Disclosure of Invention
The embodiment of the invention aims to provide dust-free automatic cutting equipment for door and window profiles, and aims to solve the problem in the third part of the background technology.
The embodiment of the invention is realized in such a way that the dust-free automatic cutting equipment for the door and window section bar comprises:
The cutting box body is characterized in that one end of the cutting box body is provided with a chip discharge port, the other end of the cutting box body is provided with a discharge port, the discharge port is sealed through an elastic membrane, an elastic ring is embedded in the elastic membrane, a winding belt is sleeved in the elastic ring, a winding motor is fixedly arranged on the cutting box body, a winding wheel is fixed on a rotating shaft of the winding motor, and the winding belt is wound on the winding wheel;
The auxiliary mechanism is fixedly arranged in the cutting box body and used for clamping and fixing the section bar and collecting scraps;
and the cutting mechanism is fixed in the cutting box body and is used for cutting the section bar from the auxiliary mechanism.
Preferably, the auxiliary mechanism includes:
The profile clamping structure is fixedly arranged in the inner cavity of the cutting box body and used for self-adaptively clamping the profile;
And the scrap collecting structure is fixedly arranged in the cutting box body and positioned below the section bar clamping structure and is used for collecting scraps generated by the cutting mechanism.
Preferably, the section bar clamping structure is including compressing tightly cylinder and backing plate, compressing tightly the cylinder and all fixing at the cutting box inner chamber top, the backing plate is fixed in compressing tightly the bottom of cylinder, rotates on the backing plate and is provided with multiunit auxiliary pulley, and auxiliary pulley divide into two sets of, and two sets of auxiliary pulley are connected through two sets of auxiliary drive belt respectively, and two sets of auxiliary pulley are through two sets of accommodate motor drive, and equal fixed mounting has the air spring on the auxiliary pulley, and the tip of air spring all rotates and is connected with the gyro wheel, and the level is provided with a set of backup pad in the cutting box, and the backup pad is located the gyro wheel below, and is provided with multiunit ball in the backup pad.
Preferably, the piece collection structure includes negative pressure fan and filter plate, negative pressure fan fixed mounting is in the backup pad bottom, filter plate fixed mounting in the cutting box, and the level setting is in negative pressure fan below, and negative pressure fan's air inlet is located between backup pad and the filter plate, and negative pressure fan's gas vent extends to the discharge gate through the trachea.
Preferably, the cutting mechanism comprises a protective cover and a mounting plate, the protective cover is mounted in the inner cavity of the cutting box body, the mounting plate is fixedly mounted in the protective cover, a through hole is formed in the core of the mounting plate, three groups of sliding grooves are formed in the mounting plate, a first motor, a second motor and a sliding seat are respectively arranged in the three groups of sliding grooves in a sliding mode, a first rack is fixedly connected to the second motor, a guide hole is formed in the end portion of the first rack, the guide hole is in sliding connection with a limiting rod fixedly arranged on the mounting plate, a main saw blade is mounted on a rotating shaft of the second motor, the first motor and the sliding seat are connected with the sliding grooves through first springs, the three groups of sliding grooves are arranged centripetally, sliding blocks are fixedly arranged on the first motor and the sliding seat, an auxiliary saw blade is mounted on a rotating shaft of the first motor, a group of belt wheels is fixedly mounted on the rotating shaft of the first motor, the sliding seat is rotationally provided with a group of belt wheels, the mounting plate is also connected with a second rack through a group of limiting rods in a sliding way, an auxiliary groove is further arranged at the position, which is positioned between the two groups of first springs, on the mounting plate, an auxiliary sliding block is arranged in the auxiliary groove in a sliding way, the auxiliary sliding block is connected with a tensioning block through the second spring, the second rack is fixedly connected with the auxiliary sliding block, a short shaft is arranged on the tensioning block, the short shaft is rotationally provided with a tensioning wheel, the two groups of belt wheels and the tensioning wheel are connected through a transmission belt, the two groups of belt wheels are provided with limiting shafts, a group of special-shaped racks are slidingly arranged in the protective cover, the middle part of each special-shaped rack is in an annular structure, gear teeth are arranged at the two ends of each special-shaped rack, the two ends of each special-shaped rack are respectively meshed with the first rack and the second rack through the two groups of transmission gears, the mounting plate is further provided with a through groove, two sets of extension bars of fixedly connected with on the dysmorphism rack, the one end fixedly connected with spacing frame that the extension bar passed the groove, spacing frame cover establish outside spacing axle, and the dysmorphism rack is driven through the actuating cylinder of fixing on the protecting cover, still rotates in the cutting box and installs the regulation cylinder, and the regulation cylinder is connected with the protection casing.
Preferably, at least two groups of the compression cylinders are arranged.
Preferably, an observation window is arranged on one side of the cutting box body, and the observation window is sealed through a transparent plate.
The dust-free automatic cutting equipment for the door and window profiles provided by the embodiment of the invention has the advantages that the structure is simple, the design is reasonable, the whole cutting part is coated by the cutting box body, the movement range of scraps is limited, the scraps are further blocked by the elastic film, and the sealing condition is formed by matching the elastic ring with the profiles, so that scraps are prevented from splashing out to the maximum extent, the production environment is optimized, and the health of workers is protected.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Specific implementations of the invention are described in detail below in connection with specific embodiments.
As shown in fig. 1, a schematic structural diagram of a dust-free automatic cutting device for a door and window profile according to an embodiment of the present invention includes:
The cutting box body 1, one end of the cutting box body 1 is provided with a chip discharge port, the other end of the cutting box body 1 is provided with a discharge port, the discharge port is sealed by an elastic membrane, an elastic ring 15 is embedded in the elastic membrane, a winding belt 14 is sleeved in the elastic ring 15, a winding motor 13 is fixedly arranged on the cutting box body 1, a winding wheel is fixed on a rotating shaft of the winding motor 13, and the winding belt 14 is wound on the winding wheel;
The auxiliary mechanism 100 is fixedly arranged in the cutting box body 1 and is used for clamping and fixing the section bar and collecting scraps;
A cutting mechanism 200, said cutting mechanism 200 being fixed inside the cutting box 1 for cutting the profile from the auxiliary mechanism 100.
In this embodiment, during actual use, the section bar to be cut stretches into from the feed inlet arranged at one end of the cutting box 1 until reaching the cutting mechanism 200, then the auxiliary mechanism 100 is used for clamping and fixing the section bar, then the cutting mechanism 200 is used for cutting, a large amount of saw dust is generated in the cutting process, and due to the fact that the winding motor 13 is arranged, before cutting, the winding motor 13 is started, the winding motor 13 is used for driving the winding wheel to wind the winding belt 14, at the moment, the elastic ring 15 is gradually reduced to tightly wrap the section bar, so that the chips cannot be discharged from the position, the finally formed chips are uniformly collected through the auxiliary mechanism 100, the cut section bar also passes through the elastic ring 15, and when the section bar is not wound, the cut section bar is restored to the original shape under the elastic force of the elastic ring 15, and is used for the section bar to pass.
As shown in fig. 1, as a preferred embodiment of the present invention, the auxiliary mechanism 100 includes:
the profile clamping structure 101 is fixedly arranged in the inner cavity of the cutting box body 1 and used for self-adaptively clamping the profile;
A scrap collecting structure 102, wherein the scrap collecting structure 102 is fixedly arranged in the cutting box body 1 and is positioned below the profile clamping structure 101 for collecting scraps generated by the cutting mechanism 200.
In the present embodiment, the auxiliary mechanism 100 is constituted by a profile clamping structure 101 and a chip collecting structure 102, clamping is performed by the profile clamping structure 101 when cutting is performed, and the chip collecting structure 102 performs chip collection after cutting is completed.
As shown in fig. 1, as a preferred embodiment of the present invention, the profile clamping structure 101 includes a pressing cylinder 10 and a backing plate 9, the pressing cylinder 10 is fixed on the top of the inner cavity of the cutting box 1, the backing plate 9 is fixed at the bottom of the pressing cylinder 10, multiple groups of auxiliary pulleys are rotatably arranged on the backing plate 9, the two groups of auxiliary pulleys are divided into two groups, the two groups of auxiliary pulleys are respectively connected through two groups of auxiliary driving belts, the two groups of auxiliary pulleys are driven by two groups of adjusting motors 11, the auxiliary pulleys are fixedly provided with gas springs 7, the ends of the gas springs 7 are rotatably connected with rollers 8, a group of support plates 5 are horizontally arranged in the cutting box 1, the support plates 5 are positioned below the rollers 8, and multiple groups of balls 6 are arranged on the support plates 5.
In this embodiment, when clamping, the profile is placed on the ball 6, under the action of the ball 6, the position of the profile can be adjusted, when the position is adjusted, the compression cylinder 10 stretches, the gas spring 7 is driven to move downwards through the pad 9, the roller 8 is propped against the profile, because the thickness of the profile at different positions is different, the stretching amounts of different gas springs 7 are different, the profile shape can be automatically adapted, the stability of clamping is ensured, when clamping, the two groups of adjusting motors 11 are used for controlling, the axial direction of the roller 8 can be adjusted, when feeding, the axial direction of the roller 8 is perpendicular to the axial direction of the profile, at the moment, the rolling direction of the roller 8 is always perpendicular to the profile, so that the axial adjustment of the profile can be carried out, the transverse movement is limited, the axial direction of the roller 8 is also parallel to the axial direction of the profile, at the moment, the axial direction of the roller 8 is limited, and when the profile is required to be completely fixed, the two groups of rollers 8 are adjusted, so that the axial directions of the two groups of rollers 8 are mutually perpendicular, and the profile is completely fixed.
As shown in fig. 1, as a preferred embodiment of the present invention, the debris collecting structure 102 includes a negative pressure fan 2 and a filter plate 3, the negative pressure fan 2 is fixedly installed at the bottom of the support plate 5, the filter plate 3 is fixedly installed in the cutting box 1 and horizontally disposed below the negative pressure fan 2, an air inlet of the negative pressure fan 2 is located between the support plate 5 and the filter plate 3, and an air outlet of the negative pressure fan 2 extends to the discharge port through an air pipe 4.
In this embodiment, when collecting the chips, the negative pressure fan 2 is started, and the negative pressure fan 2 blows air to the chips and the cutting mechanism 200, so that the chips reach the lower part of the filter plate 3, and a circulating air flow is formed in the cutting box 1 to drive the chips to be concentrated.
As shown in fig. 1,2,3, 4 and 5, as a preferred embodiment of the present invention, the cutting mechanism 200 includes a protecting cover 12 and a mounting plate 16, the protecting cover 12 is mounted in an inner cavity of the cutting case 1, the mounting plate 16 is fixedly mounted in the protecting cover 12, a through hole 36 is formed in a core of the mounting plate 16, three sets of sliding grooves are formed in the mounting plate 16, a first motor 22, a second motor and a sliding seat are respectively slidably arranged in the three sets of sliding grooves, a first rack 18 is fixedly connected to the second motor, a guide hole is formed at an end of the first rack 18, the guide hole is slidably connected with a limit rod 26 fixedly arranged on the mounting plate 16, a main saw blade 27 is mounted on a rotating shaft of the second motor, the first motor 22 and the sliding seat are both connected with the sliding grooves through a first spring 23, the three sets of sliding grooves are centripetally arranged, and a sliding block 25 is fixedly arranged on the first motor 22 and the sliding seat, the slide block 25 is in sliding connection with the guide rod 24 arranged on the mounting plate 16, the auxiliary saw blade 28 is arranged on the rotating shaft of the first motor 22, a group of belt wheels 29 is fixedly arranged on the rotating shaft of the first motor 22, a group of belt wheels 29 is rotatably arranged on the sliding seat, the mounting plate 16 is also in sliding connection with the second rack 19 through a group of limiting rods 26, an auxiliary groove is further arranged at the position between the two groups of first springs 23 on the mounting plate 16, the auxiliary groove is internally provided with the auxiliary slide block, the auxiliary slide block is connected with the tensioning block 34 through the second spring 33, the second rack 19 is fixedly connected with the auxiliary slide block, the tensioning block 34 is provided with a short shaft, the short shaft is rotatably provided with a tensioning wheel 35, the two groups of belt wheels 29 and the tensioning wheel 35 are connected through a transmission belt 32, the two groups of belt wheels 29 are provided with limiting shafts 30, the protective cover 12 is internally provided with a group of special-shaped racks 17 in a ring-shaped structure, and both ends are provided with the teeth of a cogwheel, rotate on the mounting plate 16 and are provided with two sets of drive gear 38, special-shaped rack 17 both ends are through two sets of drive gear 38 meshing with first rack 18 and second rack 19 respectively, still be provided with the groove on the mounting plate 16, fixedly connected with two sets of extension bars on the special-shaped rack 17, the one end fixedly connected with spacing frame 31 that the extension bar passed the groove, spacing frame 31 cover is established outside spacing axle 30, special-shaped rack 17 is driven through the actuating cylinder 37 of fixing on protection casing 12, still rotate in the cutting box 1 and install the governing cylinder, the governing cylinder is connected with protection casing 12.
In this embodiment, the driving gear 38 is installed on the installation disc 16 through the rotating shaft 20, the limiting rod 26 is fixed through the lug plate 21, when cutting is performed, the profile is pushed to pass through the through hole 36, and then the driving cylinder 37 is utilized to push the special-shaped rack 17, the special-shaped rack 17 drives the first rack 18 and the second rack 19 to move in the same direction through the driving gear 38, at this time, the first rack 18 drives the second motor to slide along the sliding chute, so that the main saw blade 27 approaches the profile and cuts the profile from one side, at the same time, the special-shaped rack 17 drives the limiting frame 31 to move through the extending rod, the limiting frame 31 drives the second motor and the sliding seat to move along the sliding chute to the center of the installation disc 16 through the limiting shaft 30, at this time, the first motor 22 drives the two groups of auxiliary saw blades 28 to rotate through the driving belt 32, so that the profile is cut from the side, and continuously moves towards the center, in the process, the main saw blade 27 and the auxiliary saw blade 28 are gradually close to the profile, at this time, the second rack 19 drives the tensioning block 34 to slide along the sliding block 34 through the auxiliary sliding block and the second spring 33, and the tensioning block 34 to cut the tensioning block 34, at this time, the driving the tensioning block 35 and the driving cylinder to rotate, namely, the main saw blade 28 is completely, and the cylinder is driven to rotate, thereby the cutting is completely, and the cylinder is driven to rotate, and the main saw blade is completely, and the cylinder is tightly and the cylinder 28 is tightly and the cutting is tightly, and the saw blade is cut.
As shown in fig. 1, as a preferred embodiment of the present invention, the pressing cylinder 10 is provided with at least two groups.
As shown in fig. 1, as a preferred embodiment of the present invention, one side of the cutting case 1 is provided with an observation window, and the observation window is sealed by a transparent plate.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.