CN114456683A - Anti-corrosion finish paint and preparation method thereof - Google Patents
Anti-corrosion finish paint and preparation method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
- C09D163/04—Epoxynovolacs
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C08K3/00—Use of inorganic substances as compounding ingredients
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- C08K3/20—Oxides; Hydroxides
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Abstract
The application relates to the technical field of coatings, in particular to an anticorrosive finish paint and a preparation method thereof. The anticorrosive finish paint comprises the following components in parts by weight: 200-300 parts of phenolic epoxy resin; 100-150 parts of polyamide resin; 5-8 parts of a film-forming assistant; 2-3 parts of a defoaming agent; 150 portions of silicone oil/asphalt composite emulsion and 200 portions of asphalt; the silicone oil/asphalt composite emulsion is prepared by blending and modifying silicone oil, coal tar pitch, fluorocarbon resin and nano inorganic filler. By doping the silicone oil/asphalt composite emulsion, the weather resistance and the corrosion resistance and protection performance of the coating are obviously improved, and the coating is not easy to peel, crack or fall off after being cured into a film.
Description
Technical Field
The application relates to the technical field of coatings, in particular to an anticorrosive finish paint and a preparation method thereof.
Background
The anticorrosive paint is a material which can form a film to protect corrosion by being coated on the surface of metal under certain conditions, so that the anticorrosive paint is widely applied to metal protection operation such as building construction, and the like, wherein the epoxy anticorrosive finish paint with the widest application range is taken as an example.
Epoxy resin anticorrosive finish paint in the related technology mainly comprises epoxy resin, polyamide resin, filler, auxiliary agent and solvent, is prepared by taking epoxy resin as a film forming substance, has a simple preparation process, can be prepared into paint by only mixing and dispersing the epoxy resin into a stable dispersion, and can meet the basic anticorrosive requirement of people on the paint.
Although the epoxy anticorrosive finish paint prepared in the related technology can meet the basic anticorrosive requirements of people, the epoxy anticorrosive finish paint has poor weather resistance, and can peel or even fall off when being applied to certain relatively harsh corrosive environments, so that the anticorrosive protection performance of the finish paint is greatly reduced.
Disclosure of Invention
In order to ensure the anti-corrosion protective performance of the paint and ensure that the paint is not easy to peel, crack and fall off, the application provides the anti-corrosion finish paint and the preparation method thereof.
In a first aspect, the application provides an anticorrosive finish paint, which adopts the following technical scheme:
the anticorrosive finish paint is characterized by comprising the following components in parts by weight:
200-300 parts of phenolic epoxy resin;
100-150 parts of polyamide resin;
5-8 parts of a film-forming assistant;
2-3 parts of a defoaming agent;
150 portions of silicone oil/asphalt composite emulsion and 200 portions of asphalt;
the silicone oil/asphalt composite emulsion is prepared by blending and modifying silicone oil, coal tar pitch, fluorocarbon resin and nano inorganic filler.
By adopting the technical scheme, the silicone oil/asphalt composite emulsion is prepared by blending and modifying the silicone oil, the coal tar pitch, the fluorocarbon resin and the nano inorganic filler, and after the silicone oil/asphalt composite emulsion is doped into an epoxy anticorrosive finish paint system, the adhesion and the crosslinking density of the finish paint can be improved, so that the finish paint can have better anticorrosive protection performance after being cured into a film and is not easy to peel off.
The reason for this analysis may be:
the solvent-free epoxy anticorrosive finish paint system has high bonding strength with a substrate to be protected, has low shrinkage rate during curing film forming, and is not easy to generate pores, and then the finish paint is not easy to peel and crack after curing film forming;
the film forming structure formed by the multi-component crosslinking is compact, the lotus effect can be realized by the nano inorganic filler combined on the surface of the coating, the surface energy is obviously reduced, substances such as corrosive gas, liquid, smoke dust and the like can be effectively isolated, and meanwhile, the phenomenon that the corrosive substances are attached to the surface of the coating is reduced, so that the excellent anticorrosion and protection effects are cooperatively played.
And the silicone oil contains more active functional groups, the active functional groups can be respectively combined with C ═ C double bonds, carboxyl groups, hydroxyl groups and other groups in the coal tar pitch, the epoxy resin and the fluorocarbon resin to strengthen the connection relationship among multiple components, so that a three-dimensional crosslinking network structure with a complex structure is formed, the nano inorganic filler can be used as a dispersant and a lubricant to be fully filled in the three-dimensional crosslinking network to form a compact anticorrosive coating, and the anticorrosive protection effect of the finish paint is realized.
Preferably, the preparation method of the silicone oil/asphalt composite emulsion comprises the following steps:
a. firstly, heating the silicone oil and the fluorocarbon resin to 240 ℃ for 180 ℃ and mixing for 20-60min to prepare emulsion premix;
b. then adding the coal tar pitch and the nano inorganic filler into the emulsion premix, and mixing for 10-20min at the temperature of 120 ℃ and 180 ℃ to obtain the silicone oil/pitch composite emulsion.
By adopting the technical scheme, the silicone oil/asphalt composite emulsion prepared by the process has relatively stable and uniform performance, can effectively improve the adhesiveness and the crosslinking density of the finish paint, further ensures the anti-corrosion and protective performance of the finish paint, and is easy to control and achieve various conditions;
the process adopts a step-by-step method for mixing, and is beneficial to the formation of a three-dimensional cross-linked network structure.
Preferably, the silicone oil and the fluorocarbon resin in the step a are mixed according to the weight ratio of 1 (0.1-0.2).
By adopting the technical scheme, the silicone oil and the fluorocarbon resin which are proportioned have better compounding effect, and can form stable prepolymer through crosslinking of bonding relations such as fluorine-carbon bonds, which is beneficial to further crosslinking combination with other components, and can endow finish paint with excellent corrosion resistance and weather resistance through the characteristics of the fluorocarbon resin;
compared with the traditional fluorocarbon anticorrosive paint or the added excessive fluorocarbon resin, the flexibility and the elasticity of the coating are better, and the coating is not easy to crack or fall off due to the over-strong rigidity.
Preferably, the emulsion premix, the coal tar pitch and the nano inorganic filler in the b are mixed according to the weight ratio of 1 (0.2-0.3) to 0.3-0.5.
By adopting the technical scheme, the matching relationship between the coal tar pitch and the nano inorganic filler in the proportion and the emulsion premix is excellent, and a compact anticorrosive coating can be formed besides the complexity of a three-dimensional cross-linked network structure is further enhanced, so that the anticorrosive performance of the finish paint is ensured.
Preferably, the silicone oil is one or more of amino silicone oil, polyether modified silicone oil and hydroxyl modified silicone oil.
By adopting the technical scheme, the silicone oil with the components can provide a large amount of active functional groups, and also has excellent dispersing and defoaming properties, so that the surface of the finish paint cured into a film is smooth and is not easy to peel and crack.
Preferably, the silicone oil is composed of amino silicone oil, polyether modified silicone oil and hydroxyl modified silicone oil according to the weight ratio of 1 (1-3) to 1-3.
By adopting the technical scheme, the components and the silicone oil in proportion have excellent synergistic effect, and more active functional groups can be provided by unit volume, so that the connection relationship among the components can be obviously enhanced, and a complex and compact three-dimensional cross-linked network structure and an anticorrosive layer can be formed with the nano inorganic filler.
Preferably, the nano inorganic filler is one or more of nano zirconium silicate, nano titanium dioxide and nano zinc oxide.
By adopting the technical scheme, the nano inorganic filler of the components can be effectively combined in the formed three-dimensional cross-linked network to form a compact anticorrosive coating, and the surface energy of the surface of the coating can be obviously reduced by the characteristics of the nano inorganic filler, so that the lotus effect is realized, and a better anticorrosive effect is achieved.
Preferably, the nano inorganic filler is composed of nano zirconium silicate, nano titanium dioxide and nano zinc oxide according to the weight ratio of 1 (0.5-0.8) to (1-2).
By adopting the technical scheme, the nano inorganic filler in the proportion can be fully combined in the formed three-dimensional cross-linked network, and the cross-linking density and the blocking effect of a film forming system can be remarkably improved by compounding the nano inorganic filler, the nano inorganic filler and the three, so that the anti-corrosion and protective performance of the finish paint is ensured.
Preferably, the polyamide resin is one or more of polyamide 115, polyamide 650 and polyamide 651.
By adopting the technical scheme, the epoxy anticorrosive finish paint system can be quickly cured into a film by the polyamide resin with the components, the flatness of the formed film is excellent, and the weather resistance and the anticorrosive performance of the epoxy anticorrosive finish paint system are not easily influenced by the generation of bubbles.
In a second aspect, the application provides a preparation method of an anticorrosive finish paint, which adopts the following technical scheme:
a preparation method of an anticorrosive finish paint comprises the following steps:
s1, mixing the novolac epoxy resin and the polyamide resin at the temperature of 160-220 ℃ at the speed of 800-1500r/min for 15-45 min;
s2, adding the film-forming assistant, the defoaming agent and the silicone oil/asphalt composite emulsion, and mixing at the temperature of 120-160 ℃ and the temperature of 3000r/min of 2000-15 min to obtain the anticorrosive finish paint.
By adopting the technical scheme, the process is simple and easy to operate, and the obtained anticorrosive finish paint has stable performance and excellent cohesiveness and anticorrosive protection performance, so that the process is suitable for large-scale industrialized production.
In summary, the present application has the following beneficial effects:
1. according to the application, the silicone oil/asphalt composite emulsion is prepared by blending and modifying the silicone oil, the coal tar pitch, the fluorocarbon resin and the nano inorganic filler, so that the adhesiveness and the crosslinking density of the finish paint are remarkably improved, the anti-corrosion protection performance of the finish paint after curing and film forming is further ensured, and the finish paint is not easy to peel or fall off;
2. according to the silicone oil/asphalt composite emulsion obtained by mixing in a step-by-step method, the adhesiveness and the crosslinking density of the finish paint can be effectively improved, the performance is relatively stable and uniform, and the application and addition in the actual process are facilitated;
3. the anti-corrosion finish paint obtained by the process has excellent weather resistance and anti-corrosion protection performance, is not easy to peel or fall off after being cured into a film, can be applied to a harsh environment, has relatively stable and uniform performance, and is beneficial to quality control and actual production of products.
Detailed Description
The present application will be described in further detail with reference to examples.
The raw materials used in the examples of the present application are commercially available, except for the following specific descriptions:
polyamide 115, polyamide 650 and polyamide 651, all purchased from environment protection science and technology ltd, wangdenfeng, jen;
polyethylene glycol, CAS 25322-68-3;
the coal tar pitch, the model HK-7, is purchased from Hebei culvert Kai energy science and technology development Co., Ltd;
fluorocarbon resin, brand name PVDF (polyvinylidene fluoride), purchased from huge positive new materials science and technology (Dongguan) limited;
amino silicone oil, CAS: 63148-62-0;
polyether modified silicone oil, CAS: 67674-67-3;
hydroxy modified silicone oil CAS, 68554-71-2;
nanometer zirconium silicate, particle size ≦ 1.0um, purchased from Yixing city Kong Tech Co Ltd;
nanometer titanium dioxide, model CW-TiO2-001, available from Shanghai Chaowei nanotechnology, Inc.;
nano zinc oxide, model CW-ZnO-001, was purchased from Shanghai Chaowei nanotechnology Co., Ltd.
Preparation example
Preparation example 1
A silicone oil/asphalt composite emulsion is prepared by the following steps:
a. firstly, mixing and heating silicone oil and fluorocarbon resin according to the weight ratio of 1:0.05 to 180 ℃, and mixing at 1500r/min for 60min to prepare an emulsion premix, wherein the silicone oil is amino silicone oil;
b. adding the coal tar pitch and the nano inorganic filler into the emulsion premix, and mixing at 120 ℃ at 3000r/min for 20min to obtain the silicone oil/pitch composite emulsion;
wherein the emulsion premix, the coal tar pitch and the nano inorganic filler are mixed according to the weight ratio of 1:0.1:0.2, and the nano inorganic filler is nano zirconium silicate.
Preparation example 2
The silicone oil/asphalt composite emulsion is characterized in that the preparation steps have the following parameter conditions compared with the preparation example 1:
a. firstly, mixing and heating silicone oil and fluorocarbon resin to 210 ℃, and mixing at 1500r/min for 40min to prepare emulsion premix;
b. then adding the coal tar pitch and the nano inorganic filler into the emulsion premix, and mixing at the temperature of 150 ℃ for 15min at 3000r/min to obtain the silicone oil/pitch composite emulsion, wherein the other conditions are the same as the preparation example 1.
Preparation example 3
The silicone oil/asphalt composite emulsion is characterized in that the preparation steps have the following parameter conditions compared with the preparation example 1:
a. firstly, mixing and heating silicone oil and fluorocarbon resin to 240 ℃, and mixing at 1500r/min for 20min to prepare emulsion premix;
b. then adding the coal tar pitch and the nano inorganic filler into the emulsion premix, and mixing at 180 ℃ for 10min at 3000r/min to obtain the silicone oil/pitch composite emulsion, wherein the other conditions are the same as the preparation example 1.
Preparation example 4
The silicone oil/asphalt composite emulsion is characterized in that the preparation steps have the following parameter conditions compared with the preparation example 1:
a. firstly, mixing and heating silicone oil and fluorocarbon resin to 160 ℃, and mixing at 1500r/min for 80min to prepare emulsion premix;
b. then adding the coal tar pitch and the nano inorganic filler into the emulsion premix, and mixing at 100 ℃ for 30min at 3000r/min to obtain the silicone oil/pitch composite emulsion, wherein the other conditions are the same as the preparation example 1.
Preparation example 5
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the silicone oil and the fluorocarbon resin are mixed in a weight ratio of 1:0.1 in a.
Preparation example 6
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the silicone oil and the fluorocarbon resin are mixed in a weight ratio of 1:0.15 in a.
Preparation example 7
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the silicone oil and the fluorocarbon resin are mixed in a weight ratio of 1:0.2 in a.
Preparation example 8
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the silicone oil and the fluorocarbon resin are mixed in a weight ratio of 1:0.25 in a.
Preparation example 9
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the emulsion premix, the coal tar pitch and the nano inorganic filler in b are mixed in a weight ratio of 1:0.2: 0.3.
Preparation example 10
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the emulsion premix, the coal tar pitch and the nano inorganic filler in b are mixed in a weight ratio of 1:0.25: 0.4.
Preparation example 11
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the emulsion premix, the coal tar pitch and the nano inorganic filler in b are mixed in a weight ratio of 1:0.3: 0.5.
Preparation example 12
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the emulsion premix, the coal tar pitch and the nano inorganic filler in b are mixed in a weight ratio of 1:0.4: 0.6.
Preparation example 13
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the silicone oil is composed of amino silicone oil, polyether modified silicone oil and hydroxyl modified silicone oil in a weight ratio of 1:0.5: 0.5.
Preparation example 14
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the silicone oil is composed of amino silicone oil, polyether modified silicone oil and hydroxyl modified silicone oil in a weight ratio of 1:1: 1.
Preparation example 15
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the silicone oil is composed of amino silicone oil, polyether modified silicone oil and hydroxyl modified silicone oil in a weight ratio of 1:2: 2.
Preparation example 16
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the silicone oil is composed of amino silicone oil, polyether modified silicone oil and hydroxyl modified silicone oil in a weight ratio of 1:3: 3.
Preparation example 17
A silicone oil/asphalt composite emulsion is different from that of preparation example 1 in that the conditions are the same as those of preparation example 1 except that the silicone oil is composed of amino silicone oil, polyether modified silicone oil and hydroxyl modified silicone oil in a weight ratio of 1:5: 5.
Preparation example 18
The silicone oil/asphalt composite emulsion is different from the preparation example 1 in that the conditions are the same as the preparation example 1 except that the nano inorganic filler is composed of nano zirconium silicate, nano titanium dioxide and nano zinc oxide according to the weight ratio of 1:0.3: 0.5.
Preparation example 19
A silicone oil/asphalt composite emulsion is different from the preparation example 1 in that the conditions are the same as the preparation example 1 except that the nano inorganic filler is composed of nano zirconium silicate, nano titanium dioxide and nano zinc oxide according to the weight ratio of 1:0.5: 1.
Preparation example 20
The silicone oil/asphalt composite emulsion is different from the preparation example 1 in that the conditions are the same as the preparation example 1 except that the nano inorganic filler is composed of nano zirconium silicate, nano titanium dioxide and nano zinc oxide according to the weight ratio of 1:0.6: 1.5.
Preparation example 21
A silicone oil/asphalt composite emulsion is different from the preparation example 1 in that the conditions are the same as the preparation example 1 except that the nano inorganic filler is composed of nano zirconium silicate, nano titanium dioxide and nano zinc oxide according to the weight ratio of 1:0.8: 2.
Preparation example 22
The silicone oil/asphalt composite emulsion is different from the preparation example 1 in that the conditions are the same as the preparation example 1 except that the nano inorganic filler is composed of nano zirconium silicate, nano titanium dioxide and nano zinc oxide according to the weight ratio of 1:1: 3.
Performance test
The anti-corrosion finishing paints prepared in the examples and the comparative examples are selected as detection objects, the adhesion, the acid resistance, the alkali resistance and the salt spray resistance of each group of anti-corrosion finishing paints are respectively tested, and the detection steps are as follows, and refer to the standards of HG/T5177-.
1) Adhesion test (pulling method)
According to the regulation of GB/T5210-2006, a test column with the diameter of 20mm is adopted, an upper test column and a lower test column are coaxially butted with a test plate for testing, three groups of anti-corrosion finish paint are arranged in parallel in each group, and the average value of the test results is recorded.
2) Acid resistance
According to the specification of the A method in GB/T9274-1988, three groups of parallel samples are immersed in a sulfuric acid solution with the mass fraction of 10%, and after the test is finished, the samples are taken out for observation;
if two or more groups of samples have the film coating ill-conditioned phenomena such as peeling, cracking or falling off, ending the test and recording the result; if only one group of the three groups of samples has or does not have the coating film pathological phenomena such as peeling, cracking or falling off, the same three groups of samples are replaced, the samples are immersed into a sulfuric acid solution with the mass fraction of (15%/20%/25%/30%) for a plurality of tests, the concentration of the sulfuric acid solution in each test is gradually increased until the two groups or more than two groups of the three groups of samples have the coating film pathological phenomena such as peeling, cracking or falling off, the test is finished, and the results are recorded.
3) Alkali resistance
According to the specification of the A method in GB/T9274-1988, three groups of parallel samples are immersed in a sodium hydroxide solution with the mass fraction of 10%, and after the test is finished, the samples are taken out for observation;
if two or more groups of samples have the film coating ill-conditioned phenomena such as peeling, cracking or falling off, ending the test and recording the result; if only one group of the three groups of samples has or does not have the film coating pathological phenomena such as peeling, cracking or falling, the same three groups of samples are replaced, the samples are sequentially immersed into sodium hydroxide solution with the mass fraction of (15%/20%/25%/30%) according to the concentration for a plurality of tests until two or more groups of the three groups of samples have the film coating pathological phenomena such as peeling, cracking or falling, the test is ended, and the results are recorded.
Examples
Example 1
The anticorrosive finish paint comprises the following components in parts by weight as shown in Table 1, and is prepared by the following steps:
s1, mixing the novolac epoxy resin and the polyamide resin at 200 ℃ at 1000r/min for 30 min;
s2, adding a film-forming aid, a defoaming agent and the silicone oil/asphalt composite emulsion, and mixing at 140 ℃ at 2500r/min for 10min to obtain the anticorrosive finish paint;
wherein the polyamide resin is polyamide 115; the film-forming auxiliary agent is propylene glycol butyl ether; the defoaming agent is polyethylene glycol; a silicone oil/asphalt composite emulsion was prepared by preparation example 1.
Examples 2 to 6
An anticorrosive topcoat paint, which is different from example 1 in that each component and the corresponding weight thereof are shown in table 1.
TABLE 1 Components and weights (kg) thereof in examples 1-6
Comparative example 1
An anticorrosive finish paint is different from the anticorrosive finish paint in the embodiment 1 in that the anticorrosive finish paint is identical to the anticorrosive finish paint in the embodiment 1 except that the components do not contain the silicone oil/asphalt composite emulsion.
The anticorrosive topcoats prepared in examples 1 to 6 and comparative example 1 were extracted, and adhesion, acid resistance and alkali resistance were measured according to the above measurement procedures and measurement standards, and the results of the measurements were averaged and recorded in the following table.
As can be seen from the table above, the anticorrosive finish paint prepared in examples 1-6 has strong adhesion, up to 8.3-9.2MPa, and has performance standard of more than 8.0 MPa; the acid resistance is excellent and is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sulfuric acid solution for 168 hours; the alkali resistance is excellent and is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sodium hydroxide solution for 168 hours;
therefore, the anticorrosive finish paint prepared from the components according to the proportion has excellent adhesive force and corrosion resistance, and is not easy to peel, crack or fall off after being cured and formed into a film.
In particular, the anticorrosive finish paint prepared in the embodiment 4 has strong adhesive force which is as high as 9.2MPa and is far greater than the performance standard of 8.0 MPa; the acid resistance is strong, and the coating is free from pathological coating phenomenon in 20% sulfuric acid solution for 168 hours; the alkali resistance is strong, and the pathological film coating phenomenon is avoided in 20% sodium hydroxide solution for 168 hours;
it can be seen that example 4 is the best example, and the anticorrosive finish paint prepared by the components has the best performance, wherein in examples 5-6, although the acid resistance and alkali resistance are equal to those of example 4, the adhesion is reduced, and the practical use of the anticorrosive paint is not facilitated.
It can be seen from the above table that, compared with example 1, in comparative example 1, because the components do not contain the silicone oil/asphalt composite emulsion, the performances can also meet the basic use standard, but the adhesion force is only 8.1 MPa; the acid resistance is weak, and the coating is only in a 10% sulfuric acid solution for 168 hours, so that the pathological coating phenomenon is avoided; the alkali resistance is weak, and the film is only in a 10% sodium hydroxide solution for 168 hours without pathological film coating phenomenon;
the addition of the silicone oil/asphalt composite emulsion is favorable for improving the adhesiveness and the crosslinking density of the finish paint, so that the finish paint can have better anticorrosion and protective properties after being cured into a film, and is not easy to peel, crack or fall off.
The reason may be that the silicone oil contains more active functional groups, which can be respectively combined with C ═ C double bonds, carboxyl groups, hydroxyl groups and other groups in the coal tar pitch, the epoxy resin and the fluorocarbon resin to strengthen the connection relationship among the multiple components, so as to form a three-dimensional cross-linked network structure with a complex structure, and can also be used as a dispersant and a lubricant to fully fill the nano inorganic filler in the three-dimensional cross-linked network and form a compact anticorrosive coating, so as to realize the anticorrosive protection effect of the finish paint.
In conclusion, the silicone oil/asphalt composite emulsion prepared by blending and modifying the silicone oil, the coal tar pitch, the fluorocarbon resin and the nano inorganic filler can obviously improve the water resistance and the cohesiveness of the coating after being doped into an anticorrosive finish paint system, and further has better anticorrosive protection performance after the coating is cured into a film;
the solvent-free epoxy anticorrosive finish paint system has high bonding strength with a substrate to be protected, has low shrinkage rate during curing film forming, and is not easy to generate pores, and then the finish paint is not easy to peel, crack or fall off after being cured into a film.
Examples 7 to 9
An anticorrosive finish paint is different from the anticorrosive finish paint in example 1 in that the use conditions of the used silicone oil/asphalt composite emulsion are different, and the specific corresponding relation is shown in the following table.
Table: comparative table of use of Silicone oil/asphalt composite emulsions in examples 7-9
Group of | Silicone oil/asphalt composite emulsion |
Example 7 | Prepared from preparation example 2 |
Example 8 | Prepared from preparation example 3 |
Example 9 | Prepared from preparation example 4 |
The anticorrosive finishes prepared in examples 7-9 were sampled and tested for adhesion, acid resistance, and alkali resistance according to the above measurement procedures and standards, and the average values of the test results are recorded in the following table.
As can be seen from the table above, the anticorrosive finish paint prepared in the embodiment 1 and the embodiments 7 to 9 has strong adhesive force which is as high as 8.3 to 9.2MPa and is greater than the performance standard of 8.0 MPa; the acid resistance is excellent and is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sulfuric acid solution for 168 hours; the paint has excellent alkali resistance which is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sodium hydroxide solution for 168 hours, and the silicone oil/asphalt composite emulsion prepared by the process can improve the performance of the anticorrosive finish paint.
In particular, the anticorrosive finish paint prepared in the examples 1 and 7-8 has strong adhesive force which is as high as 8.6-9.0MPa and is far greater than the performance standard of 8.0 MPa; the acid resistance is strong, and the coating is free from pathological coating phenomenon in 15% sulfuric acid solution for 168 hours; the alkali resistance is strong, the coating phenomenon is not generated in 15% sodium hydroxide solution for 168 hours, and the parameter conditions in preparation examples 2-3 are shown to be better processes.
In conclusion, the silicone oil/asphalt composite emulsion prepared by mixing the components by the step method has relatively stable and uniform performance, and can effectively improve the adhesiveness and the crosslinking density of the finish paint, thereby ensuring the anti-corrosion and protective performance of the finish paint.
Examples 10 to 13
An anticorrosive finish paint is different from the anticorrosive finish paint in example 1 in that the use conditions of the used silicone oil/asphalt composite emulsion are different, and the specific corresponding relation is shown in the following table.
Table (b): comparative table of use of Silicone oil/asphalt composite emulsions in examples 10-13
Group of | Silicone oil/asphalt composite emulsion |
Example 10 | Prepared from preparation example 5 |
Example 11 | Prepared from preparation example 6 |
Example 12 | By preparingExample 7 preparation of |
Example 13 | Prepared from preparation example 8 |
Comparative example 2
An anticorrosive finish paint is different from the anticorrosive finish paint in example 1 in that the conditions are the same as those in example 1 except that fluorocarbon resin is not contained in the silicone oil/asphalt composite emulsion.
The anticorrosive topcoats prepared in examples 10 to 13 and comparative example 2 were extracted, and adhesion, acid resistance and alkali resistance were measured according to the above measurement procedures and measurement standards, and the results of the measurements were averaged and recorded in the following table.
As can be seen from the table above, the anticorrosive finish paint prepared in the embodiment 1 and the embodiments 10 to 13 has strong adhesive force which is as high as 8.2 to 8.6MPa and is greater than the performance standard of 8.0 MPa; the acid resistance is excellent and is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sulfuric acid solution for 168 hours; the paint has excellent alkali resistance which is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sodium hydroxide solution for 168 hours, and the performance of the anticorrosive finish paint can be effectively improved by the silicone oil/asphalt composite emulsion prepared from the silicone oil and the fluorocarbon resin according to the proportion.
Further, examples 10 to 12 are preferred examples, and the adhesion was small and the reduction in the degree of adhesion was 8.5 MPa; but the corrosion resistance is obviously enhanced, and no pathological film coating phenomenon exists in 20 percent sulfuric acid solution for 168 hours; in 20% sodium hydroxide solution for 168 hours, no pathological film coating phenomenon exists, and the improvement of the performance of the anticorrosive finish paint is more remarkable when the weight ratio of the silicone oil to the fluorocarbon resin is 1 (0.1-0.2);
and as can be seen from the above table, although the corrosion resistance of the finish paint can be effectively guaranteed by adding excessive fluorocarbon resin, the flexibility, elasticity and adhesive force of the coating are reduced, which is not beneficial to the practical use of the finish paint.
Compared with the example 1, the adhesion of the comparative example 2 is improved to 8.8MPa because the silicone oil/asphalt composite emulsion does not contain fluorocarbon resin, but the corrosion resistance is correspondingly reduced, and the coating can only be carried out in a 10% sulfuric acid solution for 168 hours without pathological coating phenomenon; the coating is carried out for 168 hours in a 10% sodium hydroxide solution, and no pathological coating phenomenon exists;
it can be seen that the three components in the silicone oil/asphalt composite emulsion have a certain compounding effect, and the improvement of the anti-corrosion performance of the anti-corrosion finish paint is reduced after the fluorocarbon resin is lacked.
In conclusion, the silicone oil and the fluorocarbon resin in the proportion have excellent compounding effect, and can form a stable prepolymer through crosslinking of bonding relations such as fluorine-carbon bonds, facilitate further crosslinking combination of the prepolymer and other components, and endow the finish paint with excellent corrosion resistance and weather resistance through the characteristics of the fluorocarbon resin.
Examples 14 to 17
An anticorrosive finish paint is different from the anticorrosive finish paint in example 1 in that the use conditions of the used silicone oil/asphalt composite emulsion are different, and the specific corresponding relation is shown in the following table.
Table: comparative table of use of Silicone oil/asphalt composite emulsions in examples 14-17
Group of | Silicone oil/asphalt composite emulsion |
Example 14 | Prepared from preparation example 9 |
Example 15 | Prepared from preparation example 10 |
Example 16 | Prepared from preparation example 11 |
Example 17 | Prepared from preparation example 12 |
Comparative example 3
An anticorrosive finish paint is different from the anticorrosive finish paint in example 1 in that the conditions are the same as those in example 1 except that nano inorganic filler is not contained in the silicone oil/asphalt composite emulsion.
The anticorrosive topcoats prepared in examples 14 to 17 and comparative example 3 were extracted and tested for adhesion, acid resistance and alkali resistance according to the above measurement procedures and measurement standards, and the test results were averaged and recorded in the following table.
As can be seen from the table above, the anticorrosive finish paint prepared in the embodiment 1 and the embodiments 14 to 17 has strong adhesive force which is as high as 8.6 to 9.2MPa and is greater than the performance standard of 8.0 MPa; the acid resistance is excellent and is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sulfuric acid solution for 168 hours; the paint has excellent alkali resistance which is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sodium hydroxide solution for 168 hours, and the performance of the anticorrosive finish paint can be effectively improved by the silicone oil/asphalt composite emulsion prepared from the silicone oil and the fluorocarbon resin according to the proportion.
Further, examples 14 to 16 are preferred examples, and the adhesion was small and the reduction in the level was 9.1 to 9.2 MPa; but the corrosion resistance is obviously enhanced, and no pathological film coating phenomenon exists in 20 percent sulfuric acid solution for 168 hours; when 20% sodium hydroxide solution is used for 168 hours, no pathological film coating phenomenon exists, and the emulsion premix, the coal tar pitch and the nano inorganic filler are mixed according to the weight ratio of 1 (0.2-0.3) to 0.3-0.5, so that the anti-corrosion finishing paint has remarkable improvement on the performance;
as can also be seen from the above table, in comparative example 3, compared with example 1, since the silicone oil/asphalt composite emulsion does not contain the nano inorganic filler, the adhesion force is basically even and is 8.7MPa, but the corrosion resistance is correspondingly reduced, and the coating can only be carried out in a 10% sulfuric acid solution for 168 hours without pathological coating phenomenon; the coating is carried out for 168 hours in a 10% sodium hydroxide solution, and no pathological coating phenomenon exists;
it can be seen that the three components in the silicone oil/asphalt composite emulsion have a certain compounding effect, and the improvement of the anti-corrosion performance of the anti-corrosion finish paint is reduced after the nano inorganic filler is lacked.
In conclusion, the coal tar pitch and the nano inorganic filler in the proportion have a better matching relationship with the emulsion premix, not only can further enhance the complexity of a three-dimensional cross-linked network structure, but also can form a compact anticorrosive coating through compounding of the coal tar pitch, the nano inorganic filler and the emulsion premix, and the nano inorganic filler can be filled and combined in the formed cross-linked network, so that the compactness of a coating system is enhanced, and the bonding performance of the coating is not easily influenced.
Examples 18 to 22
An anticorrosive finish paint is different from the anticorrosive finish paint in example 1 in that the use conditions of the used silicone oil/asphalt composite emulsion are different, and the specific corresponding relation is shown in the following table.
Table: comparative table of use of Silicone oil/asphalt composite emulsions in examples 18-22
Group of | Silicone oil/asphalt composite emulsion |
Example 18 | Prepared from preparation example 13 |
Example 19 | Prepared from preparation 14 |
Example 20 | Prepared from preparation example 15 |
Example 21 | Prepared from preparation example 16 |
Example 22 | Prepared from preparation example 17 |
The corrosion resistant finishes prepared in examples 18-22 above were extracted and tested for adhesion, acid resistance and alkali resistance according to the above measurement procedures and standards, and the average values of the test results are reported in the table below.
As can be seen from the table above, the anticorrosive finish paint prepared in examples 18-22 has strong adhesion, up to 8.8-9.2MPa, and has performance standard of more than 8.0 MPa; the acid resistance is excellent and is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sulfuric acid solution for 168 hours; the paint has excellent alkali resistance which is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sodium hydroxide solution for 168 hours, and thus, the performance of the anticorrosive finish paint can be effectively improved by the silicone oil with the proportion.
Furthermore, the examples 19 to 21 are better examples, the adhesive force is qualified, and reaches 9.0 to 9.2MPa, and the performance standards are all more than 8.0 MPa; the acid resistance and the alkali resistance are strong, and the coating is free from pathological coating phenomenon in 20 percent sulfuric acid solution for 168 hours; in 20% sodium hydroxide solution for 168 hours, no pathological film coating phenomenon exists, and the silicone oil is composed of amino silicone oil, polyether modified silicone oil and hydroxyl modified silicone oil according to the weight ratio of 1 (1-3) to 1-3, so that the performance of the anticorrosive finish paint is remarkably improved.
In summary, the components and the silicone oil in proportion have excellent synergistic effect, and the unit volume of the components and the silicone oil can provide relatively more active functional groups, so that the connection relationship among the components can be obviously enhanced, and a complex and compact three-dimensional cross-linked network structure and an anticorrosive layer are formed with the nano inorganic filler, thereby endowing the coating with excellent cohesiveness and corrosion resistance.
Examples 23 to 27
An anticorrosive finish paint is different from the anticorrosive finish paint in example 1 in that the use conditions of the used silicone oil/asphalt composite emulsion are different, and the specific corresponding relation is shown in the following table.
Table: comparative table of use of Silicone oil/asphalt composite emulsions in examples 23-27
The corrosion resistant finishes prepared in examples 23-27 above were extracted and tested for adhesion, acid resistance and alkali resistance according to the above measurement procedures and standards, and the average values of the test results are reported in the table below.
As can be seen from the table above, the anticorrosive finish paint prepared in examples 23-27 has strong adhesion, up to 8.5-8.6MPa, and is greater than the performance standard of 8.0 MPa; the acid resistance is excellent and is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sulfuric acid solution for 168 hours; the nano inorganic filler has excellent alkali resistance which is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sodium hydroxide solution for 168 hours, and the performance of the anticorrosive finish paint can be effectively improved by the nano inorganic filler with the proportion.
Furthermore, the examples 24 to 26 are better examples, the adhesive force is qualified, and reaches 8.5MPa, and the performance standards are all larger than 8.0 MPa; the acid resistance and the alkali resistance are strong, and the coating is free from pathological coating phenomenon in 25 percent sulfuric acid solution for 168 hours; in 20% sodium hydroxide solution for 168 hours, no pathological film coating phenomenon exists, and when the nano inorganic filler is composed of nano zirconium silicate, nano titanium dioxide and nano zinc oxide according to the weight ratio of 1 (0.5-0.8) to (1-2), the improvement of the performance of the anticorrosive finish paint is obvious.
In conclusion, the nano inorganic filler with the proportion can be fully combined in the formed three-dimensional cross-linked network, the barrier property and the cross-linking density of a film forming system can be enhanced through the compounding of the nano inorganic filler, the nano inorganic filler and the film forming system, and a compact anticorrosive layer structure is formed with the film forming system, so that the anticorrosive protection performance of the finish paint is guaranteed.
Example 28
An anticorrosive topcoat paint which is different from example 1 in that the conditions are the same as example 1 except that the polyamide resin is composed of polyamide 115 and polyamide 650 in a ratio of 1: 1.
Example 29
An anticorrosive topcoat paint which is different from example 1 in that the conditions are the same as example 1 except that the polyamide resin is composed of polyamide 115 and polyamide 651 in a ratio of 1: 1.
Example 30
An anticorrosive topcoat paint was different from example 1 in that the conditions were the same as example 1 except that the polyamide resin was composed of polyamide 650 and polyamide 651 in a ratio of 1: 1.
Example 31
An anticorrosive topcoat paint which is different from example 1 in that the conditions are the same as example 1 except that the polyamide resin is composed of polyamide 115, polyamide 650 and polyamide 651 in a ratio of 1:1: 1.
The anticorrosive topcoat paints prepared in examples 28 to 31 were extracted, and the adhesion and tensile strength before and after immersion treatment were measured according to the above measurement procedures and measurement standards, and the average values of the test results were recorded in the following table.
As can be seen from the table above, the anticorrosive finish paint prepared in the embodiment 1 and the embodiments 28 to 31 has strong adhesive force which is as high as 8.6 to 9.0MPa, and the performance standards are both more than 8.0 MPa; the acid resistance is excellent and is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sulfuric acid solution for 168 hours; the corrosion-resistant finishing paint has excellent alkali resistance which is higher than the performance standard, namely, no pathological film coating phenomenon exists in a 10% sodium hydroxide solution for 168 hours, and the polyamide resin with the proportion can effectively improve the performance of the corrosion-resistant finishing paint.
In particular, the adhesion of the anticorrosive topcoat prepared in example 31 is further improved to 9.0MPa, and it can be seen that the performance of the anticorrosive topcoat is improved most significantly when the polyamide resin is a composite of polyamide 115, polyamide 650 and polyamide 651.
In conclusion, the polyamide resin with the components enables an epoxy anticorrosive finish paint system to be quickly cured into a film, the flatness of the film is excellent, and the weather resistance and the anticorrosive performance of the film are not easily affected by the generation of bubbles.
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.
Claims (10)
1. The anticorrosive finish paint is characterized by comprising the following components in parts by weight:
200-300 parts of phenolic epoxy resin;
100-150 parts of polyamide resin;
5-8 parts of a film-forming assistant;
2-3 parts of a defoaming agent;
150 portions of silicone oil/asphalt composite emulsion and 200 portions of asphalt;
the silicone oil/asphalt composite emulsion is prepared by blending and modifying silicone oil, coal tar pitch, fluorocarbon resin and nano inorganic filler.
2. The anticorrosive finish paint according to claim 1, wherein the preparation method of the silicone oil/asphalt composite emulsion comprises the following steps:
a. firstly, heating the silicone oil and the fluorocarbon resin to 240 ℃ for 180 ℃ and mixing for 20-60min to prepare emulsion premix;
b. then adding the coal tar pitch and the nano inorganic filler into the emulsion premix, and mixing for 10-20min at the temperature of 120-180 ℃ to obtain the silicone oil/pitch composite emulsion.
3. The anticorrosive finish paint according to claim 2, wherein the silicone oil and the fluorocarbon resin in the step a are mixed according to a weight ratio of 1 (0.1-0.2).
4. The anticorrosive finish paint of claim 2, wherein the emulsion premix, the coal tar pitch and the nano inorganic filler in b are mixed in a weight ratio of 1 (0.2-0.3) to (0.3-0.5).
5. The anticorrosive topcoat paint of claim 1, wherein the silicone oil is one or more of amino silicone oil, polyether modified silicone oil and hydroxyl modified silicone oil.
6. The anticorrosive finish paint of claim 5, wherein the silicone oil consists of amino silicone oil, polyether modified silicone oil and hydroxyl modified silicone oil in a weight ratio of 1 (1-3) to (1-3).
7. The anticorrosive topcoat paint of claim 1, wherein the nano inorganic filler is one or more of nano zirconium silicate, nano titanium dioxide and nano zinc oxide.
8. The anticorrosive finish paint of claim 7, wherein the nano inorganic filler consists of nano zirconium silicate, nano titanium dioxide and nano zinc oxide in a weight ratio of 1 (0.5-0.8) to (1-2).
9. The corrosion resistant topcoat of claim 1, wherein the polyamide resin is one or more of polyamide 115, polyamide 650, and polyamide 651.
10. A method of preparing an anti-corrosive finish paint according to any one of claims 1 to 9, characterized by the steps of:
s1, mixing the novolac epoxy resin and the polyamide resin at the temperature of 160-220 ℃ at the speed of 800-1500r/min for 15-45 min;
s2, adding the film-forming assistant, the defoaming agent and the silicone oil/asphalt composite emulsion, and mixing at the temperature of 120-160 ℃ and the temperature of 3000r/min of 2000-15 min to obtain the anticorrosive finish paint.
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