CN114506482A - Automatic particle production line capable of achieving automatic boxing - Google Patents
Automatic particle production line capable of achieving automatic boxing Download PDFInfo
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- CN114506482A CN114506482A CN202210210384.4A CN202210210384A CN114506482A CN 114506482 A CN114506482 A CN 114506482A CN 202210210384 A CN202210210384 A CN 202210210384A CN 114506482 A CN114506482 A CN 114506482A
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- granulator
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 239000002245 particle Substances 0.000 title claims abstract description 19
- 230000007306 turnover Effects 0.000 claims abstract description 59
- 230000005484 gravity Effects 0.000 claims abstract description 42
- 238000005469 granulation Methods 0.000 claims abstract description 32
- 230000003179 granulation Effects 0.000 claims abstract description 32
- 239000008187 granular material Substances 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 22
- 230000006872 improvement Effects 0.000 description 9
- 230000032258 transport Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 230000007115 recruitment Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000008713 feedback mechanism Effects 0.000 description 2
- 229940095686 granule product Drugs 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/04—Machines constructed with readily-detachable units or assemblies, e.g. to facilitate maintenance
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Quality & Reliability (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an automatic particle production line capable of automatically boxing, which comprises a granulator, a conveyor and a disk transfer device between the granulator and the conveyor, wherein the disk transfer device comprises a rotary disk and a rotary shaft at the bottom of the rotary disk, the rotary shaft is connected with a base through a driving part, an even number of measuring cylinders are uniformly distributed on the rotary disk along the circumferential direction of the rotary disk, the bottom of each measuring cylinder is hinged with a bottom cover, the bottom cover is connected with the rotary shaft through a cover opening device, each measuring cylinder is provided with a first gravity sensor in signal connection with the driving part, the granulator and the cover opening devices on the measuring cylinders on the opposite sides of the granulator, a first proximity sensor in signal connection with the granulator and the cover opening devices on the measuring cylinders on the opposite sides of the granulator respectively, and a discharge sensor in signal connection with the driving part, the conveyor and the cover opening devices on the same measuring cylinder respectively; through disc transfer device to in the orderly turnover case of transporting the material on the conveyer from the granule, realized the linking of the automatic transfer vanning between conveyer and the granulation machine, improved degree of automation greatly.
Description
Technical Field
The invention belongs to the technical field of particle production lines, and particularly relates to an automatic particle production line capable of automatically boxing.
Background
In the granule production line, the living beings granule product that comes out from the granulation machine will be according to certain volume or weight vanning, weight in every case should accord with the settlement requirement promptly, then transport the product that the vanning was accomplished to the target location or next process, at present, to this technology, the granule product that the granulation machine came out generally enters into a big container at first, then the manual work is weighed according to the weight of settlement or the measuring cylinder volume comes out and is vanned respectively, the product of accomplishing of vanning again, place the conveyer on, the conveyer transports the vanning product to the destination again, the vanning that is between granulation machine and conveyer links up the process and needs artifical the assistance to go on, the granule production line can't form a complete automation technology production chain, can't realize unmanned production promptly, the recruitment cost has been increased.
Disclosure of Invention
In view of the defects in the prior art, the invention aims to provide an automatic particle production line capable of automatically boxing, and solves the problems that the existing particle production line cannot form a complete automatic process production chain, namely, unmanned production cannot be realized, and labor cost is increased.
In order to solve the technical problem, the invention adopts the following technical scheme: an automatic particle production line capable of automatically boxing comprises a granulator and a conveyor, wherein a plurality of turnover boxes are sequentially arranged on the conveyor at equal intervals from front to back, a disc transfer device is arranged between the granulator and the conveyor and comprises a rotary disc, the bottom of the center of the rotary disc is provided with a rotary shaft, the rotary shaft is connected with a base through a driving part for driving the rotary shaft to rotate, a plurality of measuring cylinders are uniformly distributed on the rotary disc close to the outer edge along the circumferential direction of the rotary disc, the number of the measuring cylinders is even, each measuring cylinder is fixedly arranged on the rotary disc in a penetrating way, the bottom of each measuring cylinder is hinged with a bottom cover, the bottom cover is connected with the rotary shaft through a cover opening device for opening or closing the bottom cover, the inner side of the bottom cover of each measuring cylinder is provided with a first gravity sensor, and the first gravity sensors are respectively in signal connection with the driving part, the granulator and the cover opening device on the measuring cylinder on the opposite side of the granulator, one side of each measuring cylinder far away from the center of the turntable is provided with a first proximity sensor capable of detecting the outlet position of the granulator, the first proximity sensors are respectively in signal connection with the granulator and a cover opening device on the measuring cylinder opposite to the granulator, the bottom of the inner side of each measuring cylinder is provided with a discharge sensor, and the discharge sensor is respectively in signal connection with a driving part, a conveyor and the cover opening device on the same measuring cylinder.
As a further improvement of the invention, a second gravity sensor is arranged on the inner bottom surface of the turnover box, the second gravity sensor is in signal connection with the conveyor, and the conveyor drives the turnover box to move forwards after receiving signals of the second gravity sensor and the unloading sensor at the same time.
As a further improvement of the invention, a second proximity sensor capable of detecting the turnover box is arranged on the frame of the conveyor at a position corresponding to the outlet of the granulator, and the second proximity sensor is in signal connection with the conveyor.
As a further improvement of the invention, the driving part comprises a motor and a coupling, the motor is arranged on the base, and an output shaft of the motor is connected with the rotating shaft through the coupling.
As a further improvement of the invention, the motor is a servo motor.
As a further improvement of the invention, the cover opening device comprises a telescopic device and a sliding block, wherein a body of the telescopic device is fixed on the rotating shaft, a telescopic rod of the telescopic device is hinged with the sliding block, a sliding groove matched with the sliding block is formed in the bottom cover, and the sliding block is in sliding connection with the sliding groove.
As a further improvement of the invention, the telescopic device is an electric push rod or a pneumatic push rod.
As a further improvement of the invention, the cross section of the chute is T-shaped.
As a further improvement of the invention, the measuring cylinder is detachably connected with the rotary table.
As a further improvement of the invention, a ring is fixed on the outer circumference of each measuring cylinder, a plurality of circular grooves matched with the rings are arranged on the rotating disc, and each measuring cylinder is clamped in the circular groove through the ring on the circumference and is fixed with the rotating disc through a bolt penetrating through the ring.
In summary, the invention has the following beneficial technical effects:
1. the disc transfer device is arranged to be of a structure of a turntable, a rotating shaft, a driving part and measuring cylinders, the number of the measuring cylinders is even, the measuring cylinders are paired with each other in pairs, a virtual connecting line of each pair of the measuring cylinders passes through the circle center of the turntable, namely each pair of the measuring cylinders is symmetrical along the center of the turntable, when one measuring cylinder is at the position of an outlet of the granulator, the other measuring cylinder paired with the measuring cylinder is positioned above a peripheral box on the conveyor, in addition, a bottom cover is connected with a cover opening device, a first gravity sensor is arranged on the inner side of the bottom cover of each measuring cylinder, a first proximity sensor capable of detecting the position of the outlet of the granulator is arranged on one side of the measuring cylinder far away from the center of the turntable, and a discharge sensor is arranged on the bottom of the inner side of each measuring cylinder, the first gravity sensor can quantify the set weight in the measuring cylinder, and feed back a first signal to control the pause discharging of the granulator and drive the turntable to rotate, the first proximity sensor can sense and identify the outlet position of the granulator and feed back a second signal to the granulator and the cover opening device on the measuring cylinder opposite to the granulator so that the granulator starts to discharge, the measuring cylinder opposite to the outlet of the granulator opens the bottom cover and starts to unload the turnover box, and the unloading sensor is arranged; under the control of the first signal and the third signal, namely after the measuring cylinders below the outlets of the granulation machines are completely charged and the measuring cylinders opposite to the outlets of the granulation machines are completely discharged, the driving part drives the rotating disc to rotate for a certain angle and then stop, and at the moment, the next pair of measuring cylinders are just positioned at the outlets of the granulation machines and on the next turnover box; make uncapping device on the same graduated flask close the bottom, unload promptly and finish the back, uncap the device and just close the bottom, promptly through disc transfer device and first gravity sensor, the cooperation control of first proximity sensor and the sensor of unloading, make the granulation machine, the carousel, the conveyer carries out intermittent type nature work according to certain feedback mechanism, thereby orderly with in the material transports the turnover case on the conveyer from the granule, then transport away the turnover case by the conveyer again, overall structure is simple, and convenient for operation, the automatic transfer vanning's between conveyer and the granulation machine linking has been realized, the degree of automation has been improved greatly, the unable complete automation technology production chain that forms of present granule production line has been solved, promptly can't realize unmanned production, the problem of recruitment cost has been increased.
2. The second gravity sensor is arranged in the turnover box and is in signal connection with the conveyor, and when the conveyor receives signals of the second gravity sensor and the unloading sensor at the same time, the turnover box is driven to move forwards, so that the situation that no material falls into the turnover box although the bottom cover is opened in the measuring cylinder on the opposite side of the outlet of the granulator when the machine is started can be avoided, and in the situation, after the conveyor drives the turnover box to move forwards, a certain number of empty boxes are formed, the occurrence of empty boxes is avoided by arranging the second gravity sensor, and in addition, the set value of the second gravity sensor can be changed, but is larger than the set value of the first gravity sensor and is integral multiple of the set value of the first gravity sensor, so that each turnover box can be filled with one material, The quantity of two or more graduated cylinders satisfies the turnover case that the size is different or the requirement weight is different promptly.
3. Through setting up the second proximity sensor, and second proximity sensor and conveyer signal connection, second proximity sensor sends the fourth signal after detecting next turnover case promptly, and give the conveyer with the fourth signal transmission, the conveyer stops working after receiving the fourth signal, and the conveyer stops after no longer driving the turnover case and move forward the fixed distance, prevent that the turnover case from moving on the conveyer to some extent, and when making the interval between the turnover case change to some extent, also can accurately confirm the parking position of next turnover case.
4. Through the structure that the device that will uncap set up to telescoping device, slider and spout, through telescoping device's flexible, when driving the slider and remove in the spout to open the bottom, simple structure, convenient operation.
5. Through set up the ring on the graduated flask, set up on the carousel with ring assorted circular slot, with the graduated flask card in the circular slot to fixed with the carousel through the bolt that passes the ring, the installation of the graduated flask of being convenient for is dismantled, is favorable to the maintenance in later stage.
Drawings
The invention is further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic structural view of the present invention (showing a portion of a measuring cylinder);
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is a top view of FIG. 1;
FIG. 4 is a schematic view of a slide groove fit structure;
FIG. 5 is a structural diagram illustrating a state where the cover opening device opens the bottom cover;
in the figure: 1. a granulation machine; 2. a conveyor; 3. a turnover box; 4. a disc transfer device; 41. a turntable; 42. A rotating shaft; 43. a drive section; 431. a motor; 432. a coupling; 44. a base; 45. a measuring cylinder; 46. a bottom cover; 47. a cap opening device; 471. a telescoping device; 472. a slider; 473. a chute; 48. a circular ring; 49. a circular groove; 5. a first gravity sensor; 6. a first proximity sensor; 7. a discharge sensor; 8. a second proximity sensor; 9. a second gravity sensor.
Detailed Description
The present invention is described in further detail below with reference to figures 1-5.
For convenience of description, a coordinate system is defined as shown in fig. 1, and the left-right direction is taken as a transverse direction, the front-back direction is taken as a longitudinal direction, and the up-down direction is taken as a vertical direction.
The embodiment of the invention discloses an automatic particle production line capable of automatically boxing. Referring to fig. 1 and 2, an automatic particle production line capable of automatically boxing comprises a granulation machine 1 and a conveyor 2, wherein the conveyor 2 can be a roller conveyor 2 or a belt conveyor 2, the conveyor 2 is arranged in a front-back direction, the granulation machine 1 is arranged on the right side of the conveyor 2, a plurality of turnover boxes 3 are sequentially arranged on the conveyor 2 at equal intervals from front to back, a disc transfer device 4 is arranged between the granulation machine 1 and the conveyor 2, when viewed from fig. 3, namely, in a horizontal projection direction, an outlet of the granulation machine 1 is opposite to a central line of the conveyor 2, namely, a virtual connecting line of the outlet center of the granulation machine 1 and the center of a rotary disc 41 is vertical to the central line of the conveyor 2, the disc transfer device 4 comprises a rotary disc 41, a rotary shaft 42 is arranged at the bottom of the center of the rotary disc 41, the rotary shaft 42 is connected with a base 44 through a driving part 43 for driving the rotary shaft 42 to rotate, specifically, the driving part 43 comprises a motor 431 and a coupling 432, the motor 431 is disposed on the base 44, and an output shaft of the motor 431 is connected to the rotating shaft 42 through a coupling 432, in this embodiment, the motor 431 is a servo motor 431. As shown in fig. 3, a plurality of measuring cylinders 45 are uniformly distributed on the rotating disc 41 near the outer edge along the circumferential direction, the number of the measuring cylinders 45 is even, each measuring cylinder 45 is fixedly arranged on the rotating disc 41 in a penetrating way, the bottom of each measuring cylinder 45 is hinged with a bottom cover 46, the bottom cover 46 is connected with the rotating shaft 42 through a cover opening device 47 which enables the bottom cover to be opened or closed, a first gravity sensor 5 is arranged on the inner side of the bottom cover 46 of each measuring cylinder 45, the first gravity sensor 5 is respectively connected with the driving part 43, the granulation machine 1 and the cover opening device 47 on the measuring cylinder 45 on the opposite side of the driving part, namely when the material of the measuring cylinder 45 reaches the set weight, the first gravity sensor 5 sends a first signal and transmits the first signal to the driving part 43 and the granulation machine 1, the granulation machine 1 stops discharging after receiving the first signal, the driving part 43 waits for pending determination after receiving the first signal, each measuring cylinder 45 is provided with a first proximity sensor 6 capable of detecting the outlet position of the granulator 1 at one side far away from the center of the rotating disc 41, the first proximity sensor 6 is respectively in signal connection with the granulator 1 and the cover opening device 47 on the measuring cylinder 45 opposite to the granulator 1, namely when a certain measuring cylinder 45 reaches the outlet position of the granulator 1 and the first proximity sensor 6 on the measuring cylinder detects the outlet of the granulator 1, the first proximity sensor starts to send out a second signal and transmits the second signal to the granulator 1 and the cover opening device 47 on the measuring cylinder 45 opposite to the granulator 1, the granulator 1 starts to discharge materials after receiving the second signal, and meanwhile, the cover opening device 47 on the measuring cylinder 45 opposite to the measuring cylinder starts to open the bottom cover 46 for discharging materials after receiving the second signal, in addition, the bottom of the inner side of each measuring cylinder 45 is provided with a discharge sensor 7, the discharge sensor 7 can be a photoelectric sensor, and the discharge sensor 7 is respectively connected with the driving part 43, The conveyor 2 is in signal connection with a decapping device 47 on the same cylinder 45. That is, after the unloading sensor 7 on the measuring cylinder 45 on the turnover box detects that the unloading is finished, the unloading sensor 7 starts to send a third signal and transmits the third signal to the driving part 43 and the conveyor 2, the driving part 43 receives the third signal sent by the unloading sensor 7 and receives the first signal sent by the first gravity sensor 5, and then starts to drive the rotating disc 41 to rotate for a certain angle and stops, after the stopping, just the next pair of centrosymmetric measuring cylinders 45 are respectively aligned with the outlet of the granulator 1 and the next turnover box 3, that is, the angle of rotation of the rotating disc 41 at each time is equal to the included angle (central angle) between the central connecting line of the adjacent measuring cylinder 45 and the rotating shaft 42; after the cover opening device 47 on the same measuring cylinder 45 receives the third signal, the cover opening device 47 is driven to close the bottom cover 46; after the conveyor 2 receives the third signal sent by the unloading sensor 7, the conveyor 2 starts to drive the turnover boxes 3 to convey forward for a certain distance, the conveying distance is the center distance between adjacent turnover boxes 3, namely, the next turnover box 3 is conveyed to the position corresponding to the outlet of the granulator 1, when the arrangement is carried out, the turnover boxes 3 need to be arranged on the conveyor 2 at equal intervals, on the basis, a second proximity sensor 8 capable of detecting the turnover boxes 3 is arranged on the frame of the conveyor 2 at the position corresponding to the outlet of the granulator 1, the second proximity sensor 8 is in signal connection with the conveyor 2, namely, the second proximity sensor 8 sends out a fourth signal after detecting the next turnover box 3 and transmits the fourth signal to the conveyor 2, the conveyor 2 stops working after receiving the fourth signal and does not drive the turnover boxes 3 to move forward for a fixed distance any more, when the turnover boxes 3 are prevented from moving on the conveyor 2 and the distance between the turnover boxes 3 is changed, the stop position of the next turnover box 3 can be accurately determined.
In addition, the inner bottom surface of the turnover box 3 is provided with a second gravity sensor 9, the second gravity sensor 9 is in signal connection with the conveyor 2, the set value of the second gravity sensor 9 is greater than the set value of the first gravity sensor 5 and is an integral multiple of the set value of the first gravity sensor 5, and the conveyor 2 drives the turnover box 3 to move forwards after receiving signals of the second gravity sensor 9 and the unloading sensor 7 at the same time. Namely, after the turnover box 3 is filled with the materials, namely, the second gravity sensor 9 senses the gravity change or reaches a set value, a fifth signal can be sent out and transmitted to the conveyor 2, and the conveyor 2 starts to move forwards for a certain distance after receiving the fifth signal of the second gravity sensor 9 and the third signal of the unloading sensor 7 at the same time. By the arrangement, the situation that when the machine is just started, no material falls into the turnover box 3 though the bottom cover 46 is opened under the condition that no material exists in the measuring cylinders 45 on the opposite side of the outlet of the granulator 1 can be avoided, in this situation, after the conveyor 2 drives the turnover box 3 to advance, a certain number of empty boxes of the turnover box 3 are formed, the second gravity sensor 9 is arranged, the occurrence of the empty boxes is avoided, in addition, the set value of the second gravity sensor 9 can be changed, and therefore, each turnover box 3 can be filled with one, two or more measuring cylinders 45, and the requirements of the turnover box 3 with different sizes or different required weights are met.
As shown in fig. 2, the cap opening device 47 includes a telescopic device 471 and a sliding block 472, a body of the telescopic device 471 is fixed on the rotating shaft 42, a telescopic rod of the telescopic device 471 is hinged to the sliding block 472, a sliding slot 473 matched with the sliding block 472 is formed in the bottom cover 46, the sliding block 472 is slidably connected with the sliding slot 473, the cap opening device 47 is configured as the telescopic device 471, the sliding block 472 and the sliding slot 473, and the telescopic device 471 is telescopic to drive the sliding block 472 to move in the sliding slot 473, so that the bottom cover 46 is opened, the structure is simple, and the operation is convenient. In this embodiment, the telescopic device 471 is an electric push rod or a pneumatic push rod, and as shown in fig. 4, the cross-section of the sliding slot 473 is T-shaped. In addition, as shown in fig. 2, the measuring cylinder 45 is detachably connected to the rotating disk 41. Specifically, a ring 48 is fixed on the outer circumference of each measuring cylinder 45, a plurality of circular grooves 49 matched with the rings 48 are arranged on the rotating disc 41, and each measuring cylinder 45 is clamped in the circular grooves 49 through the rings 48 on the circumference of the measuring cylinder and is fixed with the rotating disc 41 through bolts penetrating through the rings 48. Through set up ring 48 on graduated flask 45, set up on carousel 41 with 48 assorted circular slots 49 of ring, block graduated flask 45 in circular slots 49 to it is fixed with carousel 41 through the bolt that passes ring 48, the installation of the graduated flask 45 of being convenient for is dismantled, is favorable to the maintenance in later stage.
The working process of the invention is as follows: initially, by adjusting the driving portion 43 to rotate a certain angle, so that exactly one of a pair of measuring cylinders 45 is located at the outlet of the granulation machine 1, and one is located above the peripheral container, when the first proximity sensor 6 on the measuring cylinder 45 close to the outlet of the granulation machine 1 detects that the measuring cylinder 45 reaches the position of the outlet of the granulation machine 1, a second signal is sent out, and the second signal is transmitted to the granulation machine 1 and the cover opening device 47 on the measuring cylinder 45 opposite to the granulation machine 1, after receiving the second signal, the granulation machine 1 starts to discharge the material, and discharges the material into the measuring cylinder 45 at the outlet, meanwhile, after receiving the second signal, the cover opening device 47 on the measuring cylinder 45 opposite to the side starts to open the bottom cover 46 for discharging, and when the operation is started, the measuring cylinder 45 actually located opposite to the outlet is empty of the material, so that the material is not actually discharged, and after a certain time of operation, when the materials are in the measuring cylinder 45 above the turnover box 3, the materials can be really unloaded, after the unloading sensor 7 on the measuring cylinder 45 on the turnover box detects that the unloading is finished, the unloading sensor 7 starts to send out a third signal, the third signal is transmitted to the driving part 43 and the conveyor 2, and the driving part 43 and the conveyor 2 enter an undetermined instruction.
When the first gravity sensor 5 on the measuring cylinder 45 at the outlet of the granulator 1 determines that the material in the measuring cylinder 45 reaches the set weight, the first gravity sensor 5 sends a first signal, the first signal is transmitted to the driving part 43 and the granulator 1, the granulator 1 stops discharging after receiving the first signal, the driving part 43 starts to drive the rotating disc 41 to rotate for a certain angle and then stops after receiving the first signal and the third signal, and after the stopping, just the next pair of centrosymmetric measuring cylinders 45 are respectively aligned with the outlet of the granulator 1 and the next turnover box 3, namely, the rotating angle of the rotating disc 41 is equal to the included angle (central angle) between the central connecting line of the adjacent measuring cylinder 45 and the rotating shaft 42 every time. Then the next pair of measuring cylinders 45 is now in the working position, i.e. one at the outlet of the granulation machine 1 and one above the turnaround box 3.
When the driving part 43 receives the first signal and the third signal, the driving turntable 41 starts to rotate, the second gravity sensor 9 on the turnover box 3 sends a fifth signal if detecting that the material in the turnover box 3 reaches a set value, and transmits the fifth signal to the conveyor 2, the conveyor 2 starts to work after receiving the fifth signal of the second gravity sensor 9 and the third signal of the unloading sensor 7, and drives the turnover box 3 to move forward until the second proximity sensor 8 on the conveyor 2 detects the next turnover box 3, and sends a fourth signal and transmits the fourth signal to the conveyor 2, the conveyor 2 stops working after receiving the fourth signal, and at this time, the next turnover box 3 enters the opposite side of the outlet of the granulator 1 to wait for unloading.
Above-mentioned working process is constantly circulated reciprocal, accomplishes the material and has replaced artificial vanning from granulation machine 1 to the transport process of the quantitative vanning in the conveyer 2 turnover case 3, has improved degree of automation.
The invention has very good technical effects, the material coming out of the granulator can be transferred into each boxing box according to the set weight by arranging the disc transfer device, then the material is transported to the designated destination by the conveyor, the disc transfer device is arranged into the structure of the rotating disc, the rotating shaft, the driving part and the measuring cylinders, the number of the measuring cylinders is even, the plurality of the measuring cylinders are paired with each other, the virtual connecting line of each pair of the measuring cylinders passes through the center of the rotating disc, namely, each pair of the measuring cylinders is symmetrical along the center of the rotating disc, when one measuring cylinder is positioned at the outlet position of the granulator, the other measuring cylinder paired with the measuring cylinder is positioned above the boxing box on the conveyor, in addition, the bottom cover is connected with the uncovering device, the inner side of the bottom cover of each measuring cylinder is provided with a first gravity sensor, the measuring cylinder is provided with a first approach sensor capable of detecting the outlet position of the granulator at one side far away from the center of the rotating disc, the bottom of the inner side of each measuring cylinder is provided with an unloading sensor, a first gravity sensor can quantify the set weight in the measuring cylinder and feed back a first signal to control the stopping discharging of the granulator and drive the turntable to rotate, a first proximity sensor can sense and identify the outlet position of the granulator and feed back a second signal to the granulator and an uncovering device on the measuring cylinder opposite to the granulator so that the granulator starts to discharge, the measuring cylinder opposite to the outlet of the granulator opens the bottom cover and starts to unload the turnover box, and the unloading sensor is arranged; under the control of the first signal and the third signal, namely after the measuring cylinders below the outlets of the granulation machines are completely charged and the measuring cylinders opposite to the outlets of the granulation machines are completely discharged, the driving part drives the rotating disc to rotate for a certain angle and then stop, and at the moment, the next pair of measuring cylinders are just positioned at the outlets of the granulation machines and on the next turnover box; make uncapping device on the same graduated flask close the bottom, unload promptly and finish the back, uncap the device and just close the bottom, promptly through disc transfer device and first gravity sensor, the cooperation control of first proximity sensor and the sensor of unloading, make the granulation machine, the carousel, the conveyer carries out intermittent type nature work according to certain feedback mechanism, thereby orderly with in the material transports the turnover case on the conveyer from the granule, then transport away the turnover case by the conveyer again, overall structure is simple, and convenient for operation, the automatic transfer vanning's between conveyer and the granulation machine linking has been realized, the degree of automation has been improved greatly, the unable complete automation technology production chain that forms of present granule production line has been solved, promptly can't realize unmanned production, the problem of recruitment cost has been increased.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. It should be understood that the detailed description and specific examples, while indicating the invention, are given by way of illustration only, since various other embodiments will become apparent to those skilled in the art upon reference to the following detailed description.
Claims (10)
1. The utility model provides a but automatic granule production line of automatic vanning, includes granulation machine and conveyer, its characterized in that: the device comprises a conveyor, a plurality of turnover boxes are sequentially arranged on the conveyor at equal intervals from front to back, a disc transfer device is arranged between the granulator and the conveyor and comprises a rotary disc, a rotary shaft is arranged at the bottom of the center of the rotary disc and is connected with a base through a driving part for driving the rotary shaft to rotate, a plurality of measuring cylinders are uniformly distributed on the rotary disc close to the outer edge along the circumferential direction of the rotary disc, the number of the measuring cylinders is even, each measuring cylinder is fixedly arranged on the rotary disc in a penetrating way, the bottom of each measuring cylinder is hinged with a bottom cover, the bottom cover is connected with the rotary shaft through a cover opening device for opening or closing the bottom cover, a first gravity sensor is arranged on the inner side of the bottom cover of each measuring cylinder and is in signal connection with the driving part, the granulator and the cover opening device on the measuring cylinder on the opposite side, and a first proximity sensor capable of detecting the outlet position of the granulator is arranged on one side far away from the center of the rotary disc, the first proximity sensor is in signal connection with the granulator and the cover opening device on the measuring cylinder on the opposite side of the granulator respectively, the bottom of the inner side of each measuring cylinder is provided with a discharging sensor, and the discharging sensors are in signal connection with the driving part, the conveyor and the cover opening device on the same measuring cylinder respectively.
2. An automated particle production line capable of being automatically boxed according to claim 1, wherein: and a second gravity sensor is arranged on the inner bottom surface of the turnover box and is in signal connection with the conveyor, and the conveyor drives the turnover box to move forwards after receiving signals of the second gravity sensor and the unloading sensor simultaneously.
3. An automated particle production line capable of being automatically boxed according to claim 1, wherein: and a second proximity sensor capable of detecting the turnover box is arranged on the rack of the conveyor at a position corresponding to the outlet of the granulator, and the second proximity sensor is in signal connection with the conveyor.
4. An automated particle production line capable of being automatically boxed according to claim 1, wherein: the driving part comprises a motor and a coupler, the motor is arranged on the base, and an output shaft of the motor is connected with the rotating shaft through the coupler.
5. An automated particle production line capable of being automatically boxed according to claim 4, wherein: the motor is a servo motor.
6. An automated, cartridgeable particle production line according to any one of claims 1-5, wherein: the cover opening device comprises a telescopic device and a sliding block, a body of the telescopic device is fixed on the rotating shaft, a telescopic rod of the telescopic device is hinged to the sliding block, a sliding groove matched with the sliding block is formed in the bottom cover, and the sliding block is connected with the sliding groove in a sliding mode.
7. An automated particle production line capable of being automatically boxed according to claim 6, wherein: the telescopic device is an electric push rod or a pneumatic push rod.
8. An automated particle production line capable of being automatically boxed according to claim 6, wherein: the cross section of the sliding groove is in a T shape.
9. An automated, cartridgeable particle production line according to any one of claims 1-5, wherein: the measuring cylinder is detachably connected with the rotary disc.
10. An automated particle production line capable of being automatically boxed according to claim 9, wherein: a circular ring is fixed on the outer circumference of each measuring cylinder, a plurality of circular grooves matched with the circular rings are formed in the rotary table, and each measuring cylinder is clamped in the circular groove through the circular ring on the circumference of the measuring cylinder and is fixed with the rotary table through a bolt penetrating through the circular ring.
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| CN202210210384.4A CN114506482B (en) | 2022-03-03 | 2022-03-03 | Automatic granule production line capable of automatically boxing |
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| CN202210210384.4A CN114506482B (en) | 2022-03-03 | 2022-03-03 | Automatic granule production line capable of automatically boxing |
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| CN114506482B (en) | 2023-10-27 |
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