CN114464698A - Energy interaction curtain wall photovoltaic assembly and manufacturing method thereof - Google Patents
Energy interaction curtain wall photovoltaic assembly and manufacturing method thereof Download PDFInfo
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- CN114464698A CN114464698A CN202210117971.9A CN202210117971A CN114464698A CN 114464698 A CN114464698 A CN 114464698A CN 202210117971 A CN202210117971 A CN 202210117971A CN 114464698 A CN114464698 A CN 114464698A
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- 230000003993 interaction Effects 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000011521 glass Substances 0.000 claims description 15
- 230000002452 interceptive effect Effects 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 12
- 238000010030 laminating Methods 0.000 claims description 10
- 239000000047 product Substances 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 8
- 238000012360 testing method Methods 0.000 claims description 7
- 239000000565 sealant Substances 0.000 claims description 6
- 238000002834 transmittance Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 4
- 239000011265 semifinished product Substances 0.000 claims description 4
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 230000003044 adaptive effect Effects 0.000 claims description 2
- 238000009826 distribution Methods 0.000 claims description 2
- 238000005286 illumination Methods 0.000 abstract description 10
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 238000010248 power generation Methods 0.000 description 7
- 230000006872 improvement Effects 0.000 description 6
- 230000004888 barrier function Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/88—Curtain walls
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/12—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof structurally associated with, e.g. formed in or on a common substrate with, one or more electric light sources, e.g. electroluminescent light sources, and electrically or optically coupled thereto
- H01L31/125—Composite devices with photosensitive elements and electroluminescent elements within one single body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
The invention discloses an energy interaction curtain wall photovoltaic assembly and a manufacturing method thereof, wherein the energy interaction curtain wall photovoltaic assembly comprises a first euphotic layer, a second euphotic layer and a functional medium layer, wherein the first euphotic layer and the second euphotic layer are symmetrically distributed on two sides of the functional medium layer; the invention sets the euphotic layer on the two sides of the functional medium, and arranges the electro-optical element and the photoelectric element in the euphotic layer alternately, thus the front and back sides of the energy interaction curtain wall photovoltaic component can absorb the solar energy and emit light, realizes the two-way photoelectric conversion and the energy interaction, reduces the installation limitation, can emit light indoors when receiving the outdoor illumination, can be applied to the scenes of medical treatment, putting cabins, showroom illumination and the like, can emit light outdoors when receiving the indoor illumination, can be applied to landscape illumination and night scene illumination, has convenient use, higher applicability, simple and precise manufacturing process, easy operation, low manufacturing cost and higher popularization and application value.
Description
Technical Field
The invention relates to the technical field of photovoltaic module processing, in particular to an energy interaction curtain wall photovoltaic module and a manufacturing method thereof.
Background
Solar power generation is divided into photo-thermal power generation and photovoltaic power generation, generally, solar power generation refers to solar photovoltaic power generation, which is called 'photoelectric' for short, and for popularizing green energy, a structure for combining a photovoltaic cell and a building to generate power on site is provided, such as photovoltaic curtain walls, or photovoltaic greenhouse buildings, etc., wherein the photovoltaic curtain walls are a new form of integrated photovoltaic building application, namely, on the basis of the traditional curtain wall, the photovoltaic component is organically combined, the solar energy is directly converted into the electric energy according to the solar power generation principle, the photovoltaic curtain wall brings the solar energy into the overall design of the modern building and is organically and perfectly combined with each other, and a novel building integrating building, technology and aesthetics is formed, the photovoltaic curtain wall endows the building with new functions and new attributes, the building can live for people, and meanwhile, energy is provided, and the building is the mainstream direction of future solar power generation technology and building energy-saving development.
The existing photovoltaic curtain wall is mostly single in structure, generally adopts unidirectional photoelectric conversion, is inconvenient to use, has limitations in installation, is single in applicable scene, cannot provide more function choices for users, is complex in manufacturing process, inconvenient to operate, high in manufacturing cost and does not have high economic value, and therefore the invention provides the energy interaction curtain wall photovoltaic module and the manufacturing method thereof to solve the problems in the prior art.
Disclosure of Invention
In order to solve the problems, the invention aims to provide an energy interaction curtain wall photovoltaic assembly and a manufacturing method thereof.
In order to achieve the purpose of the invention, the invention is realized by the following technical scheme: the utility model provides an interactive curtain wall photovoltaic module of energy, includes first euphotic layer, second euphotic layer and functional dielectric layer, first euphotic layer and second euphotic layer symmetric distribution are in functional dielectric layer both sides, first euphotic layer, second euphotic layer and the peripheral division bar that pastes of functional dielectric layer, the frame is installed in the division bar outside, be equipped with the terminal box on the frame, all be equipped with photoelectric element and electro-optical element in first euphotic layer and the second euphotic layer, the intraformational photoelectric element of first euphotic layer and electro-optical element are connected through terminal box and the intraformational photoelectric element of second euphotic layer and photoelectric element respectively.
The further improvement lies in that: mounting grooves which are distributed equidistantly are formed in one sides, close to the functional medium layer, of the first light transmitting layer and the second light transmitting layer, the photoelectric elements and the electro-optical elements are alternately distributed in the mounting grooves, and EVA films are laid on one sides, close to the functional medium layer, of the first light transmitting layer and the second light transmitting layer.
A manufacturing method of an energy interaction curtain wall photovoltaic assembly comprises the following steps:
the method comprises the following steps: preparing two groups of glass plate raw materials with qualified sizes according to actual processing requirements, presetting mounting grooves which are distributed at equal intervals on the side wall of one side of each glass plate raw material, alternately arranging electro-optical elements and photoelectric elements in the mounting grooves, reserving lead connectors of the electro-optical elements and the photoelectric elements outside the glass plate raw materials, fixing the electro-optical elements and the photoelectric elements in the mounting grooves through sealant to obtain a first euphotic layer and a second euphotic layer, and preparing a functional medium layer with adaptive specifications according to the sizes of the first euphotic layer and the second euphotic layer;
step two: firstly, laying an EVA film on one side of a first euphotic layer and a second euphotic layer, which are provided with an electro-optical element and the electro-optical element, aligning the first euphotic layer, a functional dielectric layer and the second euphotic layer in sequence and laminating to obtain a semi-finished photovoltaic module, then sticking a spacer strip on the periphery of the semi-finished photovoltaic module through sealant, and reserving a lead connector of the electro-optical element and the electro-optical element outside the spacer strip, and then curing the semi-finished photovoltaic module;
step three: after the photovoltaic module semi-finished product is cured, firstly, installing a frame on the periphery of the photovoltaic module semi-finished product, keeping the lead joints of the electro-optical element and the photoelectric element outside the frame, then welding the junction box joints with the lead joints of the electro-optical element and the photoelectric element through welding equipment, and installing the junction box on the frame to obtain the energy interaction photovoltaic curtain wall component finished product.
The further improvement lies in that: in the first step, the raw material of the glass plate is high-transmittance glass, the electro-optical element is an LED, the electro-optical element is a photovoltaic cell, and the functional medium layer is made of a material with the functions of electric conduction, light transmittance and heat insulation.
The further improvement lies in that: in the second step, the EVA film laying work is carried out through EVA film laying equipment, the laminating work is carried out through laminating and laminating equipment, the curing work is carried out through heating and curing equipment, and the semi-finished photovoltaic module is cooled through an air cooler after the curing is finished.
The further improvement lies in that: in the third step, carry out the performance detection to the interactive photovoltaic curtain wall subassembly of energy after making and accomplishing it, the performance detects specifically whether normal for the electrical property through the interactive photovoltaic curtain wall subassembly of electrical property test equipment detection energy, if the testing result is normal then packs and dispatches from the factory, if the testing result is abnormal then reworks and overhauls.
The further improvement lies in that: in the third step, the photoelectric element on one side of the finished product of the energy interaction photovoltaic curtain wall assembly is electrically connected with the photoelectric element on the other side through the junction box, and the photoelectric element on one side of the finished product of the energy interaction photovoltaic curtain wall assembly is electrically connected with the photoelectric element on the other side through the junction box.
The invention has the beneficial effects that: the invention sets the euphotic layer on the two sides of the functional medium, and arranges the electro-optical element and the photoelectric element in the euphotic layer alternately, thus the front and back sides of the energy interaction curtain wall photovoltaic component can absorb the solar energy and emit light, realizes the two-way photoelectric conversion and the energy interaction, reduces the installation limitation, can emit light indoors when receiving the outdoor illumination, can be applied to the scenes of medical treatment, cabin placing, showroom illumination and the like, can emit light outdoors when receiving the indoor illumination, can be applied to the scenes of landscape illumination and night scene illumination, can provide more function selections for users, is convenient to use, has higher applicability, simple and precise manufacturing process, easy operation, low manufacturing cost and higher popularization and application value.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic cross-sectional structural view of an energy-interactive photovoltaic curtain wall assembly of the invention.
Wherein: 1. a first light-transmitting layer; 2. a second light-transmitting layer; 3. a functional medium layer; 4. a spacer bar; 5. a frame; 6. a junction box; 7. a photoelectric element; 8. an electro-optical element; 9. and (4) mounting the groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," "fourth," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
Referring to fig. 1, the embodiment provides an energy interaction curtain wall photovoltaic module, which includes a first euphotic layer 1, a second euphotic layer 2 and a functional medium layer 3, wherein the first euphotic layer 1 and the second euphotic layer 2 are symmetrically distributed on two sides of the functional medium layer 3, isolating strips 4 are adhered to the peripheries of the first euphotic layer 1, the second euphotic layer 2 and the functional medium layer 3, a frame 5 is installed on the outer side of each isolating strip 4, a junction box 6 is arranged on the frame 5, photoelectric elements 7 and photoelectric elements 8 are arranged in the first euphotic layer 1 and the second euphotic layer 2, and the photoelectric elements 7 and the photoelectric elements 8 in the first euphotic layer 1 are respectively connected with the photoelectric elements 8 and the photoelectric elements 7 in the second euphotic layer 2 through the junction box 6.
The side, close to the functional medium layer 3, of each of the first light transmitting layer 1 and the second light transmitting layer 2 is provided with mounting grooves 9 distributed at equal intervals, the photoelectric elements 7 and the electro-optical elements 8 are alternately distributed in the mounting grooves 9, and EVA films are laid on the side, close to the functional medium layer 3, of each of the first light transmitting layer 1 and the second light transmitting layer 2.
Example two
The embodiment provides a manufacturing method of an energy interaction curtain wall photovoltaic assembly, which comprises the following steps:
the method comprises the following steps: preparing two groups of glass plate raw materials with qualified sizes according to actual processing requirements, presetting mounting grooves which are distributed at equal intervals on the side wall of one side of each glass plate raw material, alternately arranging electro-optical elements and photoelectric elements in the mounting grooves, reserving lead connectors of the electro-optical elements and the photoelectric elements outside the glass plate raw materials, fixing the electro-optical elements and the photoelectric elements in the mounting grooves through sealant to obtain a first euphotic layer and a second euphotic layer, and preparing a functional medium layer with specification adaptation according to the sizes of the first euphotic layer and the second euphotic layer, wherein the glass plate raw material is high-transmittance glass, the electro-optical elements are LEDs, the photoelectric elements are photovoltaic cells, and the functional medium layer is made of materials with functions of electric conduction, light transmittance and heat insulation;
step two: firstly, laying an EVA film on one side of a first euphotic layer and a second euphotic layer, which are provided with an electro-optical element and the electro-optical element, by EVA film laying equipment, sequentially aligning the first euphotic layer, a functional dielectric layer and the second euphotic layer by laminating equipment and laminating to obtain a semi-finished photovoltaic module, then pasting a barrier strip on the periphery of the semi-finished photovoltaic module by sealant, reserving a lead connector of the electro-optical element and the electro-optical element outside the barrier strip, then curing the semi-finished photovoltaic module by heating and curing equipment, and cooling the semi-finished photovoltaic module by an air cooler after curing;
step three: after the semi-finished photovoltaic component is cured, firstly installing a frame on the periphery of the semi-finished photovoltaic component, reserving the lead joints of the electro-optical element and the photoelectric element outside the frame, then welding the junction box joints with the lead joints of the electro-optical element and the photoelectric element by welding equipment, and installing the junction box on a frame to obtain a finished product of the energy interactive photovoltaic curtain wall assembly, and performing performance detection on the energy interactive photovoltaic curtain wall assembly after the energy interactive photovoltaic curtain wall assembly is manufactured, wherein the performance detection specifically comprises the steps of detecting whether the electrical property of the energy interactive photovoltaic curtain wall assembly is normal through electrical property testing equipment, packaging and leaving a factory if the detection result is normal, reworking and overhauling are performed if the detection result is abnormal, a photoelectric element on one side of the finished product of the energy interactive photovoltaic curtain wall assembly is electrically connected with a photoelectric element on the other side through the junction box, and the photoelectric element on one side of the finished product of the energy interactive photovoltaic curtain wall assembly is electrically connected with the photoelectric element on the other side through the junction box.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. The utility model provides an interactive curtain wall photovoltaic module of energy which characterized in that: including first euphotic layer (1), second euphotic layer (2) and functional dielectric layer (3), first euphotic layer (1) and second euphotic layer (2) symmetric distribution are in functional dielectric layer (3) both sides, first euphotic layer (1), second euphotic layer (2) and functional dielectric layer (3) periphery are pasted and are had parting strip (4), frame (5) are installed in parting strip (4) outside, be equipped with terminal box (6) on frame (5), all be equipped with photoelectric element (7) and electrooptical element (8) in first euphotic layer (1) and second euphotic layer (2), electrooptical element (7) and electrooptical element (8) in first euphotic layer (1) are connected through terminal box (6) and electrooptical element (8) and photoelectric element (7) in second euphotic layer (2) respectively.
2. The energy interaction curtain wall photovoltaic assembly of claim 1, wherein: the side, close to the functional medium layer (3), of the first euphotic layer (1) and the second euphotic layer (2) is provided with mounting grooves (9) distributed at equal intervals, the photoelectric elements (7) and the electro-optical elements (8) are alternately distributed in the mounting grooves (9), and EVA films are laid on the side, close to the functional medium layer (3), of the first euphotic layer (1) and the second euphotic layer (2).
3. A manufacturing method of an energy interaction curtain wall photovoltaic module is characterized by comprising the following steps:
the method comprises the following steps: preparing two groups of glass plate raw materials with qualified sizes according to actual processing requirements, presetting mounting grooves which are distributed at equal intervals on the side wall of one side of each glass plate raw material, alternately arranging electro-optical elements and photoelectric elements in the mounting grooves, reserving lead connectors of the electro-optical elements and the photoelectric elements outside the glass plate raw materials, fixing the electro-optical elements and the photoelectric elements in the mounting grooves through sealant to obtain a first euphotic layer and a second euphotic layer, and preparing a functional medium layer with adaptive specifications according to the sizes of the first euphotic layer and the second euphotic layer;
step two: firstly, laying an EVA film on one side of a first euphotic layer and a second euphotic layer, which are provided with an electro-optical element and the electro-optical element, aligning the first euphotic layer, a functional dielectric layer and the second euphotic layer in sequence and laminating to obtain a semi-finished photovoltaic module, then sticking a spacer strip on the periphery of the semi-finished photovoltaic module through sealant, and reserving a lead connector of the electro-optical element and the electro-optical element outside the spacer strip, and then curing the semi-finished photovoltaic module;
step three: after the photovoltaic module semi-finished product is cured, firstly, installing a frame on the periphery of the photovoltaic module semi-finished product, keeping the lead joints of the electro-optical element and the photoelectric element outside the frame, then welding the junction box joints with the lead joints of the electro-optical element and the photoelectric element through welding equipment, and installing the junction box on the frame to obtain the energy interaction photovoltaic curtain wall component finished product.
4. The manufacturing method of the energy interaction curtain wall photovoltaic module as claimed in claim 3, wherein: in the first step, the raw material of the glass plate is high-transmittance glass, the electro-optical element is an LED, the electro-optical element is a photovoltaic cell, and the functional medium layer is made of a material with the functions of electric conduction, light transmittance and heat insulation.
5. The manufacturing method of the energy interaction curtain wall photovoltaic module as claimed in claim 3, wherein: in the second step, the EVA film laying work is carried out through EVA film laying equipment, the laminating work is carried out through laminating and laminating equipment, the curing work is carried out through heating and curing equipment, and the semi-finished photovoltaic module is cooled through an air cooler after the semi-finished photovoltaic module is cured.
6. The manufacturing method of the energy interaction curtain wall photovoltaic module as claimed in claim 3, wherein: in the third step, carry out the performance detection to the interactive photovoltaic curtain wall subassembly of energy after making and accomplishing it, the performance detects specifically whether normal for the electrical property through the interactive photovoltaic curtain wall subassembly of electrical property test equipment detection energy, if the testing result is normal then packs and dispatches from the factory, if the testing result is abnormal then reworks and overhauls.
7. The manufacturing method of the energy interaction curtain wall photovoltaic module as claimed in claim 3, wherein: in the third step, the photoelectric element on one side of the finished product of the energy interaction photovoltaic curtain wall assembly is electrically connected with the photoelectric element on the other side through the junction box, and the photoelectric element on one side of the finished product of the energy interaction photovoltaic curtain wall assembly is electrically connected with the photoelectric element on the other side through the junction box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202210117971.9A CN114464698A (en) | 2022-02-08 | 2022-02-08 | Energy interaction curtain wall photovoltaic assembly and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210117971.9A CN114464698A (en) | 2022-02-08 | 2022-02-08 | Energy interaction curtain wall photovoltaic assembly and manufacturing method thereof |
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