CN114454473B - Machining device and machining method for vehicle-mounted anti-dizziness and anti-explosion protection film - Google Patents
Machining device and machining method for vehicle-mounted anti-dizziness and anti-explosion protection film Download PDFInfo
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- CN114454473B CN114454473B CN202210120843.XA CN202210120843A CN114454473B CN 114454473 B CN114454473 B CN 114454473B CN 202210120843 A CN202210120843 A CN 202210120843A CN 114454473 B CN114454473 B CN 114454473B
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- 208000002173 dizziness Diseases 0.000 title claims abstract description 15
- 238000004880 explosion Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims description 18
- 238000003754 machining Methods 0.000 title description 4
- 239000011521 glass Substances 0.000 claims abstract description 114
- 230000001681 protective effect Effects 0.000 claims abstract description 72
- 238000004140 cleaning Methods 0.000 claims abstract description 58
- 238000005516 engineering process Methods 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 49
- 238000002834 transmittance Methods 0.000 claims description 34
- 238000001514 detection method Methods 0.000 claims description 30
- 238000005520 cutting process Methods 0.000 claims description 28
- 238000004804 winding Methods 0.000 claims description 22
- 238000001125 extrusion Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 abstract description 11
- 239000012528 membrane Substances 0.000 abstract description 3
- 238000010030 laminating Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000004313 glare Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000037072 sun protection Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/04—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C2037/90—Measuring, controlling or regulating
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention belongs to the technical field of automobile glass film pasting, and discloses a vehicle-mounted anti-dizzy and anti-explosion protective film processing device which comprises a baffle, wherein a control unit is arranged on the baffle, a plurality of S-shaped chutes are arranged on the baffle in an array manner, limiting grooves are arranged in the S-shaped chutes, the limiting grooves penetrate through the S-shaped chutes, a rotating unit is arranged in each limiting groove, a cleaning unit is arranged at the bottom of each rotating unit, a limiting rod is arranged at the top of each rotating unit, and the limiting rods penetrate through the rotating units and are connected with the cleaning units; after on-vehicle glass and the laminating of protection film body, the control unit control rotates the unit and drives the gag lever post downstream to control and rotate the unit and carry out reciprocating motion along "S" type spout, carry out the roast membrane technology of equal time to the protection film body, solved in the traditional handicraft manual roast membrane and lead to the problem that certain part of protection film body toasts the time overlength or the too short unable normal use of messenger protection film body.
Description
Technical Field
The invention belongs to the technical field of automobile glass films, and particularly relates to a processing device and a processing method of a vehicle-mounted anti-dizziness and anti-explosion protection film.
Background
The automobile glass film has 7 advantages: 1. the heat insulation and sun protection film can well block a large amount of heat generated by infrared rays; 2. the glass can be used for isolating ultraviolet rays, medium waves and long waves in the ultraviolet rays can penetrate through thick glass, and most of the ultraviolet rays can be isolated by attaching a heat-insulating film. The skin is prevented from being damaged, and the aging of the interior trim of the automobile can be reduced; 3. the base layer of the film is a polyester film, so that the film has the functions of resisting tearing and preventing breakdown, and the glass strength after the film is pasted can prevent the damage of accidental breakage of glass to drivers and passengers due to the addition of the glue layer of the film; 4. private space is built, proper varieties are selected, after the films are pasted, the interior of the automobile can not be seen clearly outside the automobile, the exterior of the automobile can be seen clearly inside the automobile, and privacy and safety are kept; 5. the energy-saving air conditioner reduces the energy consumption, the loss of the refrigerating capacity of the air conditioner can be compensated by sticking the heat insulation film, the temperature in the vehicle can be instantly reduced, and the oil consumption is saved to a certain degree; 6. the attractiveness is improved, and the car can be personally attractive according to personal preference through the film; 7. the anti-glare effect reduces the accidents caused by glare factors.
Chinese patent application No. 201610867964.5 discloses an automobile glass film sticking device, a glass film sticking material placing mechanism comprises a film sticking rotating shaft perpendicular to a vertical support frame, a film sticking roller is sleeved on the upper part of the film sticking rotating shaft, film sticking fixing baffles are arranged at two ends of the film sticking roller, an inner baffle disc is further arranged between the film sticking fixing baffle close to the inner side and the vertical support frame, and a film sticking wrench is arranged at the outermost end of the film sticking rotating shaft and used for disassembling the film sticking fixing baffle.
The existing automobile glass film sticking device is complex in structure and poor in film sticking effect, and how to quickly and efficiently realize film sticking of automobile glass is a technical problem in the field.
Disclosure of Invention
The invention aims to solve the problems, the invention provides a processing device for a vehicle-mounted anti-dizziness and anti-explosion protection film, which comprises a baffle, wherein a control unit is arranged on the baffle, a plurality of S-shaped chutes are arranged on the baffle in an array manner, limiting grooves are arranged in the S-shaped chutes and penetrate through the S-shaped chutes, a rotating unit is arranged in each limiting groove, a cleaning unit is arranged at the bottom of each rotating unit, a limiting rod is arranged at the top of each rotating unit and penetrates through the rotating unit to be connected with the cleaning unit, a first gear is arranged at one end, far away from the rotating unit, of each limiting rod, two ends of the baffle are fixedly connected with a driving roller through a support, a driving assembly is arranged on the driving roller, a fixing assembly is arranged above the baffle, a winding groove is arranged at one side of the fixing assembly, a winding assembly is arranged in each winding groove and comprises a winding roller, a first connecting rod is wound on each winding roller, one side, close to the top of the baffle is provided with a first connecting rod, a slide block is arranged at one side, far away from the baffle, the protection film body is provided with a first connecting rod, a cutting base, and a light transmittance detection unit is arranged at the bottom of the baffle;
the cleaning unit comprises an extrusion part, a cleaning part is arranged on the outer side of the extrusion part, an inflation bin is arranged in the extrusion part, a sealing piston is arranged in the inflation bin, and the sealing piston is fixedly connected with the limiting rod;
when the extrusion part is attached to the vehicle-mounted glass, the extrusion force of the extrusion part on the vehicle-mounted glass is fed back to the control unit by the pressure sensor, the pressure value fed back to the control unit by the pressure sensor is a preset value, the control unit records the downward movement length of the limiting rod at the moment, the control unit controls the rotating unit to drive the limiting rod to move downwards, the pressure value of the pressure sensor at the bottom of the extrusion part is equal to the preset value, meanwhile, the control unit compares the downward movement length of the limiting rod at the moment with the downward movement length of the limiting rod during film attaching and obtains the thickness of the protective film body, the control unit heats the heating unit of the cleaning part according to the thickness of the protective film body, controls the rotating unit to reciprocate along the S-shaped sliding groove, and performs a film baking process on the protective film body for the same time.
Compared with the prior art, the invention has the following beneficial effects:
1. the detection unit is controlled to start through the control unit, so that the detection unit detects the transmittance of the vehicle-mounted glass, the transmittance of the vehicle-mounted glass is different from the transmittance of a non-glass area, the detection unit feeds back the detected transmittance information of the glass to the control unit, the control unit judges the size of the glass through the transmittance, and controls the rotating unit to drive the limiting rod to move downwards, so that the bottom of the cleaning unit is attached to the vehicle-mounted glass, the rotating unit drives the cleaning unit to reciprocate along the S-shaped chute track to perform dust removal work on the vehicle-mounted glass, whether the glass is cleaned completely or not is judged according to the transmittance of the glass fed back to the control unit by the detection unit in real time, and the problem that the transmittance of the glass is influenced due to the fact that a gap exists between a film and the glass when the vehicle-mounted glass is attached with the film due to the fact that dust is fully distributed on the vehicle-mounted glass is solved.
2. The invention controls the rotating unit to rotate reversely, so that the limiting rod drives the cleaning unit to move upwards, the first gear on the limiting rod is meshed with the transmission rack, the rotating unit drives the first gear to rotate, the first gear drives the transmission rack to rotate around the transmission roller, in the process, the protective film body is adhered to the transmission belt through the adhesive strip, the protective film body moves to the position above the vehicle-mounted glass through the transmission belt and the transmission rack, in the process, the transmittance information of the vehicle-mounted glass fed back to the control unit through the detection unit judges the size of the vehicle-mounted glass, the required size of the protective film body is calculated, the output length of the protective film body is related to the number of rotation turns of the first gear, the control unit can obtain the output length of the protective film body at the moment through calculating the number of rotation turns of the first gear, when the output length of the protective film body is equal to the preset length, the control unit controls the limiting rod below the rolling assembly to move upwards, the corresponding first gear is meshed with the rack on the sliding block, and pushes the sliding block to move towards the direction of the cutting base to extend out the protective film, thereby realizing automatic film cutting, effectively solving the problem of waste of the transmission film sticking when the toughened glass.
3. When the pressing part is attached to the vehicle-mounted glass through the pressure sensor arranged at the bottom of the pressing part, the pressing force of the pressing part on the vehicle-mounted glass is fed back to the control unit through the pressure sensor, the pressure value fed back to the control unit by the pressure sensor is a preset value, the control unit records the downward movement length of the limiting rod at the moment, the function can be realized through the displacement sensor and other components in the process, after the vehicle-mounted glass is attached to the protective film body, the control unit controls the rotating unit to drive the limiting rod to move downwards, the pressure value of the pressure sensor at the bottom of the pressing part is equal to the preset value, meanwhile, the control unit compares the downward movement length of the limiting rod with the downward movement length of the limiting rod during film attaching to obtain the thickness of the protective film body, the control unit heats the heating unit of the cleaning part according to the thickness of the protective film body, controls the rotating unit to reciprocate along the S-shaped sliding chute to perform a film baking process on the protective film body for the same time, and solves the problem that the protective film body cannot be normally used due to the condition that the baking time of the regional baking of the protective film body is too long time or too short time in manual film baking process.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the baffle of the present invention;
FIG. 3 is a schematic view of the mechanism of FIG. 2 at A according to the present invention;
FIG. 4 is an exploded view of the baffle of the present invention;
FIG. 5 is a cross-sectional view of the overall construction of the present invention;
FIG. 6 is a schematic view of the mechanism of FIG. 5 at B.
In the figure: 1. a baffle plate; 2. an S-shaped chute; 3. a limiting groove; 4. a rotating unit; 5. a limiting rod; 6. a first gear; 7. a cleaning unit; 701. a pressing section; 702. a cleaning section; 703. an inflating bin; 704. a sealing piston; 8. a driving roller; 801. a drive belt; 802. a drive rack; 10. a fixing assembly; 11. a winding component; 12. a protective film body; 13. a first connecting rod; 14. a slider; 15. a second connecting rod; 16. cutting the base; 17. a cutting knife.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example one
As shown in fig. 1 to 6, a vehicle-mounted anti-dizzy and anti-explosion protection film processing device comprises a baffle 1, a control unit is arranged on the baffle 1 and used for controlling each electrical component in the device, a plurality of S-shaped chutes 2 are arranged on the baffle 1 in an array manner, limiting grooves 3 are arranged in the S-shaped chutes 2, the limiting grooves 3 penetrate through the S-shaped chutes 2, a rotating unit 4 is arranged in each limiting groove 3, a cleaning unit 7 is arranged at the bottom of the rotating unit 4, a plurality of groups of S-shaped chutes 2 are arranged on the baffle 1 in an array manner, the limiting grooves 3 penetrating through the baffle 1 are arranged in the S-shaped chutes 2, the rotating unit 4 arranged in the limiting grooves 3 is controlled by the control unit to enable the rotating unit 4 to reciprocate in the limiting grooves 3, so that the cleaning unit 7 automatically cleans vehicle-mounted glass from the middle to two sides, and the problem that when the vehicle-mounted glass is fully covered with dust, the film and the glass have gaps when the film is attached, and the light transmittance of the glass is influenced is solved.
Firstly, when the film is required to be pasted on the vehicle-mounted glass, the control unit controls the detection unit to be started, the detection unit detects the transmittance of the vehicle-mounted glass, the detection unit feeds detected transmittance information of the glass back to the control unit due to the fact that the transmittance of the vehicle-mounted glass is different from the transmittance of a non-glass area, the control unit judges the size of the glass through the transmittance, the rotation unit 4 is controlled to drive the limiting rod 5 to move downwards, the bottom of the cleaning unit 7 is attached to the vehicle-mounted glass, the rotation unit 4 drives the cleaning unit 7 to reciprocate along the S-shaped chute 2 rail to perform dust removal work on the vehicle-mounted glass, whether the glass is cleaned completely or not is judged according to the transmittance of the glass fed back to the control unit in real time by the detection unit, and the problem that when the film is pasted on the vehicle-mounted glass due to the fact that dust is fully distributed on the vehicle-mounted glass, gaps exist between the film and the glass, and the transmittance of the glass is influenced is solved.
Secondly, when the protective film body 12 needs to be attached to the vehicle-mounted glass, the control unit controls the rotating unit 4 to rotate reversely to enable the limiting rod 5 to drive the cleaning unit 7 to move upwards, meanwhile, the first gear 6 on the limiting rod 5 is meshed with the transmission rack 802, the rotating unit 4 drives the first gear 6 to rotate, the first gear drives the transmission rack 802 to rotate around the transmission roller 8, in the process, the protective film body 12 is bonded with the transmission belt 801 through the bonding strip, the protective film body 12 moves to the position above the vehicle-mounted glass through the transmission belt 801 and the transmission rack 802, in the process, the transmittance information fed back to the vehicle-mounted glass of the control unit through the detection unit judges the size of the vehicle-mounted glass, the size of the required protective film body 12 is calculated, the output length of the protective film body 12 is related to the rotation of the first gear 6, the control unit can obtain the output length of the protective film body 12 at the moment by calculating the rotation number of the first gear 6, when the output length of the protective film body 12 is equal to the preset length, the control unit controls the limiting rod 5 located below the winding assembly 11 to move upwards, the first gear 6 to move, the slider 14 corresponding to push the slider 14 to be attached to the slider on the vehicle-mounted glass to automatically, and the slider 14 to cut the toughened film is pushed to move, thereby, and the slider 14, and the slider can be automatically cut the toughened film when the toughened film is pushed to be attached to the toughened film.
Finally, when the pressing part 701 is attached to the vehicle-mounted glass through the pressure sensor arranged at the bottom of the pressing part 701, the pressing force of the pressing part 701 on the vehicle-mounted glass is fed back to the control unit through the pressure sensor, the pressure value fed back to the control unit by the pressure sensor is a preset value, the control unit records the downward movement length of the limiting rod 5 at the moment, in the process, the function can be achieved through components such as a displacement sensor, after the vehicle-mounted glass is attached to the protective film body 12, the control unit controls the rotating unit 4 to drive the limiting rod 5 to move downwards, the pressure value of the pressure sensor at the bottom of the pressing part 701 is equal to the preset value, meanwhile, the control unit compares the downward movement length of the limiting rod 5 with the downward movement length of the limiting rod 5 during film attachment to obtain the thickness of the protective film body 12, the control unit heats the heating unit of the cleaning part 702 too long according to the thickness of the protective film body 12, controls the rotating unit 4 to reciprocate along the S-shaped sliding chute 2, the film baking process is carried out on the protective film body 12 for the same time, and the problem that the baking time in the conventional protective film process, and the baking time of a certain part of the protective film body 12 cannot be used normally due to be baked manually is solved.
Wherein, be equipped with cutting knife 17 in the cutting base 16, be connected for the transmission between slider 14 and the cutting base 16, cutting knife 17 stretches out in by cutting base 16 when slider 14 moves to cutting base 16 direction, realizes carrying out the function of ration cutting to protection film body 12, has solved and has tailor protection film body 12 on glass among the traditional handicraft, leads to the problem of on-vehicle glass scratch.
The transmission comprises a transmission belt 801 and a transmission rack 802, two ends of the transmission rack 802 are respectively connected with the transmission belt 801, a bonding strip is arranged on the transmission belt 801 and used for bonding the protective film body 12 on the transmission belt 801, so that the protective film body 12 can move along with the transmission belt 801, and the automatic film pasting process is realized.
Wherein, one side that transmission rack 802 is close to gag lever post 5 is equipped with the rack with first gear engaged with, and when first gear 6 and transmission rack 802 meshing, first gear 6 drives protection film body 12 through transmission rack 802 and moves around baffle 1.
Wherein, the cleaning parts 702 are of an annular structure, the outer sides of two adjacent cleaning parts 702 are mutually attached, the bottom of the extrusion part 701 is provided with a pressure sensor, the pressure sensor is used for detecting the pressure value of the cleaning unit 7 on the vehicle-mounted glass, the bottom of the cleaning part 702 is provided with a heating unit, and the heating unit is used for heating the protective film body 12
Wherein, be equipped with the rotation motor in the rotation unit 4, the rotation motor is used for making the rotation unit 4 slide at "S" type spout 2 to make cleaning unit 7 rotate and realize functions such as the washing to on-vehicle glass and the laminating of tempering membrane.
In conclusion, the control unit controls the detection unit to start to detect the transmittance of the vehicle-mounted glass, the detection unit feeds back the detected transmittance information of the vehicle-mounted glass to the control unit due to the fact that the transmittance of the vehicle-mounted glass is different from the transmittance of a non-glass area, the control unit judges the size of the glass through the transmittance, and controls the rotating unit 4 to drive the limiting rod 5 to move downwards, so that the bottom of the cleaning unit 7 is attached to the vehicle-mounted glass, the rotating unit 4 drives the cleaning unit 7 to reciprocate along the track of the S-shaped chute 2 to perform dust removal work on the vehicle-mounted glass, whether the glass is cleaned completely is judged according to the transmittance of the glass fed back to the control unit by the detection unit in real time, and the problem that when the vehicle-mounted glass is attached with a film due to the fact that dust is fully distributed on the vehicle-mounted glass, gaps exist between the film and the glass, and the transmittance of the glass is influenced is solved, when the protective film body 12 needs to be attached to the vehicle-mounted glass, the size of the vehicle-mounted glass is judged through transmittance information fed back to the control unit by the detection unit, the required size of the protective film body 12 is calculated, because the output length of the protective film body 12 is related to the number of rotation turns of the first gear 6, the control unit can obtain the output length of the protective film body 12 at the moment by calculating the number of rotation turns of the first gear 6, when the output length of the protective film body 12 is equal to the preset length, the control unit controls the limiting rod 5 positioned below the winding assembly 11 to move upwards, so that the corresponding first gear 6 is meshed with the rack on the sliding block 14, and the sliding block 14 is pushed to move towards the direction of the cutting base 16 to stretch the cutting knife 17 out of the protective film body 12 so as to realize automatic film cutting, and effectively solve the problem of toughened film waste caused by manual film attaching, meanwhile, the problem that scratches are left on vehicle-mounted glass when the transmission toughened film is cut is solved.
Example two
In practical use of the device, an operator finds that when the device is used for a film baking process, bubbles between the protective film body 12 and the vehicle-mounted glass cannot be completely removed only by applying pressure to the protective film body 12 through the cleaning unit 7, and large bubbles existing between the protective film body 12 and the vehicle-mounted glass cannot be effectively discharged within a specified time because the film baking time cannot be too long, so that the device described in the above embodiment is improved according to the embodiment.
The cleaning unit 7 comprises a squeezing part 701, a cleaning part 702 is arranged on the outer side of the squeezing part 701, an inflating bin 703 is arranged in the squeezing part 701, a sealing piston 704 is arranged in the inflating bin 703, and the sealing piston 704 is fixedly connected with the limiting rod 5; when the protective film body 12 is attached to the vehicle-mounted glass, the transmittance of the vehicle-mounted glass is detected through the detection unit, and the detection information is fed back to the control unit, the control unit judges the size of bubbles between the protective film body 12 and the vehicle-mounted glass according to the fed-back transmittance information, when large bubbles exist between the protective film body 12 and the vehicle-mounted glass, the control unit controls the limiting rod 5 to move downwards to enable the limiting rod 5 to push the sealing piston 704 to move downwards and extrude gas in the inflating bin 703, the gas in the inflating bin 703 is extruded into the cleaning part 702 to enable the cleaning part 702 to be changed from flexible to rigid, meanwhile, the control unit controls the rotating unit 4 to reciprocate along the S-shaped chute 2, the protective film body 12 is extruded through the rigid cleaning part 702 to break up large bubbles between the protective film body 12 and the vehicle-mounted glass, and the protective film body 12 is baked through the heating unit, so that the bubbles between the protective film body 12 and the vehicle-mounted glass cannot be effectively discharged within a specified time due to the failure of film baking time.
EXAMPLE III
The invention also provides a processing technology of the vehicle-mounted anti-dizziness and anti-explosion protection film, which comprises the following steps:
s1, moving the device above vehicle-mounted glass to be filmed, controlling a detection unit to detect the transmittance of the vehicle-mounted glass through a control unit, and forming an image of detection information to be fed back to the control unit;
s2, the control unit determines the size of the vehicle-mounted glass to be filmed according to the image information fed back by the detection unit, and controls the corresponding limiting rod 5 to move downwards to enable the cleaning unit 7 to be attached to the vehicle-mounted glass;
s3, feeding back the pressure value of the cleaning unit 7 to the vehicle-mounted glass to the control unit through a pressure sensor arranged at the bottom of the cleaning unit 7, and stopping the limiting rod 5 from moving downwards when the control unit detects that the pressure value fed back by the pressure sensor reaches a preset value;
s4, the control unit controls the rotating unit 4 to rotate, so that the rotating unit 4 performs reciprocating motion in the S-shaped sliding chute 2 to clean dust on the surface of the vehicle-mounted glass, and whether cleaning is finished or not is judged according to the transmittance of the vehicle-mounted glass fed back to the control unit by the detection unit;
s5, after cleaning is finished, the control unit controls the limiting rod 5 to move upwards through the rotating unit 4, so that the first gear 6 is meshed with the transmission rack 802, the transmission rack 802 is driven to transmit along the transmission roller 8, and the protective film body 12 moves to the position above the vehicle-mounted glass along the moving direction of the transmission rack 802;
s6, according to the size value of the vehicle-mounted glass detected by the detection unit, after the extending size of the protective film body 12 reaches a preset size, the control unit controls the limiting rod 5 positioned below the winding assembly 11 to move upwards, so that the limiting rod 5 is meshed with the sliding block 14, and the sliding block 14 enables the cutting knife 17 to extend out through transmission to cut the protective film body 12;
s7, the control unit controls the limiting rod 5 to move downwards to enable the pressure value detected by the pressure sensor to be equal to the pressure value detected for the first time, and the thickness of the protective film body 12 is calculated according to the displacement of the limiting rod 5 moving downwards twice;
s8, the control unit determines the baking time of the protective film body 12 through the thickness of the protective film body 12 and controls the limiting rod 5 to move downwards to extrude gas in the gas filling bin 703, so that the cleaning part 702 is changed from flexible to rigid to divide and discharge bubbles between the protective film body 12 and the vehicle-mounted glass.
Claims (7)
1. The utility model provides an on-vehicle anti dizzy explosion-proof protection film processingequipment, includes the baffle, its characterized in that: the glass cutting machine is characterized in that a control unit is arranged on the baffle, a plurality of S-shaped sliding grooves are formed in the baffle in an array mode, limiting grooves are formed in the S-shaped sliding grooves and penetrate through the S-shaped sliding grooves, a rotating unit is arranged in each limiting groove, a cleaning unit is arranged at the bottom of each rotating unit, a limiting rod is arranged at the top of each rotating unit and penetrates through the rotating units to be connected with the cleaning units, a first gear is arranged at one end, away from the rotating units, of each limiting rod, two ends of the baffle are fixedly connected with a transmission roller through a support, a transmission assembly is arranged on the transmission roller and comprises a transmission belt and a transmission rack, two ends of the transmission rack are respectively connected with the transmission belt, a bonding strip is arranged on the transmission belt and used for bonding the protective film body to the transmission belt, a fixing assembly is arranged above the baffle, a winding groove is formed in one side of the fixing assembly, a winding assembly is arranged in the winding groove and comprises a winding roller, a protective film body is wound on the winding roller, a first connecting rod is arranged on one side, close to the protective film body, a sliding block is arranged on one side, away from the baffle, a sliding block is provided with a connecting rod, a first gear, a cutting rack meshed with a cutting base, a detection unit is arranged on one side of the baffle, and a base, and a detection unit is arranged on the detection base;
the cleaning unit comprises an extrusion part, a cleaning part is arranged on the outer side of the extrusion part, an inflation bin is arranged in the extrusion part, a sealing piston is arranged in the inflation bin, and the sealing piston is fixedly connected with the limiting rod;
the cleaning parts are of annular structures, the outer sides of two adjacent cleaning parts are attached to each other, a pressure sensor is arranged at the bottom of the extrusion part and used for detecting the pressure value of the cleaning unit on the vehicle-mounted glass, and a heating unit is arranged at the bottom of the cleaning parts and used for heating the protective film body;
when the extrusion part is attached to the vehicle-mounted glass, the control unit controls the rotating unit to drive the limiting rod to move downwards, the pressure value of the pressure sensor at the bottom of the extrusion part is equal to a preset value, the thickness of the protective film body is obtained through the limiting rod displacement and the limiting rod displacement after film attachment when no film is attached, the control unit adjusts the heating time of the heating unit according to the thickness of the protective film body, controls the rotating unit to reciprocate along the S-shaped sliding groove, and performs a film baking process on the protective film body at the same time.
2. The processing device of the vehicle-mounted anti-dizziness and anti-explosion protection film according to claim 1, characterized in that: a cutting knife is arranged in the cutting base, the sliding block is in transmission connection with the cutting base, and when the sliding block moves towards the cutting base, the cutting knife extends out of the cutting base.
3. The processing device of the vehicle-mounted anti-dizziness and anti-explosion protection film according to claim 1, characterized in that: one side of the transmission rack, which is close to the limiting rod, is provided with a rack meshed with a first gear, and when the first gear is meshed with the transmission rack, the first gear drives the protective film body to move around the baffle through a transmission belt.
4. The processing device of the vehicle-mounted anti-dizziness and anti-explosion protection film according to claim 1, characterized in that: the control unit judges the size of the glass through transmittance, controls the rotating unit to drive the limiting rod to move downwards, enables the bottom of the cleaning unit to be attached to the vehicle-mounted glass, and drives the cleaning unit to reciprocate along the S-shaped chute rail to perform dust removal on the vehicle-mounted glass.
5. The processing device of the vehicle-mounted anti-dizziness and anti-explosion protection film according to claim 1, characterized in that: and a rotating motor is arranged in the rotating unit and used for enabling the rotating unit to slide in the S-shaped sliding groove and enabling the cleaning unit to rotate.
6. The processing device for the vehicle-mounted anti-dizziness and anti-explosion protection film according to claim 1, characterized in that: two groups of cleaning units are arranged in each limiting groove, and the initial positions of the two groups of cleaning units are positioned in the middle of the baffle.
7. A processing technology of a vehicle-mounted anti-dizziness and anti-explosion protection film, which utilizes the device of any one of claims 1 to 6 to process the vehicle-mounted anti-dizziness and anti-explosion protection film, and is characterized in that: the method comprises the following steps: s1, moving the device to a position above vehicle-mounted glass to be filmed, controlling a detection unit to detect the transmittance of the vehicle-mounted glass through a control unit, and forming an image of detection information to be fed back to the control unit;
s2, the control unit determines the size of the vehicle-mounted glass needing film pasting according to the image information fed back by the detection unit and controls the corresponding limiting rod to move downwards to enable the cleaning unit to be pasted with the vehicle-mounted glass;
s3, feeding back the pressure value of the cleaning unit to the vehicle-mounted glass to a control unit through a pressure sensor arranged at the bottom of the cleaning unit, and controlling the limiting rod to stop moving downwards by the control unit when the control unit detects that the pressure value fed back by the pressure sensor reaches a preset value;
s4, the control unit controls the rotating unit to rotate, the rotating unit is made to reciprocate in the S-shaped sliding chute to clean dust on the surface of the vehicle-mounted glass, and whether cleaning is finished or not is judged according to the transmittance of the vehicle-mounted glass fed back to the control unit by the detection unit;
s5, after cleaning is finished, the control unit controls the limiting rod to move upwards through the rotating unit so that the first gear is meshed with the transmission rack and drives the transmission rack to transmit along the transmission roller, and the protective film body moves to the position above the vehicle-mounted glass along the moving direction of the transmission rack;
s6, according to the size value of the vehicle-mounted glass detected by the detection unit, after the extending size of the protective film body reaches a preset size, the control unit controls the limiting rod positioned below the winding assembly to move upwards, so that the limiting rod is meshed with the sliding block, and the sliding block enables the cutting knife to extend out through transmission to cut the protective film body;
s7, the control unit controls the limiting rod to move downwards to enable the pressure value detected by the pressure sensor to be equal to the pressure value detected for the first time, and the thickness of the protective film body is calculated according to the displacement of the limiting rod moving downwards twice;
s8, the control unit determines the baking time of the protective film body through the thickness of the protective film body and controls the limiting rod to move downwards to extrude gas in the inflatable bin, so that the cleaning part is changed from flexible to rigid to divide and discharge bubbles between the protective film body and the vehicle-mounted glass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210120843.XA CN114454473B (en) | 2022-02-09 | 2022-02-09 | Machining device and machining method for vehicle-mounted anti-dizziness and anti-explosion protection film |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210120843.XA CN114454473B (en) | 2022-02-09 | 2022-02-09 | Machining device and machining method for vehicle-mounted anti-dizziness and anti-explosion protection film |
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| CN114454473B true CN114454473B (en) | 2022-11-29 |
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Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5564447A (en) * | 1995-01-13 | 1996-10-15 | Awn Technologies Inc. | Vapor contact lost core meltout method |
| DE102016109402A1 (en) * | 2016-05-23 | 2017-11-23 | Anton Jäger | Device for cleaning surfaces |
| CN107497758B (en) * | 2017-09-11 | 2019-10-22 | 惠科股份有限公司 | A kind of more size glass substrates cleaning equipments |
| CN110026403A (en) * | 2018-01-12 | 2019-07-19 | 蓝思科技（长沙）有限公司 | A kind of brushing piece device |
| CN109013434A (en) * | 2018-07-25 | 2018-12-18 | 蚌埠淮畔精密机械有限公司 | A kind of automation double-sided glass cleaning machine |
| CN109514845A (en) * | 2018-11-20 | 2019-03-26 | 漯河医学高等专科学校 | A kind of books processing surface coating device |
| CN109499938B (en) * | 2018-12-07 | 2023-10-20 | 广州市哲明惠科技有限责任公司 | Windshield wiper formula photovoltaic module cleaning device |
| CN111495805A (en) * | 2020-04-24 | 2020-08-07 | 薛小燕 | Automatic film sticking machine |
| CN112876057A (en) * | 2021-01-08 | 2021-06-01 | 朱巧珍 | Device is tailor with processing to glass curtain wall manufacturing |
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