CN114506663A - Efficient machining method and system for micro-motor shell - Google Patents

Efficient machining method and system for micro-motor shell Download PDF

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Publication number
CN114506663A
CN114506663A CN202210092026.8A CN202210092026A CN114506663A CN 114506663 A CN114506663 A CN 114506663A CN 202210092026 A CN202210092026 A CN 202210092026A CN 114506663 A CN114506663 A CN 114506663A
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CN
China
Prior art keywords
shell
motor
casing
plate
rod
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Granted
Application number
CN202210092026.8A
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Chinese (zh)
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CN114506663B (en
Inventor
陆洁
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Jiangsu Chengzhong Intelligent Manufacturing Co ltd
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Jiangsu Chengzhonghe High Precision Steel Pipes Making Co ltd
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Priority to CN202210092026.8A priority Critical patent/CN114506663B/en
Publication of CN114506663A publication Critical patent/CN114506663A/en
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Publication of CN114506663B publication Critical patent/CN114506663B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/062Work-clamping means adapted for holding workpieces having a special form or being made from a special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/10Auxiliary devices, e.g. bolsters, extension members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
    • B65G21/2045Mechanical means for guiding or retaining the load on the load-carrying surface
    • B65G21/2063Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements not movable in the direction of load-transport
    • B65G21/2072Laterial guidance means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/28Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a single conveyor
    • B65G47/29Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a single conveyor by temporarily stopping movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers
    • B65G47/8807Separating or stopping elements, e.g. fingers with one stop
    • B65G47/883Fixed stop
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/907Devices for picking-up and depositing articles or materials with at least two picking-up heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/32Filling devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/14Casings; Enclosures; Supports

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a high-efficiency processing method and a system of a micromotor shell, which comprise a shell feeding device, a transportation mechanical arm, a shell processing device and a shell collecting device, wherein the micromotor shell is transported to a shell by the transportation mechanical arm to be processed in the device; the method is characterized in that: two clamping claws for clamping the motor shell are arranged on the transportation mechanical arm; be provided with motor drive pivoted processing pivot in the casing processingequipment, be provided with the solid fixed cylinder in the processing pivot, be provided with fixedly on the solid fixed cylinder the casing fixed establishment of motor casing, the length of motor casing is greater than solid fixed cylinder, and both ends are unsettled when the motor casing is placed on solid fixed cylinder to processing cutter in the casing processingequipment processes the both ends of motor casing. The invention can optimize the processing process of the micromotor shell and improve the production efficiency.

Description

Efficient machining method and system for micro-motor shell
Technical Field
The invention relates to the technical field of micro-motor shell production, in particular to a high-efficiency machining method and system for a micro-motor shell.
Background
The existing tubular micromotor shell is mainly applied to the technical fields of oil pump motor shells, automobile motor shells, fitness equipment motor shells, push rod type motor shells and the like. The two ends of the micro-motor shell need to be processed in the production process. In traditional processing mode, can fix micromotor shell in the processing pivot, process the one end of shell, then change the positive and negative end of micromotor shell, fix micromotor shell secondary in the processing pivot, process the other end of micromotor shell again, the course of working is comparatively loaded down with trivial details, and production efficiency is lower.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides the high-efficiency machining method and the system for the micro motor shell, which can optimize the machining process of the micro motor shell and improve the production efficiency.
The technical scheme is as follows: in order to achieve the purpose, the efficient machining method and the efficient machining system for the shell of the micro motor comprise a shell feeding device, a transportation mechanical arm, a shell machining device and a shell collecting device, wherein the shell of the micro motor is in a circular tube shape, the shell of the micro motor is simply called as a motor shell, and the machining steps of the motor shell are as follows: the method comprises the following steps: the transport mechanical arm grabs the unprocessed motor shell from the shell feeding device; step two: the transport mechanical arm drives the unprocessed motor shell to move to the shell processing device; step three: the transportation mechanical arm takes down the processed motor shell from the shell processing device and replaces the unprocessed motor shell into the shell processing device; step four: the machine shell processing device processes an unprocessed motor shell; step five: the transportation mechanical arm places the taken-down processed motor shell into the shell collecting device, then the transportation mechanical arm moves to the shell feeding device, and the first step is carried out again; the method is characterized in that: two clamping claws for clamping the motor shell are arranged on the transportation mechanical arm; be provided with motor drive pivoted processing pivot in the casing processingequipment, be provided with the solid fixed cylinder in the processing pivot, be provided with fixedly on the solid fixed cylinder the casing fixed establishment of motor casing, the length of motor casing is greater than solid fixed cylinder, and both ends are unsettled when the motor casing is placed on solid fixed cylinder to processing cutter in the casing processingequipment processes the both ends of motor casing.
Furthermore, a lifting mechanism and a limiting mechanism are arranged above the processing rotating shaft, and a jacking part is arranged on the conveying mechanical arm; in the third step, before the transportation mechanical arm takes down the processed motor shell, the processing rotating shaft stops rotating, and the lifting mechanism drives the limiting mechanism to move downwards; when the transport mechanical arm installs unprocessed motor casing on a fixed cylinder, the jacking part on the transport mechanical arm pushes the unprocessed motor casing so that the end part of the motor casing is abutted and limited with the limiting mechanism.
Furthermore, a control structure for controlling the shell fixing mechanism is arranged on the limiting mechanism; in the third step, after the lifting mechanism drives the limiting mechanism to move downwards, the control structure releases the fixing effect of the machine shell fixing mechanism on the processed motor shell; after the unprocessed motor shell is arranged on the fixed cylinder, the control structure controls the shell fixing mechanism to fix the unprocessed motor shell, and then the lifting mechanism drives the limiting mechanism to move upwards.
Furthermore, a hexagonal rod is arranged at the front end of the processing rotating shaft, and the fixed cylinder is correspondingly sleeved on the outer side of the hexagonal rod; the machine shell fixing mechanism comprises six connecting rods arranged between the fixing barrel and the hexagonal rod; one end of the connecting rod is hinged with the inner wall of one end of the fixed cylinder, the other end of the connecting rod penetrates out of the strip-shaped hole in the end part of the fixed cylinder and is connected with the fan-shaped sheet, and the connecting rod is provided with a dustproof sheet for shielding the strip-shaped hole; one side of the connecting rod is elastically connected with the hexagonal rod through an elastic piece, the other side of the connecting rod is provided with a plurality of arc-shaped supporting columns, and the arc-shaped supporting columns penetrate out of the arc-shaped holes in the fixed cylinder and abut against the inner wall of the motor shell; the lifting mechanism is an air cylinder, and the limiting mechanism comprises a vertical sliding seat and two limiting plates which are horizontally arranged on the vertical sliding seat in a sliding manner; a motor is arranged on one side of the vertical sliding seat and drives a control screw to rotate, two thread sections with different-direction spirals are arranged on the control screw, two limiting plates are respectively in thread fit connection with the two thread sections with different-direction spirals on the control screw, and the motor drives the two limiting plates to be relatively close to or far away from each other through the control screw; the control structure is two semicircular clamping grooves arranged on the opposite sides of the two limiting plates, and the two clamping grooves drive the arc-shaped jacking columns to retract when clamping the six fan-shaped pieces so as to release the fixation of the motor shell by the shell fixing mechanism.
Furthermore, a connecting seat is arranged at the lower end of the conveying mechanical arm, the upper end of the connecting seat is connected with a displacement device, a hollow chamber is arranged at the lower end of the connecting seat, two motors in the hollow chamber respectively drive two output screw rods to rotate, triangular transverse moving blocks are slidably arranged in triangular horizontal through holes at two sides of the hollow chamber, and the output screw rods are in threaded fit connection with screw holes in the triangular transverse moving blocks; the two clamping claws are respectively arranged at the orifices of the two horizontal through holes and consist of three grabbing rods and three hinge rods which are annularly arranged; two ends of the hinge rod are respectively hinged with the triangular transverse moving block and the grabbing rod; one end of the grabbing rod is hinged with the connecting seat, and the other end of the grabbing rod is provided with a clamping plate; the clamping plate is connected with the grabbing rod through the spring part, a rubber elastic layer is arranged on the clamping surface of the clamping plate, anti-skid grains are arranged on the surface of the rubber elastic layer, and the edges of two ends of the clamping plate are arc-shaped; when the output screw rod rotates, the triangular transverse moving block is driven to transversely move, and the clamping plates are driven to be matched with the clamping motor shell.
Further, the jacking piece is a vertical annular plate; the two jacking parts are symmetrically arranged on two sides of the lower end of the connecting seat, and the connecting line of the two jacking parts is perpendicular to the connecting line of the two clamping claws.
Further, the displacement device at the upper end of the connecting seat comprises a transverse moving mechanism which transversely moves along the horizontal rail, a vertical moving mechanism is arranged at the lower end of the transverse moving mechanism, a vertical overturning mechanism is arranged at the lower end of the vertical moving mechanism, a horizontal rotating mechanism is arranged at the lower end of the vertical overturning mechanism, and the lower end of the horizontal rotating mechanism is connected with the upper end of the connecting seat.
Furthermore, the shell feeding device comprises a feeding conveyor belt, and the feeding conveyor belt is driven by a motor to periodically rotate in the forward direction and the reverse direction alternately; a plurality of groups of shell conveying rails are arranged on the feeding conveying belt, each group of shell conveying rails consists of two guide rods arranged at intervals, and the guide rods extend along the length direction of the feeding conveying belt; a plurality of adjusting frames are spanned above the feeding conveyor belt, a plurality of vertical suspension rods are arranged above the guide rods, and adjusting blocks at the upper ends of the vertical suspension rods are horizontally matched with the adjusting frames in a sliding manner and fastened through bolts; a horizontal bearing plate is arranged at one end of the feeding conveyor belt and is positioned right below the horizontal track, one side of the bearing plate is connected with the feeding conveyor belt through a lower inclined plate, a vertical stop plate is arranged above the bearing plate, and the stop plate is horizontally matched with slide rails at two sides of the bearing plate in a sliding manner and is fastened through bolts; a through groove is formed in the blocking plate, and one end of the guide rod correspondingly penetrates through the through groove.
Furthermore, the machine shell collecting device comprises an aggregate conveying belt, the aggregate conveying belt is positioned right below the horizontal rail, a horn-shaped collecting rail is arranged on the aggregate conveying belt, a lifting plate is arranged at the outlet end of the aggregate conveying belt, the lifting plate is connected with the aggregate conveying belt through a horizontal transition plate, the lifting plate is driven by an air cylinder to lift, and a U-shaped rod is arranged on one side of the lifting plate; a machine shell collecting port is formed in one side, opposite to the outlet end of the collecting track, of the U-shaped rod, and the other side of the U-shaped rod is hinged with an upright column arranged on one side of the lifting plate; the lifting plate is provided with a jacking block, and the U-shaped rod is driven to turn upwards by the jacking block when the lifting plate moves upwards; a shell push plate is arranged on one side of the lifting plate and is driven by an air cylinder to move transversely; the opposite side of lifter plate is provided with puts the thing platform, puts the storage tray on putting the thing platform, and the one side of putting the thing platform and keeping away from the lifter plate is provided with vertical pivoted returning face plate, and the returning face plate is provided with the overhead gage respectively towards the both sides upper end of the one side of lifter plate, and the both sides lower extreme of the one side of putting the thing platform is provided with down the baffle respectively towards the casing push pedal, and lower baffle and the overhead gage that corresponds are crisscross each other in vertical direction.
Has the advantages that: the invention discloses a high-efficiency processing method and a system of a micromotor shell, which have the following beneficial effects:
1) a plurality of arc-shaped supporting columns are arranged in the fixed cylinder on the processing rotating shaft, and the top ends of the arc-shaped supporting columns are supported against the inner wall of the motor shell under the action of the elastic piece so as to fix the motor shell; the length of the motor shell is larger than that of the fixed cylinder, and two ends of the motor shell are suspended when the motor shell is placed on the fixed cylinder, so that a machining tool can machine two ends of the motor shell conveniently; when the two limiting plates are oppositely clamped, the clamping grooves correspondingly clamp the fan-shaped sheets to drive the connecting rods to rotate, and further drive the arc-shaped jacking columns to retract, so that the fixing effect on the motor shell is removed, and the motor shell is convenient to replace;
2) the machine shell feeding device can periodically transport the motor shell to the bearing plate, so that the mechanical arm can be conveniently transported to grab the motor shell;
3) the motor casing collection device can be used for efficiently collecting the motor casing, and the labor intensity of workers is effectively reduced.
Drawings
FIG. 1 is a flow diagram of the present invention;
FIG. 2 is a schematic view of a displacement device on the transport robot;
FIG. 3 is a schematic view of the structure of the apparatus with the housing;
FIG. 4 is a schematic view of the internal structure of the fixed cylinder;
FIG. 5 is a schematic structural view of a motor casing with two ends suspended and fixed on a fixed cylinder;
FIG. 6 is a schematic structural view of a vertical slide carriage and a limiting plate;
FIG. 7 is a schematic view of a gripper jaw;
FIG. 8 is a schematic view of the internal structure of the connecting base;
FIG. 9 is a schematic structural view of a feeding device of a machine shell;
FIG. 10 is a schematic view of the structure of the case collecting device;
fig. 11 is a schematic view of the lifting plate driving the U-shaped member to turn up when moving upward.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
The efficient processing method and system for the micromotor shell as shown in the attached fig. 1 to 10 comprise a shell feeding device 1, a transportation mechanical arm 2, a shell processing device 3 and a shell collecting device 4, wherein the micromotor shell is in a circular tube shape, the micromotor shell is simply called as a motor shell 5, and the processing steps of the motor shell 5 are as follows:
the method comprises the following steps: the transportation mechanical arm 2 grabs the unprocessed motor casing 5 from the casing feeding device 1;
step two: the transport mechanical arm 2 drives the unprocessed motor shell 5 to move to the shell processing device 3;
step three: the transportation mechanical arm 2 takes down the processed motor casing 5 from the casing processing device 3 and replaces the unprocessed motor casing 5 into the casing processing device 3;
step four: the machine shell processing device 3 processes an unprocessed motor shell 5;
step five: the transportation mechanical arm 2 places the taken-down processed motor shell 5 into the shell collecting device 4, then the transportation mechanical arm 2 is moved to the shell feeding device 1, and the first step is carried out again;
the method is characterized in that: the conveying mechanical arm 2 is provided with two clamping claws 6 for clamping the motor shell 5; be provided with motor drive pivoted processing pivot 7 in the casing processingequipment 3, be provided with solid fixed cylinder 8 on the processing pivot 7, be provided with fixedly on the solid fixed cylinder 8 the casing fixed establishment of motor casing 5, the length of motor casing 5 is greater than solid fixed cylinder 8, and the diameter of solid fixed cylinder 8 is greater than the diameter of processing pivot 7, and both ends are unsettled when motor casing 5 is placed on solid fixed cylinder 8 to processing cutter 9 in the casing processingequipment 3 processes the both ends of motor casing 5, need not to fix motor casing 5 in processing pivot 7 once more after changing the positive and negative both ends of motor casing 5, has optimized the course of working, has improved production efficiency.
The machine shell moves the processing cutter 9 in the device 3 in the space under the driving of the displacement driving mechanism to process the two ends of the motor shell 5, and the processing cutter 9 and the displacement driving mechanism of the processing cutter 9 are the prior art and are not described herein.
A lifting mechanism and a limiting mechanism are arranged above the processing rotating shaft 7, and a jacking part 10 is arranged on the transportation mechanical arm 2. In the third step, before the transportation mechanical arm 2 takes down the processed motor casing 5, the processing rotating shaft 7 stops rotating, and the lifting mechanism drives the limiting mechanism to move downwards. When the transport mechanical arm 2 mounts the unprocessed motor casing 5 on the fixed cylinder 8, the jacking part 10 on the transport mechanical arm 2 pushes the unprocessed motor casing 5, so that the end part of the motor casing 5 is abutted to the limiting mechanism for limiting. The limiting mechanism limits the end part of the motor casing 5, and ensures that the fixed positions of the motor casings 5 to be processed on the fixed cylinder 8 are the same.
The limiting mechanism is provided with a control structure for controlling the shell fixing mechanism; in the third step, after the lifting mechanism drives the limiting mechanism to move downwards, the control structure releases the fixing effect of the machine shell fixing mechanism on the processed motor shell 5, so that the processed motor shell 5 can be taken down. After the unprocessed motor casing 5 is arranged on the fixed cylinder 8, the control structure controls the casing fixing mechanism to fix the unprocessed motor casing 5, and then the lifting mechanism drives the limiting mechanism to move upwards, so that the processing rotating shaft 7 is prevented from generating motion interference with the limiting mechanism when rotating.
As shown in fig. 3 and 4, a hexagonal rod 11 is disposed at the front end of the processing rotating shaft 7, the length direction of the hexagonal rod 11 is the same as that of the processing rotating shaft 7, and the cross section of the hexagonal rod 11 is a regular hexagon. The fixed cylinder 8 is a hollow cylinder, the fixed cylinder 8 is correspondingly sleeved on the outer side of the hexagonal rod 11, and one end of the hexagonal rod 11 is fixedly connected with the inner wall of one end of the fixed cylinder 8. The casing fixing mechanism includes six links 12 provided between the fixed cylinder 8 and the hexagonal rod 11. One end of the connecting rod 12 is hinged with the inner wall of one end of the fixed cylinder 8, the rotating direction of the connecting rod 12 is along the radial direction of the processing rotating shaft 7, the other end of the connecting rod 12 penetrates out of a strip-shaped hole 15 at the end part of the fixed cylinder 8 and is connected with the fan-shaped piece 13, and a dustproof piece 14 for shielding the strip-shaped hole 15 is arranged on the connecting rod 12. When the motor casing 5 is sleeved on the fixed cylinder 8, the dustproof sheet 14 blocks the strip-shaped hole 15, and metal powder generated in the machining process is prevented from entering the fixed cylinder 8 from the strip-shaped hole 15, so that normal work of each part in the fixed cylinder 8 is influenced. One side of connecting rod 12 is passed through elastic component and 11 elastic connection of hexagonal pole, connecting rod 12 opposite side is provided with a plurality of arc top prop 16, and a plurality of arc top prop 16 wear out and offset with the inner wall of motor casing 5 from the arc hole on the solid fixed cylinder 8, the centre of a circle on the arc limit of arc hole is the same with the rotation centre of a circle of connecting rod 12, be provided with on the arc top prop 16 with arc hole normal running fit's arcwall face makes arc top prop 16 and arc hole rotate the in-process at connecting rod 12 and keeps laminating, prevents that the metal powder bits from getting into in the solid fixed cylinder 8. Arc top shore 16's top is circular-arc, and is better with the laminating effect of the inner wall of motor casing 5, and is better to motor casing 5's fixed effect.
The lifting mechanism is an air cylinder, and the limiting mechanism comprises a vertical sliding seat 17 and two limiting plates 18 which are arranged on the vertical sliding seat 17 in a horizontal sliding mode. The cylinder drives the vertical slide carriage 17 to move vertically. One side of vertical slide 17 is provided with the motor, and motor drive control screw 21 rotates, and control screw 21 level sets up, be provided with two screw thread sections of incorgruous spiral on the control screw 21, two limiting plates 18 are connected with two incorgruous spiral screw thread section screw-thread fit on the control screw 21 respectively, and the motor drives two limiting plates 18 through control screw 21 and is close to relatively or keeps away from. The control structure is two semicircular clamping grooves 19 arranged on the opposite sides of the two limit plates 18, and when the six fan-shaped sheets 13 are clamped by the two clamping grooves 19, the arc-shaped top supporting columns 16 are driven to retract, so that the motor shell 5 is released from being fixed by the shell fixing mechanism.
The lower extreme of transportation arm 2 is provided with connecting seat 20, the upper end and the displacement device of connecting seat 20 link to each other, and connecting seat 20 wholly is the form of falling T, the lower extreme of connecting seat 20 is provided with the cavity room, and two motors in the cavity room drive two output screw rods 22 respectively and rotate, and it is provided with triangle sideslip piece 24 to slide in the triangle form horizontal perforation 23 of cavity room both sides, output screw rod 22 is connected with the screw thread fit on the triangle sideslip piece 24, and the motor passes through output screw rod 22 and drives triangle sideslip piece 24 horizontal slip in horizontal perforation 23.
Two gripper jaws 6 are respectively arranged at the mouth of the two horizontal perforations 23, said gripper jaws 6 consisting of three gripper bars 25 and three articulated bars 26 arranged circumferentially. The two ends of the hinge rod 26 are respectively hinged with the triangular transverse moving block 24 and the grabbing rod 25. One end of the grabbing rod 25 is hinged with the connecting seat 20, and the other end of the grabbing rod 25 is provided with a clamping plate 27. Snatch pole 25 and be the broken line form, splint 27 links to each other with snatching pole 25 through the spring part, and the spring part can make splint 27 and snatch and keep certain contained angle and can not rotate wantonly between the pole 25, and then makes splint 27 roughly keep the horizontality snatching pole 25 pivoted in-process to snatch motor casing 5 better. Be provided with the rubber elastic layer on splint 27's the clamping face, the surface of rubber elastic layer has anti-skidding line, and is effectual to the centre gripping of motor casing 5, difficult pine takes off. The edges of the two ends of the clamping plate 27 are arc-shaped, so that the surface of the clamping plate 27 with the rubber elastic layer can be attached to the motor casing 5 more easily. When the output screw 22 rotates, the triangular transverse moving block 24 is driven to transversely move, and the clamping plates 27 are driven to be matched with and clamp the motor shell 5. The clamping effect on the motor shell 5 is good, and the motor shell 5 is not easy to loosen and slide off.
As shown in fig. 7, the pressing member 10 is a vertical annular plate, and when the motor casing 5 is mounted on the fixed cylinder 8, the pressing member 10 is used to push the motor casing 5. The two jacking parts 10 are symmetrically arranged on two sides of the lower end of the connecting seat 20, and the connecting line of the two jacking parts 10 is vertical to the connecting line of the two clamping claws 6.
As shown in fig. 1, the displacement device at the upper end of the connecting socket 20 comprises a transverse moving mechanism 28, the transverse moving mechanism 28 transversely moves along a horizontal rail 54, a vertical moving mechanism 29 is arranged at the lower end of the transverse moving mechanism 28, a vertical overturning mechanism 30 is arranged at the lower end of the vertical moving mechanism 29, a horizontal rotating mechanism 31 is arranged at the lower end of the vertical overturning mechanism 30, and the lower end of the horizontal rotating mechanism 31 is connected with the upper end of the connecting socket 20. The horizontal rail 54, the transverse moving mechanism 28, the vertical moving mechanism 29, the vertical overturning mechanism 30 and the horizontal rotating mechanism 31 cooperate to realize the transportation function of the transportation robot arm 2.
The working principle of the displacement device at the upper end of the connecting seat 20 is as follows: the vertical turnover mechanism 30 drives the clamping claw 6 to turn over to a vertical state so as to grab the motor shell 5 vertically placed on the shell feeding device 1, after the grabbing is finished, the clamping claw 6 turns over to a horizontal state, and then the transportation mechanical arm 2 is driven by the transverse moving mechanism 28 and the vertical moving mechanism 29 to move to the processing rotating shaft 7; last motor casing 5 processing completion back, processing pivot 7 stall, limiting plate 18 moves down, motor casing 5 that processing was finished on the idle gripper jaw 6 will fixed section of thick bamboo 8 is taken off, horizontal rotary mechanism 20 rotates 180 degrees, make gripper jaw 6 towards processing pivot 7 that carries unprocessed motor casing 6, place unprocessed motor casing 6 again on fixed section of thick bamboo 8, then horizontal rotary mechanism 20 rotates 90 degrees, make one of them roof pressure piece 10 towards processing pivot 7, then roof pressure piece 10 promotes unprocessed motor casing 5 and makes its tip and limiting plate 18 offset spacingly, in order to realize the change of motor casing 5.
As shown in fig. 8, the feeding device 1 of the casing comprises a feeding conveyor belt 32, and the feeding conveyor belt 32 is driven by a motor to periodically rotate in forward and reverse directions alternately. The feeding conveyor belt 32 is provided with a plurality of sets of shell conveying rails 33, each set of shell conveying rail 33 is composed of two guide rods 34 arranged at intervals, and the guide rods 34 extend along the length direction of the feeding conveyor belt 32. A plurality of adjusting frames 35 are spanned above the feeding conveyor belt 32, a plurality of vertical suspension rods 36 are arranged above the guide rods 34, adjusting blocks 37 at the upper ends of the vertical suspension rods 36 are horizontally matched with the adjusting frames 35 in a sliding mode and fastened through bolts, and the width of the conveying track 33 of the machine shell can be adjusted through the adjusting blocks 37.
One end of the feeding conveyor belt 32 is provided with a horizontal bearing plate 38, the bearing plate 38 is located under the horizontal rail 54, one side of the bearing plate 38 is connected with the feeding conveyor belt 32 through a lower inclined plate 39, the motor casing 5 moves onto the bearing plate 38 through the lower inclined plate 39, a vertical blocking plate 40 is arranged above the bearing plate 38, the blocking plate 40 is in horizontal sliding fit with sliding rails on two sides of the bearing plate 38 and is fastened through bolts, and the position of the blocking plate 40 can be adjusted. The blocking plate 40 is provided with a through slot 41, and one end of the guide rod 34 correspondingly passes through the through slot 41, so that the motor casing 5 is ensured to move onto the bearing plate 38 along the guide rod 34.
The working principle of the casing feeding device 1 is as follows: the workman puts a plurality of motor casings 5 to each casing delivery track 33 in, pay-off conveyer belt 32 forward rotation, extrude the motor casing 5 of outermost end to bearing plate 38 on, and carry on spacingly by barrier plate 40 to the motor casing 5 of outermost end, then pay-off conveyer belt 32 antiport, the motor casing 5 of outermost end is stayed on bearing plate 38 and is separated one end distance with adjacent motor casing 5, make things convenient for gripper jaw 6 to snatch the shell of staying on bearing plate 38, then pay-off conveyer belt 32 forward rotation once more, pay-off conveyer belt 32 forward rotation's displacement will be greater than the antiport, so that subsequent motor casing 5 is crowded to and is supplemented on bearing plate 38. The motor shell 5 can be periodically sent to the designated position by the shell feeding device 1, and the mechanical arm can conveniently grab the motor shell.
Casing collection device 4 includes gathering materials conveyer belt 42, gathering materials conveyer belt 42 level sets up, gathering materials conveyer belt 42 is located under horizontal track 54, gather materials and be provided with loudspeaker form collection track 43 on the conveyer belt 42, the exit end of collecting track 43 is the slot end, the exit end of conveyer belt 42 that gathers materials is provided with lifter plate 44, lifter plate 44 and gathering materials conveyer belt 42 cross cab apron 45 through the level and meet, motor casing 5 crosses cab apron 45 through the level and can move to lifter plate 44 more easily on, lifter plate 44 crosses one side of cab apron 45 towards the level and follows the perpendicular extension board that is provided with down, lifter plate 44 shifts up the in-process, the extension board down is crossed one side of cab apron 45 with the level and is pasted mutually.
The lifting plate 44 is driven by an air cylinder to lift, and one side of the lifting plate 44 is provided with a U-shaped rod 46. The side of the U-shaped rod 46 opposite to the outlet end of the collecting rail 43 is provided with a machine shell collecting port 55, and the other side of the U-shaped rod 46 is hinged with a column arranged at one side of the lifting plate 44. The lifting plate 44 is provided with a jacking block 47, and when the lifting plate 44 moves upwards, the U-shaped rod 46 is driven to turn upwards through the jacking block 47.
A shell push plate 48 is arranged on one side of the lifting plate 44, and the shell push plate 48 is driven by an air cylinder to move transversely; the other side of lifter plate 44 is provided with puts the thing platform 49, puts storage tray 50 on the thing platform 49, and the one side of putting the thing platform 49 and keeping away from the lifter plate 44 is provided with vertical pivoted returning face plate 51, and returning face plate 51 is provided with overhead gage 52 respectively towards the both sides upper end of the one side of lifter plate 44, and the both sides lower extreme of casing push pedal 48 towards the one side of putting the thing platform 49 is provided with down baffle 53 respectively, and lower baffle 53 and corresponding overhead gage 52 are crisscross each other in the vertical direction.
A plurality of motor casings 5 get into the casing and collect the mouth 55 back row one-tenth, and when casing push pedal 48 promoted motor casing 5 in row, two overhead fenders 52 carried on spacingly to arranging motor casing 5 in row to ensure that a plurality of motor casings 5 of in-process that casing push pedal 48 passed arrange the row all the time. Two lower baffle plates 53 can be spacing to arrange the motor casing 5 in row to ensure that a plurality of motor casings 5 in the storage disc 50 can be arranged in a matrix form at last, and the collection effect is good. The lower baffle 53 and the corresponding upper baffle 52 are staggered with each other in the vertical direction to avoid movement interference.
The principle of operation of the casing collection device 4 is as follows: the transportation mechanical arm 2 places the processed motor shells 5 on the aggregate transmission belt 42, the motor shells 5 move under the driving of the aggregate transmission belt 42 and slide to the shell collection port 55 of the U-shaped rod 46 on the lifting plate 44 along the collection track 43, a plurality of motor shells 5 enter the shell collection port 55 and then are arranged in a row, the lifting plate 44 moves upwards under the driving of the air cylinder until the upper surface of the lifting plate 44 is flush with the upper surface of the storage disc 50, the lifting plate 44 drives the U-shaped rod 46 to turn upwards through the jacking block 47 in the upwards moving process to remove the limitation of the shell collection port 55 on the motor shells 5, then the air cylinder drives the shell push plate 48 to push the motor shells 5 arranged in the row into the storage disc 50 to be collected, after repeating for a plurality of times, the motor shells 5 in the storage disc 50 are arranged in a matrix shape, a worker turns over the turnover plate 51 and the lower baffle plate 53 to take out the storage disc 50 with the motor shells 5, and the empty receiving tray 50 is put back on the placing table 49. Casing collection device 4 can carry out high-efficient the collection to motor casing 5, effectively reduces workman's intensity of labour.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.

Claims (9)

1. The utility model provides a high-efficient processing method of micromotor shell, includes casing material feeding unit (1), transportation arm (2), casing processingequipment (3) and casing collection device (4), and the micromotor shell is the pipe form, will be the micromotor shell for short motor casing (5), and the processing step to motor casing (5) is as follows:
the method comprises the following steps: the conveying mechanical arm (2) grabs the unprocessed motor casing (5) from the casing feeding device (1);
step two: the transport mechanical arm (2) drives the unprocessed motor shell (5) to move to the shell processing device (3);
step three: the transportation mechanical arm (2) takes down the processed motor casing (5) from the casing processing device (3) and replaces the unprocessed motor casing (5) into the casing processing device (3);
step four: the machine shell processing device (3) processes an unprocessed motor shell (5);
step five: the motor shell (5) which is taken down and processed is placed into the shell collecting device (4) by the transportation mechanical arm (2), then the transportation mechanical arm (2) is moved to the shell feeding device (1), and the first step is carried out again;
the method is characterized in that: two clamping claws (6) for clamping the motor shell (5) are arranged on the transportation mechanical arm (2); be provided with motor drive pivoted processing pivot (7) in casing processingequipment (3), be provided with solid fixed cylinder (8) on processing pivot (7), be provided with fixedly on solid fixed cylinder (8) the casing fixed establishment of motor casing (5), the length of motor casing (5) is greater than solid fixed cylinder (8), and both ends are unsettled when motor casing (5) are placed on solid fixed cylinder (8) to processing cutter (9) in casing processingequipment (3) are processed the both ends of motor casing (5).
2. The operating system of the method for efficiently machining a housing of a micro-machine according to claim 1, wherein: a lifting mechanism and a limiting mechanism are arranged above the processing rotating shaft (7), and a jacking part (10) is arranged on the conveying mechanical arm (2); in the third step, before the transportation mechanical arm (2) takes down the processed motor shell (5), the processing rotating shaft (7) stops rotating, and the lifting mechanism drives the limiting mechanism to move downwards; when the transport mechanical arm (2) is used for mounting the unprocessed motor casing (5) on the fixed cylinder (8), the jacking part (10) on the transport mechanical arm (2) pushes the unprocessed motor casing (5) so that the end part of the motor casing (5) is abutted to the limiting mechanism for limiting.
3. The operating system of the method for efficiently machining a housing of a micro-machine according to claim 2, wherein: the limiting mechanism is provided with a control structure for controlling the shell fixing mechanism; in the third step, after the lifting mechanism drives the limiting mechanism to move downwards, the control structure releases the fixing effect of the machine shell fixing mechanism on the processed motor shell (5); after the unprocessed motor shell (5) is arranged on the fixed cylinder (8), the control structure controls the shell fixing mechanism to fix the unprocessed motor shell (5), and then the lifting mechanism drives the limiting mechanism to move upwards.
4. The operating system of the method for high efficiency manufacturing of micro-machine housings of claim 3, wherein: a hexagonal rod (11) is arranged at the front end of the processing rotating shaft (7), and the fixed cylinder (8) is correspondingly sleeved on the outer side of the hexagonal rod (11); the machine shell fixing mechanism comprises six connecting rods (12) arranged between a fixing cylinder (8) and a hexagonal rod (11); one end of the connecting rod (12) is hinged with the inner wall of one end of the fixed cylinder (8), the other end of the connecting rod (12) penetrates out of a strip-shaped hole (15) in the end of the fixed cylinder (8) and is connected with the fan-shaped sheet (13), and a dustproof sheet (14) for shielding the strip-shaped hole (15) is arranged on the connecting rod (12); one side of the connecting rod (12) is elastically connected with the hexagonal rod (11) through an elastic piece, a plurality of arc-shaped supporting columns (16) are arranged on the other side of the connecting rod (12), and the arc-shaped supporting columns (16) penetrate out of the arc-shaped holes in the fixed cylinder (8) and are abutted against the inner wall of the motor shell (5);
the lifting mechanism is an air cylinder, and the limiting mechanism comprises a vertical sliding seat (17) and two limiting plates (18) which are horizontally arranged on the vertical sliding seat (17) in a sliding manner; a motor is arranged on one side of the vertical sliding seat (17), the motor drives the control screw rod (21) to rotate, two thread sections with different-direction spirals are arranged on the control screw rod (21), the two limiting plates (18) are respectively in thread fit connection with the two thread sections with different-direction spirals on the control screw rod (21), and the motor drives the two limiting plates (18) to relatively approach or leave through the control screw rod (21); the control structure is two semicircular clamping grooves (19) arranged on the opposite sides of the two limiting plates (18), and when the two clamping grooves (19) clamp the six fan-shaped sheets (13), the arc-shaped supporting columns (16) are driven to retract so as to release the fixation of the motor shell (5) by the shell fixing mechanism.
5. The working system of the method for high-efficiency machining of the housing of the micromotor according to claim 4, wherein: the lower end of the conveying mechanical arm (2) is provided with a connecting seat (20), the upper end of the connecting seat (20) is connected with a displacement device, the lower end of the connecting seat (20) is provided with a hollow chamber, two motors in the hollow chamber respectively drive two output screw rods (22) to rotate, triangular transverse moving blocks (24) are arranged in triangular horizontal through holes (23) on two sides of the hollow chamber in a sliding mode, and the output screw rods (22) are in threaded fit connection with screw holes in the triangular transverse moving blocks (24);
the two clamping claws (6) are respectively arranged at the orifices of the two horizontal through holes (23), and the clamping claws (6) consist of three grabbing rods (25) and three hinge rods (26) which are annularly arranged; two ends of the hinge rod (26) are respectively hinged with the triangular transverse moving block (24) and the grabbing rod (25); one end of the grabbing rod (25) is hinged with the connecting seat (20), and the other end of the grabbing rod (25) is provided with a clamping plate (27); the clamping plate (27) is connected with the grabbing rod (25) through a spring part, a rubber elastic layer is arranged on the clamping surface of the clamping plate (27), anti-skid grains are arranged on the surface of the rubber elastic layer, and the edges of two ends of the clamping plate (27) are arc-shaped; when the output screw rod (22) rotates, the triangular transverse moving block (24) is driven to transversely move, and the clamping plates (27) are driven to be matched with the clamping motor shell (5).
6. The operating system of the method for efficiently machining a housing for a micro-machine of claim 5, wherein: the jacking piece (10) is a vertical annular plate; the two jacking parts (10) are symmetrically arranged on two sides of the lower end of the connecting seat (20), and the connecting line of the two jacking parts (10) is perpendicular to the connecting line of the two clamping claws (6).
7. The operating system of the method for efficiently machining a housing for a micro-machine of claim 6, wherein: the displacement device at the upper end of the connecting seat (20) comprises a transverse moving mechanism (28), the transverse moving mechanism (28) transversely moves along a horizontal rail (54), a vertical moving mechanism (29) is arranged at the lower end of the transverse moving mechanism (28), a vertical overturning mechanism (30) is arranged at the lower end of the vertical moving mechanism (29), a horizontal rotating mechanism (31) is arranged at the lower end of the vertical overturning mechanism (30), and the lower end of the horizontal rotating mechanism (31) is connected with the upper end of the connecting seat (20).
8. The operating system of the method for efficiently machining a housing for a micro-machine of claim 7, wherein: the machine shell feeding device (1) comprises a feeding conveyor belt (32), and the feeding conveyor belt (32) is driven by a motor to periodically rotate in a forward and reverse alternating manner; a plurality of groups of shell conveying rails (33) are arranged on the feeding conveyor belt (32), each group of shell conveying rails (33) is composed of two guide rods (34) arranged at intervals, and the guide rods (34) extend along the length direction of the feeding conveyor belt (32); a plurality of adjusting frames (35) are spanned above the feeding conveyor belt (32), a plurality of vertical suspension rods (36) are arranged above the guide rods (34), and adjusting blocks (37) at the upper ends of the vertical suspension rods (36) are horizontally matched with the adjusting frames (35) in a sliding manner and fastened through bolts;
one end of the feeding conveyor belt (32) is provided with a horizontal bearing plate (38), the bearing plate (38) is positioned under the horizontal rail (54), one side of the bearing plate (38) is connected with the feeding conveyor belt (32) through a lower inclined plate (39), a vertical blocking plate (40) is arranged above the bearing plate (38), and the blocking plate (40) is horizontally matched with sliding rails on two sides of the bearing plate (38) in a sliding manner and fastened through bolts; a through groove (41) is formed in the blocking plate (40), and one end of the guide rod (34) correspondingly penetrates through the through groove (41).
9. The operating system of the method for efficiently machining a housing for a micro-machine of claim 7, wherein: the machine shell collecting device (4) comprises a collecting conveyor belt (42), the collecting conveyor belt (42) is located under the horizontal rail (54), a horn-shaped collecting rail (43) is arranged on the collecting conveyor belt (42), a lifting plate (44) is arranged at the outlet end of the collecting conveyor belt (42), the lifting plate (44) is connected with the collecting conveyor belt (42) through a horizontal transition plate (45), the lifting plate (44) is driven by a cylinder to lift, and a U-shaped rod (46) is arranged on one side of the lifting plate (44); a machine shell collecting port (55) is formed in one side, opposite to the outlet end of the collecting track (43), of the U-shaped rod (46), and the other side of the U-shaped rod (46) is hinged with an upright column arranged on one side of the lifting plate (44); the lifting plate (44) is provided with a jacking block (47), and the U-shaped rod (46) is driven to turn upwards by the jacking block (47) when the lifting plate (44) moves upwards;
a shell push plate (48) is arranged on one side of the lifting plate (44), and the shell push plate (48) is driven by the cylinder to move transversely; the other side of lifter plate (44) is provided with puts thing platform (49), put storage tray (50) on thing platform (49), it is provided with vertical pivoted returning face plate (51) to put thing platform (49) one side of keeping away from lifter plate (44), returning face plate (51) are provided with overhead gage (52) respectively towards the both sides upper end of the one side of lifter plate (44), the both sides lower extreme of casing push pedal (48) one side towards putting thing platform (49) is provided with down baffle (53) respectively, lower baffle (53) and corresponding overhead gage (52) are crisscross each other in the vertical direction.
CN202210092026.8A 2022-01-26 2022-01-26 Efficient processing method and system for micro-motor shell Active CN114506663B (en)

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