CN114462759A - Production line planning process route processing system and method based on pipeline prefabrication - Google Patents

Production line planning process route processing system and method based on pipeline prefabrication Download PDF

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Publication number
CN114462759A
CN114462759A CN202111528173.7A CN202111528173A CN114462759A CN 114462759 A CN114462759 A CN 114462759A CN 202111528173 A CN202111528173 A CN 202111528173A CN 114462759 A CN114462759 A CN 114462759A
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processing
workstation
information
prefabrication
production line
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CN202111528173.7A
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朱小明
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Nanjing Auto Automation Co ltd
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Nanjing Auto Automation Co ltd
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Priority to CN202111528173.7A priority Critical patent/CN114462759A/en
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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06316—Sequencing of tasks or work
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06313—Resource planning in a project environment
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/10—Office automation; Time management
    • G06Q10/103—Workflow collaboration or project management
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

Abstract

The invention discloses a production line planning process route processing system based on pipeline prefabrication, which relates to the technical field of pipeline prefabrication, wherein different pipe section prefabrication processing procedures are different, a whole set of standard processing procedures are established by the system according to service requirements, a workstation basic information module comprises the pipe section prefabrication processing procedures and confirms the basic information characteristics of a workshop workstation and available information of the workstation, a workstation processing capacity module comprises a workstation name, a processing minimum inner diameter, a processing maximum inner diameter, a processing minimum wall thickness, a processing maximum wall thickness and a processing basic material category, the workstation binds specified items corresponding to item modules, the priority of the items is divided into low, medium and high, and the items with high emergency degree are processed preferentially according to the priority of the items. According to the processing procedure module, the workstation basic information module, the workstation processing capacity module and the workstation corresponding project module, the system takes basic materials, inner diameter, outer diameter and wall thickness as rules, automatically matches production lines and displays the processing time of each work of each production line.

Description

Production line planning process route processing system and method based on pipeline prefabrication
Technical Field
The invention relates to the technical field of pipeline prefabrication, in particular to a production line planning process route processing system and method based on pipeline prefabrication.
Background
The prefabricated production line of traditional pipeline planning specialty is stronger, to the different projects of supplier, different material types in the project all need the prefabricated production line of different pipeline of adaptation. On the basis, the priority of the project needs to be considered for matching production. In the plan management of the matched production, a workshop procedure production plan, a machine operation shift plan and a finished product production plan easily cause a great deal of waste of processing, carrying, inventory, waiting and the like in the execution process. There are many pain points in conventional production line planning and workshop management.
At present, the planning link of the prefabricated production line of the pipeline mainly depends on workshop planning management personnel and manual production line planning. Many factors can affect the production line planning result, such as resource utilization, investment amount, economy and the like, and many factors change to possibly bring about the change of the production line planning and arrangement. Managers need to make reasonable process logic, logistics planning, standard man-hour analysis, capacity demand, process flow analysis and the like, and if the pipeline prefabrication production line planning is carried out in a manual mode, the result deviation is easy to occur. If lean production is to be realized, production plan management needs to be enhanced, and details such as production line planning of a pipeline prefabrication workshop are perfected.
Disclosure of Invention
The invention aims at the technical problems and overcomes the defects of the prior art, provides a production line planning process route processing system based on pipeline prefabrication, which comprises a processing procedure module, a workstation basic information module, a workstation processing capacity module and a workstation corresponding project module,
the processing procedure module comprises a set of processing procedures of prefabricating the pipe sections including cutting, assembling, beveling and welding, the prefabricating processing procedures of different pipe sections are different, and the system establishes a set of standard processing procedures according to business requirements;
the workstation basic information module comprises a production line identification, a workstation name, a bar code gun IP address, a processing procedure, working time each day, and whether to start or not, comprises a pipe section prefabricating processing procedure, and confirms the basic information characteristics of a workshop workstation and the available information of the workstation;
the workstation processing capacity module comprises a workstation name, a processing minimum inner diameter, a processing maximum inner diameter, a processing minimum wall thickness, a processing maximum wall thickness and a processing basic material category;
the work station binds the appointed project corresponding to the project module, the priority of the project is divided into low, medium and high, and the project with high emergency degree is processed preferentially according to the priority of the project;
according to the processing procedure module, the workstation basic information module, the workstation processing capacity module and the workstation corresponding project module, the system takes basic materials, inner diameter, outer diameter and wall thickness as rules, automatically matches production lines and displays the processing time of each work of each production line.
The technical scheme of the invention is further defined as follows:
in the production line planning process route processing system based on the pipeline prefabrication, the processing procedures can be executed in sequence from the first procedure to the last procedure in the actual prefabrication process of the pipeline, or can be executed out of sequence to process specific procedures.
According to the production line planning process route processing system based on the pipe prefabrication, the production lines plan how many production lines need to be set in advance according to the scale of the pipe section prefabrication workshop, and each production line can set a set of standard processing procedures.
According to the production line planning process route processing system based on the pipeline prefabrication, each process needs to be bound with a specific code scanning terminal, the code scanning terminal carries out on-site operation real-time feedback, and the processing condition of a certain pipe section process is transmitted to the system through signal transmission; the system binds specific workstations in the pipe section processing process, and can only feed back the operation of the current workstation process if the code scanning terminal of the current workstation is bound.
According to the production line planning process route processing system based on the pipe prefabrication, the daily working time of each work station exists, the system can set the standard daily working time, and the daily load time of the machine can be flexibly set according to the actual condition of pipe prefabrication.
According to the production line planning process route processing system based ON the pipe prefabrication, whether the machine is started or not is set to be ON according to the running state of the machine, the machine is currently available, and OFF indicates that the machine is not currently available.
The invention also aims to provide a production line planning process route processing method based on the pipe prefabrication, which comprises the following specific steps:
building server and computer environment
A Windows Server deploys a code compiling file of a process route management system and installs a database, and a database file which is depended by the process route management system is imported into the database;
the environment configuration required by the Windows computer installation process route management system;
secondly, setting information of a workstation
Logging in a pipeline prefabrication process route management system, and opening workstation information management, wherein the workstation information management comprises manufacturing time, machine load and bar code gun information;
the manufacturing time setting link sets the material and time range of the processing prefabricated pipeline of the workstation, automatically matches each workstation of a pipe section prefabrication production line according to the basic material, the inner diameter, the outer diameter and the wall thickness processed by the workstation, and forms a corresponding relation;
importing work information in the manufacturing time, wherein the work information is divided into work station basic information, work station processing capacity, work station processing time and work station processing maximum pipe length, corresponding Excel templates matched with different types can be imported with information, and import personnel can edit the content of the Excel templates in advance and finish the import;
the manufacturing time page displays the processing time of a material at the current workstation by default, wherein the basic material, the inner diameter, the outer diameter and the wall thickness belong to the built-in standard data of the pipeline prefabrication industry, and once the basic material, the inner diameter, the outer diameter and the wall thickness are imported, the information can not be modified; the time of the workstations of different production lines can be adjusted and reset, and if the set time is selected, the processing time can be adjusted; if the unit production time is selected, the unit production time may be adjusted; if no adjustment content exists, the content is terminated;
the machine load displays the total working duration, state, project name, size and maximum pipe fitting length of the workstation according to the workstation information, wherein the workstation information is unchangeable information, and the rest can be adjusted according to the site of a pipeline prefabrication execution workshop; the working time of the workstation can be set according to the actual site prefabrication condition, the machine is normally used, the state is set to be ON, if an accident happens, the machine cannot run, and the state is set to be OFF; if the items are added, the items can be added in the item column; if the project is changed, the project corresponding to the workstation can be deleted; if the size information is changed, the size information can be modified; the dimensional information is divided into material, inner diameter, outer diameter, wall thickness.
The bar code gun information displays a bar code gun information list bound by standard procedures, the working state is unchangeable information, and the procedure information corresponding to the bar code gun is added according to the procedure processing condition of the pipeline prefabricating workshop.
The invention has the beneficial effects that:
(1) the pipeline prefabrication production line planning processing system can plan a more reasonable production line aiming at a workshop, and starts from a plurality of angles of balancing capacity, maintaining supply and demand balance, supporting production, balancing working procedures and the like of contractors, so that waste in workshop management is avoided to a great extent, and risks in workshop production management are avoided while the pipeline prefabrication production line planning process is optimized;
(2) the processing capacity range of the workstation is convenient for risk management and control and standard operation processing of a pipe section prefabrication processing site, each link of the pipe section prefabrication processing is more systematically and scientifically quantified, and the method is also a basis for prefabrication scheduling and automatic material preparation;
(3) according to the invention, the basic information of the workstation can be flexibly set and changed according to the actual pipe section prefabrication condition, so that the flexibility and the reusability of a pipe section prefabrication workshop are improved.
Detailed Description
The production line planning process route processing system based on the pipe prefabrication comprises a machining procedure module, a workstation basic information module, a workstation machining capacity module and a workstation corresponding project module.
The processing procedure module comprises a set of processing procedures of prefabricating the pipe sections including cutting, assembling, beveling and welding, the prefabricating processing procedures of different pipe sections are different, and the system establishes a set of standard processing procedures according to business requirements; the processing procedures can be executed in sequence from the first procedure to the last procedure in the actual prefabricating process of the pipeline, or can be executed out of sequence to process specific procedures.
The workstation basic information module comprises a production line identification, a workstation name, a bar code gun IP address, a processing procedure, working time each day, and whether to start or not, comprises a pipe section prefabricating processing procedure, and confirms the basic information characteristics of a workshop workstation and the available information of the workstation; the production line planning method comprises the following steps of planning how many production lines need to be set in advance according to the scale of a pipe section prefabricating workshop, and setting a set of standard processing procedures for each production line; each process needs to be bound with a specific code scanning terminal, the code scanning terminal carries out on-site operation real-time feedback, and the processing condition of a certain pipe section process is transmitted to the system through signal transmission; in the pipe section processing process, the system binds a specific workstation, and can only perform operation feedback of the current workstation process if the code scanning terminal of the current workstation is bound; the working time per day of each workstation exists, the system can set the standard working time per day, and the load time per day of the machine can be flexibly set according to the actual condition of prefabrication of the pipe sections; whether the machine is enabled or not is set to ON indicating that the machine is currently available and OFF indicating that the machine is not currently available, depending ON the operating state of the machine.
The workstation processing capability module comprises a workstation name, a processing minimum inner diameter, a processing maximum inner diameter, a processing minimum wall thickness, a processing maximum wall thickness and a processing basic material category.
And binding the appointed project by the workstation corresponding to the project module, dividing the priority of the project into low, medium and high, and preferentially processing the project with high emergency degree according to the priority of the project.
According to the processing procedure module, the workstation basic information module, the workstation processing capacity module and the workstation corresponding project module, the system takes basic materials, inner diameter, outer diameter and wall thickness as rules, automatically matches production lines and displays the processing time of each work of each production line.
The application method of the system comprises the following specific steps:
building server and computer environment
A Windows Server deploys a code compiling file of a process route management system and installs a database, and a database file which is depended by the process route management system is imported into the database;
the environment configuration required by the Windows computer installation process route management system;
secondly, setting information of a workstation
Logging in a pipeline prefabrication process route management system, and opening workstation information management, wherein the workstation information management comprises manufacturing time, machine load and bar code gun information;
the manufacturing time setting link sets the material and time range of the processing prefabricated pipeline of the workstation, automatically matches each workstation of a pipe section prefabrication production line according to the basic material, the inner diameter, the outer diameter and the wall thickness processed by the workstation, and forms a corresponding relation;
importing work information in the manufacturing time, wherein the work information is divided into work station basic information, work station processing capacity, work station processing time and work station processing maximum pipe length, corresponding Excel templates matched with different types can be imported with information, and import personnel can edit the content of the Excel templates in advance and finish the import;
the manufacturing time page displays the processing time of a material at the current workstation by default, wherein the basic material, the inner diameter, the outer diameter and the wall thickness belong to the built-in standard data of the pipeline prefabrication industry, and once the basic material, the inner diameter, the outer diameter and the wall thickness are imported, the information can not be modified; the time of the workstations of different production lines can be adjusted and reset, and if the set time is selected, the processing time can be adjusted; if the unit production time is selected, the unit production time may be adjusted; if no adjustment content exists, the content is terminated;
the machine load displays the total working duration, state, project name, size and maximum pipe fitting length of the workstation according to the workstation information, wherein the workstation information is unchangeable information, and the rest can be adjusted according to the site of a pipeline prefabrication execution workshop; the working time of the workstation can be set according to the actual site prefabrication condition, the machine is normally used, the state is set to be ON, if an accident happens, the machine cannot run, and the state is set to be OFF; if the items are added, the items can be added in the item column; if the project is changed, the project corresponding to the workstation can be deleted; if the size information is changed, the size information can be modified; the dimensional information is divided into material, inner diameter, outer diameter, wall thickness.
The bar code gun information displays a bar code gun information list bound by standard procedures, the working state is unchangeable information, and the procedure information corresponding to the bar code gun is added according to the procedure processing condition of the pipeline prefabricating workshop.
With the successful construction of a computer hardware environment, a scientific and rigorous algorithm is built in a system from the items of processing procedures, a processable material range, processing time and binding of a workstation in combination with the field management data of a workshop, and a closed loop for the process route planning of a production line is formed. The method focuses on production line process route planning, integrates design drawing information, material inventory information, equipment capacity information and field execution information by analyzing project requirements of suppliers and by means of a prefabrication management system, combines the existing pipeline prefabrication workshop, and compiles a scientific and reasonable prefabrication production line through a scientific algorithm to guide pipeline prefabrication production.
In addition to the above embodiments, the present invention may have other embodiments. All technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention.

Claims (8)

1. A production line planning process route processing system based on pipeline prefabrication is characterized in that: comprises a processing procedure module, a workstation basic information module, a workstation processing capacity module and a workstation corresponding project module,
the processing procedure module comprises a set of prefabricated processing procedures of pipe sections including cutting, assembling, beveling and welding, the prefabricated processing procedures of different pipe sections are different, and the system establishes a set of standard processing procedures according to business requirements;
the workstation basic information module comprises a production line identification, a workstation name, a bar code gun IP address, a processing procedure, working time each day and whether to start or not, the processing procedure comprises a pipe section prefabricating processing procedure, and basic information characteristics of a workshop workstation and available information of the workstation are confirmed;
the workstation processing capacity module comprises a workstation name, a processing minimum inner diameter, a processing maximum inner diameter, a processing minimum wall thickness, a processing maximum wall thickness and a processing basic material category;
the workstation binds the designated project corresponding to the project module, the priority of the project is divided into low, medium and high, and the project with high emergency degree is processed preferentially according to the priority of the project;
according to the processing procedure module, the workstation basic information module, the workstation processing capacity module and the workstation corresponding project module, the system takes basic materials, inner diameter, outer diameter and wall thickness as rules, automatically matches production lines and displays the processing time of each production line.
2. The production line planning process route processing system based on the pipe prefabrication as claimed in claim 1, wherein: the processing procedures can be executed in sequence from the first procedure to the last procedure in the actual prefabricating process of the pipeline, or can be executed out of sequence to process specific procedures.
3. The production line planning process route processing system based on the pipe prefabrication as claimed in claim 1, wherein: the production line is planned in advance according to the scale of the pipe section prefabricating workshop, and each production line can be provided with a set of standard processing procedures.
4. The production line planning process route processing system based on the pipe prefabrication as claimed in claim 1, wherein: each process needs to be bound with a specific code scanning terminal, the code scanning terminal carries out on-site operation real-time feedback, and the processing condition of a certain pipe section process is transmitted to the system through signal transmission; the system binds specific workstations in the pipe section processing process, and can only feed back the operation of the current workstation process if the code scanning terminal of the current workstation is bound.
5. The production line planning process route processing system based on the pipe prefabrication as claimed in claim 1, wherein: the daily working time of each work station exists, the system can set the standard daily working time, and the daily load time of the machine can be flexibly set according to the actual condition of pipe section prefabrication.
6. The production line planning process route processing system based on the pipe prefabrication as claimed in claim 1, wherein: whether the machine is enabled or not is set to ON indicating that the machine is currently available and OFF indicating that the machine is not currently available, depending ON the operating state of the machine.
7. A production line planning process route processing method based on pipeline prefabrication is characterized by comprising the following steps: the method is applied to any one of claims 1 to 6, and comprises the following specific steps:
building server and computer environment
A Windows Server deploys a code compiling file of a process route management system and installs a database, and a database file which is depended by the process route management system is imported into the database;
the environment configuration required by the Windows computer installation process route management system;
secondly, setting information of a workstation
Logging in a pipeline prefabrication process route management system, and opening workstation information management, wherein the workstation information management comprises manufacturing time, machine load and bar code gun information;
the manufacturing time setting link sets the material and time range of the processing prefabricated pipeline of the workstation, automatically matches each workstation of a pipe section prefabrication production line according to the basic material, the inner diameter, the outer diameter and the wall thickness processed by the workstation, and forms a corresponding relation;
importing work information in the manufacturing time, wherein the work information is divided into work station basic information, work station processing capacity, work station processing time and work station processing maximum pipe length, corresponding Excel templates matched with different types can be imported with information, and import personnel can edit the content of the Excel templates in advance and finish the import;
the manufacturing time page displays the processing time of a material at the current workstation by default, wherein the basic material, the inner diameter, the outer diameter and the wall thickness belong to the built-in standard data of the pipeline prefabrication industry, and once the basic material, the inner diameter, the outer diameter and the wall thickness are imported, the information can not be modified; the time of the workstations of different production lines can be adjusted and reset, and if the set time is selected, the processing time can be adjusted; if the unit production time is selected, the unit production time may be adjusted; if no adjustment content exists, the content is terminated;
the machine load displays the total working duration, state, project name, size and maximum pipe fitting length of the workstation according to the workstation information, wherein the workstation information is unchangeable information, and the rest can be adjusted according to the site of a pipeline prefabrication execution workshop; the working time of the workstation can be set according to the actual site prefabrication condition, the machine is normally used, the state is set to be ON, if an accident happens, the machine cannot run, and the state is set to be OFF; if the items are added, the items can be added in the item column; if the project is changed, the project corresponding to the workstation can be deleted; if the size information is changed, the size information can be modified; the dimensional information is divided into material, inner diameter, outer diameter, wall thickness.
8. The bar code gun information displays a bar code gun information list bound by standard procedures, the working state is unchangeable information, and the procedure information corresponding to the bar code gun is added according to the procedure processing condition of the pipeline prefabricating workshop.
CN202111528173.7A 2021-12-15 2021-12-15 Production line planning process route processing system and method based on pipeline prefabrication Pending CN114462759A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111528173.7A CN114462759A (en) 2021-12-15 2021-12-15 Production line planning process route processing system and method based on pipeline prefabrication

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111528173.7A CN114462759A (en) 2021-12-15 2021-12-15 Production line planning process route processing system and method based on pipeline prefabrication

Publications (1)

Publication Number Publication Date
CN114462759A true CN114462759A (en) 2022-05-10

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