CN114472083B - Automatic production device and method for waterproof coiled material - Google Patents

Automatic production device and method for waterproof coiled material Download PDF

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Publication number
CN114472083B
CN114472083B CN202111654548.4A CN202111654548A CN114472083B CN 114472083 B CN114472083 B CN 114472083B CN 202111654548 A CN202111654548 A CN 202111654548A CN 114472083 B CN114472083 B CN 114472083B
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China
Prior art keywords
plate
spreading
winding
built
tire body
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CN202111654548.4A
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CN114472083A (en
Inventor
姜勇
姜林
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Yizheng Yili Geosynthetics Co ltd
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Yizheng Yili Geosynthetics Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/06Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying two different liquids or other fluent materials, or the same liquid or other fluent material twice, to the same side of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/04Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/06Storage, supply or control of the application of particulate material; Recovery of excess particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/12Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
    • B05C3/125Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length the work being a web, band, strip or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/04Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material to opposite sides of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413Heating with air

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  • Drying Of Solid Materials (AREA)

Abstract

The invention relates to the field of waterproof coiled material production, in particular to an automatic waterproof coiled material production device and a method, wherein the automatic waterproof coiled material production device comprises an impregnation station and a spreading station, the spreading station consists of an execution part and two spreading parts, and the production device provided by the invention designs a tire body with waterproof materials impregnated on the surface of the spreading station to be conveyed along a U-shaped route with an opening facing left, and has the advantages that: therefore, the two spreading pieces are respectively arranged above the horizontal route section in the U-shaped route, on the basis, the powdery isolation material can be simultaneously spread on the two sides of the tire body, and the isolation material spread outside the tire body can be collected and treated in a centralized manner, so that the redundant isolation material is prevented from being scattered to the ground.

Description

Automatic production device and method for waterproof coiled material
Technical Field
The invention relates to the field of waterproof coiled material production, in particular to an automatic production device and method for a waterproof coiled material.
Background
The waterproof roll is a curlable sheet-like waterproof material prepared by impregnating a matrix (such as base paper or fiber fabric) with an asphalt-based or polymer-based waterproof material and then spreading a powdery or sheet-like spacer material on the surface, and is usually provided in the form of a roll.
During the production of the waterproof roll, some problems are easy to occur in the waterproof material impregnation process and the isolation material spreading process, and the specific problems are as follows.
First, the problem in the process of impregnating the waterproof material: the tightness of the tire body in the conveying state is low, so that the flatness of the surface of the tire body is low, the impregnation effect of the waterproof material is influenced, and meanwhile, the tightness of the tire body cannot be correspondingly adjusted according to the material characteristics of the tire body.
Second, problems in the process of spreading the insulation material: most production devices finally form the waterproof coiled material, only one side of the waterproof coiled material is sprayed with the isolation material, so that the waterproof effect of the waterproof coiled material is influenced to a certain extent, and meanwhile, the isolation material sprayed outside the tire body is scattered around during the spraying of the isolation material, so that the cleanliness of the working environment is reduced.
Disclosure of Invention
In order to solve the technical problem, the invention provides an automatic production device for a waterproof coiled material, which comprises an impregnation station and a spreading station, wherein the impregnation station and the spreading station are both arranged on the ground, a hot air fan is arranged between the impregnation station and the spreading station, drying pipes are symmetrically arranged at the upper part and the lower part of the front end of the air outlet end of the hot air fan, air outlet holes which are equidistantly arranged from front to back are formed in the opposite sides of the drying pipes, and the spreading station consists of an executing piece and two spreading pieces.
The wall plate is arranged on the ground, the wall plate is located on the rear side of an air heater, three winding shafts are rotatably installed at the front end of the wall plate, one winding shaft is located right above the air heater, the remaining two winding shafts are located on the right side of the air heater, the two winding shafts located on the right side of the air heater are arranged in an up-and-down symmetrical mode, the rear end of the winding shaft right above the air heater is connected with an output shaft of the winding motor, the winding motor is installed at the rear end of the wall plate, the limiting ring is sleeved at the front end of the winding shaft connected with the winding motor, the limiting plate connected with the winding shaft in a threaded matching mode is arranged on the front side of the limiting ring, a spreading piece is arranged above the left side of the winding shaft on the right side of the air heater, the spreading piece is located on the right side of the limiting ring, the electric push rods are symmetrically installed at the front end and the rear end of the spreading piece, the vertical frame is connected between the electric push rods right opposite up and down, the vertical frame is installed on the ground, a rectangular distribution piece is installed at the rear end of the rectangular distribution piece, and the rectangular through groove formed in the wall plate in a sliding mode.
The winding core for winding the waterproof roll is sleeved on a winding shaft connected with a winding motor in a manual mode, the rear end of the winding core is abutted against a limiting ring, then a limiting plate is installed to fix the winding core, the waterproof material is soaked on the surface of a tire body through a soaking station, the tire body soaked with the waterproof material is conveyed rightwards through the soaking station, the tire body soaked with the waterproof material passes through a drying pipe, an air heater works simultaneously, hot air is blown to the tire body soaked with the waterproof material from an air outlet hole in the drying pipe, so that the tire body soaked with the waterproof material is subjected to pre-drying treatment, the pre-dried tire body sequentially bypasses the winding shaft along a route from right to up and from left to left and passes through a spreading part right and then upwards, the tire body is finally wound on the winding core, the tire body positioned at the spreading station is integrally in an open U-shaped shape facing left, then the tire body soaked with the waterproof material is conveyed rightwards through the soaking station and placed into the tire body, the rectangular winding core is driven to rotate by the rectangular winding core, the electric push rod enables the inner part containing the isolating material to make a left-right spreading and a reciprocating motion of the spreading part, and a spreading column is not driven by the spreading and a powder spreading part, and the spreading material spreading part to generate a reciprocating vibration separating vibration isolating column.
The spreading spare including be used for holding likepowder isolation material store the basket, the elastic strip, the side direction strip, hang the board and accept the steamer tray, the electric putter output install the right-hand member face at storing the basket, the rear end face at storing the basket is installed to the rectangle post, the lower extreme of storing the basket is seted up and is matrix distribution's the material through-hole that spills, the lower terminal surface of storing the basket is equipped with and uses the material through-hole that spills to arrange the elastic strip as centre of a circle circumference, the whole funnel structure that is invertd that is of the elastic strip that arranges along same material through-hole circumference that spills, a set of side direction strip is installed to the left and right sides face symmetry of storing the basket, every group side direction strip includes two side direction strips that are the front and back symmetry and arrange, the lower extreme of side direction strip has hung the board through spacer pin grafting, the spacer pin is mutually perpendicular with hanging the board about, be connected with between the lower extreme of just relative hanging board and accept the steamer tray, accept the below of storing the basket that is located of steamer tray.
The operator pours the powder isolating material into the storage basket in advance, when the storage basket is kept in a static state, the powder isolating material in the storage basket cannot fall down from the material scattering through hole, the elastic strips in the same material scattering through hole are tightly attached to each other, the tire body is conveyed between the front and back opposite receiving drawers, the storage basket containing the isolating material inside is made to reciprocate left and right through an electric push rod, the storage basket drives the rectangular column and the receiving drawers to move synchronously, the impact is generated between the rectangular column and the rectangular through groove to make the storage basket vibrate, the powder isolating material in the storage basket falls and is spread on the tire body with the waterproof material on the surface by vibration, during the falling of the powder isolating material, the elastic strips in the same material scattering through hole are in an open state, the powder isolating material in the two storage baskets is respectively spread on different surfaces of the tire body, the longitudinal dimension of the whole storage basket is larger than that of the tire body, the surface of the tire body can be adhered with the powder isolating material, and the powder isolating material scattered outside falls into the receiving drawers, and then a certain amount of the powder isolating material is collected in a limiting pin after the powder isolating drawer is stored in the receiving drawers and is lifted up in a hanging mode.
The first preferred technical scheme is as follows: the dipping station comprises a dipping tank, built-in rollers, distance-control electric sliders, an unreeling motor, an unreeling shaft and a fixed plate, wherein the dipping tank is arranged on the ground, three built-in rollers are arranged between the front inner side wall and the rear inner side wall of the dipping tank in a rotating mode, two built-in rollers are arranged on the same horizontal plane, the rest built-in rollers are arranged on the right upper side of the built-in pipes on the same horizontal plane, vertical plates are symmetrically arranged at the front end and the rear end of each built-in roller on the same horizontal plane, the distance-control electric sliders are connected between the upper ends of the vertical plates and the inner side wall of the dipping tank, the unreeling motor is arranged at the upper end of the left end face of the dipping tank, the unreeling shaft is arranged on an output shaft of the unreeling motor, the fixed plate is arranged at the front end of the unreeling shaft in a threaded fit mode, a U-shaped through groove for conveying waterproof rolls is formed in the upper right end of the dipping tank, a hot air blower is arranged on the right side of the dipping tank, and is opposite to the position between drying pipes, the built-in roller without the vertical plate is positioned at the right left side of the U-shaped through groove, the left end surface of the distance control electric sliding block is provided with a scale plate with scale marks carved on the left end surface, the molded tire body roll is clamped and sleeved on the unreeling shaft in a manual mode, the rear end of the tire body roll is tightly propped against the front end of the unreeling motor, then a fixing plate is installed to fix the tire body roll, the unreeling shaft is driven to rotate by the unreeling motor, the tire body roll is unreeled synchronously, meanwhile, the unreeled tire body firstly bypasses from the lower end of the built-in roller positioned on the same horizontal plane and then bypasses from the upper end of the built-in roller close to the U-shaped through groove in a manual mode, then the tire body with the waterproof material impregnated on the surface passes through the drying pipe and sequentially bypasses the reeling shaft according to the route from right to up and then left, the tire body passes through the right of the spreading piece and finally winds on the reeling core, and then, the vertical plate and the scale plate are driven to move downwards by the distance-controlling electric slide block, the vertical plate drives the built-in roller connected with the vertical plate to synchronously move downwards, the built-in roller synchronously presses the tire body downwards to improve the tightness of the tire body, so that the flatness of the tire body is improved, when the upper end surface of the dipping pool is level with the scale lines of the corresponding numerical value positions on the scale plate, the distance-controlling electric slide block stops moving, and during the period and the subsequent period that the tire body is continuously conveyed to the right, the waterproof material in the dipping pool is attached to the surface of the tire body.
The preferred technical scheme is as follows: the built-in roller on and the rolling shaft on air heater right side on all the cover fixed disc, fixed disc is located the front side of the vertical board of built-in roller rear end, built-in roller link fixed disc's positive front side arrange the movable disc of cover on built-in roller, rolling shaft link fixed disc's positive front side arrange the cover establish the fender position plectane on the rolling shaft, the distance between fixed disc and the movable disc, fixed disc and the distance that keeps off between the plectane equal the longitudinal dimension of matrix, fixed disc and movable disc, fixed disc and fender position plectane all can play spacing effect to the matrix to avoid the matrix to take place the skew on built-in roller, rolling shaft, influence waterproof material's flooding effect and likepowder isolation material's dispensing.
The preferred technical scheme is three: the movable disc is connected with the built-in roller in a sliding mode, an L-shaped plate which is of a telescopic structure is installed at the upper end of the front end face of the movable disc, the L-shaped plate is located on the right side of the vertical plate, an access plate is installed at the upper end of the vertical section of the L-shaped plate, the lower end face of the access plate is in contact with the upper end face of the impregnation pool, round through holes for inserting clamping pins are formed in the upper end face of the access plate in an equidistance from front to back, the lower end of each clamping pin is in clamping connection with the upper end of the impregnation pool, the blocking disc is connected with the winding shaft in a thread matching mode, the access plate moves backwards or forwards, the movable disc is driven by the L-shaped plate to move synchronously along with the access plate, the clamping pins are inserted again to fix the access plate after the access plate moves to the corresponding position, the distance between the movable disc and the fixed disc on the same built-in pipe is adjusted, the change of the longitudinal size of a tire body is adapted, the distance between the blocking disc and the winding shaft is connected with the distance between the fixed disc and the fixed disc, so that the distance between the fixed disc and the fixed disc on the same winding shaft is not adjusted according to the reason that the adjustment mode that the distance between the fixed disc and the fixed blocking disc is designed into a mode: since the built-in roller is located in the waterproof material in the dipping tank, the adjustment work of the distance between the movable disc and the fixed disc must be performed outside the dipping tank.
The preferable technical scheme is four: two scraping plates are arranged on the left lower portion of the built-in roller on the right left side of the U-shaped through groove, the scraping plates are rotatably arranged on a shaft rod, an extending plate is arranged on the back side of the rear end of each scraping plate, one end of the extending plate, far away from the scraping plates, is in contact with an inclined plane of a wedge-shaped plate, an L-shaped base is connected between the lower ends of the wedge-shaped plates, the L-shaped base is arranged on a vertical plate close to the U-shaped through groove, the wedge-shaped plate on the left end of the L-shaped base is inverted, the wedge-shaped plate on the right end of the L-shaped base is upright, a tire body penetrates between the two scraping plates and is connected with a spreading station, one end of each scraping plate, far away from a pin shaft connected with the scraping plate, is close to the surface of the tire body, and the tire body with the waterproof material impregnated on the surface can be scraped uniformly during the rightward conveying of the tire body, the thickness of the waterproof material layer on the surface of the tire body is kept uniform, during the period that the distance control electric slide block drives the vertical plates to move downwards, the inclination angle of the tire body connected between built-in rollers at the right end of the dipping tank is changed synchronously, the vertical plates drive the L-shaped base to move synchronously, the L-shaped base drives the wedge plates to move downwards synchronously, the left end of the L-shaped base is a positively inverted wedge plate so that the adjacent scraping plate rotates upwards rightwards, the scraping plate on the right side of the L-shaped base naturally rotates downwards along with the downward movement of the positively-arranged wedge plate, the positively-arranged wedge plate is always contacted with the adjacent scraping plate, and one end, far away from a pin shaft connected with the scraping plate, of the scraping plate is always kept close to the surface of the tire body.
The preferred technical scheme is five: the top of accepting the steamer tray arranged T type baffle, T type baffle is placed in storing the basket, and the inside wall of storing the basket all contacts with the side surface of T type baffle, T type baffle is installed between controlling just relative side direction strip, the opposite side of the side direction strip that same T type baffle links is opened and is equipped with a slot, no. two slots have been seted up to the left and right sides both ends symmetry of storing the basket, no. two slots are arranged in the past backward equidistance, the joint has the embedded board between No. two slots that a slot and position correspond with it, lift the embedded board through the manual mode, then adjust the distance between the T type baffle in the same storage basket again according to the bus size of matrix, side direction strip and accept synchronous motion that the steamer tray followed, install the embedded board again and with fixed T type baffle immediately, distance between the T type baffle in the same storage basket finally is a bit larger than the longitudinal dimension of matrix a bit, the purpose of carrying out above-mentioned operation is: the spreading range of the powdery isolation material is controlled according to the longitudinal size of the tire body, and the amount of the powdery isolation material scattered outside the tire body is reduced to the maximum extent.
The preferred technical scheme is six: the utility model discloses a tire casing scraping device, including the axostylus axostyle, the axostylus axostyle connect the through-hole, the nut is installed through the screw-thread fit mode at both ends around, the lateral wall and the nut contact in flooding pond, L type base pass through fixing bolt and vertical board's lower extreme and link to each other, lift off the nut earlier through the manual work mode, then make the both ends shrink of axostylus axostyle until the whole length of axostylus axostyle is less than the inside longitudinal dimension of flooding pond, lift off fixing bolt through the manual work mode immediately, with L type base, wedge, axostylus axostyle and scraping plate together take out afterwards alright clean scraping plate to avoid its more waterproof material of surface adhesion to influence follow-up matrix scraping effect.
The preferred technical scheme is seven: store the basket seted up the basket of spilling the material through-hole by the lower extreme, have the otter board with spill the circular mesh that material through-hole diameter equals, evagination board and T type round bar are constituteed, spill material through-hole and circular mesh one-to-one, the otter board joint is at the lower extreme middle part of basket, the lower terminal surface at the otter board is installed to the elastic strip, the joint has T type round bar between the front end of otter board and the evagination board of installing terminal surface lower extreme before the basket, take off T type round bar through the manual mode, then make the otter board move forward, the otter board drives elastic strip synchronous motion, until the mesh with spill the material through-hole dislocation, overhaul or clean during spilling the cloth afterwards at operating personnel, remaining a little isolation material just can not store the basket and drop downwards because of external force collision on the diapire in storing the basket, and then avoid influencing the operating personnel operation.
The preferred technical scheme is eight: the right side of the dipping pond is arranged with a ground box with a hollow structure at the upper end, the ground box is arranged on the ground, the ground box is positioned on the front side of the air heater, the front middle end of the drying pipe is positioned in the upper end of the ground box, the left end and the right end of the upper end of the ground box are symmetrically provided with a conveying channel, the tire body passes through the conveying channel to be conveyed rightwards, and two drying pipes are designed and are arranged symmetrically up and down relative to the tire body: the two sides of the tire body with the surface impregnated with the waterproof material are simultaneously dried, so that the pre-drying effect of the tire body is improved, and the designed ground placing box can form a relatively closed space, so that hot air blown to the tire body can be agglomerated, and the pre-drying effect of the tire body is further improved.
The preferable technical scheme is nine: the invention also discloses a method for producing the waterproof coiled material by the automatic production device of the waterproof coiled material, which comprises the following steps:
s1, mounting the formed carcass roll and a roll core for rolling the formed waterproof roll: the utility model discloses a winding machine, including the winding motor, the winding motor is including the axle that unreels, the axle is connected to the axle, the axle is connected to the winding motor, through the axle, the axle is connected to the axle, and the axle is connected to the back end that will be used for rolling waterproofing membrane through the back end that the axle is rolled up to the matrix book card cover of shaping through artifical mode on unreeling the axle to make the back end of rolling up the core support tight spacing ring, then the installation limiting plate is in order to fix the core of rolling up.
S2, impregnating a waterproof material: the carcass is transferred from left to right by means of an impregnation station cooperating with the actuators, during which the waterproofing material is impregnated on the carcass surface by means of the impregnation station.
S3, spreading an isolation material and rolling the formed waterproof roll: the powdery isolation material is scattered on the matrix impregnated with the waterproof material through the scattering piece, and the formed waterproof coiled material is rolled up through the executing piece.
The invention has the following beneficial effects: 1. the invention designs an automatic production device for waterproof coiled materials, which designs a tire body with waterproof materials impregnated on the surface of a spreading station to be conveyed along a U-shaped route with an opening facing left, and has the advantages that: therefore, the two spreading pieces are respectively arranged above the horizontal route section in the U-shaped route, on the basis, the powdery isolation materials can be simultaneously spread on the two sides of the tire body, and the isolation materials spread outside the tire body can be collected and treated in a centralized manner, so that the redundant isolation materials are prevented from being scattered to the ground.
2. The dipping station arranged in the invention can adjust the tightness of the tire body according to the elasticity of the tire body on the basis of finishing the operation of dipping the waterproof material on the surface of the tire body so as to improve the flatness of the tire body in a conveying state, further being beneficial to improving the effects of dipping the waterproof material on the surface of the tire body and spreading the powdery isolation material on the surface of the tire body, and simultaneously, the scale plate can be convenient for an operator to record the moving distance of the distance control electric slide block under the tire bodies made of different materials so as to quickly adjust the position of the distance control electric slide block in the following process.
3. The distance between the fixed disc and the movable disc and the distance between the fixed disc and the gear disc in the invention can be correspondingly adjusted according to the longitudinal size of the tire body, and the fixed disc, the movable disc and the gear disc can play a role in limiting the tire body so as to prevent the tire body from shifting on an internal roller and a winding shaft and influencing the dipping effect of the waterproof material and the spreading uniformity of the powdery isolation material.
4. The invention designs two drying pipes and has the advantages that the drying pipes are arranged in an up-and-down symmetrical mode about the tire body: the tire body with the surface impregnated with the waterproof material is subjected to double-sided simultaneous drying treatment, so that the pre-drying effect of the tire body is improved, and the designed ground placing box can form a relatively closed space, so that hot air blown to the tire body can be converged, and the pre-drying effect of the tire body is further improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention in a state where a carcass is attached.
Fig. 2 is a schematic perspective view of the structure of fig. 1 rotated in the direction of the arrow.
Fig. 3 is a schematic perspective view of the structure of fig. 1 with wall panels, a dipping tank and a ground tank removed.
Fig. 4 is a front view of fig. 3.
Fig. 5 is a top view of fig. 1.
Fig. 6 is a schematic three-dimensional structure diagram of the built-in roller, the fixed disc, the movable disc, the vertical plate, the distance-control electric slider, the L-shaped plate, the butt strap, the bayonet lock and the scale plate.
Fig. 7 is a schematic perspective view of the structure of fig. 6 with the addition of a strike plate, an extension plate, a wedge plate, an L-shaped base, a shaft and a nut.
Fig. 8 is a front view of fig. 7.
FIG. 9 is a schematic perspective view of a storage basket, a side strip, a hanging plate, a receiving drawer, a T-shaped partition plate, a net plate, an outer convex plate and a T-shaped round bar.
Fig. 10 is a schematic perspective view of the structure of fig. 9 with the housing removed.
Fig. 11 is a perspective view of a mesh sheet and an elastic strip.
Fig. 12 is a schematic perspective view of the winding shaft, the fixed disk and the gear disk.
FIG. 13 is a process flow diagram of the present invention.
In the figure: 1. a dipping station; 2. a spreading station; 10. a hot air blower; 100. a drying duct; 20. an executive component; 21. a spreading member; 200. a wallboard; 201. a winding shaft; 202. a winding motor; 203. a limiting ring; 204. a limiting plate; 205. an electric push rod; 206. a vertical frame; 207. a rectangular column; 210. a storage basket; 211. an elastic strip; 212. a lateral strip; 213. a suspension plate; 214. a drawer is received; 215. a spacing pin; 216. a T-shaped partition plate; 217. a built-in plate; 218. a basket body; 219. a screen plate; 132. an outer convex plate; 133. a T-shaped round bar; 11. a dipping tank; 110. placing a ground box; 12. a built-in roller; 120. fixing the disc; 121. a movable disc; 122. a gear circular plate; 123. an L-shaped plate; 124. a butt strap; 125. a bayonet lock; 126. scraping the plate; 127. a shaft lever; 128. an extension plate; 129. a wedge plate; 130. an L-shaped base; 131. a nut; 13. a distance-controlled electric slider; 14. a vertical plate; 15. an unwinding motor; 16. unwinding the reel; 17. a fixing plate; 18. a scale plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, 2, 3, 4 and 5, an automatic production device for a waterproof roll comprises an impregnation station 1 and a dispensing station 2, wherein the impregnation station 1 and the dispensing station 2 are both arranged on the ground, a hot air blower 10 is arranged between the impregnation station 1 and the dispensing station 2, drying pipes 100 are symmetrically arranged at the upper and lower parts of the front end of the air outlet end of the hot air blower 10, air outlet holes are formed in the opposite sides of the drying pipes 100 and are equidistantly arranged from front to back, and the dispensing station 2 is composed of an executing part 20 and two dispensing parts 21.
Referring to fig. 1, 2, 3, 4 and 5, the actuator 20 includes a wall board 200, winding shafts 201, winding motors 202, limit rings 203, limit plates 204, electric push rods 205 and vertical frames 206, the wall board 200 is disposed on the ground, the wall board 200 is disposed on the rear side of the air heater 10, three winding shafts 201 are rotatably mounted at the front end of the wall board 200, one winding shaft 201 is disposed right above the air heater 10, the remaining two winding shafts 201 are disposed right side of the air heater 10, and the two winding shafts 201 disposed right side of the air heater 10 are vertically symmetrically arranged, the rear end of the winding shaft 201 right above the air heater 10 is connected to the output shaft of the winding motor 202, the winding motor 202 is mounted at the rear end of the wall board 200, the limit rings 203 are sleeved at the front end of the winding shaft 201 connected to the winding motor 202, the limit rings 204 connected to the front side of the limit rings 203 in a screw thread fit manner are disposed right side, the left upper-left winding shaft 201 on the right side of the air heater 10 is connected to the upper-left distributing member 21, the distributing member 21 is disposed right side of the circular rings 203, the front-front end of the limit rings 203 is connected to the rectangular push rods 206, the rectangular distributing member 205, the rectangular posts 206 are disposed between the front-rear ends of the rectangular push rods 21, the rectangular push rods 207, the rectangular posts are connected to the vertical posts 206, and the rectangular posts 207 are mounted on the rectangular push rods 207, and the rectangular posts 207.
The winding core for winding the waterproof coiled material is sleeved on the winding shaft 201 connected with the winding motor 202 in a manual mode, the rear end of the winding core is enabled to be abutted against the limiting ring 203, then the limiting plate 204 is installed to fix the winding core, the waterproof material is soaked on the surface of the tire body through the soaking station 1, the tire body with the surface soaked with the waterproof material is conveyed rightwards through the soaking station 1, the tire body with the surface soaked with the waterproof material passes through the drying pipe 100, the hot air blower 10 works simultaneously, hot air is blown to the tire body with the surface soaked with the waterproof material from an air outlet hole on the drying pipe 100, so that the tire body with the surface soaked with the waterproof material is pre-dried, the waterproof material on the surface of the tire body is prevented from dropping, the tire body after being pre-dried sequentially bypasses the winding shaft 201 according to a route from right to up and then to left, the waterproof roll core is characterized in that the waterproof roll core penetrates through the spreading piece 21 from the right lower part and is finally wound on a roll core, the whole body at the spreading station 2 is in a U shape with an opening facing to the left, then the waterproof roll core is conveyed to the right through the dipping station 1 and placed, meanwhile, the roll core is driven to rotate through the winding motor 202, the roll core synchronously winds and forms the waterproof roll, in the period, the spreading piece 21 with the isolation material placed inside is driven to reciprocate left and right through the electric push rod 205, the spreading piece 21 drives the rectangular column 207 to synchronously move, the rectangular column 207 and the rectangular through groove collide to enable the spreading piece 21 to vibrate, the powdery isolation material in the spreading piece 21 falls down through vibration and is spread on the waterproof roll core with the surface, and the two spreading pieces 21 respectively act on different surfaces of the roll core.
In summary, the advantage of designing the carcass, at the spreading station 2, with the surface impregnated with waterproofing material, to be conveyed along a U-shaped path with the open end facing left is: the two spreading members 21 are thus arranged above the horizontal path section of the U-shaped path, respectively, on the basis of which the spreading of the powdery isolation material can be carried out simultaneously on both sides of the carcass.
Referring to fig. 1, 2, 9, 10 and 11, the spreading member 21 includes a storage basket 210 for containing a powdery isolation material, elastic bars 211, lateral bars 212, suspension plates 213, and a receiving drawer 214, the output end of the electric push rod 205 is installed at the right end face of the storage basket 210, the rectangular column 207 is installed at the rear end face of the storage basket 210, the lower end of the storage basket 210 is provided with spreading through holes distributed in a matrix shape, the lower end face of the storage basket 210 is provided with the elastic bars 211 circumferentially distributed around the spreading through holes, the elastic bars 211 circumferentially distributed along the same spreading through holes are integrally in an inverted funnel structure, the left and right end faces of the storage basket 210 are symmetrically provided with a set of lateral bars 212, each set of lateral bars 212 includes two lateral bars 212 symmetrically distributed in the front and back direction, the lower ends of the lateral bars 212 are provided with the suspension plates 213 through the stop pins 215, the stop pins 215 are perpendicular to the suspension plates 213, the receiving drawer 214 is connected between the lower ends of the left and right opposite suspension plates 213, and the receiving drawer 214 is located below the storage basket 210.
An operator firstly pours powdery isolation materials into a storage basket 210, when the storage basket 210 is kept in a static state, elastic strips 211 in the circumferential direction of the same scattering through hole are tightly attached to each other, the powdery isolation materials in the storage basket 210 cannot fall downwards from the scattering through hole, a tire body is conveyed between front and back opposite receiving drawers 214, the storage basket 210 containing the isolation materials is reciprocated left and right through an electric push rod 205, the storage basket 210 drives a rectangular column 207 and the receiving drawers 214 to move synchronously, the rectangular column 207 and a rectangular through groove are impacted to cause the storage basket 210 to vibrate, the powdery isolation materials in the storage basket 210 fall down by vibration and are scattered on the tire body with the surface soaked with waterproof materials, during falling of the powdery isolation materials, the elastic strips 211 in the circumferential direction of the same scattering through hole are in an open state, the powdery isolation materials in the two storage baskets 210 are respectively scattered on different surfaces of the tire body, the longitudinal dimension of the whole storage basket 210 is larger than the longitudinal dimension of the tire body, the surface of the tire body is adhered with the powdery isolation materials, the powdery isolation materials are scattered out of the tire body, the powdery isolation materials in the receiving drawers, the powdery isolation materials can be collected on the whole of the whole receiving drawers, and the powdery isolation materials after the powdery isolation materials, the powdery isolation materials can be collected on the ground surface, and the ground, the whole receiving drawers, the powdery isolation materials can be collected in the collecting drawer, and the separating trays, and the collecting drawer, and the powdery isolation materials can be collected in the collecting drawer, and the whole collecting mode after the collecting mode can be collected in the collecting mode.
Referring to fig. 1, 3, 5, 6, 7 and 8, the dipping station 1 includes a dipping tank 11, built-in rollers 12, distance-controlling electric sliders 13, an unreeling motor 15, an unreeling shaft 16 and a fixing plate 17, the dipping tank 11 is disposed on the ground, three built-in rollers 12 are rotatably disposed between the front and rear inner side walls of the dipping tank 11, two built-in rollers 12 are disposed on the same horizontal plane, the remaining built-in rollers 12 are disposed on the right upper side of the built-in pipe on the same horizontal plane, vertical plates 14 are symmetrically disposed at the front and rear ends of the built-in rollers 12 on the same horizontal plane, the distance-controlling electric sliders 13 are connected between the upper ends of the vertical plates 14 and the inner side walls of the dipping tank 11, the unreeling motor 15 is disposed at the upper end of the left end surface of the dipping tank 11, the unreeling shaft 16 is disposed at the output shaft of the unreeling motor 15, the fixing plate 17 is disposed at the front end of the unreeling shaft 16 in a screw thread fit manner, a U-shaped through groove for conveying waterproof coiled materials is formed in the right upper end of the dipping pool 11, the air heater 10 is located on the right side of the dipping pool 11, the U-shaped through groove is opposite to the position between the drying pipes 100, the built-in roller 12 without the vertical plate 14 is located on the right left side of the U-shaped through groove, the left end face of the distance control electric slider 13 is provided with a scale plate 18 with scale marks carved on the left end face, the formed tire body roll is clamped and sleeved on the unwinding shaft 16 in a manual mode, the rear end of the tire body roll is tightly abutted against the front end of the unwinding motor 15, then a fixing plate 17 is installed to fix the tire body roll, the unwinding shaft 16 is driven to rotate through the unwinding motor 15, the tire body roll is synchronously unwound, meanwhile, the unwound tire body firstly winds from the lower end of the built-in roller 12 located on the same horizontal plane in a manual mode, then winds from the upper end of the built-in roller 12 close to the U-shaped through groove, and then the tire body with waterproof materials impregnated on the surface passes through the drying pipes 100, the tyre body sequentially bypasses a winding shaft 201 along a route from right to left, then upwards to left, the tyre body passes through the right lower part of a spreading piece 21 and finally is wound on a winding core, then a vertical plate 14 and a scale plate 18 are driven to move downwards by a distance control electric slider 13, the vertical plate 14 drives an internal roller 12 connected with the vertical plate to synchronously move downwards, the internal roller 12 synchronously presses the tyre body downwards to improve the tightness of the tyre body, so that the flatness of the tyre body is improved, when the upper end surface of an impregnation pool 11 is level with the scale lines at corresponding numerical values on the scale plate 18, the distance control electric slider 13 stops moving, and during the period and during the subsequent period that the tyre body is continuously conveyed to the right, the waterproof material in the impregnation pool 11 is attached to the surface of the tyre body.
In summary, the dipping station 1 can adjust the tightness of the tire body according to the elasticity of the tire body on the basis of finishing the operation of dipping the waterproof material on the surface of the tire body, so as to improve the flatness of the tire body in a conveying state, and further facilitate the improvement of the effects of dipping the waterproof material on the surface of the tire body and spreading the powdery isolation material on the surface of the tire body, so that the quality of the finally formed waterproof coiled material is improved, and meanwhile, the arranged scale plate 18 can facilitate an operator to record the movement distance of the distance control electric slider 13 under the tire bodies made of different materials, so that the position of the distance control electric slider 13 can be quickly adjusted when the next batch of waterproof coiled materials are produced.
Referring to fig. 5, 6, 7 and 12, the built-in roller 12 and the winding shaft 201 on the right side of the air heater 10 are sleeved with the fixed disks 120, the fixed disks 120 are located on the front side of the vertical plate 14 at the rear end of the built-in roller 12, the movable disks 121 sleeved on the built-in roller 12 are arranged on the front side of the fixed disks 120 connected to the built-in roller 12, the gear disks 122 sleeved on the winding shaft 201 are arranged on the front side of the fixed disks 120 connected to the winding shaft 201, the distance between the fixed disks 120 and the movable disks 121, and the distance between the fixed disks 120 and the gear disks 122 are equal to the longitudinal dimension of the tire body, and the fixed disks 120 and the movable disks 121, the fixed disks 120 and the gear disks 122 can both play a role in limiting the tire body, so as to prevent the tire body from shifting on the built-in roller 12 and the winding shaft 201, and affecting the dipping effect of the waterproof material and the spreading uniformity of the powdery isolation material.
Referring to fig. 6, 7 and 8, the movable disc 121 is slidably connected to the built-in roller 12, an L-shaped plate 123 having a telescopic structure is installed at the upper end of the front end surface of the movable disc 121, the L-shaped plate 123 is located at the right side of the vertical plate 14, an attachment strap 124 is installed at the upper end of the vertical section of the L-shaped plate 123, the lower end surface of the attachment strap 124 contacts with the upper end surface of the dipping tank 11, circular through holes for inserting the pins 125 are equidistantly opened on the upper end surface of the attachment strap 124 from front to back, the lower ends of the pins 125 are engaged with the upper end of the dipping tank 11, the shift circular plate 122 is connected to the winding shaft 201 in a threaded manner, the pins 125 are manually removed, and then the attachment strap 124 moves backward or forward, the L-shaped plate 123 drives the movable disc 121 to synchronously move along with the access plate 124, after the access plate 124 moves to a corresponding position, the bayonet 125 is inserted again to fix the access plate 124, the distance between the movable disc 121 and the fixed disc 120 on the same inner pipe is adjusted to adapt to the change of the longitudinal size of the tire body, and as the gear disc 122 is connected with the winding shaft 201 through the thread fit mode, the distance between the fixed disc 120 and the gear disc 122 on the same winding shaft 201 can be flexibly adjusted according to the longitudinal size of the tire body, and the reason why the adjustment mode of the distance between the movable disc 121 and the fixed disc 120 and the adjustment mode of the distance between the fixed disc 120 and the gear disc 122 are designed to be different is that: since the internal roller 12 is located in the waterproof material in the dipping bath 11, the adjustment of the distance between the movable disk 121 and the fixed disk 120 is performed outside the dipping bath 11.
Referring to fig. 4, 7 and 8, two scraping plates 126 are arranged at the lower left of the built-in roller 12 at the right left side of the U-shaped through groove, the scraping plates 126 are rotatably mounted on a shaft rod 127, an extending plate 128 is mounted at the opposite side of the rear end of each scraping plate 126, one end of each extending plate 128 far away from the scraping plates 126 is in contact with an inclined surface of a wedge plate 129, an L-shaped base 130 is connected between the lower ends of the wedge plates 129, the L-shaped base 130 is arranged on the vertical plate 14 close to the U-shaped through groove, the wedge plate 129 at the left end of the L-shaped base 130 is inverted, the wedge plate 129 at the right end of the L-shaped base 130 is in a positive tire body, the tire body passes through the two scraping plates 126 and is connected with the spreading station 2, one end of each scraping plate 126 far away from a pin shaft connected with the tire body is close to the surface of the tire body, and the tire body with waterproof material impregnated on the surface is conveyed towards the right, the scraping plate 126 can scrape the waterproof material on the surface of the tire body uniformly so as to keep the thickness of the waterproof material layer on the surface of the tire body uniform, the inclined angle of the tire body connected between the rollers 12 arranged at the right end of the dipping pool 11 is changed synchronously when the distance control electric slide block 13 drives the vertical plate 14 to move downwards, the vertical plate 14 drives the L-shaped base 130 to move synchronously, the L-shaped base 130 drives the wedge plate 129 to move downwards synchronously, the wedge plate 129 arranged at the left end of the L-shaped base 130 in an inverted mode enables the scraping plate 126 adjacent to the L-shaped base to rotate upwards and rightwards, the scraping plate 126 at the right side of the L-shaped base 130 rotates downwards naturally along with the downwards movement of the wedge plate 129 arranged in an upright mode, the wedge plate 129 arranged in the upright mode is always contacted with the scraping plate 126 adjacent to the wedge plate 129, and one end, far away from a pin shaft connected with the scraping plate 126, is always kept close to the surface of the tire body.
Referring to fig. 9 and 10, a T-shaped partition 216 is disposed above the receiving drawer 214, the T-shaped partition 216 is disposed in the storage basket 210, and the inner side wall of the storage basket 210 is in contact with the side surface of the T-shaped partition 216, the T-shaped partition 216 is installed between the right and left opposite side strips 212, a first slot is disposed on the opposite side of the side strip 212 connected to the same T-shaped partition 216, a second slot is symmetrically disposed at the right and left ends of the storage basket 210, the second slots are equidistantly arranged from front to back, an embedded plate 217 is clamped between the first slot and the second slot corresponding to the first slot, the embedded plate 217 is manually removed, then the distance between the T-shaped partitions 216 in the same storage basket 210 is readjusted according to the bus size of the carcass, the side strips 212 and the receiving drawer 214 move synchronously, the embedded plate 217 is then installed again to fix the T-shaped partition 216, and finally the distance between the T-shaped partitions 216 in the same storage basket 210 is slightly greater than the longitudinal size of the T-shaped partitions 216, and the above operation is performed: the spreading range of the powdery isolation material is controlled according to the longitudinal dimension of the tire body, and the amount of the powdery isolation material scattered outside the tire body is reduced to the maximum extent.
Referring to fig. 5, 7 and 8, the front end and the rear end of the shaft 127 are both of a telescopic structure, the front end and the rear end of the shaft 127 are rotatably connected with the connecting through holes formed in the side end of the dipping tank 11, the nuts 131 are mounted at the front end and the rear end of the shaft 127 in a threaded fit manner, the outer side wall of the dipping tank 11 is in contact with the nuts 131, the L-shaped base 130 is connected with the lower end of the vertical plate 14 through fixing bolts, the nuts 131 are firstly dismounted manually, then the two ends of the shaft 127 are contracted until the overall length of the shaft 127 is smaller than the longitudinal size inside the dipping tank 11, the fixing bolts are dismounted manually, then the L-shaped base 130, the wedge-shaped plate 129, the shaft 127 and the scraping plate 126 are taken out together, and then the scraping plate 126 can be cleaned to prevent the subsequent carcass scraping effect from being influenced by the waterproof materials attached to the surface.
Referring to fig. 9, 10 and 11, the storage basket 210 is composed of a basket body 218 with a material spreading through hole at the lower end, a screen 219 with a circular mesh having the same diameter as the material spreading through hole, an outer convex plate 132 and a T-shaped round rod 133, the material spreading through hole corresponds to the circular mesh one by one, the screen 219 is clamped in the middle of the lower end of the basket body 218, an elastic strip 211 is installed on the lower end surface of the screen 219, the T-shaped round rod 133 is clamped between the front end of the screen 219 and the outer convex plate 132 installed on the lower end of the front end surface of the basket body 218, the T-shaped round rod 133 is manually removed, the screen 219 is then moved forward, the screen 219 drives the elastic strip 211 to move synchronously until the mesh and the material spreading through hole are dislocated, and then during the period that an operator overhauls or cleans the spreading member 21, some isolation materials remaining on the bottom wall in the storage basket 210 do not fall down due to external force and collide with the storage basket 210, thereby avoiding affecting the operation of the operator.
Referring to fig. 1 and 2, a floor placing box 110 with a hollow structure at the upper end is arranged right on the right side of the dipping tank 11, the floor placing box 110 is installed on the ground, the floor placing box 110 is positioned right in front of the air heater 10, the front middle end of the drying pipe 100 is positioned inside the upper end of the floor placing box 110, conveying channels are symmetrically formed at the left end and the right end of the upper end of the floor placing box 110, the tire body passes through the conveying channels to be conveyed rightwards, and the two drying pipes 100 are designed and the drying pipes 100 are symmetrically arranged up and down with respect to the tire body: the carcass with waterproof material impregnated on the surface is dried on both sides simultaneously, so as to improve the pre-drying effect of the carcass, and the designed ground box 110 can form a relatively closed space, which can collect hot air blown to the carcass, thereby further improving the pre-drying effect of the carcass.
Referring to fig. 13, in addition, the present invention further provides a method for producing a waterproof roll by using an automatic waterproof roll production apparatus, including the steps of:
s1, mounting a formed carcass roll and a roll core for rolling a formed waterproof roll: manually clamping and sleeving the formed carcass roll on the unwinding shaft 16, enabling the rear end of the carcass roll to tightly abut against the front end of the unwinding motor 15, then installing a fixing plate 17 to fix the carcass roll, simultaneously manually sleeving the winding core for winding the waterproof roll on the winding shaft 201 connected with the winding motor 202, enabling the rear end of the winding core to tightly abut against the limiting ring 203, and then installing a limiting plate 204 to fix the winding core;
s2, impregnating the waterproof material: the unreeling motor 15 drives the unreeling shaft 16 to rotate, the tire body roll is unreeled synchronously, the unreeled tire body is wound from the lower end of the built-in roller 12 on the same horizontal plane manually and then wound from the upper end of the built-in roller 12 close to the U-shaped through groove, then the vertical plate 14 and the scale plate 18 are driven to move downwards through the distance control electric slider 13, the vertical plate 14 drives the connected built-in roller 12 to move downwards synchronously, the built-in roller 12 presses the tire body downwards synchronously to improve the tightness of the tire body, when the upper end surface of the dipping pool 11 is level with the scale line of the corresponding numerical value on the scale plate 18, the distance control electric slider 13 stops moving, the waterproof material is dipped on the surface of the tire body, the tire body dipped with the waterproof material on the surface is conveyed towards the right at the same time, the tire body dipped with the waterproof material on the surface passes through the drying pipes 100, the hot air machine 10 works simultaneously, and hot air is blown to the tire body dipped with the waterproof material on the surface from the air outlet hole on the drying pipe 100, so as to pre-dry the tire body dipped with the waterproof material on the surface, and avoid the waterproof material from dropping;
s3, spreading an isolation material and rolling the formed waterproof roll: an operator firstly pours the powdery isolation material into the storage basket 210, when the storage basket 210 is kept in a static state, the circumferential elastic strips 211 of the same spreading through hole are tightly attached to each other, the powdery isolation material in the storage basket 210 cannot fall down from the spreading through hole, the pre-dried tire body sequentially bypasses the winding shaft 201 according to a route from right to left and then upwards, the tire body passes through the right and then upwards and finally winds the winding core, the tire body is conveyed between the front and back opposite receiving drawers 214, the storage basket 210 containing the isolation material is reciprocated left and right through the electric push rod 205, the storage basket 210 drives the rectangular column 207 and the receiving drawers 214 to move synchronously, the storage basket 210 vibrates due to the impact between the rectangular column 207 and the rectangular through groove, the elastic strips 211 of the same spreading through hole are not tightly attached to each other, the powdery isolation material in the storage basket 210 falls and is spread on the tire body with the surface impregnated with the waterproof material, and the powdery isolation material in the circumferential elastic strips 211 of the same spreading through hole falls and is larger than the size of the longitudinal winding core of the waterproof material, and the waterproof material is driven by the longitudinal winding core of the winding core, and the waterproof material of the winding core 202.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a waterproofing membrane automated production device, includes flooding station (1) and spread station (2), its characterized in that: the device is characterized in that the impregnation station (1) and the spreading station (2) are arranged on the ground, an air heater (10) is arranged between the impregnation station (1) and the spreading station (2), drying pipes (100) are symmetrically arranged at the upper and lower parts of the front end of the air outlet end of the air heater (10), air outlet holes which are equidistantly arranged from front to back are formed in the opposite sides of the drying pipes (100), and the spreading station (2) is composed of an executing piece (20) and two spreading pieces (21);
the executing piece (20) comprises a wall plate (200), winding shafts (201), a winding motor (202), a limiting ring (203), limiting plates (204), an electric push rod (205) and a vertical frame (206), wherein the wall plate (200) is arranged on the ground, the wall plate (200) is positioned on the rear side of the air heater (10), three winding shafts (201) are rotatably arranged at the front end of the wall plate (200), one winding shaft (201) is positioned right above the air heater (10), the remaining two winding shafts (201) are positioned on the right side of the air heater (10), the two winding shafts (201) positioned on the right side of the air heater (10) are symmetrically arranged up and down, the rear end of the winding shaft (201) right above the air heater (10) is connected with an output shaft of the winding motor (202), the winding motor (202) is arranged at the rear end of the wall plate (200), the front ends of the winding shafts (201) connected with the winding motor (202) are sleeved with the limiting ring (203), the front ends of the winding shafts (201) are arranged at the front side of the limiting ring (203) in a threaded fit mode, the front side of the limiting ring (203) is arranged at the front side of the winding shaft (201), the spreading pieces (21) arranged at the left side of the spreading shaft (21) positioned above the spreading plates (21) of the air heater (21), the spreading pieces (21) are arranged at the spreading plates (21) positioned on the spreading plates (21), a vertical frame (206) is connected between the electric push rods (205) which are opposite up and down, the vertical frame (206) is installed on the ground, a rectangular column (207) is installed at the rear end of the spreading piece (21), and the rear end of the rectangular column (207) is connected with a rectangular through groove formed in the wall plate (200) in a sliding mode;
the spreading piece (21) comprises a storage basket (210) for containing powdery isolation materials, elastic strips (211), lateral strips (212), suspension plates (213) and a receiving drawer (214), the output end of an electric push rod (205) is installed on the right end face of the storage basket (210), rectangular columns (207) are installed on the rear end face of the storage basket (210), scattering through holes distributed in a matrix manner are formed in the lower end face of the storage basket (210), the elastic strips (211) are circumferentially distributed by taking the scattering through holes as the circle center, the elastic strips (211) circumferentially distributed along the same scattering through holes are integrally of an inverted funnel structure, a group of lateral strips (212) are symmetrically installed on the left end face and the right end face of the storage basket (210), each group of the lateral strips (212) comprises two lateral strips (212) symmetrically distributed in the front-back direction, the suspension plates (213) are inserted into the lower ends of the lateral strips (212) through limiting pins (215), the limiting pins (215) are perpendicular to the suspension plates (213), the lower ends of the left suspension plates (213) which are right opposite are connected with the suspension plates (214), and the receiving drawer (214) are positioned below the storage basket (210);
the dipping station (1) comprises a dipping tank (11), built-in rollers (12), a distance-control electric slider (13), an unreeling motor (15), an unreeling shaft (16) and a fixed plate (17), wherein the dipping tank (11) is arranged on the ground, the three built-in rollers (12) are rotated between the front inner side wall and the rear inner side wall of the dipping tank (11), wherein two built-in rollers (12) are positioned on the same horizontal plane, the rest built-in rollers (12) are positioned at the upper right part of the built-in pipe positioned on the same horizontal plane, vertical plates (14) are symmetrically arranged at the front end and the rear end of a built-in roller (12) which is positioned on the same horizontal plane, a distance control electric slider (13) is connected between the upper end of each vertical plate (14) and the inner side wall of a dipping pool (11), an unreeling motor (15) is arranged at the upper end of the left end face of the dipping pool (11), an unreeling shaft (16) is arranged on an output shaft of the unreeling motor (15), a fixing plate (17) is arranged at the front end of the unreeling shaft (16) in a thread fit mode, a U-shaped through groove for conveying waterproof coiled materials is formed in the right upper end of the dipping pool (11), a hot air blower (10) is positioned on the right side of the dipping pool (11), the U-shaped through groove is just opposite to the position between drying pipes (100), and the built-in roller (12) without the vertical plates (14) is positioned on the right left side of the U-shaped through groove, a scale plate (18) with scale lines carved on the left end surface is arranged on the left end surface of the distance control electric slide block (13);
two scraping plates (126) are arranged below the left side of a built-in roller (12) on the right left side of a U-shaped through groove, the scraping plates (126) are rotatably installed on a shaft rod (127), an extension plate (128) is installed on the back side of the rear end of each scraping plate (126), one end, away from the scraping plates (126), of the extension plate (128) is in contact with an inclined surface of a wedge plate (129), an L-shaped base (130) is connected between the lower ends of the wedge plates (129), the L-shaped base (130) is arranged on a vertical plate (14) close to the U-shaped through groove, the wedge plate (129) at the left end of the L-shaped base (130) is inverted, and the wedge plate (129) at the right end of the L-shaped base (130) is in an upright mode.
2. The automatic production device of the waterproof roll material according to claim 1, characterized in that: fixed disks (120) are sleeved on the built-in roller (12) and on a winding shaft (201) on the right side of the air heater (10), the fixed disks (120) are located on the front side of a vertical plate (14) at the rear end of the built-in roller (12), a movable disk (121) sleeved on the built-in roller (12) is arranged on the front side of the fixed disks (120) connected with the built-in roller (12), and a gear disk (122) sleeved on the winding shaft (201) is arranged on the front side of the fixed disks (120) connected with the winding shaft (201).
3. The automatic production device of the waterproof roll material according to claim 2, characterized in that: activity disc (121) and built-in roller (12) sliding connection, L template (123) that are extending structure are installed to the preceding terminal surface upper end of activity disc (121), L template (123) are located the right side of vertical board (14), strap (124) are installed to the upper end of the vertical section of L template (123), the lower terminal surface of strap (124) and the up end contact of flooding pool (11), the up end of strap (124) is seted up in the past to the back equidistance and is supplied bayonet lock (125) male round through hole, the lower extreme of bayonet lock (125) and the upper end looks joint of flooding pool (11), fender position plectane (122) link to each other with rolling axle (201) through the screw-thread fit mode.
4. The automatic production device of the waterproof roll material according to claim 1, characterized in that: accept the top of steamer tray (214) and arranged T type baffle (216), T type baffle (216) are placed in storing basket (210), and the inside wall of storing basket (210) all contacts with the side surface of T type baffle (216), T type baffle (216) are installed about between just relative side direction strip (212), the back of the body side that same T type baffle (216) link is opened and is equipped with a slot, no. two slots have been seted up to the left and right sides both ends symmetry of storing basket (210), no. two slots are arranged in the past backward equidistance, the joint has embedded board (217) between a slot and No. two slots that correspond with its position.
5. The automatic production device of the waterproof roll material according to claim 1, characterized in that: the utility model discloses a dipping pond, including axostylus axostyle (127), the front and back both ends of axostylus axostyle (127) be extending structure, both ends all rotate between the connect the via hole of seting up in dipping pond (11) side around axostylus axostyle (127) and be connected, nut (131) are installed through the screw-thread fit mode in both ends around axostylus axostyle (127), the lateral wall and the contact of nut (131) of dipping pond (11), L type base (130) pass through the lower extreme of fixing bolt with vertical plate (14) and link to each other.
6. The automatic production device of the waterproof roll material according to claim 1, characterized in that: store basket (210) by the lower extreme seted up spill material through-hole basket (218), have otter board (219) with spill the circular mesh that material through-hole diameter equals, evagination board (132) and T type round bar (133) are constituteed, spill material through-hole and circular mesh one-to-one, otter board (219) joint is in the lower extreme middle part of basket (218), the lower terminal surface at otter board (219) is installed in elastic strip (211), the joint has T type round bar (133) between the front end of otter board (219) and the evagination board (132) of installing at basket (218) front end face lower extreme.
7. The automatic production device of the waterproof roll material according to claim 1, characterized in that: the drying device is characterized in that a ground placing box (110) with a hollow structure at the upper end is arranged right on the right side of the dipping pool (11), the ground placing box (110) is installed on the ground, the ground placing box (110) is located right in front of the air heater (10), and the front middle end of the drying pipe (100) is located inside the upper end of the ground placing box (110).
8. The automatic production device of the waterproof roll material according to claim 1, characterized in that: the automatic production device for the waterproof coiled material is adopted for specific operation, and the specific production method comprises the following steps:
s1, mounting the formed carcass roll and a roll core for rolling the formed waterproof roll: the method comprises the following steps of clamping and sleeving a formed carcass coil on an unwinding shaft (16) in a manual mode, enabling the rear end of the carcass coil to tightly abut against the front end of an unwinding motor (15), then installing a fixing plate (17) to fix the carcass coil, sleeving a winding core for winding a waterproof coiled material on a winding shaft (201) connected with a winding motor (202) in a manual mode, enabling the rear end of the winding core to tightly abut against a limiting ring (203), and then installing a limiting plate (204) to fix the winding core;
s2, impregnating a waterproof material: -transferring the carcass from left to right through the impregnation station (1) in cooperation with the actuator (20), during which the waterproofing material is impregnated on the carcass surface through the impregnation station (1);
s3, spreading an isolation material and rolling the formed waterproof roll: the powdery isolation material is spread on the matrix impregnated with the waterproof material by the spreading member (21), and the formed waterproof roll is rolled by the executing member (20).
CN202111654548.4A 2021-12-30 2021-12-30 Automatic production device and method for waterproof coiled material Active CN114472083B (en)

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CN112774953A (en) * 2021-01-06 2021-05-11 竺从力 Preparation method of elastomer modified asphalt waterproof coiled material
CN213415664U (en) * 2020-09-28 2021-06-11 仪征易力土工合成材料有限公司 Polymer waterproofing membrane's rolling equipment
CN112958370A (en) * 2021-02-02 2021-06-15 岳松 Method for manufacturing high-molecular synthetic waterproof coiled material
CN113103719A (en) * 2021-04-15 2021-07-13 王毅雯 Plastic body modified asphalt waterproof coiled material pressing processing equipment and method

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CN107737699A (en) * 2017-09-28 2018-02-27 长兴恒大电子材料有限公司 A kind of fire-resistant waterproof coating coating system
CN110064563A (en) * 2019-05-31 2019-07-30 重庆长江电工工业集团有限公司 A kind of paper foil automatic painting process units
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1752403A1 (en) * 1967-05-22 1971-05-27 Willynck Maxime Georges Device for the continuous coating of a sheet or strip-shaped material as well as coating and fixing material for the preferred use in this
CN205816105U (en) * 2016-07-25 2016-12-21 四川环图材料科技有限公司 A kind of energy-saving environment-protecting type production system of asphalt water-proof coiled material
CN213415664U (en) * 2020-09-28 2021-06-11 仪征易力土工合成材料有限公司 Polymer waterproofing membrane's rolling equipment
CN112774953A (en) * 2021-01-06 2021-05-11 竺从力 Preparation method of elastomer modified asphalt waterproof coiled material
CN112958370A (en) * 2021-02-02 2021-06-15 岳松 Method for manufacturing high-molecular synthetic waterproof coiled material
CN113103719A (en) * 2021-04-15 2021-07-13 王毅雯 Plastic body modified asphalt waterproof coiled material pressing processing equipment and method

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