Plastic drainage plate butt joint equipment for soft foundation treatment engineering and butt joint method thereof
Technical Field
The invention relates to the field of hydraulic engineering, in particular to plastic drainage plate butt joint equipment for soft foundation treatment engineering and a butt joint method thereof.
Background
The hydraulic engineering is concerned by the nation as the foundation engineering for stabilizing the social development in recent years, and the construction quantity of the hydraulic engineering is increased year by year along with the promotion of economic construction and social construction progress. The hydraulic engineering is a project with strong comprehensiveness, and the construction quality of the hydraulic engineering relates to the aspects of construction landform, comprehensive quality of constructors, selection of construction schemes, construction of foundation foundations and the like. Especially, the construction of the foundation is the key to influence the construction quality of the whole hydraulic engineering. The problem of soft soil foundation treatment is often encountered in hydraulic engineering construction, which directly affects the service life and construction quality of the whole engineering.
The plastic drainage plate is a drainage consolidation tool commonly used in soft foundation treatment engineering, the plastic drainage plate is inserted into a soft soil foundation by using a plate inserting machine, then two adjacent plastic drainage plates are required to be communicated through a joint, the existing treatment mode is that the redundant parts of the plastic drainage plate are usually cut off manually and then the plastic drainage plate is inserted into the joint, but the plastic drainage plate cannot be well butted with the joint due to manual control of the length of the plastic drainage plate, when the cut length is too large, the plastic drainage plate cannot be inserted into the joint, when the cut length is too small, the plastic drainage plate cannot be well butted with the joint, and due to mortar on the construction ground, the partially condensed mortar is adhered on the plastic drainage plate, when the plastic drainage plate is butted, because the gap left between the plastic drainage plate and the joint is small, the contact friction between the plastic drainage plate and the joint is increased due to the condensed mortar, increase the butt joint degree of difficulty to when the mortar that condenses is too much, plastics drain bar is in the plug-in connection, and plastics drain bar self can receive the mortar extrusion that condenses, seriously influences the water capacity that send of plastics drain bar.
In order to solve the above problems, a plastic drainage plate docking device for soft foundation treatment engineering and a docking method thereof are needed.
Disclosure of Invention
The invention provides plastic drainage plate butt joint equipment for soft foundation treatment engineering and a butt joint method thereof, aiming at overcoming the defects that manual control on the length of a plastic drainage plate cannot be ensured to be accurate and mortar adhered to the plastic drainage plate can influence the butt joint of a joint.
The technical scheme is as follows: a plastic drainage plate butt joint device for soft foundation treatment engineering comprises trundles, an L-shaped support frame, a blanking pipe, hooks, a U-shaped connecting frame, a pull rod, a drainage plate butt joint system, a joint sending-out system and a joint receiving system; five trundles are arranged; two L-shaped support frames are arranged; the lower side of each L-shaped support frame is connected with two trundles; the upper sides of the two L-shaped supporting frames are fixedly connected with a blanking pipe; the upper part of the right side of the blanking pipe is fixedly connected with a hook; the middle parts of the right sides of the two L-shaped supporting frames are fixedly connected with a U-shaped connecting frame; the right part of the upper side of the U-shaped connecting frame is rotatably connected with a pull rod through a support; the hook is used for fixing the pull rod; the left part of the front side and the left part of the rear side of the blanking pipe are respectively connected with a drainage plate butt joint system for butt joint of drainage plates; the two drainage plate butt joint systems are symmetrically arranged in front and back; the lower part of the front side and the lower part of the rear side of the blanking pipe are respectively connected with a joint sending-out system for sending out the butted rear joints; the two joint sending-out systems are symmetrically arranged in front and back; the upper sides of the two L-shaped supporting frames are connected with a joint bearing system for bearing the falling joint; the joint bearing system is positioned below the blanking pipe; the right part of the lower side of the joint bearing system is connected with a caster.
As an improvement of the scheme, the inner channel of the blanking tube is in a cross shape matched with the joint and used for limiting the joint to fall.
As an improvement of the above scheme, the front water draining plate butt joint system comprises a bearing frame, a first electric push rod, a joint block, a spring expansion plate, an electric guide rail, a first electric slide block, a movable connecting column, a torsion spring shaft, a poking plate, a connecting seat, a first electric rotating shaft, a first clamping plate, a second electric rotating shaft, a second clamping plate and a cutting assembly; the left part of the front side of the blanking pipe is fixedly connected with a bearing frame; the front side of the bearing frame is fixedly connected with a first electric push rod; the first electric push rod telescopic part is fixedly connected with a connecting block; the front side of the connecting block is connected with a spring expansion plate; an electric guide rail is fixedly connected to the lower part of the front side of the spring expansion plate; the electric guide rail is connected with a first electric slide block in a sliding way; the right side of the first electric sliding block is fixedly connected with a movable connecting column; the right part of the rear side of the movable connecting column is connected with a torsion spring shaft; the torsion spring shaft is connected with a poking plate; the right side of the connecting block is fixedly connected with a connecting seat; a first electric rotating shaft is arranged at the right part of the connecting seat; the first electric rotating shaft rotating part is fixedly connected with a first clamping plate; the left part of the connecting seat is provided with a second electric rotating shaft; the rotating part of the second electric rotating shaft is fixedly connected with a second clamping plate; the rear part of the lower side of the second clamping plate is connected with a cutting component.
In an improvement of the above, the toggle plate is inclined with respect to the movable connection column.
As the improvement of the scheme, the opposite surfaces of the first clamping plate and the second clamping plate are frosted surfaces, and a rectangular through groove is formed in the middle of the second clamping plate.
As the improvement of the proposal, the cutting-off component comprises a second electric push rod and a cutter; the rear part of the lower side of the second clamping plate is fixedly connected with two second electric push rods; the two second electric push rod telescopic parts are fixedly connected with a cutter.
As an improvement of the scheme, the front joint sending-out system comprises an electric slide rail, a second electric slide block, a connecting frame, a first connecting plate, a rotary shifting plate, a second connecting plate, a slide column, a connecting circular plate, a reset spring, a material pushing plate and a limiting rod; the lower part of the front side of the blanking pipe is fixedly connected with an electric sliding rail; the electric slide rail is connected with a second electric slide block in a sliding way; the front side of the second electric sliding block is fixedly connected with a connecting frame; the right side of the connecting frame is fixedly connected with a first connecting plate; the rear side of the first connecting plate is rotatably connected with a rotating shifting plate; the lower part of the front side of the first connecting plate is fixedly connected with a second connecting plate; the left side of the second connecting plate is fixedly connected with a sliding column; the left side of the sliding column is fixedly connected with a connecting circular plate; the sliding column is connected with a material pushing plate in a sliding manner; a return spring is connected between the connecting circular plate and the material pushing plate; the lower part of the front side of the blanking pipe is fixedly connected with a limiting rod; the limiting rod is positioned above the electric slide rail.
As an improvement of the scheme, the joint bearing system comprises a material loading plate and a limiting seat; the upper sides of the two L-shaped supporting frames are respectively fixedly connected with a material carrying plate; a limiting seat is fixedly connected between the two material carrying plates; the lower right part of the limiting seat is connected with a caster.
As the improvement of the scheme, a semi-cylindrical groove is formed in the limiting seat.
As an improvement of the scheme, the butt joint method of the plastic drainage plate for the soft foundation treatment engineering comprises the following steps:
the method comprises the following steps: moving, namely firstly taking down the pull rod from the hook by a worker, rotating the pull rod on the U-shaped connecting frame, then pulling the pull rod by the worker, and enabling the five trundles to roll in a matched manner, so that the plastic drainage plate butt joint equipment for the soft foundation treatment engineering integrally moves;
step two: blanking, when the two drainage plate butt joint systems move to the anchor holes where the two plastic drainage plates to be butted are located, manually putting the joints into the blanking pipes, enabling the joints to fall into the joint bearing system, and bearing, limiting and fixing the fallen joints by the joint bearing system;
step three: cutting off, positioning and fixing the two plastic drainage plates through the two drainage plate butt joint system, and cutting off the redundant parts of the two plastic drainage plates;
step four: butt joint, namely wiping off the condensed mortar on the two plastic drainage plates, and then butt joint the two plastic drainage plates with the joint;
step five: sending out, and finally sending out the butted joint through a joint sending-out system;
step six: and transferring, and then, pulling the pull rod by a worker to move the plastic drainage plate butt joint equipment for the soft foundation treatment engineering to the next butt joint position.
Has the advantages that: the invention realizes the automatic butt joint of the drainage plate, automatically positions the plastic drainage plate at the anchor hole position, positions and fixes the plastic drainage plate, cuts the plastic drainage plate at a fixed length, enables the plastic drainage plate to be in butt joint with the joint in an optimal length, simultaneously inserts the plastic drainage plate into the joint by utilizing the self elasticity of the plastic drainage plate, realizes the quick butt joint, removes the condensed mortar attached on the plastic drainage plate before the butt joint, avoids the condition that the condensed mortar influences the butt joint effect, simultaneously does not need the squat operation of workers, and avoids the conditions that the workers squat for a long time and the legs are numb.
Drawings
Fig. 1 shows a first perspective view of the plastic drainage plate docking equipment for soft foundation treatment engineering of the present invention;
fig. 2 shows a second perspective view of the plastic drainage plate docking equipment for soft foundation treatment engineering of the present invention;
FIG. 3 is a schematic partial perspective view of the plastic drainage plate docking equipment for soft foundation treatment engineering of the present invention;
FIG. 4 illustrates a first perspective view of the drain board docking system of the present invention;
FIG. 5 illustrates a first partial perspective view of the drain board docking system of the present invention;
FIG. 6 illustrates a second perspective view of the drain board docking system of the present invention;
FIG. 7 illustrates a second partial perspective view of the drain board docking system of the present invention;
FIG. 8 is a schematic perspective view of the splice feeding system of the present invention;
FIG. 9 is a schematic partial perspective view of the connector delivery system of the present invention;
FIG. 10 shows a first perspective view of the splice receiving system of the present invention;
fig. 11 shows a second perspective view of the splice receiving system of the present invention.
Number designation in the figures: 1-caster, 2-L-shaped support frame, 3-blanking pipe, 4-hook, 5-U-shaped connecting frame, 6-pull rod, 201-receiving frame, 202-first electric push rod, 203-joining block, 204-spring expansion plate, 205-electric guide rail, 206-first electric slide block, 207-mobile connecting column, 208-torsion spring shaft, 209-toggle plate, 210-connecting seat, 211-first electric rotating shaft, 212-first clamping plate, 213-second electric rotating shaft, 214-second clamping plate, 215-second electric push rod, 216-cutter, 301-electric slide rail, 302-second electric slide block, 303-joining frame, 304-first connecting plate, 305-rotary toggle plate, 306-second connecting plate, 307-sliding column, 308-connecting round plate, 309-reset spring, 310-material pushing plate, 311-limiting rod, 401-material carrying plate and 402-limiting seat.
Detailed Description
The above-described scheme is further illustrated below with reference to specific examples. It should be understood that these examples are for illustrative purposes and are not intended to limit the scope of the present application. The conditions used in the examples may be further adjusted according to the conditions of the particular manufacturer, and the conditions not specified are generally the conditions in routine experiments.
Example 1
A plastic drainage plate butt joint device for soft foundation treatment engineering is shown in figures 1-11 and comprises trundles 1, an L-shaped support frame 2, a blanking pipe 3, a hook 4, a U-shaped connecting frame 5, a pull rod 6, a drainage plate butt joint system, a joint sending-out system and a joint receiving system; the trundle 1 is provided with five trundles; two L-shaped support frames 2 are arranged; the lower side of each L-shaped support frame 2 is respectively connected with two trundles 1; the upper sides of the two L-shaped supporting frames 2 are fixedly connected with a blanking pipe 3; the upper part of the right side of the blanking pipe 3 is fixedly connected with a hook 4; the middle parts of the right sides of the two L-shaped supporting frames 2 are fixedly connected with a U-shaped connecting frame 5; the right part of the upper side of the U-shaped connecting frame 5 is rotatably connected with a pull rod 6 through a support; the hook 4 is used for fixing the pull rod 6; the left part of the front side and the left part of the rear side of the blanking pipe 3 are respectively connected with a drainage plate butt joint system; the two drainage plate butt joint systems are symmetrically arranged in front and back; the lower part of the front side and the lower part of the rear side of the blanking pipe 3 are respectively connected with a joint delivery system; the two joint sending-out systems are symmetrically arranged in front and back; the upper sides of the two L-shaped support frames 2 are connected with a joint bearing system; the joint receiving system is positioned below the blanking pipe 3; the lower right part of the joint receiving system is connected with a caster 1.
The internal channel of the blanking pipe 3 is in a cross shape matched with the joint and used for limiting the falling of the joint.
The working principle is as follows: when the plastic drainage board butt joint device for the soft foundation treatment engineering is used, firstly, a worker takes the pull rod 6 from the hook 4, the pull rod 6 rotates on the U-shaped connecting frame 5, then the worker pulls the pull rod 6, the five trundles 1 roll in a matching way, so that the plastic drainage board butt joint device for the soft foundation treatment engineering integrally moves, when two drainage board butt joint systems move to the anchor hole where two plastic drainage boards to be butted are located, the joint is manually placed into the blanking pipe 3, the joint falls into the joint bearing system, the joint bearing system bears and limits and fixes the fallen joint, then the two plastic drainage boards are positioned and fixed through the two drainage board butt joint systems, redundant parts of the two plastic drainage boards are cut off, condensed mortar on the two plastic drainage boards is removed, then the two plastic drainage boards are butted with the joint, and finally, the butted joint is sent out through the joint sending-out system, then the workman stimulates pull rod 6, make this soft basic plastic drain bar butt-joint equipment for processing engineering remove to next butt-joint position, realized the automatic butt joint to the drain bar, the anchor hole position at plastics drain bar place is located automatically, fix a position plastics drain bar, carry out fixed length cutting to plastics drain bar, make plastics drain bar dock with best length and joint, and wipe the adnexed mortar that condenses on the plastics drain bar before the butt joint, avoid the mortar that condenses to influence the condition of butt joint effect, need not the operation of squatting down of workman simultaneously, avoid the long-time work of squatting of workman, the condition that the shank sent out the numb.
The front drain board butt joint system comprises a bearing frame 201, a first electric push rod 202, a connecting block 203, a spring expansion plate 204, an electric guide rail 205, a first electric slide block 206, a movable connecting column 207, a torsion spring shaft 208, a poking plate 209, a connecting seat 210, a first electric rotating shaft 211, a first clamping plate 212, a second electric rotating shaft 213, a second clamping plate 214 and a cutting assembly; the left part of the front side of the blanking pipe 3 is fixedly connected with a bearing frame 201; a first electric push rod 202 is connected to the front side of the bearing frame 201 through a bolt; the telescopic part of the first electric push rod 202 is fixedly connected with a connecting block 203; the front side of the connecting block 203 is connected with a spring expansion plate 204; an electric guide rail 205 is connected to the lower part of the front side of the spring expansion plate 204 through bolts; a first electric slide block 206 is connected on the electric guide rail 205 in a sliding way; the right side of the first electric sliding block 206 is fixedly connected with a movable connecting column 207; the right part of the rear side of the movable connecting column 207 is connected with a torsion spring shaft 208; a toggle plate 209 is connected to the torsion spring shaft 208; the right side of the connecting block 203 is fixedly connected with a connecting seat 210; a first electric rotating shaft 211 is arranged at the right part of the connecting seat 210; the rotating part of the first electric rotating shaft 211 is fixedly connected with a first clamping plate 212; the left part of the connecting seat 210 is provided with a second electric rotating shaft 213; the rotating part of the second electric rotating shaft 213 is fixedly connected with a second clamping plate 214; a cutting assembly is attached to the lower rear portion of the second clamping plate 214.
The toggle plate 209 is inclined with respect to the movement connection post 207.
The opposite surfaces of the first clamping plate 212 and the second clamping plate 214 are frosted surfaces, and a rectangular through groove is formed in the middle of the second clamping plate 214.
The cutting component comprises a second electric push rod 215 and a cutter 216; two second electric push rods 215 are bolted to the lower rear part of the second clamping plate 214; the two second electric push rods 215 are fixedly connected with a cutter 216 at the telescopic part.
The working principle is as follows: the front joint sending-out system comprises an electric slide rail 301, a second electric slide block 302, a connecting frame 303, a first connecting plate 304, a rotating shifting plate 305, a second connecting plate 306, a slide column 307, a connecting circular plate 308, a return spring 309, a pushing plate 310 and a limiting rod 311; the lower part of the front side of the blanking pipe 3 is connected with an electric slide rail 301 through a bolt; a second electric sliding block 302 is connected on the electric sliding rail 301 in a sliding manner; the front side of the second electric sliding block 302 is fixedly connected with a connecting frame 303; the right side of the engaging frame 303 is fixedly connected with a first connecting plate 304; a rotary shifting plate 305 is rotatably connected to the rear side of the first connecting plate 304; a second connecting plate 306 is fixedly connected to the lower part of the front side of the first connecting plate 304; the left side of the second connecting plate 306 is fixedly connected with a sliding column 307; the left side of the sliding column 307 is fixedly connected with a connecting circular plate 308; the sliding column 307 is connected with a material pushing plate 310 in a sliding way; a return spring 309 is connected between the connecting circular plate 308 and the material pushing plate 310; the lower part of the front side of the blanking pipe 3 is fixedly connected with a limiting rod 311; the limiting rod 311 is located above the electric slide rail 301.
The joint receiving system comprises a material loading plate 401 and a limiting seat 402; the upper sides of the two L-shaped supporting frames 2 are respectively fixedly connected with a material carrying plate 401; a limiting seat 402 is fixedly connected between the two material carrying plates 401; the lower right part of the limiting seat 402 is connected with a caster 1.
A semi-cylindrical groove is formed in the limiting seat 402.
The working principle is as follows: after a worker puts a joint into the joint from the upper part of the blanking pipe 3, the joint falls onto the material carrying plates 401 and the limiting seat 402, a semi-cylindrical groove is formed in the limiting seat 402, the middle round pipe part of the joint is positioned in the groove of the limiting seat 402 after falling down, and the flat pipe parts on two sides of the joint are positioned on the two material carrying plates 401, so that the joint is limited, and the joint cannot be deviated during butt joint;
when the plastic drainage board butt joint equipment for the soft foundation treatment engineering moves, two drainage board butt joint systems move along, taking a drainage board butt joint system in front as an example, when the drainage board butt joint system moves, a first electric push rod 202 is controlled to push a connecting block 203 downwards, so that the connecting block 203 drives a spring expansion plate 204, an electric guide rail 205, a first electric slide block 206, a moving connecting column 207, a torsion spring shaft 208, a shifting plate 209, a connecting seat 210, a first electric rotating shaft 211, a first clamping plate 212, a second electric rotating shaft 213, a second clamping plate 214 and a cutting component to move synchronously, when the moving connecting column 207 moves downwards to be close to the construction ground, the moving connecting column 207 stops moving, when the moving connecting column 207, the torsion spring shaft 208 and the shifting plate 209 move to the front positions of an anchor hole, the first electric slide block 206 on the electric guide rail 205 is controlled to move, the moving connecting column 207, the torsion spring shaft 208 and the shifting plate 209 move along with the first electric slide block 206, the plastic drainage plate in the anchor hole is shifted to one side of the second clamping plate 214 through the shifting of the shifting plate 209, so that the plastic drainage plate can be placed on the second clamping plate 214, the shifting plate 209 is inclined relative to the movable connecting column 207, when the flat surface of the plastic drainage plate is perpendicular to the movable connecting column 207, the plastic drainage plate can be shifted through the inclined surface of the shifting plate 209, so that the flat surface of the plastic drainage plate is shifted to be parallel to the movable connecting column 207, the flat surface of the plastic drainage plate is placed on the second clamping plate 214 in a parallel state, and the torsion spring shaft 208 is matched with the shifting of the shifting plate 209 to generate torsion;
when the plastic drainage board is lapped on the second clamping plate 214, the first electric rotating shaft 211 is controlled to drive the first clamping plate 212 to overturn, so that the first clamping plate 212 is enabled to be tightly pasted on the second clamping plate 214, the plastic drainage board is clamped through the second clamping plate 214 and the first clamping plate 212, then the two second electric push rods 215 are controlled to upwards pull the cutter 216, the cutter 216 upwards moves to cut off the redundant part of the plastic drainage board, then the first electric push rod 202 is controlled to continuously downwards push the connecting block 203, so that the second clamping plate 214 and the first clamping plate 212 clamp the plastic drainage board to downwards move, at the moment, the part of the plastic drainage board, which is positioned in front of the second clamping plate 214 and the first clamping plate 212, is bent due to the downwards moving of the rear end, the spring expansion plate 204 downwards moves to contact with the construction ground to shrink, when the rear end of the plastic drainage board downwards moves to be flush with the connector, the first electric rotating shaft 211 is controlled to reversely rotate, so that the first clamping plate 212 is not tightly pasted with the second clamping plate 214, therefore, the first clamping plate 212 and the second clamping plate 214 do not clamp the plastic drainage plate any more, at this time, the plastic drainage plate can be popped out from between the first clamping plate 212 and the second clamping plate 214 gradually due to the resilience force of the bending part, because the opposite surfaces of the first clamping plate 212 and the second clamping plate 214 are frosted surfaces, and the middle part of the second clamping plate 214 is provided with a rectangular through groove, when the plastic drainage plate is popped out from between the first clamping plate 212 and the second clamping plate 214, the plastic drainage plate is contacted with the frosted surfaces of the first clamping plate 212 and the second clamping plate 214, the frosted surfaces of the first clamping plate 212 and the second clamping plate 214 are used for wiping off mortar on the plastic drainage plate, and the wiped mortar falls from the through groove in the middle part of the second clamping plate 214, when the plastic drainage plate is further popped out, the plastic drainage plate just enters the flat pipe of the joint to complete the butt joint of the plastic drainage plate and the joint, and then the second electric rotating shaft 213 is controlled to drive the second clamping plate 214 to turn downwards, and the first electric push rod 202 is controlled to pull the connecting block 203 upwards, so that the second clamping plate 214 moves upwards to be away from the height position of the plastic drainage plate, and the plastic drainage plate can be sent out;
when the connector needs to be sent out, taking the connector sending-out system in front as an example, the second electric slide block 302 on the electric slide rail 301 is controlled to move leftwards, the connecting frame 303 is driven to move by the second electric slide block 302, the first connecting plate 304, the rotary shifting plate 305, the second connecting plate 306, the slide column 307, the connecting circular plate 308, the return spring 309 and the material pushing plate 310 synchronously move along with the connecting frame 303, the connector on the material loading plate 401 and the limiting seat 402 is pushed out by the leftward movement of the material pushing plate 310, when the rotary shifting plate 305 touches the limiting rod 311, the limiting rod 311 props against the upper part of the rotary shifting plate 305, so that the rotary shifting plate 305 rotates on the first connecting plate 304 when continuing to move, the rotary shifting plate 305 rotates clockwise with reference to the front and back, the lower part pushes the material pushing plate 310 when the rotary shifting plate 305 rotates, so that the material pushing plate 310 slides on the slide column 307, the return spring 309 is compressed, at this moment, the material pushing plate 310 moves leftwards relative to the connecting frame 303, thereby increasing the moving stroke of the material pushing plate 310, realizing the quick sending-out of the joint and ensuring that the joint is completely pushed out from the material loading plate 401 and the limiting seat 402.
Example 2
On the basis of embodiment 1, the butt joint method of the plastic drainage plate for the soft foundation treatment engineering comprises the following steps:
the method comprises the following steps: moving, namely firstly, a worker takes the pull rod 6 off the hook 4, the pull rod 6 rotates on the U-shaped connecting frame 5, then the worker pulls the pull rod 6, and the five trundles 1 roll in a matched manner, so that the plastic drain board butt joint equipment for the soft foundation treatment engineering moves integrally;
step two: blanking, when the two drainage plate butt joint systems move to the anchor holes where the two plastic drainage plates to be butted are located, manually putting the joints into the blanking pipe 3, enabling the joints to fall into the joint bearing system, and bearing, limiting and fixing the fallen joints by the joint bearing system;
step three: cutting off, positioning and fixing the two plastic drainage plates through the two drainage plate butt joint system, and cutting off the redundant parts of the two plastic drainage plates;
step four: butt joint, namely wiping off the condensed mortar on the two plastic drainage plates, and then butt joint the two plastic drainage plates with the joint;
step five: sending out, and finally sending out the butted joint through a joint sending-out system;
step six: and transferring, and then, pulling the pull rod 6 by a worker to move the plastic drainage board butt joint equipment for the soft foundation treatment engineering to the next butt joint position.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.