CN114473534B - Multifunctional pedal assembly device - Google Patents
Multifunctional pedal assembly device Download PDFInfo
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- CN114473534B CN114473534B CN202210257519.2A CN202210257519A CN114473534B CN 114473534 B CN114473534 B CN 114473534B CN 202210257519 A CN202210257519 A CN 202210257519A CN 114473534 B CN114473534 B CN 114473534B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention relates to the technical field of pedal assembly, in particular to a multifunctional pedal assembly device which comprises a workbench, a feeding mechanism, a discharging mechanism, a detecting mechanism, a cover-beating mechanism, a labeling mechanism, a film pasting mechanism, a heating shrinkage mechanism and a control mechanism; the film pasting mechanism is arranged above the feeding mechanism; the heating and shrinking mechanism is arranged above the feeding mechanism. According to the invention, on one hand, by arranging the feeding mechanism, the cover beating mechanism, the labeling mechanism, the film sticking mechanism, the heating shrinkage mechanism and the blanking mechanism, the automatic feeding, the cover beating mechanism, the labeling mechanism, the shrinkage packaging mechanism and the automatic blanking mechanism of the pedal can be realized, so that the production efficiency of the pedal is greatly improved, the product quality is unified, and the safety of pedal assembly operation is improved; on the other hand, through setting up detection mechanism and control mechanism, can beat before the footboard equipment, in-process lid, paste mark and paste whether qualified the detection of membrane to effectively improve the operational reliability of footboard equipment, guarantee the production quality of footboard.
Description
Technical Field
The invention relates to the technical field of pedal assembly, in particular to a multifunctional pedal assembly device.
Background
The pedal is a common component of sports equipment and traffic equipment, the pedal and components thereof are required to be installed in the pedal production process, and the assembly, labeling, capping, packaging and other works are completed as required, and in the related art, a semi-automatic pedal assembly device is generally adopted to meet the use requirements.
In the application document with the application number CN201820357153.5 being a semi-automatic bicycle pedal assembly line device, the device can realize the semi-automatic assembly of pedals and the function of adjusting the height of a platform according to the requirement, but at the same time has the following problems: (1) The functions are single, and the requirement of the current pedal assembly cannot be met; (2) semi-automatic assembly, the product quality is difficult to unify; (3) The pedal is manually installed on the rotary table, so that danger is easy to occur; (4) no foolproof function and low safety coefficient; these problems are also the problems to be solved in the technical field of pedal assembly at present.
Disclosure of Invention
Aiming at the technical problems, the multifunctional pedal assembly device provided by the invention solves the problems that the pedal assembly device in the prior art is single in function, the product quality is difficult to unify, manual installation is needed, danger is easy to occur in the operation process, the foolproof function is avoided, and the safety coefficient is low.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the invention provides a multifunctional pedal assembly device which comprises a workbench, a feeding mechanism, a plurality of detection mechanisms, a cover beating mechanism, a labeling mechanism, a film pasting mechanism, a heating shrinkage mechanism, a blanking mechanism and a control mechanism, wherein the workbench is connected with the feeding mechanism; the feeding mechanism is arranged above the workbench in a driving way, one end of the feeding mechanism is a feeding port, and the other end of the feeding mechanism is a discharging port; the detection mechanisms are arranged at the feed inlet of the feeding mechanism, at the rear side of the cover beating mechanism, at the rear side of the labeling mechanism and at the rear side of the film pasting mechanism; the cover opening mechanism is arranged at the side edge of the feeding mechanism; the labeling mechanism is arranged at the side edge of the feeding mechanism; the film pasting mechanism is arranged above the feeding mechanism; the heating and shrinking mechanism is arranged on the feeding mechanism; the control mechanism is electrically connected with the feeding mechanism, the visual detection mechanism, the cover beating mechanism, the labeling mechanism, the film pasting mechanism and the heating shrinkage mechanism; the discharging mechanism is arranged at the discharging hole.
Further, the capping mechanism comprises a vibrating disc, a conveying track, a cap pushing cylinder, a transverse cylinder, a longitudinal cylinder, an adsorption part and a capping machine; the vibration disc is arranged at the side edge of the feeding mechanism; the conveying track is connected with a discharge hole of the vibration disc; the cover pushing cylinder is arranged at the conveying track; the transverse cylinder is arranged above the feeding mechanism in a transversely reciprocating manner; the longitudinal cylinder is arranged above the feeding mechanism in a vertically reciprocating manner, and the tail end of the longitudinal cylinder is provided with the adsorption part; the capping machine is arranged at the conveying track.
Further, the labeling mechanism comprises a labeling platform, a platform cylinder, a labeling cylinder and a labeling film roll assembly; the labeling platform is arranged at the side edge of the feeding mechanism; the platform cylinder is arranged on the workbench, the platform cylinder is connected with the labeling platform, and the labeling platform can reciprocate along the vertical direction through the platform cylinder; the labeling cylinder is arranged on the labeling platform; the labeling film roll assembly is rotatably arranged on the workbench, and the output end of the labeling film roll assembly is arranged at the labeling cylinder.
Further, the labeling film roll assembly comprises a motor, a labeling film roll and a plurality of conveying rollers; the motor is arranged on the workbench; the labeling film roll is rotatably arranged on the workbench; the conveying rollers are rotatably arranged on the workbench.
Further, the film pasting mechanism comprises a film pasting platform, a film pasting roll, a film material frame for setting the film pasting roll, a middle shaft, a bearing seat and a plurality of transmission rollers; the film pasting platform is arranged above the feeding mechanism; the film material frame is arranged beside the film pasting platform; the film sticking roll is sleeved on the intermediate shaft, the bearing seats are respectively arranged at two ends of the intermediate shaft, and the film sticking roll is rotatably arranged on the film material frame through the intermediate shaft and the bearing seats; the transmission roller is arranged on the upper part of the film pasting platform.
Further, the film pasting mechanism further comprises a columnar guide body and a cutting part; the columnar guide body is arranged in the middle of the film sticking platform, the upper part of the columnar guide body is in a sheet shape, and the lower part of the columnar guide body is in a columnar shape; the transfer rollers are provided with two groups, the upper transfer rollers are arranged at the upper part of the film pasting platform, the lower transfer rollers are arranged at the lower part of the film pasting platform, and the film pasting is pressed at the upper part of the columnar guide body through the upper transfer rollers; the cutting part is arranged below the film sticking platform.
Further, the film pasting mechanism further comprises a vertical guide rail and an adjusting roller; the vertical guide rail is vertically arranged on the film sticking platform; the film is attached to the regulating roller, and the regulating roller is slidably arranged on the vertical guide rail in the vertical direction.
Further, the detection mechanism comprises a visual sensor, a displacement sensor, a first optical fiber sensor and a second optical fiber sensor; the feeding hole of the feeding mechanism is provided with the visual sensor for detecting whether the pedal thread is correct or not; the displacement sensor for detecting whether the capping is finished is arranged between the capping mechanism and the labeling mechanism; the first optical fiber sensor for detecting whether labeling is finished or not is arranged between the labeling mechanism and the film sticking mechanism; the second optical fiber sensor for detecting whether film pasting is finished or not is arranged between the film pasting mechanism and the discharge port; the control mechanism is electrically connected with the vision sensor, the displacement sensor, the first optical fiber sensor and the second optical fiber sensor; the displacement sensor and the first optical fiber sensor are provided with two groups and are symmetrically arranged on two sides of the feeding mechanism respectively.
Further, a transverse guide rail is arranged at the top of the workbench; the control mechanism is reciprocally movable laterally along the transverse rail by a slide assembly.
Further, the blanking mechanism comprises a blanking cylinder, a pneumatic clamping jaw and a blanking plate; the two blanking plates are respectively a first blanking plate and a second blanking plate, the first blanking plate is fixedly arranged at the discharge hole, and the second blanking plate is arranged at the first blanking plate; the blanking cylinder is arranged at the bottom of the second blanking plate in a telescopic manner, a rotating shaft is arranged on the second blanking plate in a penetrating manner, and the second blanking plate can swing along the rotating shaft through the blanking cylinder; the pneumatic clamping jaw is movably arranged at the blanking plate; the blanking cylinder, the pneumatic clamping jaw and the control mechanism are electrically connected.
Further, the alarm lamp is also included; the alarm indicator lamp is arranged at the top of the workbench and is electrically connected with the control mechanism.
Further, the cover beating mechanism and the labeling mechanism are respectively provided with two groups and are respectively and symmetrically arranged on two sides of the feeding mechanism.
The technical scheme has the following advantages or beneficial effects:
the invention provides a multifunctional pedal assembly device which comprises a workbench, a feeding mechanism, a detection mechanism, a cover beating mechanism, a labeling mechanism, a film pasting mechanism, a heating shrinkage mechanism, a blanking mechanism and a control mechanism, wherein the workbench is connected with the feeding mechanism; the feeding mechanism is arranged above the workbench in a transmission way, one end of the feeding mechanism is a feeding port, and the other end of the feeding mechanism is a discharging port; the detection mechanisms are arranged at the feed inlet of the feeding mechanism, at the rear side of the cover beating mechanism, at the rear side of the labeling mechanism and at the rear side of the film pasting mechanism; the cover opening mechanism is arranged at the side edge of the feeding mechanism; the labeler mechanism is arranged at the side edge of the feeding mechanism; the film pasting mechanism is arranged above the feeding mechanism; the heating and shrinking mechanism is arranged on the feeding mechanism; the control mechanism is electrically connected with the feeding mechanism, the visual detection mechanism, the cover beating mechanism, the labeling mechanism, the film pasting mechanism and the heating shrinkage mechanism. According to the invention, on one hand, by arranging the feeding mechanism, the capping mechanism, the labeling mechanism, the film pasting mechanism and the heating shrinkage mechanism, the functions of pedal automatic feeding, automatic capping, automatic labeling and automatic shrinkage packaging can be realized, and the highly automatic operation is realized, so that the production and assembly efficiency of the pedal are improved to a great extent, the labor cost is reduced, the product quality is unified, meanwhile, the fool-proof design is adopted, the safety coefficient of pedal assembly operation can be effectively improved, and the safety of the working environment of operators is ensured; on the other hand, by arranging the visual detection mechanism and the control mechanism, whether the screw threads on the pedals meet the requirements or not is detected before the pedals are assembled, so that the pedals which are not met in the previous processing procedure are prevented from entering the assembly operation, other detection can detect the unqualified pedals in the assembly process, and the control mechanism can timely acquire the detection result and make corresponding feedback so as to ensure the running or suspension of the pedal assembly operation, thereby effectively improving the working reliability of pedal assembly and further ensuring the production quality of the pedals; in addition, this device still is equipped with single process work (only beat lid, only paste the membrane, paste the mark) and multi-working (beat lid and pad pasting etc. simultaneously), adaptable different application occasions, and the practicality is strong, and when the device was beaten lid (paste mark, pad pasting) trouble, other functions did not influence, and then will not use the influence to reduce to minimumly.
Drawings
The invention and its features, aspects and advantages will become more apparent from the detailed description of non-limiting embodiments with reference to the following drawings. Like numbers refer to like parts throughout. The drawings are not intended to be drawn to scale, emphasis instead being placed upon illustrating the principles of the invention.
FIG. 1 is a schematic diagram of a multifunctional pedal assembly device according to embodiment 1 of the present invention;
FIG. 2 is a schematic diagram of the structure of the multifunctional pedal assembly device provided in embodiment 1 of the present invention with the upper frame removed;
FIG. 3 is a schematic diagram of the multifunctional pedal assembly device at A according to embodiment 1 of the present invention;
FIG. 4 is a schematic diagram showing the construction of a multifunctional pedal assembly device at B according to embodiment 1 of the present invention;
fig. 5 is a schematic diagram of the structure of the multifunctional pedal assembly device at C provided in embodiment 1 of the present invention.
Detailed Description
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments in accordance with the present application.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components, and/or groups thereof.
The terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship based on that shown in the drawings, merely for convenience of description and to simplify the description, and do not denote or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the invention.
The terms "first," "second," "third," and the like, as used herein, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Unless specifically stated or limited otherwise, the terms "mounted," "connected," and "coupled" should be construed broadly, as if they were fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The following description of the technical solutions according to the embodiments of the present invention refers to the accompanying drawings, which are included to illustrate only some embodiments of the invention, and not all embodiments. Accordingly, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to fall within the scope of the present invention.
Example 1:
the pedal is a common component of sports equipment and traffic equipment, the pedal and components thereof are required to be installed in the pedal production process, and the assembly, labeling, capping, packaging and other works are completed as required, and in the related art, a semi-automatic pedal assembly device is generally adopted to meet the use requirements.
In the application document with the application number CN201820357153.5 being a semi-automatic bicycle pedal assembly line device, the device can realize the semi-automatic assembly of pedals and the function of adjusting the height of a platform according to the requirement, but at the same time has the following problems: (1) The functions are single, and the requirement of the current pedal assembly cannot be met; (2) semi-automatic assembly, the product quality is difficult to unify; (3) The pedal is manually installed on the rotary table, so that danger is easy to occur; (4) no foolproof function and low safety coefficient.
In order to solve the above technical problems, the multifunctional pedal assembly device provided in embodiment 1 of the present invention, as understood with reference to fig. 1-5, includes a workbench 1, a feeding mechanism 2, a detecting mechanism 3, a capping mechanism 4, a labeling mechanism 5, a film sticking mechanism 6, a heating shrinkage mechanism 7, a control mechanism 8 and a blanking mechanism 9; the feeding mechanism 2 is arranged on the workbench 1 in a driving way, one end of the feeding mechanism 2 is provided with a feeding port 21, and the other end is provided with a discharging port 22; the detection mechanism 3 is arranged at the feed inlet 21 of the feeding mechanism 2, at the rear side of the cover-beating mechanism 4, at the rear side of the labeling mechanism 5 and at the rear side of the film pasting mechanism 6; the cover opening mechanism 4 is arranged at the side edge of the feeding mechanism 2; the labeling mechanism 5 is arranged at the side edge of the feeding mechanism 2; the film pasting mechanism 6 is arranged above the feeding mechanism 2; the heating and shrinking mechanism 7 is arranged on the feeding mechanism 2; the control mechanism 8 is electrically connected with the feeding mechanism 2, the visual detection mechanism 3, the cover-beating mechanism 4, the labeling mechanism 5, the film pasting mechanism 6 and the heating shrinkage mechanism 7; the discharging mechanism 9 is arranged at the discharging hole 22. The multifunctional pedal assembly device provided by the invention has the advantages that when the multifunctional pedal assembly device works, an operator presses a start button of a control panel on the control mechanism 8 (if the stop button on the control panel is pressed, the device stops running and is in a standby state), the feeding mechanism 2 works, the pedals 9 move forwards at a set speed from the feed inlet 21 under the action of the feeding mechanism 2, the pedals 9 are conveyed at equal intervals, meanwhile, the visual detection mechanism 3 detects whether threads on the pedals 9 meet the requirements, if the threads meet the requirements, the operation is continued, if the threads do not meet the requirements, the operation is stopped, and the result is fed back to the control mechanism 8 in real time; when the pedal 9 moves to the cover opening mechanism 4, the cover opening mechanism 4 performs cover opening operation; after the capping operation is finished, the pedal continues to move to the labeling mechanism 5, and the labeling mechanism 5 performs labeling operation; after the labeling operation is finished, the labeled pedal continues to move to the position of the labeling mechanism 6, the labeling mechanism 6 performs the labeling operation, and after the labeling operation is finished, the heating and shrinking mechanism 7 shrinks the labeling so as to pack the pedal; when the pedal finishes the procedures of capping, labeling and film pasting, the pedal comes out from the discharge hole of the discharging mechanism, and an operator places and stores the pedal.
According to the multifunctional pedal assembly device, aiming at the problems of single function, low production efficiency and the like of the pedal assembly device in the prior art, on one hand, the functions of automatic feeding, automatic capping, automatic labeling and automatic shrink packaging of the pedal 9 can be realized by arranging the feeding mechanism 2, the capping mechanism 4, the labeling mechanism 5, the film pasting mechanism 6, the heating shrink mechanism 7 and the blanking mechanism 9, so that the highly automatic operation is realized, the production and assembly efficiency of the pedal is improved to a great extent, the labor cost is reduced, the uniform product quality is realized, meanwhile, the fool-proof design is adopted, the safety coefficient of pedal assembly operation can be effectively improved, and the safety of the working environment of operators is ensured; on the other hand, by arranging the visual detection mechanism 3 and the control mechanism 8, whether the threads on the pedal 9 meet the requirements or not is detected before the pedal is assembled, so that the pedal which is not met in the previous processing procedure is prevented from entering the assembly operation, other detections can detect unqualified pedals in the assembly process, and the control mechanism 8 can timely acquire detection results and make corresponding feedback so as to ensure the running or suspension of the pedal assembly operation, thereby effectively improving the working reliability of the pedal assembly and further ensuring the production quality of the pedal; in addition, the invention is also provided with single-process work (only cover-opening, only film-sticking and only labeling) and multi-process work (simultaneously cover-opening, film-sticking and the like), can be suitable for different use occasions, has strong practicability, and has no influence on other functions when the cover-opening (labeling and film-sticking) of the device fails, thereby reducing the adverse use influence to the minimum. It should be noted that the distance between the cover beating mechanism 4 and the labeling mechanism 5 along the moving direction of the feeding mechanism 2 and the distance between the cover beating mechanism and the labeling mechanism along the height direction are adjustable; simultaneously, the bottom of the labeling mechanism 5 at two sides is provided with a handle and a touch screen, so that the functions of controlling the suction force in real time, single or double working, changing the position parameters and the like can be realized; through the modification of changing the height distance or the moving direction distance of the cover beating mechanism 4 and the labeling mechanism 5 and the visual sensor parameters, the assembly of different types of pedals can be realized, and the practicability of the device is further improved. Therefore, the multifunctional pedal assembly device provided by the invention has the advantages of reasonable structural design, easiness in realization and higher practical value, and effectively solves the problems that the bicycle pedal assembly device in the prior art is single in function, the product quality is difficult to unify, manual installation is required, and danger is easy to occur in the operation process.
Specifically, in this embodiment, the feeding mechanism 2 includes a driving motor 23 and a conveying chain 24, the conveying chain 24 is connected with the workbench 1 through a rotating shaft and a bearing seat, and the conveying chain 24 is in a ring shape, and is driven by the driving motor 23 to convey pedals.
Further, as will be understood with reference to fig. 2 and 3, the capping mechanism 4 includes a vibration plate 41, a conveying rail 42, a cap pushing cylinder 43, a lateral cylinder 44, a longitudinal cylinder 45, an adsorbing portion 46 that can suck down labels on both sides, and a capping machine 47; the vibration plate 41 is arranged at the side edge of the feeding mechanism 2; the conveying track 42 is connected with the discharge hole 22 of the vibration plate 41; the push cap cylinder 43 is provided at the conveying rail 42; the transverse cylinder 44 is arranged above the feeding mechanism 2 in a transversely reciprocating manner; the longitudinal cylinder 45 is vertically and reciprocally arranged above the feeding mechanism 2, and the tail end of the longitudinal cylinder 45 is provided with an adsorption part 46; a capping machine 47 is provided at the conveying rail 42. When the pedal is operated to the cover opening mechanism 4, the vibration plate 41 performs feeding of the pedal cover, and the cover pushing cylinder 43 pushes the pedal cover to a specified position (in the embodiment, a groove on a bottom plate connected with a cylinder rod of the cover pushing cylinder 43 waits for the transverse cylinder 44 to work); then, the transverse cylinder 44 and the longitudinal cylinder 45 work, specifically, the transverse cylinder 44 drives the longitudinal cylinder 45 and other components to do linear motion to the upper side of the pedal cover; then, the longitudinal cylinder 45 moves downwards to drive the adsorption part 46 to suck the pedal cover, and moves to the upper side of the position where the pedal 9 needs to be covered under the action of the transverse cylinder 44, so as to suck and convey the pedal cover to the upper side of the position where the pedal 9 needs to be covered; finally, the longitudinal air cylinder 45 works to drive the pedal cover to move and drive the pedal cover into the pedal 9, wherein the adsorption part 46 can realize the functions of adsorbing the pedal cover, jetting air into the pedal cover and the like under the action of the longitudinal air cylinder 45. Specifically, in this embodiment, the capping machine 47 is mounted on two sides of the conveying chain 24, so that a group of pedals 9 (two) can be capped, thereby effectively saving capping time of the pedals and improving working efficiency.
Further, as will be understood with reference to fig. 2 and 4, the labeling mechanism 5 includes a labeling platform 51, a platform cylinder 52, a labeling cylinder 53, and a labeling film roll assembly 54; the labeling platform 51 is arranged at the side edge of the feeding mechanism 2; the platform air cylinder 52 is arranged on the workbench 1, the platform air cylinder 52 is connected with the labeling platform 51, and the labeling platform 51 can reciprocate along the vertical direction through the platform air cylinder 52; the labeling cylinder 53 is arranged on the labeling platform 51; the labeling film roll assembly 54 is rotatably disposed on the workbench 1, and an output end of the labeling film roll assembly 54 is disposed at the labeling cylinder 53. Further, the labeler roll assembly 54 includes a motor, a labeler roll, and a plurality of transport rollers; the motor is arranged on the workbench 1; the labeling film roll is rotatably arranged on the workbench 1; the plurality of conveying rollers are rotatably arranged on the workbench 1. Through the above arrangement, when the pedals 9 move to the labeling mechanism 5, the labeling mechanism 5 performs labeling, the labeling film roll conveys the labeling film to the front end of the labeling cylinder 53 through a plurality of conveying rollers, at this time, the labeling cylinder 53 works to suck the labeling film (the labeling is stuck on the labeling film) which needs to be stamped with the pedals, and the labeling is performed on the pedals 9. Similarly, in this embodiment, the labeling mechanisms 5 are mounted on both sides of the conveying chain 24, so that a group of pedals 9 (two pedals) can be labeled, and further, the working efficiency is improved.
Further, the film pasting mechanism 6 comprises a film pasting platform 61, a film pasting roll 62, a film material frame 63 for setting the film pasting roll 62, an intermediate shaft 64, a bearing seat 65 and a plurality of transmission rollers 66, wherein the inside of the film pasting platform is hollow; the film sticking platform 61 is arranged above the feeding mechanism 2; the film material frame 63 is arranged beside the film pasting platform 61; the film sticking roll 62 is sleeved on the intermediate shaft 64, bearing seats 65 are respectively arranged at two ends of the intermediate shaft 64, and the film sticking roll 62 is rotatably arranged on the film material frame 63 through the intermediate shaft 64 and the bearing seats 65; the transfer roller 66 is disposed on the upper portion of the film laminating stage 61. Through the arrangement, when the pedal 9 moves to the film pasting mechanism 6, the film pasting mechanism 6 carries out film pasting, the film pasting roll 62 rotates to transmit the film pasting through the intermediate shaft 64 and the bearing seat 65, the transmission roller 66 realizes tensioning, transmission and guiding of the film pasting to ensure continuous advancing of film pasting work, wherein the film material frame 63 consists of two disc-shaped sheet parts, the surface of the film material frame is hollow and light, so that the film pasting roll 62 is convenient to replace and mount, one side of the disc-shaped sheet parts on two sides is fixedly connected with the intermediate shaft 64, the other side of the disc-shaped sheet parts is connected with the intermediate shaft through bolts, and the bolts are of adjustable design so that the film pasting roll 62 is convenient to replace.
Further, as will be understood with reference to fig. 2 and 5, the film sticking mechanism 6 further includes a columnar guide 67 and a cutting portion; the columnar guide body 67 is arranged in the middle of the film sticking platform 61, the upper part of the columnar guide body 67 is in a flake shape, and the lower part of the columnar guide body 67 is in a columnar shape; the two groups of transmission rollers 66 are symmetrically arranged in pairs, the upper transmission roller 661 is arranged at the upper part of the film pasting platform 61, the lower transmission roller 662 is arranged at the lower part of the film pasting platform 61, and the film pasting is pressed at the upper part of the columnar guide body 67 through the upper transmission roller 661; the cutting portion is provided below the film sticking platform 61. Specifically, the positions of the upper conveying roller 661 and the lower conveying roller 662 can be regulated manually by a control system to ensure that the film can normally reach the designated position, wherein the upper conveying roller 661 has guiding and limiting functions, the upper conveying roller 661 presses the film on the upper part of the columnar guide body 67 and passes through the lower part of the columnar guide body 67, the upper conveying roller 661 simultaneously plays a role in fixing the film, the lower conveying roller 662 tightly locks the columnar guide body 67 (not rotating) and the columnar guide body 67 is suspended in the middle of the film pasting platform 61 through the functions of the upper conveying rollers 66, and the lower conveying roller 662 can brush the film cut by the cutting part onto the pedal 9 through motor control; the cutting part consists of a plurality of groups of blades, and when the pedals 9 reach a designated position below the film pasting platform 61, the cutting part cuts off the film pasting and covers the pedals 9.
Further, the heat shrinkage mechanism 7 includes a hot air blower, a display, and the like; the air heater is arranged on the upper frame 101; the display is arranged on the air heater; the display displays the temperature of the hot air blower at the time in real time, and the device can be started when the working temperature of the hot air blower is required to be met and the requirement is met when the device is started.
Further, the film pasting mechanism 6 further comprises a vertical guide rail and an adjusting roller; the vertical guide rail is vertically arranged on the film sticking platform 61; the pad pasting is attached on the dancer roll, and the dancer roll is slidably arranged on the vertical guide rail in the vertical direction. Through setting up vertical guide rail and dancer roll for the dancer roll can be along vertical guide rail up-and-down sliding adjustment, thereby the conveying of the membrane material of being convenient for.
Further, the detection mechanism 3 includes a vision sensor, a displacement sensor, a first optical fiber sensor, and a second optical fiber sensor; a visual sensor for detecting whether the pedal thread is correct or not is arranged at a feed inlet of the feeding mechanism; a displacement sensor for detecting whether the capping is finished is arranged between the capping mechanism 4 and the labeling mechanism 5; a first optical fiber sensor for detecting whether labeling is finished or not is arranged between the labeling mechanism 5 and the film sticking mechanism 6; a second optical fiber sensor for detecting whether film sticking is finished or not is arranged between the film sticking mechanism 6 and the discharge hole 22; the control mechanism 8 is electrically connected with the vision sensor, the displacement sensor, the first optical fiber sensor and the second optical fiber sensor; the displacement sensor and the first optical fiber sensor are arranged in two groups and are symmetrically arranged on two sides of the feeding mechanism 2 respectively. Through setting up above-mentioned vision sensor, when corresponding screw thread detects meeting the requirements, the device continues to operate, does not meet the requirements, then the device stop operation. Through setting up above-mentioned displacement sensor, first optical fiber sensor and second optical fiber sensor, when corresponding cover, subsides mark and pad pasting meet the requirements, the device continues to operate, when not meeting the requirements, then the device will place unqualified pedal in defective products position department to with corresponding result feedback to control mechanism 8, thereby guarantee the reliability of pedal equipment work, further improve the equipment quality of pedal.
Further, the top of the workbench 1 is provided with a transverse guide rail 10; the control mechanism 8 can transversely reciprocate along the transverse guide rail 10 through the sliding component 11, so that the control panel and the components thereof can linearly move; wherein the control mechanism 8 itself is rotatable so as to facilitate the operator's view or modification of the relevant operating parameters in real time.
Further, the blanking mechanism 9 includes a blanking cylinder, a pneumatic clamping jaw 91, and a blanking plate 92; the two blanking plates 92 are respectively a first blanking plate 921 and a second blanking plate 922, the first blanking plate 921 is fixedly arranged at the discharge hole, and the second blanking plate 922 is arranged at the first blanking plate 921; the blanking cylinder is arranged at the bottom of the second blanking plate 922 in a telescopic way, a rotating shaft is arranged on the second blanking plate 922 in a penetrating way, and the second blanking plate 922 can swing along the rotating shaft through the blanking cylinder; the pneumatic clamping jaw 91 is movably arranged at the blanking plate 92; the blanking cylinder and the pneumatic clamping jaw 91 are electrically connected with the control mechanism.
Further, the alarm lamp 12 is also included; the alarm indicator lamp 12 is arranged at the top of the workbench 1, and the alarm indicator lamp 12 is electrically connected with the control mechanism 8. By arranging the alarm indicator lamp 12, the device can be timely lightened when the device fails or other reasons such as misoperation occur, so that operators are prompted, and the working safety of pedal assembly operation is ensured.
Further, the cover beating mechanism 4 and the labeling mechanism 5 are respectively provided with two groups and are respectively and symmetrically arranged at two sides of the feeding mechanism 2. Through setting up two sets of lid mechanisms 4 and labeller mechanism 5 for the footboard is when beating lid and paste the mark operation, can carry out the operation that corresponds to two pedals simultaneously, thereby improves the packaging efficiency of footboard by a wide margin.
Further, the control panel can control or display information such as original point reset, feeding speed, capping time, cutter speed, film feeding length, qualification rate, illumination, defective product specific conditions, alarm specific conditions, current yield and the like, so that an operator can conveniently check or change related working parameters in real time; and the control panel is provided with an emergency stop button, so that the safety of the device or personnel can be ensured and the operation safety of the device is improved when the device fails or is in emergency.
Further, the bottom of the table 1 is provided with universal wheels 13 (lockable without movement) to facilitate the overall movement and transport of the device.
Further, the upper frame 101 and the lower frame 102 are arranged on the workbench 1, and the upper frame 101 is provided with a glass window so that an operator can observe the running condition of the device and a certain protection effect can be achieved.
In summary, according to the multifunctional pedal assembly device provided by the invention, on one hand, by arranging the feeding mechanism, the cover beating mechanism, the labeling mechanism, the film pasting mechanism, the heating shrinkage mechanism and the blanking mechanism, the functions of pedal automatic feeding, automatic cover beating, automatic labeling and automatic shrinkage packaging can be realized, and the highly automatic operation is realized, so that the production and assembly efficiency of pedals is improved to a great extent, the labor cost is reduced, the uniform product quality is realized, meanwhile, the fool-proof design is adopted, the safety coefficient of pedal assembly operation can be effectively improved, and the safety of the working environment of operators is ensured; on the other hand, by arranging the visual detection mechanism and the control mechanism, whether the screw thread on the pedal meets the requirement or not is detected before the pedal is assembled, so that the pedal which is not met in the previous processing procedure is prevented from entering the assembly operation, other detection can detect the unqualified pedal in the assembly process, and the control mechanism can timely acquire the detection result and make corresponding feedback so as to ensure the running or suspension of the pedal assembly operation, thereby effectively improving the working reliability of the pedal assembly and further ensuring the production quality of the pedal; in addition, the invention is also provided with single-process work (only cover-opening, only film-sticking and only labeling) and multi-process work (simultaneously cover-opening, film-sticking and the like), can be suitable for different use occasions, has strong practicability, and has no influence on other functions when the cover-opening (labeling and film-sticking) of the device fails, thereby reducing the adverse use influence to the minimum.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the present invention and the accompanying drawings, or direct or indirect application in other related technical fields, are included in the scope of the present invention.
Claims (8)
1. The multifunctional pedal assembly device is characterized by comprising a workbench, a feeding mechanism, a plurality of detection mechanisms, a cover beating mechanism, a labeling mechanism, a film pasting mechanism, a heating shrinkage mechanism, a blanking mechanism and a control mechanism;
the feeding mechanism is arranged above the workbench in a driving way, one end of the feeding mechanism is a feeding port, and the other end of the feeding mechanism is a discharging port; the detection mechanisms are arranged at the feed inlet of the feeding mechanism, at the rear side of the cover beating mechanism, at the rear side of the labeling mechanism and at the rear side of the film pasting mechanism; the cover opening mechanism is arranged at the side edge of the feeding mechanism; the labeling mechanism is arranged at the side edge of the feeding mechanism; the film pasting mechanism is arranged above the feeding mechanism; the heating and shrinking mechanism is arranged on the feeding mechanism; the control mechanism is electrically connected with the feeding mechanism, the detection mechanism, the cover beating mechanism, the labeling mechanism, the film pasting mechanism and the heating shrinkage mechanism; the discharging mechanism is arranged at the discharging hole;
the film pasting mechanism comprises a film pasting platform, a film pasting roll, a film material frame for setting the film pasting roll, a middle shaft, a bearing seat and a plurality of transmission rollers; the film pasting platform is arranged above the feeding mechanism; the film material frame is arranged beside the film pasting platform; the film sticking roll is sleeved on the intermediate shaft, the bearing seats are respectively arranged at two ends of the intermediate shaft, and the film sticking roll is rotatably arranged on the film material frame through the intermediate shaft and the bearing seats; the transmission roller is arranged at the upper part of the film sticking platform;
the film pasting mechanism further comprises a columnar guide body and a cutting part; the columnar guide body is arranged in the middle of the film sticking platform, the upper part of the columnar guide body is in a sheet shape, and the lower part of the columnar guide body is in a columnar shape; the transfer rollers are provided with two groups, the upper transfer rollers are arranged at the upper part of the film pasting platform, the lower transfer rollers are arranged at the lower part of the film pasting platform, and the film pasting is pressed at the upper part of the columnar guide body through the upper transfer rollers; the cutting part is arranged below the film sticking platform.
2. The multifunctional pedal assembly device according to claim 1, wherein the capping mechanism comprises a vibrating plate, a conveying rail, a cap pushing cylinder, a transverse cylinder, a longitudinal cylinder, an adsorption part and a capping machine; the vibration disc is arranged at the side edge of the feeding mechanism; the conveying track is connected with a discharge hole of the vibration disc; the cover pushing cylinder is arranged at the conveying track; the transverse cylinder is arranged above the feeding mechanism in a transversely reciprocating manner; the longitudinal cylinder is arranged above the feeding mechanism in a vertically reciprocating manner, and the tail end of the longitudinal cylinder is provided with the adsorption part; the capping machine is arranged at the conveying track.
3. The multi-functional pedal assembly device of claim 1, wherein the labeling mechanism comprises a labeling platform, a platform cylinder, a labeling cylinder, and a labeling film roll assembly; the labeling platform is arranged at the side edge of the feeding mechanism; the platform cylinder is arranged on the workbench, the platform cylinder is connected with the labeling platform, and the labeling platform can reciprocate along the vertical direction through the platform cylinder; the labeling cylinder is arranged on the labeling platform; the labeling film roll assembly is rotatably arranged on the workbench, and the output end of the labeling film roll assembly is arranged at the labeling cylinder;
the labeling film roll assembly comprises a motor, a labeling film roll and a plurality of conveying rollers; the motor is arranged on the workbench; the labeling film roll is rotatably arranged on the workbench; the conveying rollers are rotatably arranged on the workbench.
4. The multi-functional pedal assembly device of claim 1, wherein the film attachment mechanism further comprises a vertical guide rail and an adjustment roller; the vertical guide rail is vertically arranged on the film sticking platform; the film is attached to the regulating roller, and the regulating roller is slidably arranged on the vertical guide rail in the vertical direction.
5. The multi-functional pedal assembly device of claim 1, wherein the detection mechanism comprises a vision sensor, a displacement sensor, a first fiber optic sensor, and a second fiber optic sensor; the feeding hole of the feeding mechanism is provided with the visual sensor for detecting whether the pedal thread is correct or not; the displacement sensor for detecting whether the capping is finished is arranged between the capping mechanism and the labeling mechanism; the first optical fiber sensor for detecting whether labeling is finished or not is arranged between the labeling mechanism and the film sticking mechanism; the second optical fiber sensor for detecting whether film pasting is finished or not is arranged between the film pasting mechanism and the discharge port; the control mechanism is electrically connected with the vision sensor, the displacement sensor, the first optical fiber sensor and the second optical fiber sensor; the displacement sensor and the first optical fiber sensor are provided with two groups and are symmetrically arranged on two sides of the feeding mechanism respectively.
6. The multifunctional pedal assembly device according to claim 1, wherein a transverse guide rail is arranged at the top of the workbench; the control mechanism is reciprocally movable laterally along the transverse rail by a slide assembly.
7. The multi-functional pedal assembly device according to claim 1, wherein the blanking mechanism comprises a blanking cylinder, a pneumatic clamping jaw and a blanking plate; the two blanking plates are respectively a first blanking plate and a second blanking plate, the first blanking plate is fixedly arranged at the discharge hole, and the second blanking plate is arranged at the first blanking plate; the blanking cylinder is arranged at the bottom of the second blanking plate in a telescopic manner, a rotating shaft is arranged on the second blanking plate in a penetrating manner, and the second blanking plate can swing along the rotating shaft through the blanking cylinder; the pneumatic clamping jaw is movably arranged at the blanking plate; the blanking cylinder, the pneumatic clamping jaw and the control mechanism are electrically connected.
8. The multifunctional pedal assembly device according to any one of claims 1-7, wherein the cover beating mechanism and the labeling mechanism are provided with two groups and are symmetrically arranged on two sides of the feeding mechanism respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210257519.2A CN114473534B (en) | 2022-03-16 | 2022-03-16 | Multifunctional pedal assembly device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210257519.2A CN114473534B (en) | 2022-03-16 | 2022-03-16 | Multifunctional pedal assembly device |
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| CN114473534A CN114473534A (en) | 2022-05-13 |
| CN114473534B true CN114473534B (en) | 2023-04-25 |
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| CN202210257519.2A Active CN114473534B (en) | 2022-03-16 | 2022-03-16 | Multifunctional pedal assembly device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FR1549358A (en) * | 1967-09-27 | 1968-12-13 | ||
| CN204979348U (en) * | 2015-08-14 | 2016-01-20 | 深圳市触点蓝天科技有限公司 | Automatic laminator |
| CN205926891U (en) * | 2015-12-30 | 2017-02-08 | 温岭市拓野流水线制造有限公司 | Lower work or material rest of steel pipe assembly line |
| CN106847586B (en) * | 2017-03-31 | 2019-04-26 | 东莞市益诚自动化设备有限公司 | Double elastic slice automatic assembling machine of microswitch |
| CN107434162B (en) * | 2017-09-12 | 2023-06-02 | 太仓市上光包装印刷材料有限公司 | Pedal assembling device |
| CN107768563B (en) * | 2017-09-15 | 2019-12-27 | 江苏唯侓机器人科技有限公司 | Automatic battery assembling device and assembling method thereof |
| CN107954043B (en) * | 2017-11-29 | 2023-11-21 | 宁波聚思智能科技有限公司 | Full-automatic plastic bag labeller |
| CN108098322B (en) * | 2017-12-29 | 2023-12-29 | 广东井岗智能精密有限公司 | Proportional valve assembly tester |
| CN111776389A (en) * | 2020-07-01 | 2020-10-16 | 河源焯迪塑胶制品有限公司 | Full-automatic feeding and finished product labeling equipment and labeling method |
| CN215625720U (en) * | 2021-09-13 | 2022-01-25 | 浙江鸿犇皮业有限公司 | Automatic unloading leather measuring machine |
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