge L of the auxiliary0';
Comparing the preset pumping volume L0And an actual discharge amount L0' deriving a correction factor K for correcting the pumping demand L at a preset rate during the subsequent dyeing.
Referring to fig. 15 of the specification, specifically, the calibration process includes the following steps:
a1, inputting the preset pumping quantity L of the auxiliary agent through the center console after the pumping mechanism is emptied0
A2, discharging the auxiliary agent by the pumping mechanism under the regulation of the center console, and receiving the discharged auxiliary agent in a measuring device;
a3, measuring the actual discharge amount L of the auxiliary agent in the measuring device after the discharge is finished0';
A4, mixing L0' input into the center console, anThe console is based on a preset pumping quantity L0And an actual discharge amount L0And obtaining a correction coefficient K for correcting the required pumping quantity L of the pumping mechanism in the dyeing process.
It will be appreciated that by presetting the pumping volume L0And an actual discharge amount L0"to obtain a correction factor K, the subsequent addition of auxiliaries will automatically be calculated from the K value. Illustratively, when the actual discharge amount L is0' less than a predetermined preset pumped volume L0And when the K value is larger than 1, multiplying the required pumping quantity L by a correction coefficient K during subsequent sample dyeing so as to enable the pumped auxiliary agent quantity to meet the setting. When the actual discharge amount L is0' more than a predetermined preset pumping capacity L0And when the value K is smaller than 1, multiplying the required pumping quantity L by a correction coefficient K during subsequent sample dyeing so as to enable the pumped auxiliary agent quantity to meet the setting. Preferably, the correction factor K lies between 0.75 and 1.25.
Optionally, the sample cloth dyeing process further includes a comparison process, and specifically includes the following steps:
taking out the sample cloth printed and dyed in the dyeing cup, and washing, neutralizing and drying to obtain the initial color of the sample cloth;
comparing the initial color with the color of the to-be-dyed target to obtain a deviation value delta;
if the deviation value delta is within the allowable range, determining the basic printing and dyeing process of the sample dyeing process as a mass production process of subsequent mass production; and if the deviation value alpha exceeds the allowable range, adjusting the basic printing and dyeing process and carrying out the sample dyeing process again.
Referring to FIG. 16 of the specification, in detail, the alignment process includes the following steps:
the method also comprises a comparison process after the sample dyeing process, and comprises the following steps:
c1, taking out the sample cloth printed and dyed in the dyeing cup, and washing, neutralizing and drying to obtain a color matching cloth;
c2, comparing the color matching cloth with the product cloth dyeing simulation color data under the action of the color matching facility, and evaluating a deviation value delta;
c3, if the deviation value delta is within the allowable range, applying the basic printing and dyeing process of the sample dyeing process to mass production; and if the deviation value delta is beyond the allowable range, adjusting the basic printing and dyeing process and re-performing the sample dyeing process based on the improvement suggestion provided by the color facility.
It should be noted that the color matching process may rely on a color matching module integrated in the sample dyeing machine or a dedicated color matching device, or may additionally provide a dedicated color matching device, or be determined by an operator, and all are collectively referred to as a color matching facility. Comparing and evaluating the sample cloth color and the target color to be printed by the color facility to obtain a deviation value delta, if the deviation value delta is within an allowable range, indicating that the dyeing process meets or basically meets the requirement, lofting the dyeing process for mass production, and if the deviation value delta exceeds the allowable range, indicating that the dyeing process does not meet the requirement, adjusting the dyeing process, and carrying out the dyeing process again. The allowable range of the deviation value delta is delta less than or equal to 0.5.
Compared with the prior art, the sample dyeing machine provided by the embodiment of the utility model has the following advantages:
1. the sample dyeing machine provided by the embodiment of the utility model comprises a plurality of auxiliary agent bottles and a plurality of dyeing cups, wherein one or a plurality of auxiliary agent bottles are communicated with one dyeing cup or a plurality of dyeing cups so as to form one or a plurality of conveying channels, and the conveying channel between the auxiliary agent bottles and the dyeing cups is provided with a pumping mechanism which is used for regulating and controlling the make-and-break and/or the flow rate of the auxiliary agents in the conveying channel. The auxiliary agent bottle is arranged, the pumping mechanism is arranged on the conveying channel, the auxiliary agent filling time and the auxiliary agent filling speed can be controlled, compared with a conventional dyeing machine which is directly poured into the dyeing cup at one time, the auxiliary agent bottle is closer to the process during large-scale production, a more refined test dyeing process can be obtained, the auxiliary agent bottle is applied to large-scale production, and the one-time passing rate during large-scale production according to the test dyeing process is obviously improved.
2. According to the sample dyeing machine provided by the embodiment of the utility model, the pumping mechanism is a peristaltic pump, at least part of the conveying channels are deformable flexible conveying pipes, and the peristaltic pump is arranged at the deformable flexible conveying pipes; the peristaltic pump comprises a pump shell and a pump head, wherein a working cavity for the deformable flexible conveying pipe to pass through is formed between the pump shell and the pump head, and the auxiliary agent in the deformable flexible conveying pipe corresponding to the working cavity flows from one side close to the auxiliary agent bottle to one side close to the dyeing cup under the action of the pump head. Adopt the peristaltic pump to act on flexible conveyer pipe of flexible, the auxiliary agent only is located flexible conveyer pipe of flexible in the pumping process, need not with pumping mechanism direct contact, can avoid the auxiliary agent contaminated, also can prevent that the auxiliary agent from corroding pumping mechanism, the peristaltic pump precision is high moreover, stability is good, the anti-reflux effect is good.
3. According to the sample dyeing machine provided by the embodiment of the utility model, the sample dyeing machine further comprises a central console, and the central console controls the peristaltic pump according to a preset instruction or an instant instruction, so that the auxiliary agent in the conveying pipe is switched between a flow-through state and a cut-off state, and/or the flow speed of the auxiliary agent in the conveying pipe is adjusted. The central console can inject corresponding auxiliary agents into the injection dyeing cup at a specific time point according to a preset instruction or an instant instruction and a specific amount at a specific speed according to the requirements of the trial dyeing process, so that the process measures in large-scale production are simulated more carefully and accurately, the problems of uneven dyeing and the like are avoided, and the automation degree of dyeing is improved.
4. According to the sample dyeing machine provided by the embodiment of the utility model, the sample dyeing machine comprises the central console, and the central console is used for inputting the preset instruction or the instant instruction and controlling the sample dyeing machine to carry out sample dyeing operation according to the instruction. According to the requirement of the sample dyeing process, the related instructions can be preset on the center console, or the related instructions can be corrected and adjusted in real time according to the situation in the sample dyeing process.
5. The sample dyeing machine provided by the embodiment of the utility model further comprises a stirring assembly, wherein the stirring assembly comprises an actuating mechanism positioned below the dyeing cup and a driven mechanism positioned in the dyeing cup, and the driven mechanism drives the sample dyeing cloth and/or the dyeing liquid to move relatively. An actuating mechanism is arranged below the dyeing cup and acts on a driven mechanism in the dyeing cup, and the driven mechanism drives the dyeing sample cloth to move relative to the dye liquor or stirs the dye liquor to move relative to the dyeing sample cloth, so that the dyeing uniformity is improved, and the dyeing speed can be improved.
6. According to the sample dyeing machine provided by the embodiment of the utility model, the cup core for placing the sample dyeing cloth is arranged in the dyeing cup, and the driven mechanism drives the cup core to move relative to the dye liquor in the dyeing cup or stir the dye liquor in the dyeing cup to move relative to the sample dyeing cloth on the cup core. Through set up the cup core in dyeing the cup, the cloth that dyes the appearance can neatly convolute or lay on the cup core, and it is more even to dye, and the relative motion of dye liquor and the cloth that dyes the appearance also better realizes.
7. According to the sample dyeing machine provided by the embodiment of the utility model, the temperature measuring element in signal connection with the central console is arranged in the dyeing cup, and at least part of the temperature measuring element is arranged in the dyeing cup to measure the temperature of liquid in the dyeing cup. At least part of the temperature measuring element is arranged in the dyeing cup to measure the temperature of the liquid in the dyeing cup, namely the temperature measuring element directly measures the temperature of the liquid in the dyeing cup in the dyeing process, and compared with the indirect temperature measurement of a conventional sample dyeing machine, the temperature measuring element is more accurate and timely.
8. According to the sample dyeing machine provided by the embodiment of the utility model, the refrigeration mechanism is arranged on the side wall or the bottom outside the dyeing cup, and the refrigeration mechanism is in signal connection with the central console; and/or the bottom or the side wall outside the dyeing cup is provided with a heating mechanism, and the heating mechanism is in signal connection with the central console. The heating mechanism is arranged, so that the temperature of the liquid in the dyeing cup can meet the temperature required by the reaction, the dyeing efficiency is improved, and the process condition during large-scale production is simulated; the refrigeration mechanism is arranged, so that the temperature can be reduced to a required temperature range according to a certain speed after the dyeing is finished, the heat preservation is carried out on the cloth, the coloring is firmer, the color and luster are more bright, and the process setting during large-scale production is closer.
9. According to the sample dyeing machine provided by the embodiment of the utility model, the cup sleeve is arranged outside the dyeing cup, and the cup sleeve is provided with the clamping cavity or the inner side wall of the cup sleeve and the outer side wall of the dyeing cup form the clamping cavity; the refrigerating mechanism comprises an air cooler, and the output end of the air cooler is communicated with the clamping cavity through a pipeline; and/or the heating mechanism comprises an electric heating ring which is sleeved on the periphery of the cup sleeve. Set up the glass holder and the glass holder has the double-layered chamber or the glass holder forms the double-layered chamber with the cup of dying, and the forced air cooler communicates with each other with double-layered chamber, and the cold flow encircles whole cup of dying, and the cooling is more even, high-efficient, and electric heat ring cover is peripheral at the glass holder, and heat transmission is more even in the glass holder, and the buffering of air in pressing from both sides the chamber, can avoid rising temperature too fast.
10. The sample dyeing machine further comprises a hood, a display area is arranged on the hood and is provided with a display screen in signal connection with the central console, and the display screen is used for inputting/outputting parameters, setting a basic sample dyeing process and/or downloading a batch production process. The set hood can provide a foundation for each component, the display screen is arranged in the display area and is in signal connection with the center console, parameter input/output, basic dyeing process setting and/or batch production process downloading are facilitated, and the operation is convenient and the visualization is strong.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A sample dyeing machine is characterized in that: the dyeing auxiliary device comprises a plurality of auxiliary agent bottles and a plurality of dyeing cups, wherein one or a plurality of auxiliary agent bottles are communicated with one or a plurality of dyeing cups to form one or a plurality of conveying channels, a pumping mechanism is arranged on the conveying channel between the auxiliary agent bottles and the dyeing cups, and the pumping mechanism is used for regulating and controlling the on-off and/or flow rate of auxiliary agents in the conveying channel.
2. The sample dyeing machine according to claim 1, characterized in that: the pumping mechanism is a peristaltic pump, at least part of the conveying channel is a deformable flexible conveying pipe, and the peristaltic pump is arranged at the position of the deformable flexible conveying pipe;
the peristaltic pump comprises a pump shell and a pump head, an operation cavity for the deformable flexible conveying pipe to penetrate through is formed between the pump shell and the pump head, and an auxiliary agent in the deformable flexible conveying pipe corresponding to the operation cavity flows from one side close to the auxiliary agent bottle to one side close to the dyeing cup under the action of the pump head.
3. The sample dyeing machine according to claim 2, characterized in that: the sample dyeing machine further comprises a central console, wherein the central console controls the peristaltic pump according to a preset instruction or an instant instruction, so that the auxiliary agent in the conveying pipe is switched between a flow-through state and a cut-off state, and/or the flow speed of the auxiliary agent in the conveying pipe is adjusted.
4. The sample dyeing machine according to claim 1, characterized in that: the sample dyeing machine comprises a central console, wherein the central console is used for inputting a preset instruction or an instant instruction and controlling the sample dyeing machine to carry out sample dyeing operation according to the instruction.
5. The sample dyeing machine according to claim 4, characterized in that: the sample dyeing machine comprises a stirring assembly of the central console, the stirring assembly comprises an actuating mechanism positioned below the dyeing cup and a driven mechanism positioned in the dyeing cup, and the driven mechanism drives the sample dyeing cloth and/or stirs the dyeing liquid to enable the sample dyeing cloth and the dyeing liquid to move relatively.
6. The sample dyeing machine according to claim 5, characterized in that: the dyeing cup is provided with a cup core for placing dyeing sample cloth, and the driven mechanism drives the cup core to move relatively relative to the dyeing liquid in the dyeing cup or stirs the dyeing liquid in the dyeing cup to move relative to the dyeing sample cloth on the cup core.
7. The sample dyeing machine according to claim 4, characterized in that: the dyeing cup is internally provided with a temperature measuring element in signal connection with the central console, and at least part of the temperature measuring element is arranged in the dyeing cup to measure the temperature of liquid in the dyeing cup.
8. The sample dyeing machine according to claim 4, characterized in that: a refrigerating mechanism is arranged on the side wall or the bottom outside the dyeing cup and is in signal connection with the central console;
and/or a heating mechanism is arranged at the bottom or the side wall outside the dyeing cup and is in signal connection with the central console.
9. The sample dyeing machine according to claim 8, characterized in that: a cup sleeve is arranged outside the dyeing cup and provided with a clamping cavity or the inner side wall of the cup sleeve and the outer side wall of the dyeing cup form a clamping cavity;
the refrigerating mechanism comprises an air cooler, and the output end of the air cooler is communicated with the clamping cavity through a pipeline; and/or the heating mechanism comprises an electric heating ring which is sleeved on the periphery of the cup sleeve in a surrounding manner.
10. The sample dyeing machine according to claim 4, characterized in that: the sample dyeing machine further comprises a machine cover, a display area is arranged on the machine cover, a display screen in signal connection with the central console is arranged in the display area, and the display screen is used for inputting/outputting parameters, setting a basic sample dyeing process and/or downloading a batch production process.
CN202220044280.6U 2022-01-06 2022-01-06 Sample dyeing machine Active CN216870149U (en)

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CN202220044280.6U CN216870149U (en) 2022-01-06 2022-01-06 Sample dyeing machine

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