CN114505230A - Concrete tailing washs separator - Google Patents

Concrete tailing washs separator Download PDF

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Publication number
CN114505230A
CN114505230A CN202111639567.XA CN202111639567A CN114505230A CN 114505230 A CN114505230 A CN 114505230A CN 202111639567 A CN202111639567 A CN 202111639567A CN 114505230 A CN114505230 A CN 114505230A
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CN
China
Prior art keywords
concrete
bin
turnover
separating
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202111639567.XA
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Chinese (zh)
Other versions
CN114505230B (en
Inventor
张志强
柴雪武
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Garden New Building Materials Co ltd
Original Assignee
Zhejiang Garden New Building Materials Co ltd
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Priority to CN202111639567.XA priority Critical patent/CN114505230B/en
Publication of CN114505230A publication Critical patent/CN114505230A/en
Application granted granted Critical
Publication of CN114505230B publication Critical patent/CN114505230B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B9/00Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • B07B1/24Revolving drums with fixed or moving interior agitators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • B07B1/26Revolving drums with additional axial or radial movement of the drum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • B07B1/4609Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/044Cleaning involving contact with liquid using agitated containers in which the liquid and articles or material are placed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/06Cleaning involving contact with liquid using perforated drums in which the article or material is placed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention relates to a concrete tailing cleaning and separating device which comprises a concrete conveying assembly, a base arranged on the ground, a liftable spraying assembly arranged above the base, and a vibrating screening mechanism arranged above the base and used for separating cement, sand and additives in concrete. The tailing of at first concrete is carried the shale shaker through transport assembly and is divided the mechanism, set up spray assembly as liftable, the diameter of screen cloth sets up to the mesh diameter slightly to be less than the particle diameter of building stones in the shale shaker, just so can be quick through vibration of vibration mechanism and washing of upper portion spray assembly wash the collection fill that pours cement and additive into the shale shaker and divide the mechanism into from the shunt tubes in the mechanism of shale shaker again, then continue to wash water after the building stones also directly from collecting the fill, the shunt tubes enters into the cylinder and is used for the dilution separation to the mixture, equal to that all water resources that wash have all obtained twice utilization.

Description

Concrete tailing washs separator
Technical Field
The invention belongs to the technical field of concrete tailing recycling, and particularly relates to a concrete tailing cleaning and separating device.
Background
The concrete is mainly prepared by mixing coarse aggregate (stone), fine aggregate (sand), cement and additives, a concrete company can have residual tailings to be treated independently after mixing the concrete according to an order, a concrete mixer truck also often has residual tailings after transporting the concrete, and the residual tailings can be delivered to a company for producing the concrete; and secondly, cleaning and separating the concrete by using a cleaning and separating device, flushing the cement and the additive, and sieving and separating the stones and the sand, so that the stones and the sand can be reused as raw materials after being sieved.
Stones and sand are non-renewable resources, and the market price rises in recent years, so that the stones and sand are used as raw materials again and are the most valuable modes. Mainly go on through the stirring with the mode of water washing in addition among the prior art scheme, because cement and additive in the concrete itself have cohesiveness, need have a large amount of water to stir the dilution, just can make it flow from the delivery port of setting for, specifically be add a large amount of water in a stirred vessel, make holistic volume become very big, make the stirring need make very big energy consumption, in addition filterable apopore needs to be less than the particle diameter of sand, consequently, it is slower to go out water, still need sieve the stone again after accomplishing the washing in addition, sand, whole process flow makes the required time of washing separation of concrete tailings very long like this, the energy consumption is very big.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a concrete tailing cleaning and separating device which can quickly separate stone with large particle size in concrete, and then further separate an upper mechanism and a lower mechanism to simultaneously and respectively complete separation.
The invention aims to be realized by the following technical scheme: the utility model provides a concrete tails washs separator, is including carrying the concrete conveying subassembly, still including setting up the base on ground, sets up the subassembly that sprays in the liftable of base top, sets up the vibration screening mechanism who is arranged in with cement, sand, additive separation away in the concrete above the base.
Preferably, the concrete tailings cleaning and separating device further comprises a composite separating mechanism which is arranged inside the base and used for separating and removing cement and additives in a mixture containing the cement, the additives and sand, and two vibrating mechanisms which are respectively arranged on two inner side walls of the base and used for providing vibration for the vibrating screening mechanism and the composite separating mechanism. The vibration mechanism and the composite separation mechanism are used for vibrating the mixture of the cement, the additive and the sand separated from the vibration screening mechanism and simultaneously stirring the mixture so as to quickly separate the cement and the additive from the mixture.
Preferably, the base comprises a pool body, a stone collecting bin is arranged at one end in the pool body, a sewage discharge area is arranged at the other end in the pool body, a sand collecting box is arranged at the middle part in the pool body and on one side close to the stone collecting bin, and guide rail walls for installing guide rails are respectively arranged on the upper edges of two opposite side walls of the pool body. The whole pool body is divided into three functional areas, namely a stone collecting bin, a sewage discharge area and a sand collecting box, which are compactly arranged and do not interfere with each other.
Preferably, the sand collecting box is provided with an opening at the upper part, two sides of the opening are respectively hinged with a turnover door, and the hinged part of the turnover door is provided with a torsion spring. The torsion spring ensures that the turnover door can be closed at any time, so as to ensure that the cleaned sand is not polluted by the cement and the additive separated from the roller.
Preferably, the vibrating screening mechanism comprises two sliding seats which are respectively matched with the two guide rails in a sliding mode, a material containing bin which is arranged between the two sliding seats and is connected with the two sliding seats in a vertical sliding mode, a turnover bin door which is arranged on the lower portion of the material containing bin and is located in a material containing bin frame, a collecting hopper which is arranged on the lower surface of the turnover bin door and is used for covering the screen of the turnover bin door downwards, and two flow dividing pipes which are arranged on the lower portion of the collecting hopper. The diameter of the screen part is set to be slightly smaller than the grain diameter of stone, so that cement and additives can be quickly flushed into the collecting hopper through vibration of the vibration mechanism and flushing of the upper spraying assembly, then the cement and additives enter the rotary drum from the shunt tubes, water after stone is continuously flushed is directly flushed into the rotary drum from the collecting hopper and the shunt tubes to dilute and separate the mixture, and all water resources equal to flushing are utilized twice.
As preferred, the both sides of flourishing feed bin and two slides adopt a plurality of spliced poles that have the end cap to be connected and simultaneously corresponding set up a plurality of compression spring cover and establish in the spliced pole periphery, compression spring's one end is contradicted and contradict at the lower edge of slide along the other end on flourishing feed bin. This flourishing feed bin is established by spliced pole and compression spring cooperation cover and is connected, and when using vibration mechanism vibration like this, the spliced pole just can upwards slide, just also can not produce vibration damage to the slide.
Preferably, the orientation and the position of the lower openings of the two shunt tubes are set to correspond to the composite separating mechanism, and natural gravity is utilized to transmit through the shunt tubes, so that the energy-saving effect is achieved.
Preferably, the vibration screening mechanism is further provided with a transmission assembly capable of driving the vibration screening mechanism to reciprocate along the guide rail and capable of being locked at a set position. The transmission assembly can be any commonly used mode for achieving the function, and the precision required by the transmission of the device is not high, so that a relatively low-cost transmission mode can be selected.
Preferably, the composite separating mechanism comprises a T-shaped overturning frame, a rolling assembly arranged on the upper bottom surface of the overturning frame, two rollers arranged on the upper parts of the rolling assemblies, a roller limiting part arranged on the overturning frame on one side of a roller opening, a boosting assembly arranged on one side of the bottoms of the two rollers and between the bottoms of the two rollers, a driving assembly used for providing power for the separating function of the composite separating mechanism, and a pressing assembly arranged in a cross bar on the upper part of the overturning frame and capable of ascending and descending above the rollers; and the stirring cutter shaft assembly is arranged inside the roller. The design of the composite separation mechanism considers that the roller rolls under the friction force on the outer ring and is stirred at the center of the roller, and the vibration of the vibration mechanism is utilized to make the mixture always in a dynamic state, so that different substances can be quickly separated to the maximum extent.
In conclusion, compared with the prior art, the invention has the following advantages:
the concrete washing device comprises a conveying assembly for conveying concrete, a base arranged on the ground, a spraying assembly arranged above the base and used for washing the concrete, and a vibrating screening mechanism arranged above the base and used for separating cement, sand and additives from the concrete. Firstly, the concrete tailings are conveyed to the vibrating screening mechanism through the conveying assembly, the spraying assembly is set to be liftable, so that the spraying assembly rises to not interfere with the conveying of the concrete in the process of conveying the concrete, when the concrete needs to be sprayed and washed by water, the distance between the spraying assembly and the concrete is reduced by descending the spraying assembly, the distance between the water sprayed by the spraying assembly and the concrete is shortened to the maximum impact force, the sprayed water can be reduced or prevented from splashing, the diameter of a screen mesh in the vibrating screening mechanism is set to be slightly smaller than the particle size of stone, so that the cement and additives can be quickly flushed into a collecting hopper in the vibrating screening mechanism by combining the vibration of the vibrating mechanism with the washing of the spraying assembly at the upper part, then the cement and the additives enter a shunt pipe in the vibrating screening mechanism from the collecting hopper, and then enter two rollers respectively through the shunt pipe, the water after the stone is continuously washed subsequently also directly enters the roller from the collecting hopper and the shunt pipe for diluting and separating the mixture, and all water resources equal to the washing are utilized twice.
The vibrating mechanism is arranged between the vibrating screening mechanism and the composite separating mechanism, and is elastically and movably connected with the vibrating screening mechanism and the composite separating mechanism, namely when the vibrating screening mechanism and the composite separating mechanism are in separation operation, the vibrating mechanism is positioned between the vibrating screening mechanism and the composite separating mechanism, and at the moment, the vibrating mechanism is started to simultaneously generate a vibrating effect on the vibrating screening mechanism and the composite separating mechanism, so that the separation of concrete in the upper mechanism and the lower mechanism is accelerated, and when the separation operation is finished, the vibrating screening mechanism and the composite separating mechanism can automatically finish dumping.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of the present invention with the vibratory screening mechanism hidden;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a cross-sectional view taken at A-A of FIG. 3;
FIG. 5 is a cross-sectional view taken at B-B of FIG. 3;
FIG. 6 is a schematic structural view of a composite separating mechanism;
FIG. 7 is a schematic view of the composite separating mechanism in cooperation with a portion of the vibrating mechanism with a portion of the mounting bracket hidden;
FIG. 8 is a schematic view of the rolling assembly with one of the rollers hidden;
FIG. 9 is a schematic view of the booster assembly;
FIG. 10 is an enlarged view of a portion of FIG. 6 at D;
FIG. 11 is an enlarged view of a portion of FIG. 1 at A;
FIG. 12 is a partial enlarged view of the portion B in FIG. 4;
FIG. 13 is an enlarged view of a portion of FIG. 5 at C;
FIG. 14 is a schematic view of a part of the structure of the invention after the pool body is hidden;
fig. 15 is a partial structural schematic view of another angle after the pool body is hidden.
The labels in the figure are: a delivery assembly 001; a rotating shaft 002; a bearing housing 003; a push-pull cylinder 004; a base 100; a tank body 110; a stone collecting bin 120; a sewage discharge area 130; a sand collection box 140; a flip door 141; a guide rail 150; rail walls 160; a vibratory screening mechanism 200; a slider 210; a holding bin 220; a connecting column 221; a compression spring 222; a roll-over door 230; a flow restrictor 231; the bin gate opens and closes the cylinder 232; a collection hopper 240; a shunt tube 250; a composite separating mechanism 300; turning over the frame 310; a scrolling component 320; the rolling bodies 321; a drum 330; a mounting hole 331; a cartridge cover 332; a slide lever 333; a sliding push tray 334; a return spring 335; a retainer ring 336; a roller limit 340; a recessed portion 341; a boost assembly 350; a mounting frame 351; an extension plate 352; a guide rail 353; the cylinder mounting plate 354; a push cylinder 355; pushing the bracket 356; a drive assembly 360; a drive motor 361; the belt drive unit 362; a hold-down assembly 370; a fixed seat 371; a slack adjustment motor 372; a drive screw 373; a roller bracket 374; a roller 375; a pre-tightening spring 376; a stirring blade shaft assembly 380; a knife shaft 381; a divider disk 382; a cutter shaft seat 383; a spray assembly 400; a vibration mechanism 500; a carriage 510; a lower frame body 511; an upper frame 512; a compression spring assembly 513; a guide slide 514; a vibration motor mount 520; a stopper 521; a cylinder lock 522; a bevel bump 523; the motor 530 is vibrated.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings to which:
example 1
As shown in fig. 1 and 2, a concrete tailing cleaning and separating device includes a conveying assembly 001 for conveying concrete, a base 100 disposed on the ground, a vibrating screening mechanism 200 disposed above the base 100 for separating cement, sand and additives from the concrete, a composite separating mechanism 300 disposed inside the base 100 for separating and removing cement and additives from a mixture containing cement, additives and sand, a spraying assembly 400 disposed above the composite separating mechanism 300 and capable of ascending and descending, and two vibrating mechanisms 500 disposed on two inner side walls of the base 100 for providing vibration for the vibrating screening mechanism 200 and the composite separating mechanism 300.
The base 100 comprises a rectangular tank body 110 poured by concrete, a stone collecting bin 120 is arranged at one end in the tank body 110, a sewage discharge area 130 is arranged at the other end in the tank body 110, a sand collecting box 140 is arranged at the middle part in the tank body 110 and at one side close to the stone collecting bin 120, and guide rail walls 160 for installing guide rails 150 are respectively arranged on the upper edges of two opposite side walls of the tank body 110;
the sand collecting box 140 is provided with an opening at the upper part, two hinged turnover doors 141 are hinged at two sides of the opening, torsion springs are arranged at the hinged positions of the turnover doors 141, the torsion springs normally enable the two turnover doors 141 to be in a closed state, and are arranged in a way that after the upper surfaces of the turnover doors 141 are subjected to gravity load when sand is dumped, the turnover doors 141 can be turned downwards to enable the sand to slide into the sand collecting box 140, and after the sand completely slides into the turnover doors 141, the load disappears and returns to an initial closed state, so that the condition that the sewage and the dirt separated when the composite separating mechanism 300 operates are cleaned is avoided.
As shown in fig. 3 and 5, the vibrating sieving mechanism 200 includes two sliding bases 210 slidably engaged with the two guide rails 150, a material holding bin 220 disposed between the two sliding bases 210 and slidably connected therewith up and down, a turnover bin gate 230 disposed at the lower portion of the material holding bin 220 and located in the frame of the material holding bin 220, the turnover bin gate 230 having a screen structure, a collecting hopper 240 disposed at the lower surface of the turnover bin gate and covering the screen of the turnover bin gate 230 downward, and two shunt tubes 250 disposed at the lower portion of the collecting hopper 240; two sides of the storage bin 220 are connected with the two sliding seats 210 by adopting a plurality of connecting columns 221 with end caps, a plurality of compression springs 222 are correspondingly arranged and sleeved on the peripheries of the connecting columns 221, one ends of the compression springs 222 are abutted against the upper edge of the storage bin 220, and the other ends of the compression springs are abutted against the lower edges of the sliding seats 210;
the orientation and position of the lower openings of the two shunt tubes 250 are set to correspond to the compound separating mechanism 300;
the vibrating and screening mechanism 200 is further provided with a transmission assembly which can drive the vibrating and screening mechanism 200 to reciprocate along the guide rail 150 and can be locked at a set position.
As shown in fig. 6-9, the composite separating mechanism 300 includes a T-shaped turnover frame 310, a rolling assembly 320 disposed on the upper bottom surface of the turnover frame 310, two rollers 330 disposed on the upper portion of the rolling assembly 320 and having fine holes densely distributed on the outer peripheral surfaces thereof, a roller limiting member 340 disposed on the turnover frame 310 on one side of the opening of the rollers 330, a boosting assembly 350 disposed on one side of the bottoms of the two rollers 330 and between them, a driving assembly 360 for providing power for the separating function of the composite separating mechanism 300, and a pressing assembly 370 disposed in the upper cross bar of the turnover frame 310 and capable of lifting above the rollers 330; a stirring blade shaft assembly 380 disposed inside the drum 330;
the inner wall of the roller 330 is provided with a plurality of mounting parts extending from the bottom to the opening at intervals, the mounting parts are provided with mounting holes 331 penetrating through the whole length, the opening is provided with a roller cover 332, the roller cover 332 is provided with sliding rods 333 which are matched with the number of the mounting holes 331 and extend towards one side of the roller bottom, the sliding rods 333 are matched and then can slide relatively and tightly, one side of the roller bottom is provided with a sliding push disc 334 fixedly connected with the end part of each sliding rod 333 and used for opening or closing the roller cover 332, the outer ring of each sliding rod 333 and the part between the sliding push disc 334 and the roller bottom are sleeved with a return spring 335, and one side of the outer wall of the roller 330 close to the opening is provided with a retainer ring 336; a through hole is arranged in the center of the cylinder cover 332, and the through hole can enable the shunt tube 250 to enter and has a gap on the periphery;
the upward part of the roller position-limiting piece 340 is provided with two concave parts 341 matching the roller radian, one side of the concave part 341 near the outside is provided with a boss, after the roller 330 finishes the separation of the mixture containing cement, additive and sand, one side of the opening of the drum 330 is at a low position by the rotation of the turnover frame 310, the turnover angle of the turnover frame 310 is preset to enable the drum 330 to form potential energy sliding to one side of the drum limiting member 340 under the action of gravity, the drum 330 is pushed to slide by the boosting assembly 350, when the retainer 336 sliding on the roller 330 abuts against the boss in the roller retainer 340, the cover 332 is further pushed by the boosting assembly 350 and then opened, this is equivalent to moving the roller 330 a distance in the direction of the sand collection bin 140 and then opening the cover 332, so that the nozzle of the drum 330 is closer to the sand collecting box 140, the sand in the drum 330 does not fall to the outside of the sand collecting box 140.
The rolling assembly 320 includes three rolling bodies 321 rotatably spaced from the turnover frame 310;
the driving assembly 360 comprises a driving motor 361 arranged on the lower bottom surface of the turnover frame 310, and a belt transmission unit 362 which is in transmission fit with the driving motor 361 and drives the three rolling bodies 321 to synchronously rotate in the same direction;
the stirring cutter shaft assembly 380 comprises a cutter shaft 381, a separating disc 382, a cutter shaft seat 383 and a synchronizing wheel, wherein the cutter shaft 381 is arranged in the roller 330 in a blade part and can slide relative to the roller 330, the separating disc 382 is fixedly arranged on the cutter shaft 381 on one side, close to the bottom, in the roller 330, the cutter shaft seat 383 is fixedly arranged at the center of the outer bottom surface of the roller 330, and the synchronizing wheel is arranged at the end part of the exposed shaft of the cutter shaft 381; the sliding push disc 334 is sleeved on the exposed shaft of the cutter shaft 381;
the lateral rolling bodies of the three rolling bodies 321 have outward extensions on their central axes, and the extensions are also provided with synchronizing wheels, which are connected to the synchronizing wheels on the cutter shaft 381 through a timing belt, so that the cutter shaft 381 obtains a power source from the driving assembly 360.
As shown in fig. 7 and 10, the pressing assembly 370 includes a fixing base 371 fixedly disposed on the turnover frame 310, a slack adjuster motor 372 disposed on the fixing base 371, a driving screw 373 connected to an output shaft of the slack adjuster motor 372 and penetrating through the fixing base 371, a roller bracket 374 in threaded engagement with the driving screw 373, and two rows of rollers 375 mounted on the roller bracket 374; the downward part of the fixed seat 371 is an opening;
the roller bracket 374 is in an inverted V shape as a whole, the upper part of the roller bracket 374 is provided with an internal thread which penetrates up and down, the internal thread is engaged with the driving screw rod 373, the thickness of the part of the roller bracket 374 provided with the internal thread is matched with the width of the downward opening part of the fixed seat 371, that is, after the transmission screw rod 373 is engaged with the roller bracket 374 through threads, the transmission screw rod 373 can only slide up and down along the opening part of the fixed seat 371 by the forward and reverse rotation of the tightness adjusting motor 372, thereby enabling the two rows of rollers 375 to press the roller 330 according to the set position, and in order to make the roller 330 have better contact with the two rows of rollers 375 during rolling, the roller 330 obtains enough friction from the lower rolling elements 321, a pre-tightening spring 376 is arranged between the upper part of the roller bracket 374 and the turnover frame 310, and the downward acting force of the pre-tightening spring 376 is used for eliminating the thread clearance after the transmission screw rod 373 is in threaded connection with the roller bracket 374.
As shown in fig. 1, 9 and 11, the boosting assembly 350 includes a mounting frame 351 disposed between the two drums 330 and respectively connecting the upper and lower portions of the turnover frame 310, the mounting frame 351 being entirely outside the sliding push tray 334, the mounting frame 351 being parallel at a position where the sliding push tray 334 is located, and the upper edge of the mounting frame having a notch 352 extending outward;
the boosting assembly 350 further comprises a guide rail 353 arranged at the lower part of the extension plate 352, an air cylinder mounting plate 354 for mounting an air cylinder is arranged at one side end part of the guide rail 353, a pushing air cylinder 355 and a pushing support 356 in sliding fit with the guide rail 353 are arranged at one side, far away from the guide rail 353, of the air cylinder mounting plate 354; the pushing bracket 356 is provided with a sliding pushing plate 334 having an extension to both sides so as to be pushed to both sides at the same time when pushing is performed;
as shown in fig. 4, 5, 7, 12, and 15, the vibration mechanism 500 includes two sets of carriages 510 disposed opposite to each other and abutting against two opposite inner sidewalls of the tank body 110, vibration motor mounts 520 respectively fixedly disposed on upper top surfaces of the two sets of carriages 510, and a vibration motor 530 detachably fixedly disposed in the vibration motor mounts 520; when the vibration motor 530 is started, the vibration motor mount 520 is driven to vibrate up and down in the carriage 510.
The sliding frame 510 includes a lower frame 511 fixedly disposed at the lower part and having a square frame shape, an upper frame 512 disposed above the lower frame 511 and having a square frame shape and capable of sliding up and down, a compression spring assembly 513 disposed between the lower frame 511 and the upper frame 512, and a guiding sliding seat 514 disposed at two sides of the lower frame 511 and the upper frame 512 and used for attaching the lower frame 511 and the upper frame 512 to the inner side wall of the tank body 110;
as shown in fig. 4 and 12, the upper top surface of the vibration motor mounting seat 520 has a slope, the direction of the slope is from low to high from one side of the stone collecting bin 120 to one side of the sewage discharge area 130, a stopper 521 higher than the slope is provided on the side of the vibration motor mounting seat 520 where the slope extends relatively high, a cylinder locking member 522 is provided on the side of the vibration motor mounting seat 520 where the slope extends relatively low, and a slope protrusion 523 provided at a position of the lower bottom surface of the roll-over bin door 230 corresponding to the upper top surface of the vibration motor mounting seat 520;
the cylinder lock 522 is configured to push out or retract a stopper upward to position and unlock the ramp lug 523 that enters the ramp;
as shown in fig. 14, the turning frame 310 is provided with a rotation shaft 002 at the middle portion of the upper frame 512 facing to the corresponding side, and the upper frame 512 is provided with a bearing seat 003 used in cooperation with the rotation shaft 002 at a position corresponding to the rotation shaft 002; the turnover frame 310 has a certain upward inclination initially, that is, after the drum 330 is placed on the upper portion of the turnover frame, so that when the stirring knife shaft assembly 380 is stirring, the knife shaft upwardly transfers the mixture at the bottom, and the mixture is near the opening of the drum, because the transfer of the knife shaft is lost, the mixture can slide to the bottom along the lower wall of the drum 330, and the stirring is repeatedly carried out.
When the vibrating sifting mechanism 200 is at the initial position, i.e. stopped at the position shown in fig. 1, the inclined projection 523 disposed at the lower bottom surface of the turnover bin door 230 is at the position shown in fig. 12 and fig. 15, i.e. the inclined position of the inclined projection 523 is aligned with the inclined position of the upper top surface of the vibrating motor mounting seat 520, and it needs to be pointed out that the two inclined positions are aligned, the connecting column 221 in the storage bin 220 correspondingly has a section of upward displacement, i.e. the whole weight of the storage bin 220 is on the vibrating motor mounting seat 520, and the compression spring 222 is further compressed, and when the sifting assembly 200 leaves the current position, i.e. after unloading, the compression spring 222 can be further compressed due to the matching relationship between the inclined projection 523 and the inclined surface of the upper top surface of the vibrating motor mounting seat 520, and returns to the initial position; at this time, the cylinder locking member 522 is activated, the cylinder locking member 522 pushes out the stopper to cooperate with the stopper 521 to define the position of the inclined protrusion 523, and the tilting frame 310 is connected to the upper frame 512 under the cooperation of the rotating shaft 002 and the bearing seat 003, so that the vibration screening mechanism 200 at the upper portion and the composite separating mechanism 300 at the lower portion can be vibrated together by activating the vibration motor 530.
A push-pull cylinder 004 is provided at a side of the lower bottom surface of the turnover frame 310 adjacent to the sand collection box 140, and the push-pull cylinder 004 is configured to incline the whole turnover frame 310 toward the sand collection box 140 when pulling down, so as to generate potential energy for inclining and sliding the drum 330 at the upper portion of the turnover frame 310.
As shown in fig. 15, the upper surfaces of both sides of the turnover door 230 are provided with flow-limiting strips 231 for limiting the stones from rolling freely when the stones are dumped, and a door opening and closing cylinder 232 for opening and closing the turnover door 230 is provided between the upper surfaces of the flow-limiting strips 231 and the storage bin 220.
Simulating the steps of the work flow:
1. as shown in fig. 1, a single preset amount of concrete tailings is conveyed into a storage bin 220 through a conveying assembly 001;
2. the key points are to check whether the roller 330 is in the right position, whether the roller cover 332 is closed, whether the pressing assembly 370 is pressed tightly, and then to start the spraying assembly 400, the vibrating mechanism 500 and the composite separating mechanism 300 at the same time, as shown in fig. 1, 4 and 5;
3. the concrete is vibrated in the storage bin 220 by the flushing of the spraying assembly 400 and the vibration mechanism 500, and as shown in fig. 13, the aperture of the screen mesh in the turnover bin door 230 is far larger than the aperture of the mixture bonded by sand, cement and additives, so that the concrete can be rapidly filtered to enter the shunt pipe 250 from the collecting hopper 240 and then enter the two rollers 330 from the shunt pipe 250;
4. the two rotary drums 330 are integrally driven to rotate by the driving motor 361, the rotation of the rotary drums 330 plays a role of rolling the mixture inside, the two stirring cutter shaft assemblies 380 also stir the mixture inside the two rotary drums 330 by the rotation of the driving motor 361, the vibration of the vibration mechanism 500 is added, the water washed by the upper spraying assembly 400 is added, and the mixture inside the rotary drums 330 has multiple effects of rolling, stirring, water adding, washing and vibration, so that cement and additives in the mixture can be quickly and fully diluted and quickly flow out from the holes in the rotary drums 330, the holes in the rotary drums 330 can not be blocked by the vibration effect, and the water discharged from the rotary drums 330 to the sewage discharge area 130 is clear after the sand, the cement and the additives in the upper vibration screening mechanism 200 are washed, so that only whether the water discharged from the rotary drums 330 to the sewage discharge area 130 is clear or not is finally monitored, whether the whole cleaning operation is finished or not can be known;
5. after cleaning, the vibration screening mechanism 200 moves to one side of the stone collecting bin 120 through the transmission mechanism, after reaching a preset position, the bin gate opening and closing cylinder 232 is started, the turnover bin gate 230 is opened, and cleaned stones enter the stone collecting bin 120 under the guidance of the flow limiting strips 231;
6. the pressing component 370 in the composite separating mechanism 300 releases the pressed roller 330, the push-pull cylinder 004 drives the turnover frame 310 to incline towards one side of the sand collecting box 140, so that one side of the opening of the roller 330 is at a low position, the turnover angle of the turnover frame 310 is preset to enable the roller 330 to form potential energy sliding towards one side of the roller limiting component 340 under the action of gravity, the sliding push disc 334 is pushed by pushing the support 356 to enable the roller 330 to slide, it needs to be pointed out that at this time, the force of the roller 330 pushing the support 356 to push the roller 330 to slide is smaller than the force of the roller 330 overcoming the compression of the return spring 335, so that the roller 330 slides and the cover 332 cannot be opened, when the retainer ring 336 sliding onto the roller 330 abuts against the boss in the roller limiting component 340, and after the pushing support 356 in the boosting component 350 pushes further, the sliding of the roller 330 already abuts against, at this time, the return spring 335 is compressed by the pushing force, the barrel cover 332 slides outwards under the sliding of the sliding rod 333 and the sliding push tray 334, that is, is correspondingly opened, so that the barrel opening of the barrel 330 is closer to the sand collection box 140, that is, the sand in the barrel 330 cannot fall outside the sand collection box 140, after pouring is completed, the pushing bracket 356 is pushed to retreat, the barrel cover 332 is correspondingly closed under the action of the return spring 335, the push-pull cylinder 004 drives the turnover frame 310 to return to the initial position, because the turnover frame 310 has a certain inclination initially, the barrel 330 can slide back to the initial position by self weight, that is, the barrel cover slides until the sliding push tray 334 abuts against the pushing bracket 356, the pressing assembly 370 is executed to press the barrel 330, the vibration screening mechanism 200 returns to the initial position, and a cleaning and separation process is completed.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (9)

1. The utility model provides a concrete tails washs separator, carries subassembly (001) including carrying the concrete, its characterized in that still includes base (100) that sets up on ground, sets up spraying assembly (400) of the liftable above base (100), sets up vibration screening mechanism (200) that are arranged in separating out cement, sand, additive in base (100) top.
2. The concrete tailing cleaning and separating device according to claim 1, further comprising a composite separating mechanism (300) which is arranged inside the base (100) and is used for separating and removing cement and additives in a mixture containing the cement, the additives and sand, and vibrating mechanisms (500) which are respectively arranged on two inner side walls of the base (100) and are used for providing vibration for the vibrating screening mechanism (200) and the composite separating mechanism (300).
3. The concrete tailings cleaning and separating device according to claim 2, wherein the base (100) comprises a tank body (110), a stone collecting bin (120) is arranged at one end in the tank body (110), a sewage discharge area (130) is arranged at the other end in the tank body (110), a sand collecting bin (140) is arranged at the middle part in the tank body (110) and at one side close to the stone collecting bin (120), and guide rail walls (160) for installing guide rails (150) are respectively arranged on the upper edges of two opposite side walls of the tank body (110).
4. The concrete tailing washing and separating device as claimed in claim 3, wherein the sand collecting box (140) is provided with an opening at the upper part, two sides of the opening are hinged with a turnover door (141), and the hinged part of the turnover door (141) is provided with a torsion spring.
5. The concrete tailing cleaning and separating device according to claim 3, wherein the vibrating screening mechanism (200) comprises two sliding seats (210) which are in sliding fit with the two guide rails (150) respectively, a containing bin (220) which is arranged between the two sliding seats (210) and is in up-and-down sliding connection with the two sliding seats, a turnover bin door (230) which is arranged at the lower part of the containing bin (220) and is positioned in a frame of the containing bin (220) and is of a screen structure, a collecting hopper (240) which is arranged at the lower surface of the turnover bin door and covers the screen part of the turnover bin door (230) downwards, and two shunt pipes (250) which are arranged at the lower part of the collecting hopper (240).
6. The concrete tailing cleaning and separating device according to claim 5, wherein two sides of the storage bin (220) are connected with the two sliding seats (210) through a plurality of connecting columns (221) with end caps, a plurality of compression springs (222) are correspondingly arranged and sleeved on the peripheries of the connecting columns (221), and one ends of the compression springs (222) abut against the storage bin (220) along the upper edge and the other ends of the compression springs abut against the lower edge of the sliding seats (210).
7. The concrete tailings cleaning and separating device according to claim 5, wherein the lower openings of the two shunt tubes (250) are oriented and positioned to correspond to the composite separating mechanism (300).
8. The concrete tailings cleaning and separating device according to claim 2, wherein the vibrating screening mechanism (200) is further provided with a transmission assembly which can drive the vibrating screening mechanism (200) to reciprocate along the guide rail (150) and can be locked at a set position.
9. The concrete tailings cleaning and separating device according to claim 2, wherein the composite separating mechanism (300) comprises a T-shaped turnover frame (310), a rolling component (320) arranged on the upper bottom surface of the turnover frame (310), two rollers (330) which are arranged on the upper part of the rolling component (320) and have densely-distributed fine holes on the outer peripheral surfaces, a roller limiting piece (340) arranged on the turnover frame (310) on one side of the opening of the roller (330), a boosting component ((350)) arranged on one side of the bottoms of the two rollers (330) and between the rollers, a driving component (360) which is used for providing power for the separating function of the composite separating mechanism (300), and a pressing component (370) which is arranged in the upper cross bar of the turnover frame (310) and can be lifted above the roller (330); and a stirring blade shaft assembly (380) arranged inside the drum (330).
CN202111639567.XA 2021-12-29 2021-12-29 Concrete tailing washs separator Active CN114505230B (en)

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