CN114487607A - A kind of variable temperature heterogeneous interface contact resistivity testing device and testing method - Google Patents
A kind of variable temperature heterogeneous interface contact resistivity testing device and testing method Download PDFInfo
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Abstract
本发明公开了一种变温异质界面接触电阻率测试装置与测试方法,测试装置包括探针测试平台,用于控制微米探针在待测样品表面的扫描;包括:微米探针座,用于夹持微米探针;变温夹持台架,用于夹持和加热待测样品;图像采集模组,用于采集待测样品的表面图像信息;位移控制单元,用于控制微米探针在待测样品表面的移动;包括X位移模组、Y位移模组和Z位移模组;其中X位移模组和Z位移模组与微米探针座相连,Y位移模组与变温夹持台架相连;电阻测量单元,与变温夹持台架和微米探针相连。本发明采用三探针法、加热控温技术和机器视觉对探针定位进行精确矫正,可精确测量不同温场工况下的电极材料与热电材料间的界面接触电阻率。
The invention discloses a variable temperature heterogeneous interface contact resistivity test device and a test method. The test device includes a probe test platform for controlling the scanning of a micrometer probe on the surface of a sample to be tested; and includes: a micrometer probe seat for Clamping the micrometer probe; variable temperature clamping bench, used to clamp and heat the sample to be tested; image acquisition module, used to collect the surface image information of the sample to be tested; displacement control unit, used to control the micrometer probe to be Measure the movement of the sample surface; including the X displacement module, the Y displacement module and the Z displacement module; the X displacement module and the Z displacement module are connected to the micrometer probe base, and the Y displacement module is connected to the temperature-variable clamping bench ; Resistance measurement unit, connected to the variable temperature clamping stage and the micrometer probe. The invention adopts the three-probe method, heating temperature control technology and machine vision to accurately correct the probe positioning, and can accurately measure the interface contact resistivity between the electrode material and the thermoelectric material under different temperature field conditions.
Description
技术领域technical field
本发明涉及电学性能测量技术领域,尤其涉及一种变温异质界面接触电阻率测试装置与测试方法。The invention relates to the technical field of electrical performance measurement, in particular to a contact resistivity test device and a test method for a variable temperature heterogeneous interface.
背景技术Background technique
半导体器件总是存在半导体材料、金属合金电极等异质材料之间的界面接触,不同于半导体体内的物理效应,这些表面及界面物理效应对器件的特性参数、稳定性和可靠性产生很大的影响。特别是类欧姆接触的制作总是在器件制造后期的封装工艺,由于界面电阻而引起的器件失效将大大增加生产成本和损耗,因此对金属/半导体等异质界面接触电阻率表征具有重大的技术意义和经济价值。Semiconductor devices always have interface contacts between heterogeneous materials such as semiconductor materials and metal alloy electrodes. Different from the physical effects in the semiconductor body, these surface and interface physical effects have a great impact on the characteristic parameters, stability and reliability of the device. influences. In particular, the fabrication of ohmic-like contacts is always done in the packaging process at the later stage of device fabrication. Device failure due to interface resistance will greatly increase production costs and losses. Therefore, the characterization of contact resistivity of heterogeneous interfaces such as metal/semiconductor has a significant technology. significance and economic value.
例如热电制冷技术是基于帕尔贴效应可实现热量定向输运与主动制冷的技术,由于该技术是以材料内部电子为热量载体,具有控温精度高、全静态、可靠性高、易集成等特点。与传统风冷、水冷、热管等被动散热方式相比,热电制冷技术还具有超高的制冷密度和制冷速率,且无须复杂附属机构与外场条件。因此,热电制冷技术成为最具有潜力的光电子芯片以及其他大功率芯片热点主动冷却的技术之一,对于未来半导体芯片产业的发展具有重要意义。For example, thermoelectric refrigeration technology is a technology based on the Peltier effect that can realize directional heat transport and active refrigeration. Since this technology uses the electrons inside the material as the heat carrier, it has the advantages of high temperature control accuracy, full static state, high reliability, and easy integration. Features. Compared with traditional passive cooling methods such as air cooling, water cooling, and heat pipes, thermoelectric cooling technology also has ultra-high cooling density and cooling rate, and does not require complicated auxiliary mechanisms and external field conditions. Therefore, thermoelectric cooling technology has become one of the most promising technologies for active cooling of optoelectronic chips and other high-power chip hot spots, which is of great significance for the development of the semiconductor chip industry in the future.
热电器件异质界面通常为热电材料、阻挡层、过渡层、焊料、及电极等多层复合的三明治结构,各层厚度达到微米级别。其中阻挡层作用是阻挡热电材料与电极层的互扩散和化学反应,形成稳定的界面层;过渡层作用是发挥活化层功能,促进热电材料与电极的结合,提高结合强度;焊料是焊接的填充物,将热电材料与电极紧固连接,实现电流和热流的导通。但由于机械加工精度的限制,热电器件异质界面的相互接触往往只发生在一些离散的局部区域,实际接触面积远小于理论面积,从而影响了界面之间的电传递,形成界面电阻。界面电阻严重制约热电器件的制冷性能,比如热电器件稳态运行模式下,会降低器件两端最大温差ΔTsteady,max、制冷量QC和制冷效率系数COP;瞬态运行模式下,会降低过冷温差ΔTtransient,max和加剧温度超调ΔTovershoot。因此必须对热电器件异质界面接触电阻进行表征,其结果作为界面电阻调控的参考依据,优化热电器件制造工艺和完善仿真理论模型,建立界面电阻优化标准,实现热电粒子与电极的低电阻高可靠异质界面连接。The hetero interface of thermoelectric devices is usually a sandwich structure of multi-layer composites such as thermoelectric materials, barrier layers, transition layers, solders, and electrodes, and the thickness of each layer reaches the micron level. The function of the barrier layer is to block the mutual diffusion and chemical reaction between the thermoelectric material and the electrode layer to form a stable interface layer; the function of the transition layer is to play the function of the activation layer, promote the combination of the thermoelectric material and the electrode, and improve the bonding strength; the solder is the filler for welding The thermoelectric material is tightly connected with the electrode to realize the conduction of current and heat flow. However, due to the limitation of machining accuracy, the mutual contact between the heterointerfaces of thermoelectric devices often only occurs in some discrete local areas, and the actual contact area is much smaller than the theoretical area, which affects the electrical transfer between the interfaces and forms interface resistance. The interface resistance seriously restricts the cooling performance of the thermoelectric device. For example, in the steady-state operation mode of the thermoelectric device, the maximum temperature difference ΔT steady,max , the cooling capacity Q C and the cooling efficiency coefficient COP will be reduced; Cold temperature difference ΔT transient,max and exacerbated temperature overshoot ΔT overshoot . Therefore, it is necessary to characterize the contact resistance of the heterointerface of thermoelectric devices, and the results can be used as a reference for the control of interface resistance, optimize the manufacturing process of thermoelectric devices and improve the simulation theoretical model, establish the interface resistance optimization standard, and realize the low resistance and high reliability of thermoelectric particles and electrodes. Heterogeneous interface connections.
目前半导体器件异质界面的界面电阻率实验测量数据单一,通常情况为室温下的固定测量值。但是实际工况下界面电阻率会随着温度的改变而发生变化,微小的变化都会极大影响热电器件制冷性能,室温下固定测量值对界面电阻率的表征不充分,无法更全面和精确建立界面电阻的优化调控方法。同时,热电器件异质界面的厚度达到微米级别,采用常规控制手段驱动电机带动探针进行精密步进扫描,但是由于探针臂与探针存在摆动,实际可实现的探针定位精度低,扫描路径间隔过大或者不精确,导致从扫描路径与电阻值关系曲线图提取的界面电阻率误差大。例如中国专利CN 108508273 A公布了一种直接测量界面接触电阻率的装置和方法,其特点是将待测样品安装到样品测试夹具上,为样品两端提供固定电流,采用常规控制手段驱动电机带动探针进行精密步进扫描并获取电压,最终换算得到室温下扫描路径与电阻值关系曲线图。但是这种方法只能得到室温下固定的界面电阻率,无法直接测量得到实际工况下不同温度对应的界面电阻率。由于实际工况下界面电阻率会随着温度的改变而发生变化,微小的变化都会极大影响热电器件制冷性能,室温下固定测量值对界面电阻率的表征不充分,无法更全面和精确建立界面电阻的优化调控方法。同时,热电器件异质界面的厚度达到微米级别,由于探针臂与探针存在摆动,实际可实现的探针定位精度低,扫描路径间隔过大或者不精确,导致从扫描路径与电阻值关系曲线图提取的界面电阻率误差大。因此目前还急缺一种精确测量不同温场工况下电极材料与热电材料间界面接触电阻率的测试装置和方法。At present, the experimental measurement data of the interface resistivity of the hetero-interface of semiconductor devices is single, usually a fixed measurement value at room temperature. However, under actual working conditions, the interface resistivity will change with the change of temperature. Small changes will greatly affect the cooling performance of thermoelectric devices. The fixed measurement value at room temperature is not sufficient to characterize the interface resistivity, so it cannot be established more comprehensively and accurately. Optimal control method of interfacial resistance. At the same time, the thickness of the hetero interface of the thermoelectric device reaches the micrometer level, and the conventional control method is used to drive the motor to drive the probe to perform precise step scanning. The path interval is too large or inaccurate, resulting in a large error in the interface resistivity extracted from the relationship between the scan path and the resistance value. For example, Chinese patent CN 108508273 A discloses a device and method for directly measuring interface contact resistivity, which is characterized in that the sample to be tested is installed on the sample test fixture, a fixed current is provided for both ends of the sample, and a conventional control method is used to drive a motor to drive The probe performs precise step scanning and obtains the voltage, and finally converts to obtain the relationship between the scanning path and the resistance value at room temperature. However, this method can only obtain a fixed interface resistivity at room temperature, and cannot directly measure the interface resistivity corresponding to different temperatures under actual working conditions. Since the interface resistivity will change with the change of temperature under actual working conditions, a small change will greatly affect the cooling performance of the thermoelectric device. The fixed measurement value at room temperature is not sufficient to characterize the interface resistivity, and cannot be established more comprehensively and accurately. Optimal control method of interfacial resistance. At the same time, the thickness of the hetero interface of the thermoelectric device reaches the micrometer level. Due to the swing between the probe arm and the probe, the achievable probe positioning accuracy is low, and the scanning path interval is too large or inaccurate, resulting in the relationship between the scanning path and the resistance value. The interface resistivity error extracted from the curve graph is large. Therefore, there is still an urgent need for a test device and method for accurately measuring the contact resistivity of the interface between the electrode material and the thermoelectric material under different temperature field conditions.
发明内容SUMMARY OF THE INVENTION
针对以上热电器件异质界面接触电阻率测试技术的弊端,本发明提供一种变温异质界面接触电阻率测试装置与测试方法,采用三探针法、加热控温技术模拟热电器件的实际温场工况,精确测量不同温场工况下金属/半导体等异质界面接触电阻率,对优化热电器件制造工艺和完善仿真理论模型具有参考意义;对热电器件、半导体封装互联等电子元器件的界面电学性能表征具有潜在的应用价值。In view of the disadvantages of the above thermoelectric device hetero interface contact resistivity testing technology, the present invention provides a variable temperature heterogeneous interface contact resistivity testing device and testing method, which adopts the three-probe method and heating temperature control technology to simulate the actual temperature field of the thermoelectric device. Working conditions, accurately measure the contact resistivity of heterogeneous interfaces such as metal/semiconductor under different temperature field conditions, which is of reference significance for optimizing the manufacturing process of thermoelectric devices and perfecting the simulation theoretical model; for thermoelectric devices, semiconductor packaging interconnection and other electronic components interface Electrical performance characterization has potential application value.
为实现上述目的,本发明采取的技术方案为:To achieve the above object, the technical scheme adopted in the present invention is:
一方面,本发明提出一种变温异质界面接触电阻率测试装置,包括:On the one hand, the present invention proposes a contact resistivity test device of variable temperature heterogeneous interface, comprising:
探针测试平台,用于控制微米探针在待测样品表面的扫描;包括:微米探针座,用于夹持所述微米探针;变温夹持台架,用于夹持和加热待测样品;图像采集模组,用于采集所述待测样品的表面图像信息;A probe test platform, used to control the scanning of the micrometer probe on the surface of the sample to be tested; including: a micrometer probe seat, used to hold the micrometer probe; a temperature-variable clamping stand, used to clamp and heat the test sample a sample; an image acquisition module for collecting surface image information of the sample to be tested;
位移控制单元,用于控制所述微米探针在所述待测样品表面的移动;包括X位移模组、Y位移模组和Z位移模组;其中所述X位移模组和Z位移模组与所述微米探针座相连,所述Y位移模组与所述变温夹持台架相连;A displacement control unit for controlling the movement of the micrometer probe on the surface of the sample to be tested; including an X displacement module, a Y displacement module and a Z displacement module; wherein the X displacement module and the Z displacement module is connected with the micrometer probe base, and the Y displacement module is connected with the temperature-variable clamping bench;
电阻测量单元,与所述变温夹持台架和微米探针相连。The resistance measuring unit is connected with the temperature-variable clamping stage and the micrometer probe.
优选地,所述变温夹持台架包括第一电源接口、第二电源接口、夹持待测样品并加热的加热器和测温热电偶;所述测温热电偶设置于所述加热器接触所述待测样品的一端;所述第一电源接口与所述电阻测试单元和所述待测样品电性连接,构成闭合的回路;所述待测样品设置于所述第一电源接口和第二电源接口之间。Preferably, the temperature-variable clamping stand includes a first power interface, a second power interface, a heater for clamping and heating the sample to be measured, and a temperature-measuring thermocouple; the temperature-measuring thermocouple is disposed in contact with the heater One end of the sample to be tested; the first power interface is electrically connected to the resistance test unit and the sample to be tested to form a closed loop; the sample to be tested is arranged on the first power interface and the between the two power ports.
优选地,所述变温温夹持台架还包括底座、用于固定所述加热器的支架和用于调节所述待测样品夹持松紧度的手摇式夹紧机构;所述支架包括固定支架和滑动支架;所述手摇式夹紧机构设置于所述底座上,并且与所述滑动支架连接。Preferably, the temperature-variable clamping stage further includes a base, a bracket for fixing the heater, and a hand-clamping mechanism for adjusting the clamping tightness of the sample to be tested; the bracket includes a fixing A bracket and a sliding bracket; the hand-operated clamping mechanism is arranged on the base and connected with the sliding bracket.
优选地,所述手摇式夹紧机构包括手摇轮和滑块;所述滑块设置于所述底座上并且与所述滑动支架固定连接;所述手摇轮与所述滑块传动连接。Preferably, the hand-operated clamping mechanism includes a hand wheel and a sliding block; the sliding block is arranged on the base and is fixedly connected to the sliding bracket; the hand-operated wheel is drivingly connected to the sliding block .
优选地,所述加热器选自内置加热丝的氧化铝陶瓷、氮化铝陶瓷和氮化硅陶瓷中的任一种;所述加热器外包裹有铜传热块,所述待测样品通过所述铜传热块与所述第一电源接口和所述第二电源接口构成闭合的回路;所述测温热电偶设置于所述铜传热块接触所述待测样品的一端;Preferably, the heater is selected from any one of alumina ceramics, aluminum nitride ceramics and silicon nitride ceramics with built-in heating wires; the heater is wrapped with a copper heat transfer block, and the sample to be tested passes through The copper heat transfer block forms a closed loop with the first power interface and the second power interface; the temperature measuring thermocouple is arranged at one end of the copper heat transfer block that contacts the sample to be measured;
优选地,所述微米探针座由低热导率绝缘耐热材料制成,如氧化锆陶瓷、玻璃纤维复材和聚四氟乙烯等;Preferably, the micrometer probe seat is made of low thermal conductivity insulating and heat-resistant materials, such as zirconia ceramics, glass fiber composite materials, and polytetrafluoroethylene;
优选地,所述微米探针由钨制成。Preferably, the micro-probe is made of tungsten.
优选地,还包括PID控制器,所述PID控制器根据所述测温热电偶采集的温度信息实现对所述加热器的精准控温;所述加热器的控温范围为室温~800℃,控温精度优选为±1℃之内。Preferably, a PID controller is also included, and the PID controller realizes precise temperature control of the heater according to the temperature information collected by the temperature measuring thermocouple; the temperature control range of the heater is from room temperature to 800°C, The temperature control accuracy is preferably within ±1°C.
优选地,所述图像采集模组包括光学成像系统,用于采集所述待测样品的表面图像信息;所述光学成像系统的光源照向所述待测样品,在某些具体的实施方式中,所述光学成像系统为工业相机;Preferably, the image acquisition module includes an optical imaging system for acquiring surface image information of the sample to be tested; the light source of the optical imaging system illuminates the sample to be tested, in some specific embodiments , the optical imaging system is an industrial camera;
优选地,所述图像采集模组还包括用于所述光学成像系统微调对焦的XYZ成像微调模块。Preferably, the image acquisition module further includes an XYZ imaging fine-tuning module for fine-tuning the focus of the optical imaging system.
优选地,所述电阻测量单元包括稳压稳流电源和数据采集模组;所述稳压稳流电源与所述第一电源接口电性连接,为待测样品供电;所述数据采集模组与所述第二电源接口和微米探针相连,用于测量所述待测样品与微米探针的接触电压。Preferably, the resistance measurement unit includes a voltage-stabilized and constant-current power supply and a data acquisition module; the voltage-regulated and constant-current power supply is electrically connected to the first power interface to supply power to the sample to be tested; the data acquisition module It is connected with the second power interface and the micrometer probe, and is used for measuring the contact voltage between the sample to be tested and the micrometer probe.
优选地,还包括计算机单元,用于读取所述图像采集模组采集的所述待测样品的表面图像信息、读取所述数据采集模组的信息、用于设置所述位移控制单元的移动参数、控制所述XYZ成像微调模块的对焦;所述光学成像系统采集待测样品表面图像信息并输入计算机,并作为所述位移控制单元的闭环矫正信息定位所述微米探针;Preferably, it also includes a computer unit for reading the surface image information of the sample to be tested collected by the image acquisition module, reading the information of the data acquisition module, and for setting the displacement control unit. moving parameters, controlling the focus of the XYZ imaging fine-tuning module; the optical imaging system collects the surface image information of the sample to be tested and inputs it into the computer, and positions the micrometer probe as the closed-loop correction information of the displacement control unit;
在本发明的技术方案中,所述位移控制单元的移动由所述计算机单元进行控制,其精度可达到1μm以下。In the technical solution of the present invention, the movement of the displacement control unit is controlled by the computer unit, and the precision thereof can reach 1 μm or less.
优选地,所述工业相机的像素不低于2000万像素,在本发明的技术方案中,采用2000万像素以上的工业相机对所述位移控制单元的进行闭环矫正后,所述所述微米探针的定位精度可达到0.5μm以下。Preferably, the pixels of the industrial camera are not less than 20 million pixels. In the technical solution of the present invention, after the closed-loop correction of the displacement control unit is performed by an industrial camera with more than 20 million pixels, the micrometer sensor The positioning accuracy of the needle can reach 0.5μm or less.
优选地,所述测试装置的测试过程中需在真空条件下完成;在某些具体的实施方式中,所述测试装置还包括真空罩体,测试时,采用真空泵将所述罩体内抽至真空,所述真空的真空度≤10Pa。Preferably, the test process of the test device needs to be completed under vacuum conditions; in some specific embodiments, the test device further includes a vacuum cover, and during the test, a vacuum pump is used to evacuate the cover to a vacuum , the vacuum degree of the vacuum is less than or equal to 10Pa.
又一方面,本发明提供应用上述变温异质界面接触电阻率测试装置的测试方法,包括如下步骤:In another aspect, the present invention provides a test method using the above-mentioned variable temperature heterogeneous interface contact resistivity test device, comprising the following steps:
(1)将待测样品安装于变温夹持台架中,并加热所述待测样品;(1) install the sample to be tested in the temperature-variable clamping bench, and heat the sample to be tested;
(2)采集所述待测样品的表面图像,设置扫描路径和扫描步长,生成微米探针目标位置;(2) collecting the surface image of the sample to be tested, setting the scanning path and scanning step size, and generating the target position of the micron probe;
(3)扫描测量,微米探针每走一步执行一次电阻测量,绘制扫描路径与电压值关系曲线图,计算得到所述加热温度下的异质界面的接触电阻Rc,根据所述待测样品的几何参数和所述接触电阻Rc,计算得到所述加热温度下的异质界面的接触电阻率ρc。(3) Scanning measurement, the micrometer probe performs a resistance measurement every step, draws a graph of the relationship between the scanning path and the voltage value, and calculates the contact resistance R c of the heterogeneous interface under the heating temperature. According to the sample to be tested The geometric parameters and the contact resistance R c are calculated to obtain the contact resistivity ρ c of the hetero interface at the heating temperature.
进一步地,所述变温异质界面接触电阻率测试装置的测试方法具体包括如下步骤:Further, the test method of the variable temperature heterogeneous interface contact resistivity test device specifically includes the following steps:
步骤①,将待测样品夹持于变温夹持台架中,摇动手摇轮,使所述待测样品被夹紧;Step 1, clamp the sample to be tested in the temperature-variable clamping bench, and shake the hand wheel to clamp the sample to be tested;
步骤②,将第一电源接口与稳压稳流电源连接,为所述待测样品提供固定电流;Step 2., connecting the first power supply interface with a voltage-stabilized and constant-current power supply to provide a fixed current for the sample to be tested;
步骤③,给加热器设置加热温度,测温热电偶采集所述加热器的温度并反馈于PID控制器,由所述PID控制器控制所述加热器的精准控温;Step 3., set the heating temperature to the heater, and the temperature measuring thermocouple collects the temperature of the heater and feeds it back to the PID controller, and the precise temperature control of the heater is controlled by the PID controller;
步骤④,将数据采集模组与微米探针和第二电源接口连接,通过计算机单元设置微米探针在待测样品表面的扫描间隔;Step 4., connect the data acquisition module with the micrometer probe and the second power interface, and set the scanning interval of the micrometer probe on the surface of the sample to be measured by the computer unit;
步骤⑤,扫描测量,随着微米探针的移动,光学成像系统采集所述待测样品的表面图像信息并输入计算机,并作为位移控制单元的闭环矫正信息定位所述微米探针,根据每次扫描测量的对应电压,在计算机中生成扫描路径与电压值关系曲线图;
步骤⑥,根据所述扫描路径与电压值关系曲线图和通过待测样品的固定电流值,计算得到所述温度下的异质界面的接触电阻Rc;
步骤⑦,调整所述加热器的加热温度,并重复步骤③-⑥,得到不同温场工况下的异质界面的接触电阻;结合所述待测样品的截面积尺寸S计算变温异质界面的接触电阻率。
在本发明的技术方案中,所述计算变温界面的接触电阻率的计算公式为ρc=Rc×S。In the technical solution of the present invention, the calculation formula for calculating the contact resistivity of the temperature-variable interface is ρ c =R c ×S.
上述技术方案具有如下优点或者有益效果:The above technical scheme has the following advantages or beneficial effects:
针对现有技术中,热电器件异质界面接触电阻率测试技术的弊端,本发明提供一种变温异质界面接触电阻率的测试装置与测试方法,采用三探针法、加热控温技术以及机器视觉对探针定位进行精确矫正,可精确测量不同温场工况下的电极材料与热电材料间的界面接触电阻率。Aiming at the disadvantages of the thermoelectric device hetero interface contact resistivity testing technology in the prior art, the present invention provides a temperature-variable hetero interface contact resistivity testing device and testing method, which adopts the three-probe method, heating temperature control technology and machine Vision can accurately correct the positioning of the probe, and can accurately measure the interface contact resistivity between the electrode material and the thermoelectric material under different temperature field conditions.
其中采用三探针法和加热控温技术,可以模拟热电器件的实际温场工况,测量得到对应的接触电阻率,对优化热电器件制造工艺和完善仿真理论模型有巨大的参考价值;采用机器视觉配合定位探针技术,可以通过工业相机拍摄图像并识别探针位置,作为定位探针的高精度闭环矫正信息,探针定位精度可达0.5μm以下,极大提高了接触电阻率的测试精度。Among them, the three-probe method and heating temperature control technology can be used to simulate the actual temperature field conditions of the thermoelectric device, and the corresponding contact resistivity can be obtained by measuring, which has great reference value for optimizing the manufacturing process of the thermoelectric device and perfecting the simulation theoretical model; With vision and positioning probe technology, the industrial camera can capture images and identify the position of the probe as a high-precision closed-loop correction information for the positioning probe. The positioning accuracy of the probe can reach below 0.5μm, which greatly improves the test accuracy of contact resistivity. .
附图说明Description of drawings
图1是本发明实施例1提供的变温异质界面接触电阻率测试装置的结构示意图。FIG. 1 is a schematic structural diagram of a contact resistivity testing device for a variable-temperature heterogeneous interface provided in Embodiment 1 of the present invention.
图2是本发明实施例1提供的变温异质界面接触电阻率测试装置的变温夹持台架的结构示意图。2 is a schematic structural diagram of a temperature-variable clamping bench of the temperature-variable hetero-interface contact resistivity testing device provided in Embodiment 1 of the present invention.
图3是本发明实施例1提供的变温异质界面接触电阻率测试装置的变温夹持台架的局部(A)放大图。3 is a partial (A) enlarged view of the temperature-variable clamping bench of the temperature-variable hetero-interface contact resistivity testing device provided in Embodiment 1 of the present invention.
图4是本发明实施例2中的扫描路径与电阻值关系曲线图。FIG. 4 is a graph showing the relationship between the scan path and the resistance value in
图5是本发明实施例3中的扫描路径与电阻值关系曲线图。FIG. 5 is a graph showing the relationship between the scan path and the resistance value in Embodiment 3 of the present invention.
具体实施方式Detailed ways
下面结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的说明,显然所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。因此,以下对附图中提供的本发明实施例中的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,如出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等,其所指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that when the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear. ”, etc., the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,如出现术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a Removable connection, or integral connection; it can be a mechanical connection, a direct connection, an indirect connection through an intermediate medium, or an internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例1:Example 1:
针对现有技术中,热电器件异质界面接触电阻率测试技术的弊端,本发明提供一种变温异质界面接触电阻率测试装置,如图1-3所示:包括:In view of the disadvantages of the thermoelectric device hetero-interface contact resistivity testing technology in the prior art, the present invention provides a temperature-variable hetero-interface contact resistivity testing device, as shown in Figures 1-3: including:
探针测试平台,用于控制微米探针51在待测样品53表面的扫描;包括:微米探针座4,用于夹持微米探针51;变温夹持台架5,用于夹持和加热待测样品53;图像采集模组6,用于采集待测样品53的表面图像信息;The probe test platform is used to control the scanning of the
位移控制单元,用于控制微米探针51在待测样品53表面的移动;包括X位移模组2、Y位移模组3和Z位移模组1;其中X位移模组2和Z位移模组1与微米探针座4相连,Y位移模组3与变温夹持台架5相连;The displacement control unit is used to control the movement of the
电阻测量单元,与变温夹持台架5与微米探针51相连。The resistance measurement unit is connected to the temperature-
本发明提供的装置在使用过程中,将待测样品53安装于变温夹持台架5中,X位移模组2、Y位移模组3通过控制微米探针座4的运动,实现微米探针51在水平面的移动;Y位移模组3通过控制变温夹持台架5,调节待测样品53的高度。During the use of the device provided by the present invention, the sample to be tested 53 is installed in the temperature-
进一步地,变温夹持台架5包括第一电源接口52-1、第二电源接口52-2、夹持待测样品53并加热的加热器54和测温热电偶55;测温热电偶55设置于加热器54接触待测样品53的一端;第一电源接口52-1与电阻测试单元和待测样品53电性连接,构成闭合的回路;待测样品53设置于第一电源接口52-1和第二电源接口52-2之间。Further, the temperature-variable clamping stand 5 includes a first power interface 52-1, a second power interface 52-2, a
本发明提供的装置,加热器54用于给待测样品53加热,从而测定不同温度下的接触电阻率,通过设置测温热电偶54可以监控待测样品53的温度。In the device provided by the present invention, the
进一步地,变温夹持台架5还包括底座59、用于固定加热器54的支架56和用于调节待测样品53夹持松紧度的手摇式夹紧机构;支架56包括固定支架56-1和滑动支架56-2;手摇式夹紧机构设置于底座59上,并且与滑动支架56-2连接。Further, the temperature-
本发明提供的装置,使用过程中,通过手摇式夹紧机构可以调节滑动支架56-1与滑动支架56-2之间的距离,一方面可以测量不同规格的样品,另一方面可以调节待测样品53的夹持松紧度。In the device provided by the present invention, during use, the distance between the sliding bracket 56-1 and the sliding bracket 56-2 can be adjusted by the hand-clamping mechanism. Measure the clamping tightness of the
优选地,手摇式夹紧机构包括手摇轮57和滑块58;滑块58设置于底座59上并且与滑动支架56-2固定连接;手摇轮57与滑块58传动连接。Preferably, the hand-crank clamping mechanism includes a
本发明提供的装置,采用手摇轮57和滑块58的配合,使用过程中,通过摇动手摇轮57使滑块58朝向或远离固定支架56-1的方向移动,从而缩短或增大滑动支架56-2和固定的加热器与固定支架56-1和其固定的加热器之间的距离,实现不同规格样品的测量以及调节待测样品53的夹紧度。The device provided by the present invention adopts the cooperation of the
进一步地,加热器54选自内置加热丝的氧化铝陶瓷、氮化铝陶瓷和氮化硅陶瓷中的任一种;加热器54外包裹有铜传热块,待测样品53通过铜传热块与第一电源接口52-1和第二电源接口52-2构成闭合的回路;测温热电偶55设置于铜传热块接触待测样品53的一端;Further, the
进一步地,微米探针座4由低热导率耐热绝缘材料制成,如氧化锆陶瓷、玻璃纤维复材和聚四氟乙烯等;Further, the micro-probe base 4 is made of low thermal conductivity and heat-resistant insulating materials, such as zirconia ceramics, glass fiber composite materials, and polytetrafluoroethylene;
进一步地,微米探针51由钨制成。Further, the micro-probe 51 is made of tungsten.
本发明提供的测试装置,通过内置加热丝的氧化铝陶瓷、氮化铝陶瓷或氮化硅陶瓷对待测样品53进行加热,加热器54外表面由铜传热块包裹,从而将待测样品53与第一电源接口52-1和第二电源接口52-2构成闭合的回路,加热器54由外接电源供电。In the test device provided by the present invention, the
进一步地,还包括PID控制器,PID控制器根据测温热电偶55采集的温度信息实现对加热器54的精准控温;加热器54的控温范围为室温~800℃,控温精度优选为±1℃之内。Further, a PID controller is also included, and the PID controller realizes precise temperature control of the
本发明提供的测试装置,测温热电偶55采集的温度信息反馈于PID控制器,通过PID控制器实现对加热器54的控温。In the test device provided by the present invention, the temperature information collected by the
进一步地,图像采集模组6包括光学成像系统,用于采集待测样品53的表面图像信息;光学成像系统的光源照向待测样品53。Further, the
进一步地,还包括用于光学成像系统微调对焦的XYZ成像微调模块7。Further, an XYZ imaging fine-
本发明提供的测试装置,通过XYZ成像微调模块7实现光学成像系统的微调对焦,采集待测样品53的表面图像,并进行图像处理,有效地实现机器视觉定位,相对现有的装置采用显微镜观察,操作更简单,且定位精度高。The test device provided by the present invention realizes the fine-tuning focusing of the optical imaging system through the XYZ imaging fine-
进一步地,电阻测量单元包括稳压稳流电源和数据采集模组;稳压稳流电源与第一电源接口52-1电性连接,为待测样品53供电;数据采集模组与第二电源接口52-2和微米探针51相连,用于测量待测样品53与微米探针51的接触电压。Further, the resistance measurement unit includes a voltage-stabilized and constant-current power supply and a data acquisition module; the voltage-regulated and constant-current power supply is electrically connected to the first power supply interface 52-1 to supply power to the sample to be tested 53; the data acquisition module and the second power supply are electrically connected. The interface 52 - 2 is connected to the
进一步地,还包括计算机单元,用于读取图像采集模组6采集的待测样品53的表面图像信息、读取数据采集模组的信息、用于设置位移控制单元的移动参数、控制XYZ成像微调模块7的对焦;光学成像系统采集待测样品53表面图像信息并输入计算机,并作为位移控制单元的闭环矫正信息定位微米探针51。Further, it also includes a computer unit for reading the surface image information of the sample to be tested 53 collected by the
本实施例提供的测试装置,X位移模组2、Y位移模组3和Z位移模组1包括步进电机和其传动连接的滑台,计算机单元可以通过调控步进电机的参数,控制滑台的位移,其控制精度优选为小于1μm。本实施例采用具有自动对焦以及2000万以上像素的工业相机作为光学成像系统,采集待测样品53表面图像并输入计算机,对位移控制单元反馈的探针位置信息进行闭环矫正,最终对探针的定位精度可达到0.5μm以下。In the test device provided in this embodiment, the
进一步地,本发明提供的测试装置还包括真空罩体8,测试时,采用真空泵将罩体内抽至真空,真空的真空度≤10Pa。Further, the testing device provided by the present invention further includes a
应用上述变温异质界面接触电阻率测试装置的测试方法,包括如下步骤:The test method of applying the above-mentioned variable temperature heterogeneous interface contact resistivity test device includes the following steps:
步骤①,将待测样品53夹持于变温夹持台架5中,摇动手摇轮57,使待测样品53被夹紧;Step ①, clamp the sample to be tested 53 in the temperature-
步骤②,将第一电源接口52-1与稳压稳流电源连接,为待测样品53提供固定电流;In step 2., the first power supply interface 52-1 is connected with a voltage-stabilized and constant-current power supply to provide a fixed current for the sample to be tested 53;
步骤③,给加热器54设置加热温度,测温热电偶55采集加热器54的温度并反馈于PID控制器,由PID控制器控制加热器54的精准控温;Step 3., set the heating temperature to the
步骤④,将数据采集模组与微米探针51和第二电源接口52-2连接,通过计算机单元设置微米探针51在待测样品53表面的扫描间隔;Step 4., connect the data acquisition module with the
步骤⑤,扫描测量,随着微米探针51的移动,光学成像系统采集待测样品53的表面图像信息并输入计算机,并作为位移控制单元的闭环矫正信息定位微米探针51,根据每次扫描测量的对应电压,在计算机中生成扫描路径与电压值关系曲线图;
步骤⑥,根据扫描路径与电压值关系曲线图和通过待测样品53的固定电流值,计算得到温度下的异质界面的接触电阻Rc;
步骤⑦,调整加热器54的加热温度,并重复步骤③-⑥,得到不同温场工况下的异质界面的接触电阻;结合待测样品53的截面积尺寸S计算变温异质界面的接触电阻率。
进一步地,计算变温界面的接触电阻率的计算公式为ρc=Rc×S。Further, the calculation formula for calculating the contact resistivity of the temperature-changing interface is ρ c =R c ×S.
实施例2:Example 2:
本实施例采用实施例1中的测试装置和方法测试了样品碲化铋材料/Co界面的接触电阻率,样品为碲化铋/Co/碲化铋三明治结构,尺寸为高3mm*宽3mm*长4mm,测试温度为室温27℃,测试电流为100mA直流,真空环境;测试结果见图4所示,界面接触接触电阻值为0.12mΩ,计算得到界面接触电阻率为10.8μΩcm2。In this example, the test device and method in Example 1 are used to test the contact resistivity of the bismuth telluride material/Co interface of the sample. The sample is a bismuth telluride/Co/bismuth telluride sandwich structure, and the size is 3mm high*3mm* wide* Length 4mm, test temperature is room temperature 27℃, test current is 100mA DC, vacuum environment; test results are shown in Figure 4, the interface contact resistance is 0.12mΩ, and the interface contact resistance is calculated to be 10.8μΩcm 2 .
实施例3:Example 3:
本实施例采用实施例1中的测试装置和方法测试了样品方钴矿材料/Mo界面的接触电阻率,样品为Yb0.3Co4Sb12/Mo/Yb0.3Co4Sb12三明治结构,尺寸为高2.52mm*宽2.77mm*长4mm,测试温度为477℃,测试电流为100mA直流,真空环境;测试结果见图5所示,界面接触电阻值为0.06mΩ,计算得到界面接触电阻率为4.2μΩcm2。In this example, the test device and method in Example 1 are used to test the contact resistivity of the skutterudite material/Mo interface of the sample. The sample is a Yb 0.3 Co 4 Sb 12 /Mo/Yb 0.3 Co 4 Sb 12 sandwich structure with a size of Height 2.52mm*width 2.77mm*length 4mm, the test temperature is 477°C, the test current is 100mA DC, and the vacuum environment; the test results are shown in Figure 5, the interface contact resistance value is 0.06mΩ, and the calculated interface contact resistance rate is 4.2 μΩcm 2 .
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structural transformation made by using the contents of the description and the accompanying drawings of the present invention, or directly or indirectly applied to other related technical fields, will not limit the scope of the invention. Similarly, it is included in the scope of patent protection of the present invention.
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