CN114485537A - Metal plate sample detection method and system - Google Patents
Metal plate sample detection method and system Download PDFInfo
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- CN114485537A CN114485537A CN202210113463.3A CN202210113463A CN114485537A CN 114485537 A CN114485537 A CN 114485537A CN 202210113463 A CN202210113463 A CN 202210113463A CN 114485537 A CN114485537 A CN 114485537A
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- 238000001514 detection method Methods 0.000 title claims abstract description 65
- 239000002184 metal Substances 0.000 title claims abstract description 40
- 238000012546 transfer Methods 0.000 claims abstract description 75
- 238000012545 processing Methods 0.000 claims abstract description 66
- 238000003698 laser cutting Methods 0.000 claims abstract description 46
- 238000003860 storage Methods 0.000 claims abstract description 40
- 238000012360 testing method Methods 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 25
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 239000002699 waste material Substances 0.000 claims description 54
- 238000004140 cleaning Methods 0.000 claims description 18
- 238000010926 purge Methods 0.000 claims description 18
- 238000002360 preparation method Methods 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000009864 tensile test Methods 0.000 claims description 11
- 238000007664 blowing Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 2
- 238000007885 magnetic separation Methods 0.000 claims 1
- 238000007405 data analysis Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000523 sample Substances 0.000 description 162
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000006101 laboratory sample Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000004439 roughness measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/30—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
- G01N2001/2873—Cutting or cleaving
- G01N2001/2886—Laser cutting, e.g. tissue catapult
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Abstract
The invention relates to the field of detection equipment, in particular to a method and a system for detecting a metal plate sample. The metal plate sample detection method comprises the following steps: controlling the feeding device to transfer the processing plate to the laser cutting platform; controlling a laser cutting platform to cut the processing plate; controlling a sorting device to sort samples formed by cutting the processing plate by the laser cutting platform; controlling an AGV trolley to transfer the sorted sample to a stereoscopic warehouse; controlling a roughness detection device to perform roughness test on the sorted roughness samples; and controlling a stretching device to perform stretching test on the separated stretching samples. The metal plate sample detection method and the metal plate sample detection system can complete the work of sample production, sample detection, data analysis and sample storage, and the whole system is highly automatic, unmanned and intelligent, so that manual intervention is reduced, and the reliability and accuracy of data are improved.
Description
Technical Field
The invention relates to the field of detection equipment, in particular to a method and a system for detecting a metal plate sample.
Background
In the process of producing and preparing samples in a laboratory, operations such as data analysis, sample centralized storage, data query and the like need to be carried out on the samples.
In the laboratory sample preparation and sample data analysis process, sample preparation equipment and an analysis instrument are generally required to be used, and the traditional sample preparation equipment is low in production efficiency and complicated in steps.
Disclosure of Invention
The invention aims to provide a metal plate sample detection method and system, which can complete the work of producing a sample, detecting the sample, analyzing data and storing the sample, and has the advantages of high automation, no humanization, intelligence, reduction of manual intervention, and improvement of the reliability and accuracy of the data.
Embodiments of the invention may be implemented as follows:
in a first aspect, the present invention provides a method for detecting a metal plate sample, the method comprising:
controlling the feeding device to transfer the processing plate to the laser cutting platform;
controlling a laser cutting platform to cut the processing plate;
controlling a sorting device to sort samples formed by cutting the processing plate by the laser cutting platform;
controlling an AGV trolley to transfer the sorted sample to a stereoscopic warehouse;
controlling a roughness detection device to perform roughness test on the sorted roughness samples;
and controlling a stretching device to perform stretching test on the separated stretching samples.
In an optional embodiment, the feeding device comprises a first mechanical arm, a first identification unit and a marking machine, wherein the first identification unit is connected with the first mechanical arm; the step of controlling loading attachment to shift the processing board to the laser cutting platform includes:
controlling the first mechanical arm to move to the feeding position, and identifying information of the processing plate at the feeding position through the first identification unit;
controlling the first mechanical arm to place the unqualified processing plate into a waste box;
controlling the first mechanical arm to grab the processing plate qualified at the loading position, and measuring the thickness of the grabbed processing plate;
controlling a first mechanical arm to place a processing plate with qualified thickness on a marking machine, and adjusting the position of the processing plate;
controlling a marking machine to mark the processing plate;
and controlling the first mechanical arm to transfer the marked processing plate to the laser cutting platform.
In an alternative embodiment, the first robot is controlled to remove a waste sheet from the laser cutting station and transfer the waste sheet to a waste bin.
In an alternative embodiment, the sorting apparatus comprises a second robotic arm, a third robotic arm, and a sorting table; the step that control sorting device carries out the letter sorting to the sample that laser cutting platform cutting processing board formed includes:
and controlling a second mechanical arm to take out the tensile sample, the roughness sample and the preparation sample in the laser cutting platform, and transferring the tensile sample, the roughness sample and the preparation sample to a sorting table.
In an alternative embodiment, the sorting apparatus further comprises a storage frame; the step of controlling the AGV trolley to transfer the sorted sample to the stereoscopic warehouse comprises the following steps:
controlling a third mechanical arm to transfer the sample preparation on the sorting table to a storage frame;
and after the storage frames are fully stored with the sample, controlling the AGV trolley to transfer the sorted sample to the stereoscopic warehouse.
In an optional embodiment, the roughness detection device comprises a cleaning machine, a two-dimensional code identification temporary storage table, a waste sample temporary storage table and roughness detection equipment; the step of controlling the roughness detection device to perform the roughness test on the sorted roughness sample comprises the following steps:
controlling a third mechanical arm to transfer the roughness sample to a cleaning machine for cleaning;
controlling a third mechanical arm to transfer the cleaned roughness sample to a two-dimensional code recognition temporary storage table;
controlling a third mechanical arm to transfer the unidentified roughness sample to a waste sample temporary storage table;
and controlling the third mechanical arm to transfer the roughness sample successfully identified to the roughness detection equipment, and controlling the roughness detection equipment to detect the roughness of the roughness sample.
In an optional embodiment, the stretching device comprises a machining center, a fourth mechanical arm, a separating and purging platform, a fifth mechanical arm, a two-dimensional code scanning table, a waste frame and a stretching machine; the step of controlling the tensile means to perform a tensile test on the sorted tensile specimens comprises:
after the total thickness of the tensile sample on the sorting table reaches a preset value, controlling a third mechanical arm to transfer the tensile sample on the sorting table to a processing center, and controlling the processing center to process the sample;
after the tensile sample is processed, controlling a fourth mechanical arm to transfer the tensile sample to a sheet-dividing blowing platform, and controlling the sheet-dividing blowing platform to blow and divide the tensile sample;
after blowing and splitting are finished, controlling a fourth mechanical arm and a fifth mechanical arm to perform magnetic splitting on the tensile sample;
controlling a fifth mechanical arm to transfer the stretched sample after the tension is separated to a two-dimensional code scanning table for data reading;
controlling a fifth mechanical arm to transfer the tensile sample with the wrong read data to a waste material frame;
controlling a fifth mechanical arm to transfer the tensile sample with successfully read data to a stretcher;
and controlling a stretching machine to perform stretching test on the stretching sample.
In an alternative embodiment, the stretching device further comprises a baking oven; the step of controlling the stretcher to perform the tensile test on the tensile sample further comprises the following steps:
if the tensile sample is a baking sample, after the tensile sample is subjected to tensile test, controlling a fifth mechanical arm to place the tensile sample into a baking box, and controlling the baking box to bake the tensile sample;
after baking is finished, the fifth mechanical arm is controlled to transfer the tensile sample to the two-dimensional code scanning table, and after scanning is successful, the tensile sample is placed into the stretching machine again for stretching detection.
In an alternative embodiment, the stretching device further comprises a scrap transport mechanism;
after a stretching machine is controlled to carry out stretching test on a stretching sample, the method for detecting the metal plate sample comprises the following steps:
and controlling the waste material conveying mechanism to convey the stretch sample which is broken to the waste material frame.
In a second aspect, the invention provides a metal plate sample detection system, which comprises a feeding device, a laser cutting platform, a sorting device, an AGV trolley, a roughness detection device, a stretching device and a main control unit, wherein the main control unit is used for implementing the metal plate sample detection method;
the feeding device comprises a first mechanical arm, a first identification unit and a marking machine, wherein the first identification unit is connected with the first mechanical arm; the first mechanical arm, the first identification unit and the marking machine are electrically connected with the main control unit;
the sorting device comprises a second mechanical arm, a third mechanical arm and a sorting table, and the second mechanical arm, the third mechanical arm and the sorting table are all electrically connected with the main control unit;
the roughness detection device comprises a cleaning machine, a two-dimension code identification temporary storage table, a waste sample temporary storage table and roughness detection equipment, wherein the cleaning machine, the two-dimension code identification temporary storage table, the waste sample temporary storage table and the roughness detection equipment are all electrically connected with the main control unit;
the stretching device comprises a machining center, a fourth mechanical arm, a separating blowing platform, a fifth mechanical arm, a two-dimensional code scanning table, a waste frame, a stretching machine, a baking box and a waste conveying mechanism; machining center, fourth arm, divide the piece to sweep platform, fifth arm, two-dimensional code scanning platform, stretcher, toast case and waste material conveying mechanism and main control unit electricity and be connected.
The embodiment of the invention has the beneficial effects that:
the metal plate sample detection method comprises the following steps: controlling the feeding device to transfer the processing plate to the laser cutting platform; controlling a laser cutting platform to cut the processing plate; controlling a sorting device to sort samples formed by cutting the processing plate by the laser cutting platform; controlling an AGV trolley to transfer the sorted sample to a stereoscopic warehouse; controlling a roughness detection device to perform roughness test on the sorted roughness samples; and controlling a stretching device to perform stretching test on the separated stretching samples.
The metal plate sample detection method and the metal plate sample detection system can complete the work of sample production, sample detection, data analysis and sample storage, and the whole system is highly automatic, unmanned and intelligent, so that manual intervention is reduced, and the reliability and accuracy of data are improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a diagram illustrating steps of a method for inspecting a metal plate specimen according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a metal plate sample detection system according to an embodiment of the present invention;
fig. 3 is a partially enlarged view of a sheet metal specimen inspection system according to an embodiment of the present invention.
Icon: 100-a sheet metal specimen detection system; 110-a feeding device; 120-laser cutting platform; 130-a sorting device; 140-an AGV cart; 150-roughness measurement device; 160-a stretching device; 170-stereoscopic warehouse; 111-a first robot arm; 112-a marking machine; 131-a second mechanical arm; 132-a third robotic arm; 133-a sorting table; 151-a cleaning machine; 152-roughness detection equipment; 161-machining center; 162-a fourth robotic arm; 163-split purge platform; 164-a fifth mechanical arm; 165-a stretcher; 166-a baking oven; 167-waste transport mechanism.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. indicate an orientation or a positional relationship based on that shown in the drawings or that the product of the present invention is used as it is, this is only for convenience of description and simplification of the description, and it does not indicate or imply that the device or the element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
Furthermore, the appearances of the terms "first," "second," and the like, if any, are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
It should be noted that the features of the embodiments of the present invention may be combined with each other without conflict.
Referring to fig. 1 to fig. 3, the present embodiment provides a method for detecting a metal plate sample, including:
s100: controlling the feeding device 110 to transfer the processing plate to the laser cutting platform 120;
s200: controlling the laser cutting platform 120 to cut the processing plate;
s300: controlling a sorting device 130 to sort the samples formed by cutting the processing plate by the laser cutting platform 120;
s401: controlling the AGV cart 140 to transfer the sorted sample to the stereoscopic warehouse 170;
s402: controlling a roughness detection device 150 to perform roughness test on the sorted roughness samples;
s403: the tensile apparatus 160 is controlled to perform a tensile test on the sorted tensile specimen.
The embodiment of the invention has the beneficial effects that:
the metal plate sample detection method can complete the work of sample production, sample detection, data analysis and sample storage, reduces manual intervention, and improves the reliability and accuracy of data.
Further, referring to fig. 1-3, in the present embodiment, the loading device 110 includes a first robot 111, a first recognition unit and a marking machine 112, wherein the first recognition unit is connected to the first robot 111; the step of controlling the loading device 110 to transfer the processing plate to the laser cutting platform 120 includes:
controlling the first mechanical arm 111 to move to the feeding position, and identifying information of the processing plate at the feeding position through the first identification unit;
controlling the first mechanical arm 111 to place the unqualified processing plate into a waste box;
controlling the first mechanical arm 111 to grab the processing plate qualified at the loading position, and measuring the thickness of the grabbed processing plate;
controlling a first mechanical arm 111 to place a processing plate with qualified thickness on a marking machine 112, and adjusting the position of the processing plate;
controlling the marking machine 112 to mark the processing plate;
the first robot arm 111 is controlled to transfer the marked processing plate to the laser cutting stage 120.
It should be noted that, referring to fig. 1-3, in the present embodiment, the loading position refers to a loading trolley;
in the present embodiment, the first robot arm 111 is controlled to take out the waste sheet in the laser cutting platform 120 and transfer the waste sheet to a waste box.
Referring to fig. 1 to 3, in the present embodiment, the sorting apparatus 130 includes a second robot arm 131, a third robot arm 132, and a sorting table 133; the step of controlling the sorting device 130 to sort the sample formed by cutting the processing board by the laser cutting platform 120 includes:
the second robot arm 131 is controlled to take out the tensile sample, the roughness sample, and the preparation sample in the laser cutting stage 120 and transfer the tensile sample, the roughness sample, and the preparation sample to the sorting stage 133.
In this embodiment, a data chain of the processing boards can be formed based on the information of the processing boards at the loading position recognized by the first recognition unit and the marking information of the processing boards by the marking machine 112, and each processing board can be processed by controlling the laser cutting platform 120 based on the data chain, so as to form a tensile sample, a roughness sample and a preparation sample;
similarly, based on the information of the processing board at the loading position recognized by the first recognition unit, the marking information of the marking machine 112 on the processing board, and the processing information of the laser cutting platform 120, a data chain of the sample can be formed, so that the type of the sample output by the processing of the laser cutting platform 120 can be judged by tracking the sample information in the data chain of the sample, and the second mechanical arm 131 is controlled to sort the tensile sample, the roughness sample, and the prepared sample processed and formed by the laser cutting platform 120.
Referring to fig. 1-3, in the present embodiment, the sorting apparatus 130 further includes a material storage frame; the steps of controlling the AGV carts 140 to transfer the sorted samples to the stereoscopic warehouse 170 include:
controlling the third robot arm 132 to transfer the sample on the sorting table 133 to the stock box;
after the storage frames are full of samples, the AGV cart 140 is controlled to transfer the sorted samples to the stereoscopic warehouse 170.
Referring to fig. 1-3, in the present embodiment, the roughness detecting device 150 includes a cleaning machine 151, a two-dimensional code recognition temporary storage table, a waste sample temporary storage table, and a roughness detecting apparatus 152; the step of controlling the roughness detecting device 150 to perform the roughness test on the sorted roughness sample includes:
controlling the third mechanical arm 132 to transfer the roughness sample to the cleaning machine 151 for cleaning;
controlling the third mechanical arm 132 to transfer the cleaned roughness sample to a two-dimensional code recognition temporary storage table;
controlling the third mechanical arm 132 to transfer the unidentifiable roughness sample to the waste sample temporary storage table;
and controlling the third mechanical arm 132 to transfer the roughness sample successfully identified to the roughness detection device 152, and controlling the roughness detection device 152 to perform roughness detection on the roughness sample.
Referring to fig. 1-3, in the present embodiment, the stretching apparatus 160 includes a processing center 161, a fourth robot 162, a separating and purging platform 163, a fifth robot 164, a two-dimensional code scanning platform, a waste frame, and a stretching machine 165; the step of controlling the tensile testing device 160 to perform the tensile testing on the sorted tensile specimen includes:
after the total thickness of the tensile sample on the sorting table 133 reaches a preset value, controlling the third mechanical arm 132 to transfer the tensile sample on the sorting table 133 to the processing center 161, and controlling the processing center 161 to process the sample;
after the tensile sample is processed, controlling the fourth mechanical arm 162 to transfer the tensile sample to the tension dividing and purging platform 163, and controlling the tension dividing and purging platform 163 to purge and divide the tensile sample;
after the purging and the separating are finished, controlling the fourth mechanical arm 162 and the fifth mechanical arm 164 to perform magnetic separating on the tensile sample;
controlling the fifth mechanical arm 164 to transfer the stretched sample after the tension is separated to a two-dimensional code scanning table for data reading;
controlling the fifth mechanical arm 164 to transfer the tensile sample with the wrong read data to the waste material frame;
controlling the fifth mechanical arm 164 to transfer the tensile sample with successfully read data to the stretcher 165;
the tensile test is performed on the tensile specimen by controlling the stretcher 165.
In this embodiment, the stretching device 160 further comprises a baking oven 166; the step of controlling the stretcher 165 to perform the stretching test on the stretched sample further includes:
if the tensile sample is a baked sample, after the tensile sample is subjected to tensile test, controlling the fifth mechanical arm 164 to place the tensile sample into the baking box 166, and controlling the baking box 166 to bake the tensile sample;
after the baking is completed, the fifth mechanical arm 164 is controlled to transfer the tensile sample to the two-dimensional code scanning table, and after the scanning is successful, the tensile sample is placed into the stretcher 165 again for tensile detection.
Referring to fig. 1-3, in the present embodiment, the stretching device 160 further includes a waste conveying mechanism 167;
after the stretching machine 165 is controlled to perform the stretching test on the stretched sample, the method for detecting the metal plate sample includes the steps of:
the scrap conveyance mechanism 167 is controlled to convey the stretch sample that has been pulled apart to the scrap frame.
Based on the above, please refer to fig. 1 to fig. 3, the present invention provides a metal plate sample detection system 100 for implementing the above metal plate sample detection method, wherein the metal plate sample detection system 100 includes a feeding device 110, a laser cutting platform 120, a sorting device 130, an AGV cart 140, a roughness detection device 150, a stretching device 160, and a main control unit for implementing the above metal plate sample detection method;
the feeding device 110 comprises a first mechanical arm 111, a first identification unit and a marking machine 112, wherein the first identification unit is connected with the first mechanical arm 111; the first mechanical arm 111, the first identification unit and the marking machine 112 are all electrically connected with the main control unit;
the sorting device 130 comprises a second mechanical arm 131, a third mechanical arm 132, a sorting table 133 and a second identification unit, wherein the second mechanical arm 131, the third mechanical arm 132 and the sorting table 133 are all electrically connected with the main control unit;
the roughness detection device 150 comprises a cleaning machine 151, a two-dimension code identification temporary storage table, a waste sample temporary storage table and roughness detection equipment 152, wherein the cleaning machine 151, the two-dimension code identification temporary storage table, the waste sample temporary storage table and the roughness detection equipment 152 are all electrically connected with the main control unit;
the stretching device 160 comprises a machining center 161, a fourth mechanical arm 162, a separating and purging platform 163, a fifth mechanical arm 164, a two-dimensional code scanning platform, a waste frame, a stretching machine 165, a baking box 166 and a waste conveying mechanism 167; the machining center 161, the fourth mechanical arm 162, the separating and blowing platform 163, the fifth mechanical arm 164, the two-dimensional code scanning platform, the stretcher 165, the baking box 166 and the waste conveying mechanism 167 are electrically connected with the main control unit.
As can be seen from the above, referring to fig. 1-3, the operation steps of the metal plate sample detection system 100 are as follows:
the main control unit controls the feeding device 110 to transfer the processing plate to the laser cutting platform 120;
the main control unit controls the laser cutting platform 120 to cut the processing plate;
the main control unit controls the sorting device 130 to sort the samples formed by the laser cutting platform 120 cutting the processing plate;
the main control unit controls the AGV cart 140 to transfer the sorted samples to the stereoscopic warehouse 170;
the main control unit controls the roughness detection device 150 to test the roughness of the sorted roughness samples;
the main control unit controls the tensile device 160 to perform a tensile test on the sorted tensile specimens.
Specifically, the step of the main control unit controlling the feeding device 110 to transfer the processing board to the laser cutting platform 120 includes:
the main control unit controls the first mechanical arm 111 to move to the feeding position, and identifies information of a processing plate at the feeding position through the first identification unit;
the main control unit controls the first mechanical arm 111 to place unqualified processing plates into a waste box;
the main control unit controls the first mechanical arm 111 to grab a processing plate qualified at the loading position, and thickness measurement is performed on the grabbed processing plate;
the main control unit controls the first mechanical arm 111 to place the processing plate with qualified thickness on the marking machine 112, and adjusts the position of the processing plate;
the main control unit controls the marking machine 112 to mark the processing plate;
the main control unit controls the first mechanical arm 111 to transfer the marked processing plate to the laser cutting platform 120.
Specifically, the step of the main control unit controlling the sorting device 130 to sort the sample formed by the laser cutting platform 120 cutting the processing board includes:
the main control unit controls the second mechanical arm 131 to take out the tensile sample, the roughness sample and the preparation sample in the laser cutting platform 120, and transfers the tensile sample, the roughness sample and the preparation sample to the sorting platform 133; the main control unit controls the first robot arm 111 to take out the waste sheet in the laser cutting platform 120 and transfer the waste sheet to a waste bin.
Specifically, the step of the main control unit controlling the AGV cart 140 to transfer the sorted sample to the stereoscopic warehouse 170 includes:
the main control unit controls the third mechanical arm 132 to transfer the sample on the sorting table 133 to the storage frame;
after the storage frames are filled with the samples, the main control unit controls the AGV cart 140 to transfer the sorted samples to the stereoscopic warehouse 170.
Specifically, the step of the main control unit controlling the roughness detecting device 150 to perform the roughness test on the sorted roughness sample includes:
the main control unit controls the third mechanical arm 132 to transfer the roughness sample to the cleaning machine 151 for cleaning;
the main control unit controls the third mechanical arm 132 to transfer the cleaned roughness sample to the two-dimensional code recognition temporary storage table;
the main control unit controls the third mechanical arm 132 to transfer the unidentifiable roughness sample to the waste sample temporary storage table;
the main control unit controls the third mechanical arm 132 to transfer the roughness sample successfully identified to the roughness detection device 152, and the main control unit controls the roughness detection device 152 to perform roughness detection on the roughness sample.
Specifically, the step of the main control unit controlling the stretching device 160 to perform the stretching test on the sorted stretching samples includes:
the main control unit controls the third mechanical arm 132 to transfer the tensile sample on the sorting table 133 to the processing center 161, and after the total thickness of the tensile sample in the processing center 161 reaches a preset value, the main control unit controls the processing center 161 to process the sample;
after the tensile sample is processed, the main control unit controls the fourth mechanical arm 162 to transfer the tensile sample to the tension dividing and purging platform 163, and the main control unit controls the tension dividing and purging platform 163 to purge and divide the tensile sample;
after the purging and the separating are finished, the main control unit controls the fourth mechanical arm 162 and the fifth mechanical arm 164 to perform magnetic separating on the tensile sample;
the main control unit controls the fifth mechanical arm 164 to transfer the stretched sample after being split to the two-dimensional code scanning table for data reading;
the main control unit controls the fifth mechanical arm 164 to transfer the tensile sample with the wrong read data to the waste material frame;
the main control unit controls the fifth mechanical arm 164 to transfer the tensile sample with successfully read data to the stretcher 165;
the main control unit controls the stretcher 165 to perform stretching test on the stretching sample;
after the main control unit controls the stretcher 165 to perform a stretching test on the stretch sample, the main control unit controls the waste conveying mechanism 167 to convey the stretch sample that is stretch-broken to the waste frame.
It should be noted that, when the main control unit controls the stretching machine 165 to perform a stretching test on the stretching sample, if the stretching sample is a baked sample, after the stretching test is completed on the stretching sample, the main control unit controls the fifth mechanical arm 164 to place the stretching sample into the baking box 166, and the main control unit controls the baking box 166 to bake the stretching sample;
after the baking is completed, the main control unit controls the fifth mechanical arm 164 to transfer the tensile sample to the two-dimensional code scanning table, and after the scanning is successful, the tensile sample is placed into the stretcher 165 again for tensile detection.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. A method for detecting a metal plate sample, comprising:
controlling the feeding device to transfer the processing plate to the laser cutting platform;
controlling the laser cutting platform to cut the processing plate;
controlling a sorting device to sort the samples formed by cutting the processing plate by the laser cutting platform;
controlling an AGV trolley to transfer the sorted sample to a stereoscopic warehouse;
controlling a roughness detection device to perform roughness test on the sorted roughness samples;
and controlling a stretching device to perform stretching test on the separated stretching samples.
2. The method for inspecting a metal plate sample according to claim 1, characterized in that:
the feeding device comprises a first mechanical arm, a first identification unit and a marking machine, wherein the first identification unit is connected with the first mechanical arm; the step of controlling loading attachment to shift the processing board to the laser cutting platform includes:
controlling the first mechanical arm to move to a feeding position, and identifying the information of the processing plate at the feeding position through the first identification unit;
controlling the first mechanical arm to place the unqualified processing plate into a waste box;
controlling the first mechanical arm to grab the processing plate qualified at the loading position, and measuring the thickness of the grabbed processing plate;
controlling the first mechanical arm to place the processing plate with qualified thickness on the marking machine, and adjusting the position of the processing plate;
controlling the marking machine to mark the processing plate;
and controlling the first mechanical arm to transfer the marked processing plate to the laser cutting platform.
3. The method for inspecting a metal plate sample according to claim 2, characterized in that:
and controlling the first mechanical arm to take out the waste plate in the laser cutting platform and transferring the waste plate to a waste box.
4. The method for inspecting a metal plate sample according to claim 1, characterized in that:
the sorting device comprises a second mechanical arm, a third mechanical arm and a sorting table; the step of controlling sorting device to sort the sample formed by the processing plate cut by the laser cutting platform comprises the following steps:
and controlling the second mechanical arm to take out the tensile sample, the roughness sample and the preparation sample in the laser cutting platform, and transferring the tensile sample, the roughness sample and the preparation sample to the sorting table.
5. The method for inspecting a metal plate sample according to claim 4, characterized in that:
the sorting device also comprises a material storage frame; the step of controlling the AGV trolley to transfer the sorted sample preparation to the stereoscopic warehouse comprises the following steps:
controlling the third mechanical arm to transfer the sample on the sorting table to a storage frame;
and after the storage frames are fully stored with the sample preparation, controlling the AGV trolley to transfer the sorted sample preparation to the stereoscopic warehouse.
6. The method for inspecting a metal plate specimen according to claim 4, characterized in that:
the roughness detection device comprises a cleaning machine, a two-dimensional code identification temporary storage table, a waste sample temporary storage table and roughness detection equipment; the step of controlling the roughness detection device to test the roughness of the sorted roughness sample comprises the following steps:
controlling the third mechanical arm to transfer the roughness sample to the cleaning machine for cleaning;
controlling the third mechanical arm to transfer the cleaned roughness sample to a two-dimensional code recognition temporary storage table;
controlling the third mechanical arm to transfer the unidentifiable roughness sample to the waste sample temporary storage table;
and controlling the third mechanical arm to transfer the roughness sample successfully identified to the roughness detection equipment, and controlling the roughness detection equipment to detect the roughness of the roughness sample.
7. The method for inspecting a metal plate sample according to claim 4, characterized in that:
the stretching device comprises a machining center, a fourth mechanical arm, a separating and blowing platform, a fifth mechanical arm, a two-dimensional code scanning table, a waste frame and a stretching machine; the step of controlling the tensile device to perform tensile testing on the sorted tensile specimens comprises the following steps:
after the total thickness of the tensile sample on the sorting table reaches a preset value, controlling the third mechanical arm to transfer the tensile sample on the sorting table to the processing center, and controlling the processing center to process the sample;
after the tensile sample is processed, controlling the fourth mechanical arm to transfer the tensile sample to the tension dividing and purging platform, and controlling the tension dividing and purging platform to purge and divide the tensile sample;
after purging and separating, controlling the fourth mechanical arm and the fifth mechanical arm to perform magnetic separation on the tensile sample;
controlling the fifth mechanical arm to transfer the stretched sample after the tension is separated to the two-dimensional code scanning table for data reading;
controlling the fifth mechanical arm to transfer the tensile sample with wrong read data to the waste material frame;
controlling the fifth mechanical arm to transfer the tensile sample with successfully read data to the stretching machine;
and controlling the stretching machine to perform stretching test on the stretching sample.
8. The method for inspecting a metal plate sample according to claim 7, characterized in that:
the stretching device further comprises a baking box; the method comprises the following steps of controlling the stretching machine to perform the stretching test on a stretching sample, and further comprises the following steps:
if the tensile sample is a baked sample, after the tensile sample is subjected to tensile test, controlling the fifth mechanical arm to place the tensile sample into the baking box, and controlling the baking box to bake the tensile sample;
and after baking is finished, controlling the fifth mechanical arm to transfer the tensile sample to the two-dimensional code scanning table, and after scanning is successful, putting the tensile sample into a stretcher again for tensile detection.
9. The method for inspecting a metal plate sample according to claim 8, characterized in that:
the stretching device also comprises a waste material conveying mechanism;
after the stretching test is carried out on the stretching sample by controlling the stretching machine, the method for detecting the metal plate sample comprises the following steps:
and controlling the waste material conveying mechanism to convey the stretch sample which is broken to the waste material frame.
10. A metal sheet sample detecting system is characterized in that:
the metal plate sample detection system comprises a feeding device, a laser cutting platform, a sorting device, an AGV trolley, a roughness detection device, a stretching device and a main control unit, wherein the main control unit is used for implementing the metal plate sample detection method according to any one of claims 1 to 9;
the feeding device comprises a first mechanical arm, a first identification unit and a marking machine, wherein the first identification unit is connected with the first mechanical arm; the first mechanical arm, the first identification unit and the marking machine are all electrically connected with the main control unit;
the sorting device comprises a second mechanical arm, a third mechanical arm and a sorting table, and the second mechanical arm, the third mechanical arm and the sorting table are all electrically connected with the main control unit;
the roughness detection device comprises a cleaning machine, a two-dimension code identification temporary storage table, a waste sample temporary storage table and roughness detection equipment, wherein the cleaning machine, the two-dimension code identification temporary storage table, the waste sample temporary storage table and the roughness detection equipment are all electrically connected with the main control unit;
the stretching device comprises a machining center, a fourth mechanical arm, a separating and purging platform, a fifth mechanical arm, a two-dimensional code scanning table, a waste frame, a stretching machine, a baking box and a waste conveying mechanism; the machining center, the fourth mechanical arm, the separating and purging platform, the fifth mechanical arm, the two-dimensional code scanning table, the stretcher, the baking oven and the waste conveying mechanism are electrically connected with the main control unit.
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Cited By (1)
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