CN114493908A - Intelligent manufacturing production line safety management system - Google Patents

Intelligent manufacturing production line safety management system Download PDF

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Publication number
CN114493908A
CN114493908A CN202111576353.2A CN202111576353A CN114493908A CN 114493908 A CN114493908 A CN 114493908A CN 202111576353 A CN202111576353 A CN 202111576353A CN 114493908 A CN114493908 A CN 114493908A
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equipment
production line
monitoring system
management system
intelligent manufacturing
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马立东
马自勇
杭嘉濠
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Nantong Zhaozheng Intelligent Equipment Co ltd
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Nantong Zhaozheng Intelligent Equipment Co ltd
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Priority to CN202111576353.2A priority Critical patent/CN114493908A/en
Publication of CN114493908A publication Critical patent/CN114493908A/en
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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H17/00—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves, not provided for in the preceding groups
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G06Q10/0635—Risk analysis of enterprise or organisation activities
    • G—PHYSICS
    • G08—SIGNALLING
    • G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B7/00—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00
    • G08B7/06—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00 using electric transmission, e.g. involving audible and visible signalling through the use of sound and light sources
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00—Television systems
    • H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

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  • Business, Economics & Management (AREA)
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  • Human Resources & Organizations (AREA)
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Abstract

The invention discloses an intelligent manufacturing production line safety management system which comprises a plurality of management operation terminals, a self fault system identification system, a video safety monitoring system, a temperature abnormity monitoring system, a noise abnormity monitoring system, an AI image recognition system and a data processing, analyzing and interaction system, wherein the self fault system identification system is used for recognizing and feeding back faults based on a sensor of production line equipment, and the video safety monitoring system is used for monitoring and recording image information of the work of the production line equipment. The invention monitors and manages various parameters of the equipment in the intelligent manufacturing production line, is not only limited to the feedback of the fault recognition system of the equipment and the feedback of video monitoring, but also can carry out all-around safety management on the production line equipment according to the parameters of the equipment, such as sound, action, temperature and the like, can greatly improve the safety factor of the production line, and is convenient to realize the real-time monitoring and management on the production line equipment by arranging a plurality of management operation terminals.

Description

Intelligent manufacturing production line safety management system
Technical Field
The invention belongs to the technical field of intelligent manufacturing management, and particularly relates to a safety management system of an intelligent manufacturing production line.
Background
The intelligent manufacturing is a further manufacturing industry form after the automatic manufacturing, the core of the intelligent manufacturing is digitalization, networking and intellectualization, and the intelligent manufacturing has important significance for enterprises, research institutes and even the whole industrial ecology. The intelligent manufacturing production line is provided with a large number of intelligent devices, the intelligent devices are controlled through an intelligent manufacturing control system, meanwhile, the intelligent devices can be interconnected, intercommunicated and mutually controlled with a management information system running in an enterprise network, and even the intelligent devices can be directly or indirectly accessed through the internet, the mobile internet and the like.
For the management of production line safety, the prior art mainly adopts two modes, one is feedback according to a fault recognition system of intelligent equipment in the production line, and the other is feedback according to video monitoring. The two safety management modes have certain limitations, even if the two modes are combined, potential safety problems and risks of equipment in a production line are difficult to find in time, measures are difficult to take in time when equipment faults and risk actions occur, especially when the equipment faults threaten or hurt the safety of the equipment, other equipment or personnel in the production line, the equipment cannot be automatically and timely eliminated or stopped, and the safety hidden danger is large.
Therefore, in view of the above technical problems, it is necessary to provide an intelligent manufacturing line safety management system.
Disclosure of Invention
The invention aims to provide an intelligent manufacturing production line safety management system to solve the problems.
In order to achieve the above object, an embodiment of the present invention provides the following technical solutions:
an intelligent manufacturing production line safety management system comprises a plurality of management operation terminals, a self fault system, a video safety monitoring system, a temperature abnormity monitoring system, a noise abnormity monitoring system, an AI image recognition system and a data processing, analyzing and interacting system;
the system comprises a video safety monitoring system, a temperature anomaly monitoring system, a noise anomaly monitoring system and an AI image recognition system, wherein the video safety monitoring system is used for monitoring and recording image information of the work of the production line equipment;
the data processing analysis and interaction system is used for processing and analyzing the fed-back data and can realize interaction between the multiple management operation terminals and the self fault system, the video safety monitoring system, the temperature abnormity monitoring system, the noise abnormity monitoring system and the AI image recognition system.
As a further improvement of the present invention, the plurality of management operation terminals include an administrator terminal, an operator terminal, and an equipment provider terminal.
As a further improvement of the invention, the administrator terminal is capable of managing the rights of the operator terminal and the device provider terminal.
As a further improvement of the present invention, the security management system further includes an equipment power management system, and the equipment power management system is connected to the data processing analysis and interaction system and can control the equipment power management system through a plurality of management operation terminals.
As a further improvement of the invention, the equipment power management system comprises an equipment power monitoring system and an equipment power management system.
As a further improvement of the present invention, a plurality of the management operation terminals can control the device to cut off the power supply by the device power supply management system.
As a further improvement of the invention, the temperature anomaly monitoring system comprises infrared thermal imaging sensing equipment, and the infrared thermal imaging sensing equipment can monitor the temperature condition of the subareas of the production line equipment and can send out temperature parameter warning information of different levels according to the temperature value.
As a further improvement of the present invention, the noise anomaly monitoring system includes a plurality of sound pickup devices and an audio analysis device, the sound pickup devices can pick up the working sound of the powder area of the production line device and transmit the working sound to the audio analysis device for analysis and comparison, and the noise anomaly monitoring system can send out noise parameter warning information of different levels according to the difference degree between the picked sound and the preset sound.
As a further improvement of the present invention, the AI image device system includes an AI identification camera and a device motion analysis system, the device motion analysis system can determine whether a device motion acquired by the AI identification camera is the same as or similar to a preset motion, and the AI image device system can send out motion parameter warning information of different levels according to a difference degree between the acquired device motion and the preset device motion.
As a further improvement of the present invention, the self fault recognition system can transmit a specific fault code to the data processing analysis and interaction system, and the plurality of management operation terminals can view the video information fed back by the video security monitoring system through the data processing analysis and interaction system.
Compared with the prior art, the invention has the following advantages:
the invention monitors and manages various parameters of the equipment in the intelligent manufacturing production line, is not only limited to the feedback of the fault recognition system of the equipment and the feedback of video monitoring, but also can carry out all-around safety management on the production line equipment according to the parameters of the equipment, such as sound, action, temperature and the like, can greatly improve the safety factor of the production line, and is convenient to realize the real-time monitoring and management on the production line equipment by arranging a plurality of management operation terminals.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an intelligent manufacturing line safety management system according to an embodiment of the present invention.
Detailed Description
The present invention will be described in detail below with reference to embodiments shown in the drawings. The embodiments are not intended to limit the present invention, and structural, methodological, or functional changes made by those skilled in the art according to the embodiments are included in the scope of the present invention.
An embodiment of the invention discloses an intelligent manufacturing production line safety management system, which is shown in fig. 1 and comprises a plurality of management operation terminals, a self fault system, a video safety monitoring system, a temperature abnormity monitoring system, a noise abnormity monitoring system, an AI image recognition system, an equipment power management system and a data processing, analyzing and interaction system.
Referring to fig. 1, the plurality of management operation terminals include an administrator terminal, an operator terminal, and an equipment provider terminal, where the administrator terminal is the unit administrator of the production line, and specifically may set up multiple levels of administrators, such as a first-level administrator, a second-level administrator, and a third-level administrator, where the authority of the first-level administrator is the maximum, and the authority of the second-level administrator and the third-level administrator may be set up.
The operator terminal can also be used for multiple equipment posts, is mainly used for receiving related warning information, greatly reduces the damage of equipment faults to the operator, and is convenient for the operator to timely master the fault condition of the equipment through the operator terminal. The operator equipment terminal can also realize the communication between the administrator terminal and the equipment supplier terminal, so that necessary communication can be made in time.
The equipment supplier management terminal is mainly used for providing timely and effective after-sales service and technical support for the equipment supplier, can realize that the equipment supplier obtains the working state of the production line equipment at the first time, and can provide necessary technical support according to the working state.
For equipment suppliers, the user experience is convenient to promote, the market competitiveness is promoted, and for equipment users, namely owners of intelligent manufacturing production lines, the faults can be eliminated timely and quickly, and safe and orderly production is guaranteed.
In order to guarantee the rights of interests, privacy and the like of owners of the intelligent manufacturing production line, the administrator terminal can manage the authority of the operator terminal and the equipment supplier terminal, can limit the equipment supplier to obtain data, or can control the equipment supplier to obtain only specified types of data.
The self fault system is used for identifying and feeding back faults based on the sensors of the production line equipment, is realized based on various sensors carried by the equipment when the equipment leaves a factory, can display the faults of the equipment by displaying fault codes and the like, and can realize communication and interaction with a data processing analysis and interaction system through a corresponding communication module of the Internet of things, so that the fault codes are fed back to a plurality of administrator terminals.
Similarly, the self fault system, the video safety monitoring system, the temperature anomaly monitoring system, the noise anomaly monitoring system, the AI image recognition system and the equipment power management system are all provided with corresponding internet of things communication modules for realizing interaction and communication among themselves, direct interaction and communication among data processing analysis and interaction systems and indirect interaction and communication among a plurality of management operation terminals.
The video safety monitoring system is used for monitoring and recording image information of work of production line equipment, is conventional video monitoring, can be monitored and checked by a person specially assigned by an owner of an intelligent manufacturing production line, is provided with related storage and retrieval equipment, and is convenient for storing and retrieving video contents.
The temperature anomaly monitoring system is used for monitoring the working temperature of the production line equipment, wherein the temperature anomaly monitoring system comprises infrared thermal imaging sensing equipment, the infrared thermal imaging sensing equipment can monitor the temperature condition of the production line equipment in the sub-region and can send temperature parameter warning information of different levels according to the temperature value.
In the specific implementation process, a plurality of production line devices can be shot simultaneously by one infrared thermal imaging sensing device, the temperature of the plurality of production line devices is monitored simultaneously, the position of a picture is monitored by the infrared thermal imaging sensing device, different temperature alarm threshold values are set by regions, for example, the position of a motor and the like which generates heat is large, the threshold value of temperature alarm is high, the position which does not generate heat is low, the threshold value of temperature alarm is low, the alarm threshold value is set by regions, and the accuracy degree of alarm can be greatly improved.
The level of the alarm can be divided into three levels, namely high level, medium level and low level, the high level alarm needs to be immediately powered off and shut down or processed for fire protection, and the medium level alarm and the low level alarm can be observed and timely taken measures.
It is worth noting that the high-level, medium-level and low-level three-level alarms are also applicable to noise parameter alarm information and action parameter alarm information, the sounds and colors of the alarms sent out at different levels are different, the alarms can be realized through the audible and visual alarm, and meanwhile, different sounds, indicator lights or image displays need to be sent out at the administrator terminal, the operator terminal and the equipment supplier terminal according to the levels of the alarms, so that users of the terminals can quickly judge the types of the alarms.
Noise anomaly monitoring system is used for monitoring the work sound of production line equipment, noise anomaly monitoring system includes a plurality of sound pickup equipment and audio analysis equipment, the work sound in production line equipment powder region can be picked up to sound pickup equipment to transmit to audio analysis equipment and carry out the analysis and compare, noise anomaly monitoring system can send the noise parameter warning information of different levels according to the difference degree of picking up sound and presetting sound.
The noise abnormity monitoring system is rarely used in reality, and many experienced high-grade engineers can directly judge the fault type and the fault condition of the equipment according to the sound of the equipment and can quickly give out the suggestions for maintenance and inspection.
The sound of the normal operation of the equipment is taken as the preset sound, the sounds of various faults can be preset at the same time, the sound picked up by the sound pickup equipment is compared with the preset sound through the audio analysis equipment, when the sound picked up by the sound pickup equipment is found to be not the sound of the normal operation, an alarm can be given out, when the sound picked up by the sound pickup equipment is judged to be the same as the sound of a certain preset fault, the fault can be directly judged to be the certain fault, the fault can be found quickly, and the blind and invalid overhauling work can be greatly reduced.
The AI image recognition system is used for recording and recognizing the action of the production line equipment, the AI image equipment system comprises an AI recognition camera and an equipment action analysis system, the equipment action analysis system can judge whether the equipment action collected by the AI recognition camera is the same as or similar to the preset action, and the AI image equipment system can send out action parameter warning information of different levels according to the difference degree between the collected equipment action and the preset equipment action.
When the difference between the device action and the preset action is large, the safety condition of other devices on the production line is likely to be directly influenced, and the safety of the production line device is also likely to be caused.
The equipment power management system comprises an equipment power monitoring system and an equipment power management system, and is connected with the data processing analysis and interaction system and can control the equipment power management system through a plurality of management operation terminals.
Specifically, the equipment power monitoring system can monitor the power of the production line equipment in real time, and when the monitored power of the production line equipment is not within a preset power range, under the condition, even if the production line equipment can normally work, a large number of potential problems or risks which are not shown can be found in advance through the equipment power monitoring system.
The management operation terminals can control the equipment to cut off the power supply through the equipment power supply management system, namely, under the emergency condition, for example, the equipment failure of the production line causes the damage of the equipment or the damage of other equipment, or when the security threat is large, the power supply of the relevant fault equipment can be cut off in time through the administrator terminal, the operator terminal and the equipment supplier terminal, so that the hidden danger can be fundamentally eliminated.
The self fault recognition system can transmit specific fault codes to the data processing analysis and interaction system, and the management operation terminals can check video information fed back by the video safety monitoring system through the data processing analysis and interaction system.
The data processing analysis and interaction system is used for processing and analyzing the fed-back data and can realize interaction between a plurality of management operation terminals and a self fault system, a video safety monitoring system, a temperature abnormity monitoring system, a noise abnormity monitoring system and an AI image recognition system and an equipment power management system.
When the intelligent monitoring system is used, personnel with different roles can check or control the content of a self fault system, a video safety monitoring system, a temperature abnormity monitoring system, a noise abnormity monitoring system, an AI image recognition system and an equipment power management system through terminals with different roles, and comprehensive safety management can be realized through multiple parameters.
According to the technical scheme, the invention has the following beneficial effects:
the invention monitors and manages various parameters of the equipment in the intelligent manufacturing production line, is not only limited to the feedback of the fault recognition system of the equipment and the feedback of video monitoring, but also can carry out all-around safety management on the production line equipment according to the parameters of the equipment, such as sound, action, temperature and the like, can greatly improve the safety factor of the production line, and is convenient to realize the real-time monitoring and management on the production line equipment by arranging a plurality of management operation terminals.
Furthermore, it should be understood that although the specification has been described in terms of embodiments, not every embodiment includes every single embodiment, and such description is for clarity purposes only, and it will be appreciated by those skilled in the art that the specification as a whole can be combined as appropriate to form other embodiments as will be apparent to those skilled in the art.

Claims (10)

1. An intelligent manufacturing line safety management system, comprising:
a plurality of management operation terminals;
the self fault classification system is used for identifying and feeding back faults based on the self sensors of the production line equipment;
the video safety monitoring system is used for monitoring and recording image information of the work of the production line equipment;
the temperature anomaly monitoring system is used for monitoring the working temperature of the production line equipment;
the noise abnormity monitoring system is used for monitoring the working sound of the production line equipment;
the AI image recognition system is used for recording and recognizing the action of the production line equipment;
and the data processing, analyzing and interacting system is used for processing and analyzing data fed back by the self fault system, the video safety monitoring system, the temperature abnormity monitoring system, the noise abnormity monitoring system and the AI image recognition system, and can realize interaction between the multiple management operation terminals and the self fault system, the video safety monitoring system, the temperature abnormity monitoring system, the noise abnormity monitoring system and the AI image recognition system.
2. The intelligent manufacturing line safety management system according to claim 1, wherein the plurality of management operation terminals comprise an administrator terminal, an operator terminal and a device supplier terminal.
3. The intelligent manufacturing line safety management system of claim 2, wherein the administrator terminal is capable of managing the authority of the operator terminal and the equipment supplier terminal.
4. The intelligent manufacturing line safety management system of claim 1, further comprising an equipment power management system, wherein the equipment power management system is connected to the data processing, analysis and interaction system and is capable of controlling the equipment power management system through a plurality of management operation terminals.
5. The intelligent manufacturing line safety management system according to claim 4, wherein the equipment power management system comprises an equipment power monitoring system and an equipment power management system.
6. The intelligent manufacturing line safety management system of claim 5, wherein the plurality of management operation terminals are capable of controlling the equipment to cut off power supply through the equipment power management system.
7. The intelligent manufacturing production line safety management system according to claim 1, wherein the temperature anomaly monitoring system comprises an infrared thermal imaging sensing device, and the infrared thermal imaging sensing device can monitor the temperature condition of the production line equipment in different areas and can send out temperature parameter warning information of different levels according to the temperature value.
8. The safety management system for the intelligent manufacturing production line according to claim 1, wherein the noise abnormity monitoring system comprises a plurality of sound pickup devices and an audio analysis device, the sound pickup devices can pick up working sounds of powder areas of the production line devices and transmit the working sounds to the audio analysis device for analysis and comparison, and the noise abnormity monitoring system can send out noise parameter warning information of different levels according to the difference degree between the picked sounds and preset sounds.
9. The safety management system for the intelligent manufacturing production line according to claim 1, wherein the AI image equipment system comprises an AI identification camera and an equipment action analysis system, the equipment action analysis system can judge whether the equipment action collected by the AI identification camera is the same as or similar to the preset action, and the AI image equipment system can send out action parameter warning information of different levels according to the difference degree between the collected equipment action and the preset equipment action.
10. The intelligent manufacturing production line safety management system according to any one of claims 1 to 9, wherein the self fault recognition system is capable of transmitting a specific fault code to the data processing analysis and interaction system, and a plurality of the management operation terminals are capable of viewing video information fed back by the video safety monitoring system through the data processing analysis and interaction system.
CN202111576353.2A 2021-12-21 2021-12-21 Intelligent manufacturing production line safety management system Withdrawn CN114493908A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116757645A (en) * 2023-08-14 2023-09-15 山东兴诺工贸股份有限公司 Intelligent management system for glass processing production based on data analysis
CN117372197A (en) * 2023-12-08 2024-01-09 深圳市磐锋精密技术有限公司 Automatic assembly whole line safety monitoring system based on big data

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116757645A (en) * 2023-08-14 2023-09-15 山东兴诺工贸股份有限公司 Intelligent management system for glass processing production based on data analysis
CN116757645B (en) * 2023-08-14 2023-11-10 山东兴诺工贸股份有限公司 Intelligent management system for glass processing production based on data analysis
CN117372197A (en) * 2023-12-08 2024-01-09 深圳市磐锋精密技术有限公司 Automatic assembly whole line safety monitoring system based on big data
CN117372197B (en) * 2023-12-08 2024-03-22 深圳市磐锋精密技术有限公司 Automatic assembly whole line safety monitoring system based on big data

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Application publication date: 20220513