CN114485327A - Device for precisely measuring turbine disc blade assembly and grinding method - Google Patents
Device for precisely measuring turbine disc blade assembly and grinding method Download PDFInfo
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Abstract
本发明公开了一种用于涡轮盘叶片组件精密测量的装置,包括支撑底座、对标组件、桥式测量器、被测组件;支撑底座上部对称设置有放置对标组件或被测组件的V形台;对标组件包括中部的标准盘、中心轴;桥式测量器包括中部的横梁,横梁两端固定有支撑架,支撑架底部设置有与V形台相匹配的V形凹槽,横梁上表面的中部设置至少一个竖直的通孔,通孔内固定嵌插有百分表,百分表的表头置于横梁上部,百分表的测量头置于横梁下部;被测组件包括含有涡轮叶片的涡轮盘、固定组件。使用该装置对被测组件进行精密测量,由此得出需要磨削的加工量,进而实现涡轮盘叶片的精准磨削。本发明能够实现对涡轮叶片的高精度测量和磨削,结构简单,容易操作。
The invention discloses a device for precise measurement of turbine disk blade assemblies, comprising a support base, a benchmarking assembly, a bridge measuring device, and a measured assembly; the upper part of the support base is symmetrically provided with a V for placing the benchmarking assembly or the measured assembly. The benchmarking component includes a standard plate and a central axis in the middle; the bridge measuring instrument includes a beam in the middle, and support frames are fixed at both ends of the beam. The bottom of the support frame is provided with a V-shaped groove matching the V-shaped table. At least one vertical through hole is arranged in the middle of the upper surface, a dial indicator is fixedly inserted in the through hole, the head of the dial indicator is placed on the upper part of the beam, and the measuring head of the dial indicator is placed at the lower part of the beam; Turbine discs containing turbine blades, stationary components. The device is used to precisely measure the components to be tested, thereby obtaining the machining amount that needs to be ground, so as to realize the precise grinding of turbine disk blades. The invention can realize high-precision measurement and grinding of turbine blades, and has simple structure and easy operation.
Description
技术领域technical field
本发明涉及机械加工技术领域,具体是指一种用于涡轮盘叶片组件精密测量的装置及磨削的方法。The invention relates to the technical field of machining, in particular to a device and a grinding method for precise measurement of turbine disk blade components.
背景技术Background technique
在涡轮盘组件当中,安装着一圈涡轮叶片。通常情况下,新的涡轮叶片都比标准要求的涡轮叶片要长,整体的直径较大,这时需要对涡轮叶片先进行测量,根据测量的数据和标准数据比较得出差值,由此得出磨削进给量,这样就可以在外圆磨床磨削加工,使涡轮盘组件的整体直径达到要求。现有对新涡轮叶片的测量均是直接采用游标卡尺进行测量,但是由于涡轮叶片的形状较为特殊,因此使用游标卡尺测量过程中,测量位置完全靠人工肉眼判断,测量过程较为困难,而且游标卡尺由于测量范围和测量精度的原因,对直径较大的涡轮盘较难实现测量,在精度上也很难达到要求,另外,在对涡轮叶片测量过程中,需要使涡轮盘保持竖直状态,否则测量值会有较大误差,使用游标卡尺测量的过程,难免使涡轮盘无法保持竖直状态,导致测量值有较大误差。In the turbine disk assembly, a ring of turbine blades is mounted. Usually, the new turbine blades are longer than those required by the standard, and the overall diameter is larger. At this time, it is necessary to measure the turbine blades first, and compare the measured data with the standard data to obtain the difference. Out of the grinding feed, it can be ground on the cylindrical grinder to make the overall diameter of the turbine disk assembly meet the requirements. The existing measurement of new turbine blades is directly measured by vernier calipers, but due to the special shape of the turbine blades, the measurement position is completely judged by the human eye during the measurement process using the vernier calipers, and the measurement process is relatively difficult. It is difficult to measure the turbine disk with a larger diameter, and it is difficult to meet the requirements in terms of accuracy. In addition, in the process of measuring the turbine blade, it is necessary to keep the turbine disk in a vertical state, otherwise the measured value will be There is a large error. The process of using vernier calipers to measure will inevitably make the turbine disk unable to maintain a vertical state, resulting in a large error in the measurement value.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种结构简单,操作便捷,能够实现对涡轮叶片的高精度测量的装置。The purpose of the present invention is to provide a device with simple structure and convenient operation, which can realize high-precision measurement of turbine blades.
本发明的另一个目的在于基于上述用于涡轮盘叶片组件精密测量的装置,对涡轮盘叶片组件进行精密测量,从而实现对涡轮盘叶片精准磨削的方法。Another object of the present invention is to precisely measure the turbine disk blade assembly based on the above-mentioned device for precise measurement of the turbine disk blade assembly, so as to realize a method for accurately grinding the turbine disk blade.
本发明通过下述技术方案实现:一种用于涡轮盘叶片组件精密测量的装置,包括支撑底座、对标组件、桥式测量器、以及被测组件;The present invention is achieved through the following technical solutions: a device for precise measurement of turbine disk blade assemblies, comprising a support base, a benchmarking assembly, a bridge measuring instrument, and a measured assembly;
所述支撑底座上部对称设置有放置对标组件或被测组件的V形台;The upper part of the support base is symmetrically provided with a V-shaped stage for placing the benchmarking component or the component under test;
所述对标组件包括中部的标准盘,以及贯穿标准盘且与之固定的中心轴;The benchmarking assembly includes a standard disc in the middle, and a central shaft penetrating the standard disc and fixed to it;
所述桥式测量器包括中部的横梁,所述横梁两端固定有支撑架,所述支撑架底部设置有与V形台相匹配的V形凹槽,所述横梁上表面的中部设置至少一个竖直的通孔,所述通孔内固定嵌插有百分表,所述百分表的表头置于横梁上部,百分表的测量头置于横梁下部;The bridge measuring instrument includes a beam in the middle, a support frame is fixed at both ends of the beam, the bottom of the support frame is provided with a V-shaped groove matching the V-shaped table, and at least one is arranged in the middle of the upper surface of the beam. A vertical through hole, a dial indicator is fixedly embedded in the through hole, the head of the dial indicator is placed on the upper part of the beam, and the measuring head of the dial indicator is placed at the lower part of the beam;
所述被测组件包括含有涡轮叶片的涡轮盘,以及固定涡轮盘的固定组件。The component under test includes a turbine disk containing turbine blades, and a stationary assembly that secures the turbine disk.
本技术方案的工作原理为,通过构建百分表与涡轮盘的竖直位置关系,利用百分表的精确读数,对涡轮盘上的涡轮叶片进行精密测量。且其中利用对标组件中的标准盘实现对百分表的调零校正,进一步提高对涡轮盘叶片组件的精密测量过程。The working principle of the technical solution is that, by constructing the vertical position relationship between the dial indicator and the turbine disk, the precise reading of the dial indicator is used to precisely measure the turbine blades on the turbine disk. Moreover, the standard disc in the benchmarking assembly is used to realize the zero adjustment and correction of the dial indicator, which further improves the precise measurement process of the turbine disc blade assembly.
为了更好地实现本发明,进一步地,所述标准盘的外直径分为三段,每段直径对应标准直径尺寸,所述中心轴两端还设置有对其进行固定的顶尖定位孔。In order to better realize the present invention, further, the outer diameter of the standard disk is divided into three sections, each section of diameter corresponds to the standard diameter size, and both ends of the central shaft are also provided with top positioning holes for fixing them.
为了更好地实现本发明,进一步地,所述桥式测量器还包括包覆在百分表下部,且与百分表固定的测量外壳,所述测量外壳固定在横梁中部的通孔内,所述测量外壳内部设置有测量杆,所述测量杆顶部与百分表下部的测量头接触,测量杆下部延伸出测量外壳,所述测量外壳内还设置有使测量杆伸出测量外壳的弹簧,使得测量杆能够在测量外壳内上下往复运动。In order to better realize the present invention, further, the bridge measuring device further includes a measuring shell covered on the lower part of the dial indicator and fixed with the dial indicator, the measuring shell is fixed in the through hole in the middle of the beam, A measuring rod is arranged inside the measuring shell, the top of the measuring rod is in contact with the measuring head at the lower part of the dial indicator, the lower part of the measuring rod extends out of the measuring shell, and the measuring shell is also provided with a spring for extending the measuring rod out of the measuring shell. , so that the measuring rod can reciprocate up and down in the measuring shell.
为了更好地实现本发明,进一步地,所述桥式测量器的横梁侧边还设置有纵向的通孔,所述横梁内的纵向通孔与横梁内的竖向通孔相交,且横梁内的纵向通孔内嵌插有锁紧轴,所述锁紧轴能够对嵌插在横梁竖向通孔内的测量外壳进行固定。In order to better realize the present invention, further, the side of the beam of the bridge measuring device is further provided with longitudinal through holes, the longitudinal through holes in the beam intersect with the vertical through holes in the beam, and the inner A locking shaft is embedded in the longitudinal through hole of the beam, and the locking shaft can fix the measuring shell embedded in the vertical through hole of the beam.
为了更好地实现本发明,进一步地,所述被测组件中的固定组件包括嵌插在涡轮盘中部的定位轴,所述定位轴从内到外依次嵌套有第一定位套、压紧套,定位轴最左端设置有外螺纹,且螺纹连接有锁紧螺母,所述锁紧螺母使压紧套压紧第一定位套,实现第一定位套与涡轮盘的固定,进而固定定位轴与涡轮盘,定位轴两端还设置有顶尖定位孔。In order to better realize the present invention, further, the fixed component in the component under test includes a positioning shaft embedded in the middle of the turbine disk, and the positioning shaft is sequentially nested with a first positioning sleeve, a compression sleeve from the inside to the outside The leftmost end of the positioning shaft is provided with an external thread, and the screw is connected with a locking nut. The locking nut makes the pressing sleeve press the first positioning sleeve to realize the fixation of the first positioning sleeve and the turbine disk, and then the positioning shaft is fixed. As with the turbine disc, both ends of the positioning shaft are also provided with top positioning holes.
为了更好地实现本发明,进一步地,所述锁紧螺母与压紧套之间还设置有垫片。In order to better realize the present invention, further, a washer is provided between the locking nut and the pressing sleeve.
为了更好地实现本发明,进一步地,所述被测组件中定位轴的右端为圆形固定块,所述圆形固定块与涡轮盘之间设置有第二定位套,所述第二定位套内部的涡轮盘与定位轴之间设置有衬套,定位轴两端还设置有顶尖定位孔。In order to better realize the present invention, further, the right end of the positioning shaft in the component under test is a circular fixing block, and a second positioning sleeve is arranged between the circular fixing block and the turbine disk. A bushing is arranged between the turbine disk inside the sleeve and the positioning shaft, and both ends of the positioning shaft are also provided with top positioning holes.
为了更好地实现本发明,进一步地,所述支撑底座包括由方形铝型材构成的“井字形”基座,所述基座的转角处还设置有转角连接件,基座上部对称设置有两个底板,每个所述底板上方中部固定安装有一个V形台,两个V形台对称设置。In order to better realize the present invention, further, the support base includes a "well-shaped" base composed of square aluminum profiles, the corners of the base are also provided with corner connectors, and the upper part of the base is symmetrically arranged with two Each bottom plate is fixedly installed with a V-shaped platform in the upper middle of each of the bottom plates, and the two V-shaped platforms are symmetrically arranged.
一种用于涡轮盘叶片组件精密磨削的方法,使用上述的一种用于涡轮盘叶片组件精密测量的装置对被测组件进行精密测量,由此得出需要磨削的加工量,通过外圆磨床利用被测组件中定位轴两端的顶尖定位孔进行定位,然后磨削涡轮叶片的直径至对标组件中标准盘的直径。A method for precision grinding of turbine disk blade components, using the above-mentioned device for precision measurement of turbine disk blade components to perform precise measurement on the component to be measured, thereby obtaining the processing amount that needs to be ground, The circular grinder uses the center positioning holes at both ends of the positioning shaft in the component under test for positioning, and then grinds the diameter of the turbine blade to the diameter of the standard disc in the benchmarking component.
为了更好地实现本发明的方法,进一步地,所述对涡轮盘叶片组件进行精密测量的具体步骤为:In order to better realize the method of the present invention, further, the specific steps of performing precise measurement on the turbine disk blade assembly are:
S1:现将对标组件中的中心轴的两端置于支撑底座的V形台上,使对标组件中的标准盘能够悬空转动;S1: Now place the two ends of the central shaft in the benchmarking assembly on the V-shaped table of the support base, so that the standard plate in the benchmarking assembly can rotate in the air;
S2:然后将桥式测量器的两端的支撑架置于中心轴上,使百分表的测量头与标准盘接触,通过标准盘的外径对桥式测量器中的百分表进行校正,对百分表调零;S2: Then place the support brackets at both ends of the bridge measuring instrument on the central axis, so that the measuring head of the dial indicator is in contact with the standard disk, and the dial indicator in the bridge measuring instrument is corrected through the outer diameter of the standard disk. Zero the dial indicator;
S3:取下校正完成的桥式测量器、对标组件,将被测组件置于支撑底座的V形台上,使得被测组件的涡轮盘能够悬空转动;S3: Remove the calibrated bridge measuring instrument and the benchmarking component, and place the component under test on the V-shaped stage of the support base, so that the turbine disk of the component under test can rotate in the air;
S4:将被校正过的桥式测量器安置在被测组件上,转动涡轮盘,是涡轮盘上的每个涡轮叶片从百分表下部测量头经过,记录每个涡轮叶片经过测量头时,百分表的读数,该读数即为涡轮叶片需要末磨削的加工量。S4: Place the calibrated bridge measuring instrument on the component under test, rotate the turbine disk, each turbine blade on the turbine disk passes through the measuring head at the lower part of the dial indicator, and record when each turbine blade passes through the measuring head, The reading of the dial indicator, which is the amount of machining that the turbine blade needs to be ground.
本发明与现有技术相比,具有以下优点及有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
(1)本发明通过构建百分表与涡轮盘叶片的位置关系,利用百分表的精准读数,实现了对涡轮盘上的涡轮叶片进行精密测量,进而保证其实现精准的磨削过程;(1) The present invention realizes the precise measurement of the turbine blades on the turbine disk by constructing the positional relationship between the dial indicator and the turbine disk blades, and uses the accurate reading of the dial indicator to ensure the accurate grinding process;
(2)本发明利用对标组件中的标准盘实现对百分表的调零校正,进一步提高对涡轮盘叶片组件的精密测量过程,且标准盘具有多个外径标准,可以对不同外径要求的涡轮盘组件进行校正和测量;(2) The present invention utilizes the standard disc in the benchmark assembly to realize the zero adjustment of the dial indicator, further improving the precise measurement process of the turbine disc blade assembly, and the standard disc has multiple outer diameter standards, which can be used for different outer diameters. Calibrate and measure required turbine disk assemblies;
(3)本发明通过优化百分表的位置结构,使其能够调节百分表的高度,实现对不同尺寸涡轮盘组件的精密测量;(3) The present invention can adjust the height of the dial indicator by optimizing the position structure of the dial indicator, and realize the precise measurement of the turbine disk components of different sizes;
(4)本发明能够克服传统涡轮盘叶片组件测量存在的操作精度不高,误差较大的技术问题,其保证了涡轮盘叶片组件测量的同轴性,从而提高精准度,进而实现对涡轮叶片的高精度测量和磨削,且结构简单,容易操作,适宜广泛推广应用。(4) The present invention can overcome the technical problems of low operation accuracy and large error in the measurement of the traditional turbine disk blade assembly, which ensures the coaxiality of the turbine disk blade assembly measurement, thereby improving the accuracy, and further realizing the measurement of the turbine blade. It has the advantages of high-precision measurement and grinding, simple structure and easy operation, which is suitable for wide popularization and application.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其他特征、目的和优点将会变得更为明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本发明中进行对标过程的东南等轴测立体结构示意图;Fig. 1 is the southeast isometric three-dimensional structure schematic diagram of carrying out the benchmarking process in the present invention;
图2为本发明中进行对标过程的西北等轴测立体结构示意图Fig. 2 is a schematic diagram of a northwest isometric three-dimensional structure of a benchmarking process in the present invention
图3为本发明中对涡轮盘叶片组件进行测量的东南等轴测立体结构示意图;3 is a schematic diagram of a southeast isometric three-dimensional structure for measuring the turbine disk blade assembly in the present invention;
图4为本发明中对涡轮盘叶片组件进行测量的西北等轴测立体结构示意图;4 is a schematic diagram of a northwest isometric three-dimensional structure for measuring turbine disk blade assemblies in the present invention;
图5为本发明中支撑底座的立体结构图;Fig. 5 is the three-dimensional structure diagram of the support base in the present invention;
图6为本发明中对标组件的立体结构图;Fig. 6 is the three-dimensional structure diagram of the benchmarking assembly in the present invention;
图7为本发明中对标组件的剖面结构示意图;Fig. 7 is the cross-sectional structure schematic diagram of the benchmark assembly in the present invention;
图8为本发明中桥式测量器的立体结构图;Fig. 8 is the three-dimensional structure diagram of the bridge measuring device in the present invention;
图9为本发明中桥式测量器的剖面结构示意图;9 is a schematic cross-sectional structure diagram of a bridge measuring device in the present invention;
图10为本发明中被测组件的立体结构图;Fig. 10 is the three-dimensional structure diagram of the component under test in the present invention;
图11为本发明中被测组件的剖面结构示意图。FIG. 11 is a schematic cross-sectional structure diagram of the component under test in the present invention.
其中:1—支撑底座,11—V形台,12—基座,13—转角连接件,14—底板,2—对标组件,21—标准盘,22—中心轴,3—桥式测量器,31—横梁,32—支撑架,33—百分表,34—测量杆,35—测量外壳,36—弹簧,37—锁紧轴,4—被测组件,41—涡轮盘,42—定位轴,43—第一定位套,44—压紧套,45—锁紧螺母,46—垫片,47—第二定位套,48—衬套。Among them: 1—support base, 11—V-shaped table, 12—base, 13—corner connector, 14—base plate, 2—alignment component, 21—standard plate, 22—central axis, 3—bridge measuring device , 31—beam, 32—support frame, 33—dial indicator, 34—measurement rod, 35—measurement housing, 36—spring, 37—locking shaft, 4—tested component, 41—turbine disc, 42—positioning Shaft, 43—first locating sleeve, 44—pressing sleeve, 45—locking nut, 46—gasket, 47—second locating sleeve, 48—lining.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, the definitions of "first" and "second" are for descriptive purposes only and should not be construed to indicate or imply relative importance or to implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;也可以是直接相连,也可以是通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can also be directly connected, or it can be indirectly connected through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例1:Example 1:
本实施例提供一种用于涡轮盘叶片组件的精密测量装置,其主要结构如图1~图4所示,包括支撑底座1、对标组件2、桥式测量器3、以及被测组件4;所述支撑底座1上部对称设置有放置对标组件2或被测组件4的V形台11,如图5所示;所述对标组件2包括中部的标准盘21,以及贯穿标准盘21且与之固定的中心轴22,如图6,图7所示;所述桥式测量器3包括中部的横梁31,所述横梁31两端固定有支撑架32,所述支撑架32底部设置有与V形台11相匹配的V形凹槽,所述横梁31上表面的中部设置至少一个竖直的通孔,所述通孔内固定嵌插有百分表33,所述百分表33的表头置于横梁31上部,百分表33的测量头置于横梁31下部,如图8,图9所示;所述被测组件4包括含有涡轮叶片的涡轮盘41,以及固定涡轮盘41的固定组件,如图10,图11所示。This embodiment provides a precision measuring device for a turbine disk blade assembly, the main structure of which is shown in FIG. 1 to FIG. ; The upper part of the supporting
基于该用于涡轮盘叶片组件精密测量的装置,对涡轮盘叶片组件进行精密测量的过程如下:Based on the device for precise measurement of turbine disk blade assemblies, the process of precise measurement of turbine disk blade assemblies is as follows:
S1:现将对标组件2中的中心轴22的两端置于支撑底座1的V形台11上,使对标组件2中的标准盘21能够悬空转动;S1: Now place both ends of the
S2:然后将桥式测量器3的两端的支撑架32置于中心轴22上,使百分表33的测量头与标准盘21接触,通过标准盘21的外径对桥式测量器3中的百分表33进行校正,对百分表33调零,如图1,图2所示;S2: Then place the
S3:取下校正完成的桥式测量器3、对标组件2,将被测组件4置于支撑底座1的V形台11上,使得被测组件4的涡轮盘41能够悬空转动;S3: Remove the calibrated
S4:将被校正过的桥式测量器3安置在被测组件4上,转动涡轮盘41,是涡轮盘41上的每个涡轮叶片从百分表33下部测量头经过,记录每个涡轮叶片经过测量头时,百分表33的读数,该读数即为涡轮叶片需要末磨削的加工量,如图3,图4所示。S4: Place the calibrated
实施例2:Example 2:
本实施例在上述实施例的基础上,进一步限定对标组件2的结构,如图6,图7所示,所述标准盘21的外直径分为三段,每段直径对应标准直径尺寸,所述中心轴22两端还设置有对其进行固定的顶尖定位孔。标准盘21具有多个外径标准,可以对不同外径要求的涡轮盘组件进行校正和测量。本实施例的其他部分与上述实施例相同,不再赘述。On the basis of the above-mentioned embodiment, this embodiment further defines the structure of the
实施例3:Example 3:
本实施例在上述实施例的基础上,进一步限定桥式测量器3的结构,如图8,图9所示,所述桥式测量器3还包括包覆在百分表33下部,且与百分表33固定的测量外壳35,所述测量外壳35固定在横梁31中部的通孔内,所述测量外壳35内部设置有测量杆34,所述测量杆34顶部与百分表下部的测量头接触,测量杆34下部延伸出测量外壳35,所述测量外壳35内还设置有使测量杆34伸出测量外壳35的弹簧36,使得测量杆34能够在测量外壳35内上下往复运动。增设测量外壳35与测量杆34结构,避免对百分表33造成损害。本实施例的其他部分与上述实施例相同,不再赘述。On the basis of the above-mentioned embodiments, this embodiment further defines the structure of the
实施例4:Example 4:
本实施例在上述实施例的基础上,进一步限定桥式测量器3的结构,如图8,图9所示,所述桥式测量器3的横梁31侧边还设置有纵向的通孔,所述横梁31内的纵向通孔与横梁31内的竖向通孔相交,且横梁31内的纵向通孔内嵌插有锁紧轴36,所述锁紧轴36能够对嵌插在横梁31竖向通孔内的测量外壳35进行固定。本实施例的其他部分与上述实施例相同,不再赘述。On the basis of the above-mentioned embodiments, this embodiment further defines the structure of the
实施例5:Example 5:
本实施例在上述实施例的基础上,进一步限定被测组件4的结构,如图10,图11,所述被测组件4中的固定组件包括嵌插在涡轮盘41中部的定位轴42,所述定位轴42从内到外依次嵌套有第一定位套43、压紧套44,定位轴42最左端设置有外螺纹,且螺纹连接有锁紧螺母45,所述锁紧螺母45使压紧套44压紧第一定位套43,实现第一定位套43与涡轮盘41的固定,进而固定定位轴42与涡轮盘,定位轴42两端还设置有顶尖定位孔。本实施例的其他部分与上述实施例相同,不再赘述。On the basis of the above-mentioned embodiments, this embodiment further defines the structure of the component under test 4. As shown in FIGS. 10 and 11, the fixed component in the component under test 4 includes a
实施例6:Example 6:
本实施例在上述实施例的基础上,进一步限定被测组件4的结构,如图10,图11,所述锁紧螺母45与压紧套44之间还设置有垫片46。本实施例的其他部分与上述实施例相同,不再赘述。On the basis of the above-mentioned embodiments, this embodiment further defines the structure of the component under test 4 , as shown in FIGS. 10 and 11 , a
实施例7:Example 7:
本实施例在上述实施例的基础上,进一步限定被测组件4的结构,如图10,图11,所述被测组件4中定位轴42的右端为圆形固定块,所述圆形固定块与涡轮盘41之间设置有第二定位套47,所述第二定位套47内部的涡轮盘41与定位轴42之间设置有衬套48,定位轴42两端还设置有顶尖定位孔。本实施例的其他部分与上述实施例相同,不再赘述。On the basis of the above-mentioned embodiment, this embodiment further defines the structure of the component under test 4. As shown in FIG. 10 and FIG. 11 , the right end of the
实施例8:Example 8:
本实施例在上述实施例的基础上,进一步限定支撑底座1的结构,如图5所示,所述支撑底座1包括由方形铝型材构成的“井字形”基座12,所述基座12的转角处还设置有转角连接件13,基座12上部对称设置有两个底板14,每个所述底板14上方中部固定安装有一个V形台11,两个V形台11对称设置。本实施例的其他部分与上述实施例相同,不再赘述。This embodiment further defines the structure of the
实施例9:Example 9:
本是实施例提供一种用于涡轮盘叶片组件精密磨削的方法,且具体过程为,使用上实施例所述的一种用于涡轮盘叶片组件精密测量的装置对被测组件4进行精密测量,由此得出需要磨削的加工量,通过外圆磨床利用被测组件4中定位轴42两端的顶尖定位孔进行定位,然后磨削涡轮叶片的直径至对标组件2中标准盘22的直径。所述对涡轮盘叶片组件进行精密测量的具体步骤,与上述实施例相同,不再赘述。This embodiment provides a method for precision grinding of a turbine disk blade assembly, and the specific process is to use the device for precise measurement of a turbine disk blade assembly described in the previous embodiment to perform precision grinding on the component under test 4 Measure, thus obtain the processing amount that needs to be ground, and use the cylindrical grinder to use the top positioning holes at both ends of the
可以理解的是,根据本发明一个实施例的用于涡轮盘叶片组件精密磨削的装置结构,例如百分表33和弹簧37等部件的工作原理和工作过程都是现有技术,且为本领域的技术人员所熟知,这里就不再进行详细描述。It can be understood that the structure of the device for precision grinding of turbine disk blade assemblies according to an embodiment of the present invention, such as the working principle and working process of components such as the
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the present invention. The scope is defined by the claims and their equivalents.
Claims (10)
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