CN114485537A - Metal plate sample detection method and system - Google Patents
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- 238000001514 detection method Methods 0.000 title claims abstract description 77
- 239000002184 metal Substances 0.000 title claims abstract description 42
- 238000003698 laser cutting Methods 0.000 claims abstract description 45
- 238000003860 storage Methods 0.000 claims abstract description 40
- 238000012360 testing method Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 239000002699 waste material Substances 0.000 claims description 56
- 238000009864 tensile test Methods 0.000 claims description 31
- 238000010926 purge Methods 0.000 claims description 17
- 238000004140 cleaning Methods 0.000 claims description 16
- 238000007664 blowing Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 3
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- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000523 sample Substances 0.000 description 115
- 238000002360 preparation method Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/30—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
- G01N2001/2873—Cutting or cleaving
- G01N2001/2886—Laser cutting, e.g. tissue catapult
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Abstract
Description
技术领域technical field
本发明涉及检测设备领域,具体而言,涉及一种金属板试样检测方法和系统。The present invention relates to the field of detection equipment, in particular, to a method and system for detecting a metal plate sample.
背景技术Background technique
在实验室生产制样过程中,需要对样品进行数据分析,样品集中保存及数据查询等操作。In the process of sample preparation in the laboratory, it is necessary to perform data analysis on the sample, centrally save the sample and query the data.
实验室制样和样品数据分析过程中通常需要使用到制样设备和分析仪器,传统的制样设备生产效率低且步骤繁琐。Sample preparation equipment and analytical instruments are usually used in the process of laboratory sample preparation and sample data analysis. Traditional sample preparation equipment has low production efficiency and cumbersome steps.
发明内容SUMMARY OF THE INVENTION
本发明的目的包括,例如,提供了一种金属板试样检测方法和系统,其能够完成生产试样、试样检测、数据分析及试样保存工作,而且整个系统高度自动化,无人化,智能化,减少了人工干预,提高了数据的可靠性,准确性。The objects of the present invention include, for example, to provide a metal plate sample detection method and system, which can complete the production sample, sample detection, data analysis and sample storage work, and the whole system is highly automated and unmanned, Intelligent, reduce manual intervention, improve the reliability and accuracy of data.
本发明的实施例可以这样实现:Embodiments of the present invention can be implemented as follows:
第一方面,本发明提供一种金属板试样检测方法,金属板试样检测方法包括:In a first aspect, the present invention provides a method for detecting a metal plate sample. The method for detecting a metal plate sample includes:
控制上料装置将加工板转移至激光切割平台;Control the feeding device to transfer the processing board to the laser cutting platform;
控制激光切割平台切割加工板;Control the laser cutting platform to cut the processing board;
控制分拣装置对激光切割平台切割加工板形成的试样进行分拣;Control the sorting device to sort the samples formed by the laser cutting platform cutting and processing the plate;
控制AGV小车将分拣出的备样转移至立体仓库;Control the AGV trolley to transfer the sorted samples to the three-dimensional warehouse;
控制粗糙度检测装置对分拣出的粗糙度试样进行粗糙度测试;Control the roughness detection device to perform roughness test on the sorted roughness samples;
控制拉伸装置对分拣出的拉伸试样进行拉伸测试。The tensile test is performed on the sorted tensile specimens by controlling the tensile device.
在可选的实施方式中,上料装置包括第一机械臂、第一识别单元以及打标机,第一识别单元与第一机械臂连接;控制上料装置将加工板转移至激光切割平台的步骤包括:In an optional embodiment, the loading device includes a first robotic arm, a first identification unit and a marking machine, the first identification unit is connected with the first robotic arm; the loading device is controlled to transfer the processing plate to the laser cutting platform Steps include:
控制第一机械臂运动至上料位置,并通过第一识别单元识别上料位置处的加工板的信息;Controlling the movement of the first robotic arm to the feeding position, and identifying the information of the processing board at the feeding position through the first identification unit;
控制第一机械臂将不合格的加工板放入废弃箱;Control the first robotic arm to put the unqualified processing boards into the waste bin;
控制第一机械臂抓取上料位置处合格的加工板,并对抓取的加工板进行厚度测量;Control the first robotic arm to grab the qualified processing plate at the feeding position, and measure the thickness of the grabbed processing plate;
控制第一机械臂将厚度合格的加工板放置于打标机,并对加工板的位置进行调整;Control the first robotic arm to place the processing board with qualified thickness on the marking machine, and adjust the position of the processing board;
控制打标机对加工板进行打标;Control the marking machine to mark the processing board;
控制第一机械臂将打标后的加工板转移至激光切割平台。Control the first robotic arm to transfer the marked processing board to the laser cutting platform.
在可选的实施方式中,控制第一机械臂取出激光切割平台中的废板,并将废板转移至废物箱。In an optional embodiment, the first robotic arm is controlled to take out the waste board in the laser cutting platform and transfer the waste board to a waste bin.
在可选的实施方式中,分拣装置包括第二机械臂、第三机械臂以及分拣台;控制分拣装置对激光切割平台切割加工板形成的试样进行分拣的步骤包括:In an optional embodiment, the sorting device includes a second robotic arm, a third robotic arm, and a sorting table; the step of controlling the sorting device to sort the samples formed by cutting the processing plate on the laser cutting platform includes:
控制第二机械臂取出激光切割平台中的拉伸试样、粗糙度试样及备样,并将拉伸试样、粗糙度试样及备样转移至分拣台。Control the second robotic arm to take out the tensile sample, roughness sample and preparation sample in the laser cutting platform, and transfer the tensile sample, roughness sample and preparation sample to the sorting table.
在可选的实施方式中,分拣装置还包括储料框;控制AGV小车将分拣出的备样转移至立体仓库的步骤包括:In an optional embodiment, the sorting device further includes a material storage frame; the step of controlling the AGV trolley to transfer the sorted prepared samples to the three-dimensional warehouse includes:
控制第三机械臂将分拣台上的备样转移至储料框;Control the third robotic arm to transfer the prepared samples on the sorting table to the storage box;
待储料框中存满备样后,控制AGV小车将分拣出的备样转移至立体仓库。After the storage box is full of prepared samples, the AGV trolley is controlled to transfer the sorted prepared samples to the three-dimensional warehouse.
在可选的实施方式中,粗糙度检测装置包括清洗机、二维码识别暂存台、废样暂存台及粗糙度检测设备;控制粗糙度检测装置对分拣出的粗糙度试样进行粗糙度测试的步骤包括:In an optional embodiment, the roughness detection device includes a washing machine, a two-dimensional code identification temporary storage table, a waste sample temporary storage table, and a roughness detection device; The steps of roughness testing include:
控制第三机械臂将粗糙度试样转移至清洗机进行清洗;Control the third robotic arm to transfer the roughness sample to the cleaning machine for cleaning;
控制第三机械臂将清洗后的粗糙度试样转移至二维码识别暂存台;Control the third robotic arm to transfer the cleaned roughness samples to the two-dimensional code identification temporary storage platform;
控制第三机械臂将不能识别的粗糙度试样转移至废样暂存台;Control the third robotic arm to transfer the unrecognized roughness samples to the waste sample temporary storage table;
控制第三机械臂将识别成功的粗糙度试样转移至粗糙度检测设备,并控制粗糙度检测设备对粗糙度试样进行粗糙度检测。The third robotic arm is controlled to transfer the successfully identified roughness samples to the roughness testing equipment, and the roughness testing equipment is controlled to perform roughness testing on the roughness samples.
在可选的实施方式中,拉伸装置包括加工中心、第四机械臂、分张吹扫平台、第五机械臂、二维码扫描台、废料框及拉伸机;控制拉伸装置对分拣出的拉伸试样进行拉伸测试的步骤包括:In an optional embodiment, the stretching device includes a machining center, a fourth robotic arm, a stretching and purging platform, a fifth robotic arm, a two-dimensional code scanning platform, a waste frame and a stretching machine; the stretching device is controlled to divide into two parts. The steps for tensile testing of picked tensile specimens include:
在分拣台上的拉伸试样的总厚度达到预设值后,控制第三机械臂将分拣台上的拉伸试样转移至加工中心,并控制加工中心对试样进行加工;After the total thickness of the tensile sample on the sorting table reaches the preset value, control the third robotic arm to transfer the tensile sample on the sorting table to the processing center, and control the processing center to process the sample;
在拉伸试样加工完成后,控制第四机械臂将拉伸试样转移至分张吹扫平台,控制分张吹扫平台对拉伸试样进行吹扫分张;After the processing of the tensile sample is completed, the fourth robotic arm is controlled to transfer the tensile sample to the stretching and purging platform, and the stretching and purging platform is controlled to purify and divide the tensile sample;
在吹扫分张完成后,控制第四机械臂及第五机械臂对拉伸试样进行磁力分张;After the purging and sizing is completed, control the fourth manipulator and the fifth manipulator to magnetically divide the tensile sample;
控制第五机械臂将分张后的拉伸试样转移至二维码扫描台进行数据读取;Control the fifth robotic arm to transfer the divided tensile samples to the QR code scanning table for data reading;
控制第五机械臂将读取数据错误的拉伸试样转移至废料框;Control the fifth robotic arm to transfer the tensile specimen with wrong reading data to the waste box;
控制第五机械臂将读取数据成功的拉伸试样转移至拉伸机;Control the fifth manipulator to transfer the tensile sample whose data is successfully read to the tensile machine;
控制拉伸机对拉伸试样进行拉伸测试。The tensile test was performed on the tensile specimen by controlling the tensile machine.
在可选的实施方式中,拉伸装置还包括烘烤箱;控制拉伸机对拉伸试样进行拉伸测试的步骤还包括:In an optional embodiment, the stretching device further comprises an oven; the step of controlling the stretching machine to perform a tensile test on the tensile specimen further comprises:
若拉伸试样为烘烤样,则在拉伸试样完成拉伸测试后,控制第五机械臂将拉伸试样放入烘烤箱,控制烘烤箱对拉伸试样进行烘烤;If the tensile sample is a baked sample, after the tensile test of the tensile sample is completed, control the fifth robotic arm to put the tensile sample into the baking oven, and control the baking oven to bake the tensile sample ;
在烘烤完成后,控制第五机械臂将拉伸试样转移至二维码扫描台,在扫描成功后,再次将拉伸试样放入拉伸机中进行拉伸检测。After the baking is completed, the fifth robotic arm is controlled to transfer the tensile sample to the QR code scanning table. After the scanning is successful, the tensile sample is put into the tensile machine again for tensile testing.
在可选的实施方式中,拉伸装置还包括废料输送机构;In an optional embodiment, the stretching device further comprises a waste conveying mechanism;
在控制拉伸机对拉伸试样进行拉伸测试后,金属板试样检测方法的步骤包括:After controlling the tensile machine to carry out the tensile test on the tensile specimen, the steps of the metal plate specimen detection method include:
控制废料输送机构,将拉断的拉伸试样输送至废料框。Control the waste conveying mechanism to convey the broken tensile specimen to the waste frame.
第二方面,本发明提供一种金属板试样检测系统,金属板试样检测系统包括上料装置、激光切割平台、分拣装置、AGV小车、粗糙度检测装置、拉伸装置以及主控单元,主控单元用于实施上述的金属板试样检测方法;In the second aspect, the present invention provides a metal plate sample detection system. The metal plate sample detection system includes a feeding device, a laser cutting platform, a sorting device, an AGV trolley, a roughness detection device, a stretching device and a main control unit. , the main control unit is used to implement the above-mentioned metal plate sample detection method;
上料装置包括第一机械臂、第一识别单元以及打标机,第一识别单元与第一机械臂连接;第一机械臂、第一识别单元以及打标机均与主控单元电连接;The feeding device includes a first robotic arm, a first identification unit and a marking machine, the first identification unit is connected with the first robotic arm; the first robotic arm, the first identification unit and the marking machine are all electrically connected with the main control unit;
分拣装置包括第二机械臂、第三机械臂以及分拣台,第二机械臂、第三机械臂以及分拣台均与主控单元电连接;The sorting device includes a second robotic arm, a third robotic arm and a sorting table, and the second robotic arm, the third robotic arm and the sorting table are all electrically connected to the main control unit;
粗糙度检测装置包括清洗机、二维码识别暂存台、废样暂存台及粗糙度检测设备,清洗机、二维码识别暂存台、废样暂存台及粗糙度检测设备均与主控单元电连接;The roughness detection device includes a cleaning machine, a two-dimensional code identification temporary storage station, a waste sample temporary storage station and roughness detection equipment. The cleaning machine, the two-dimensional code identification temporary storage station, the waste sample temporary storage station and the roughness detection equipment are all related The main control unit is electrically connected;
拉伸装置包括加工中心、第四机械臂、分张吹扫平台、第五机械臂、二维码扫描台、废料框、拉伸机、烘烤箱及废料输送机构;加工中心、第四机械臂、分张吹扫平台、第五机械臂、二维码扫描台、拉伸机、烘烤箱及废料输送机构与主控单元电连接。The stretching device includes a machining center, a fourth robotic arm, a tensioning and blowing platform, a fifth robotic arm, a two-dimensional code scanning table, a waste frame, a stretching machine, a baking box and a waste conveying mechanism; a machining center, a fourth machine The arm, the tensioning and blowing platform, the fifth mechanical arm, the two-dimensional code scanning platform, the stretching machine, the baking box and the waste conveying mechanism are electrically connected with the main control unit.
本发明实施例的有益效果包括:The beneficial effects of the embodiments of the present invention include:
该金属板试样检测方法包括:控制上料装置将加工板转移至激光切割平台;控制激光切割平台切割加工板;控制分拣装置对激光切割平台切割加工板形成的试样进行分拣;控制AGV小车将分拣出的备样转移至立体仓库;控制粗糙度检测装置对分拣出的粗糙度试样进行粗糙度测试;控制拉伸装置对分拣出的拉伸试样进行拉伸测试。The metal plate sample detection method includes: controlling the feeding device to transfer the processing plate to the laser cutting platform; controlling the laser cutting platform to cut the processing plate; controlling the sorting device to sort the samples formed by the laser cutting platform cutting the processing plate; The AGV trolley transfers the sorted samples to the three-dimensional warehouse; controls the roughness detection device to perform roughness test on the sorted roughness samples; controls the tensile device to perform tensile tests on the sorted tensile samples .
该金属板试样检测方法和系统,其能够完成生产试样、试样检测、数据分析及试样保存工作,而且整个系统高度自动化,无人化,智能化,减少了人工干预,提高了数据的可靠性,准确性。The metal plate sample detection method and system can complete the production sample, sample detection, data analysis and sample storage work, and the whole system is highly automated, unmanned and intelligent, reducing manual intervention and improving data reliability and accuracy.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例中金属板试样检测方法的步骤图;Fig. 1 is the step diagram of the metal plate sample detection method in the embodiment of the present invention;
图2为本发明实施例中金属板试样检测系统的结构示意图;2 is a schematic structural diagram of a metal plate sample detection system in an embodiment of the present invention;
图3为本发明实施例中金属板试样检测系统的局部放大图。FIG. 3 is a partial enlarged view of the metal plate sample detection system in the embodiment of the present invention.
图标:100-金属板试样检测系统;110-上料装置;120-激光切割平台;130-分拣装置;140-AGV小车;150-粗糙度检测装置;160-拉伸装置;170-立体仓库;111-第一机械臂;112-打标机;131-第二机械臂;132-第三机械臂;133-分拣台;151-清洗机;152-粗糙度检测设备;161-加工中心;162-第四机械臂;163-分张吹扫平台;164-第五机械臂;165-拉伸机;166-烘烤箱;167-废料输送机构。Icon: 100-metal plate sample detection system; 110-feeding device; 120-laser cutting platform; 130-sorting device; 140-AGV trolley; 150-roughness detection device; 160-stretching device; 170-stereoscopic Warehouse; 111-first robotic arm; 112-marking machine; 131-second robotic arm; 132-third robotic arm; 133-sorting table; 151-washing machine; 152-roughness inspection equipment; 161-processing Center; 162- the fourth robotic arm; 163- the splaying and blowing platform; 164- the fifth robotic arm; 165- stretching machine; 166- baking box; 167- waste conveying mechanism.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,若出现术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that, if the terms "upper", "lower", "inner", "outer", etc. appear, the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, or It is the orientation or positional relationship that the product of the invention is usually placed in use, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation , so it should not be construed as a limitation of the present invention.
此外,若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, where the terms "first", "second" and the like appear, they are only used to differentiate the description, and should not be construed as indicating or implying relative importance.
需要说明的是,在不冲突的情况下,本发明的实施例中的特征可以相互结合。It should be noted that the features in the embodiments of the present invention may be combined with each other without conflict.
请参考图1-图3,本实施例提供了一种金属板试样检测方法,金属板试样检测方法包括:Please refer to FIG. 1 to FIG. 3 , this embodiment provides a method for detecting a metal plate sample, and the method for detecting a metal plate sample includes:
S100:控制上料装置110将加工板转移至激光切割平台120;S100: control the
S200:控制激光切割平台120切割加工板;S200: Control the
S300:控制分拣装置130对激光切割平台120切割加工板形成的试样进行分拣;S300: control the
S401:控制AGV小车140将分拣出的备样转移至立体仓库170;S401: Control the
S402:控制粗糙度检测装置150对分拣出的粗糙度试样进行粗糙度测试;S402: control the
S403:控制拉伸装置160对分拣出的拉伸试样进行拉伸测试。S403: Control the
本发明实施例的有益效果包括:The beneficial effects of the embodiments of the present invention include:
该金属板试样检测方法能够完成生产试样、试样检测、数据分析及试样保存工作,减少了人工干预,提高了数据的可靠性,准确性。The metal plate sample detection method can complete production samples, sample detection, data analysis and sample preservation, reduces manual intervention, and improves the reliability and accuracy of data.
进一步地,请参考图1-图3,在本实施例中,上料装置110包括第一机械臂111、第一识别单元以及打标机112,第一识别单元与第一机械臂111连接;控制上料装置110将加工板转移至激光切割平台120的步骤包括:Further, please refer to FIG. 1 to FIG. 3 , in this embodiment, the
控制第一机械臂111运动至上料位置,并通过第一识别单元识别上料位置处的加工板的信息;Controlling the first
控制第一机械臂111将不合格的加工板放入废弃箱;Controlling the first
控制第一机械臂111抓取上料位置处合格的加工板,并对抓取的加工板进行厚度测量;Control the first
控制第一机械臂111将厚度合格的加工板放置于打标机112,并对加工板的位置进行调整;Controlling the first
控制打标机112对加工板进行打标;Control the marking
控制第一机械臂111将打标后的加工板转移至激光切割平台120。The first
需要说明的是,请参考图1-图3,在本实施例中,上料位置指的是上料小车;It should be noted that, please refer to Figure 1-Figure 3, in this embodiment, the feeding position refers to the feeding trolley;
在本实施例中,控制第一机械臂111取出激光切割平台120中的废板,并将废板转移至废物箱。In this embodiment, the first
请参考图1-图3,在本实施例中,分拣装置130包括第二机械臂131、第三机械臂132以及分拣台133;控制分拣装置130对激光切割平台120切割加工板形成的试样进行分拣的步骤包括:Please refer to FIG. 1 to FIG. 3 , in this embodiment, the
控制第二机械臂131取出激光切割平台120中的拉伸试样、粗糙度试样及备样,并将拉伸试样、粗糙度试样及备样转移至分拣台133。The second
需要说明的是,在本实施例中,基于第一识别单元识别上料位置处的加工板的信息以及打标机112对加工板的打标信息,能够形成加工板的数据链,进而能够通过控制激光切割平台120基于前述的数据链对每个加工板进行加工,从而形成拉伸试样、粗糙度试样及备样;It should be noted that, in this embodiment, based on the information that the first identification unit identifies the processing board at the loading position and the marking information of the processing board by the marking
同理,基于第一识别单元识别上料位置处的加工板的信息、打标机112对加工板的打标信息以及激光切割平台120的加工信息,能够形成试样的数据链,从而能够通过对试样的数据链中的试样信息的追踪,实现对激光切割平台120的加工输出的试样类型的判断,进而控制第二机械臂131对激光切割平台120加工形成的拉伸试样、粗糙度试样及备样进行分拣。Similarly, based on the information of the processing board at the loading position identified by the first recognition unit, the marking information of the processing board by the marking
请参考图1-图3,在本实施例中,分拣装置130还包括储料框;控制AGV小车140将分拣出的备样转移至立体仓库170的步骤包括:Referring to FIGS. 1-3 , in this embodiment, the
控制第三机械臂132将分拣台133上的备样转移至储料框;Controlling the third
待储料框中存满备样后,控制AGV小车140将分拣出的备样转移至立体仓库170。After the storage box is full of prepared samples, the
请参考图1-图3,在本实施例中,粗糙度检测装置150包括清洗机151、二维码识别暂存台、废样暂存台及粗糙度检测设备152;控制粗糙度检测装置150对分拣出的粗糙度试样进行粗糙度测试的步骤包括:Referring to FIGS. 1-3 , in this embodiment, the
控制第三机械臂132将粗糙度试样转移至清洗机151进行清洗;control the third
控制第三机械臂132将清洗后的粗糙度试样转移至二维码识别暂存台;Controlling the third
控制第三机械臂132将不能识别的粗糙度试样转移至废样暂存台;Controlling the third
控制第三机械臂132将识别成功的粗糙度试样转移至粗糙度检测设备152,并控制粗糙度检测设备152对粗糙度试样进行粗糙度检测。The third
请参考图1-图3,在本实施例中,拉伸装置160包括加工中心161、第四机械臂162、分张吹扫平台163、第五机械臂164、二维码扫描台、废料框及拉伸机165;控制拉伸装置160对分拣出的拉伸试样进行拉伸测试的步骤包括:1-3, in this embodiment, the stretching
在分拣台133上的拉伸试样的总厚度达到预设值后,控制第三机械臂132将分拣台133上的拉伸试样转移至加工中心161,并控制加工中心161对试样进行加工;After the total thickness of the tensile specimen on the sorting table 133 reaches the preset value, the third
在拉伸试样加工完成后,控制第四机械臂162将拉伸试样转移至分张吹扫平台163,控制分张吹扫平台163对拉伸试样进行吹扫分张;After the processing of the tensile sample is completed, the fourth
在吹扫分张完成后,控制第四机械臂162及第五机械臂164对拉伸试样进行磁力分张;After the purging and sizing is completed, control the
控制第五机械臂164将分张后的拉伸试样转移至二维码扫描台进行数据读取;Controlling the fifth
控制第五机械臂164将读取数据错误的拉伸试样转移至废料框;Controlling the fifth
控制第五机械臂164将读取数据成功的拉伸试样转移至拉伸机165;control the fifth
控制拉伸机165对拉伸试样进行拉伸测试。The
在本实施例中,拉伸装置160还包括烘烤箱166;控制拉伸机165对拉伸试样进行拉伸测试的步骤还包括:In this embodiment, the stretching
若拉伸试样为烘烤样,则在拉伸试样完成拉伸测试后,控制第五机械臂164将拉伸试样放入烘烤箱166,控制烘烤箱166对拉伸试样进行烘烤;If the tensile sample is a baked sample, after the tensile test of the tensile sample is completed, the fifth
在烘烤完成后,控制第五机械臂164将拉伸试样转移至二维码扫描台,在扫描成功后,再次将拉伸试样放入拉伸机165中进行拉伸检测。After the baking is completed, the fifth
请参考图1-图3,在本实施例中,拉伸装置160还包括废料输送机构167;1-3, in this embodiment, the stretching
在控制拉伸机165对拉伸试样进行拉伸测试后,金属板试样检测方法的步骤包括:After controlling the
控制废料输送机构167,将拉断的拉伸试样输送至废料框。The
基于上述内容,请参考图1-图3,本发明提供一种金属板试样检测系统100,用于实施上述的金属板试样检测方法,金属板试样检测系统100包括上料装置110、激光切割平台120、分拣装置130、AGV小车140、粗糙度检测装置150、拉伸装置160以及主控单元,主控单元用于实施上述的金属板试样检测方法;Based on the above content, please refer to FIG. 1 to FIG. 3 , the present invention provides a metal plate
上料装置110包括第一机械臂111、第一识别单元以及打标机112,第一识别单元与第一机械臂111连接;第一机械臂111、第一识别单元以及打标机112均与主控单元电连接;The
分拣装置130包括第二机械臂131、第三机械臂132、分拣台133以及第二识别单元,第二机械臂131、第三机械臂132以及分拣台133均与主控单元电连接;The
粗糙度检测装置150包括清洗机151、二维码识别暂存台、废样暂存台及粗糙度检测设备152,清洗机151、二维码识别暂存台、废样暂存台及粗糙度检测设备152均与主控单元电连接;The
拉伸装置160包括加工中心161、第四机械臂162、分张吹扫平台163、第五机械臂164、二维码扫描台、废料框、拉伸机165、烘烤箱166及废料输送机构167;加工中心161、第四机械臂162、分张吹扫平台163、第五机械臂164、二维码扫描台、拉伸机165、烘烤箱166及废料输送机构167与主控单元电连接。The stretching
由上述内容可知,请参考图1-图3,金属板试样检测系统100的工作步骤如下:From the above content, please refer to FIG. 1 to FIG. 3, the working steps of the metal plate
主控单元控制上料装置110将加工板转移至激光切割平台120;The main control unit controls the
主控单元控制激光切割平台120切割加工板;The main control unit controls the
主控单元控制分拣装置130对激光切割平台120切割加工板形成的试样进行分拣;The main control unit controls the
主控单元控制AGV小车140将分拣出的备样转移至立体仓库170;The main control unit controls the
主控单元控制粗糙度检测装置150对分拣出的粗糙度试样进行粗糙度测试;The main control unit controls the
主控单元控制拉伸装置160对分拣出的拉伸试样进行拉伸测试。The main control unit controls the
具体的,主控单元控制上料装置110将加工板转移至激光切割平台120的步骤包括:Specifically, the steps for the main control unit to control the
主控单元控制第一机械臂111运动至上料位置,并通过第一识别单元识别上料位置处的加工板的信息;The main control unit controls the first
主控单元控制第一机械臂111将不合格的加工板放入废弃箱;The main control unit controls the first
主控单元控制第一机械臂111抓取上料位置处合格的加工板,并对抓取的加工板进行厚度测量;The main control unit controls the first
主控单元控制第一机械臂111将厚度合格的加工板放置于打标机112,并对加工板的位置进行调整;The main control unit controls the first
主控单元控制打标机112对加工板进行打标;The main control unit controls the marking
主控单元控制第一机械臂111将打标后的加工板转移至激光切割平台120。The main control unit controls the first
具体的,主控单元控制分拣装置130对激光切割平台120切割加工板形成的试样进行分拣的步骤包括:Specifically, the steps for the main control unit to control the
主控单元控制第二机械臂131取出激光切割平台120中的拉伸试样、粗糙度试样及备样,并将拉伸试样、粗糙度试样及备样转移至分拣台133;主控单元控制第一机械臂111取出激光切割平台120中的废板,并将废板转移至废物箱。The main control unit controls the second
具体的,主控单元控制AGV小车140将分拣出的备样转移至立体仓库170的步骤包括:Specifically, the steps that the main control unit controls the
主控单元控制第三机械臂132将分拣台133上的备样转移至储料框;The main control unit controls the third
待储料框中存满备样后,主控单元控制AGV小车140将分拣出的备样转移至立体仓库170。After the storage box is full of samples, the main control unit controls the
具体的,主控单元控制粗糙度检测装置150对分拣出的粗糙度试样进行粗糙度测试的步骤包括:Specifically, the steps for the main control unit to control the
主控单元控制第三机械臂132将粗糙度试样转移至清洗机151进行清洗;The main control unit controls the third
主控单元控制第三机械臂132将清洗后的粗糙度试样转移至二维码识别暂存台;The main control unit controls the third
主控单元控制第三机械臂132将不能识别的粗糙度试样转移至废样暂存台;The main control unit controls the third
主控单元控制第三机械臂132将识别成功的粗糙度试样转移至粗糙度检测设备152,主控单元控制粗糙度检测设备152对粗糙度试样进行粗糙度检测。The main control unit controls the third
具体的,主控单元控制拉伸装置160对分拣出的拉伸试样进行拉伸测试的步骤包括:Specifically, the steps for the main control unit to control the
主控单元控制第三机械臂132将分拣台133上的拉伸试样转移至加工中心161,并在加工中心161中的拉伸试样的总厚度达到预设值后,主控单元控制加工中心161对试样进行加工;The main control unit controls the third
在拉伸试样加工完成后,主控单元控制第四机械臂162将拉伸试样转移至分张吹扫平台163,主控单元控制分张吹扫平台163对拉伸试样进行吹扫分张;After the processing of the tensile sample is completed, the main control unit controls the fourth
在吹扫分张完成后,主控单元控制第四机械臂162及第五机械臂164对拉伸试样进行磁力分张;After the purging and separating is completed, the main control unit controls the
主控单元控制第五机械臂164将分张后的拉伸试样转移至二维码扫描台进行数据读取;The main control unit controls the fifth
主控单元控制第五机械臂164将读取数据错误的拉伸试样转移至废料框;The main control unit controls the fifth
主控单元控制第五机械臂164将读取数据成功的拉伸试样转移至拉伸机165;The main control unit controls the fifth
主控单元控制拉伸机165对拉伸试样进行拉伸测试;The main control unit controls the
在主控单元控制拉伸机165对拉伸试样进行拉伸测试后,主控单元控制废料输送机构167,将拉断的拉伸试样输送至废料框。After the main control unit controls the
需要说明的是,主控单元控制拉伸机165对拉伸试样进行拉伸测试时,若拉伸试样为烘烤样,则在拉伸试样完成拉伸测试后,主控单元控制第五机械臂164将拉伸试样放入烘烤箱166,主控单元控制烘烤箱166对拉伸试样进行烘烤;It should be noted that when the main control unit controls the
在烘烤完成后,主控单元控制第五机械臂164将拉伸试样转移至二维码扫描台,在扫描成功后,再次将拉伸试样放入拉伸机165中进行拉伸检测。After the baking is completed, the main control unit controls the fifth
以上,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be Included within the scope of protection of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
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