CN114454473A - Machining device and machining method for vehicle-mounted anti-dizziness and anti-explosion protection film - Google Patents
Machining device and machining method for vehicle-mounted anti-dizziness and anti-explosion protection film Download PDFInfo
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- CN114454473A CN114454473A CN202210120843.XA CN202210120843A CN114454473A CN 114454473 A CN114454473 A CN 114454473A CN 202210120843 A CN202210120843 A CN 202210120843A CN 114454473 A CN114454473 A CN 114454473A
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- protective film
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- 208000002173 dizziness Diseases 0.000 title claims abstract description 16
- 238000004880 explosion Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims description 18
- 238000003754 machining Methods 0.000 title description 4
- 239000011521 glass Substances 0.000 claims abstract description 117
- 230000001681 protective effect Effects 0.000 claims abstract description 74
- 238000004140 cleaning Methods 0.000 claims abstract description 58
- 238000005516 engineering process Methods 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 53
- 238000002834 transmittance Methods 0.000 claims description 35
- 238000005520 cutting process Methods 0.000 claims description 34
- 238000001514 detection method Methods 0.000 claims description 31
- 238000004804 winding Methods 0.000 claims description 22
- 238000001125 extrusion Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 abstract description 16
- 239000012528 membrane Substances 0.000 abstract description 11
- 238000010030 laminating Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 12
- 238000005496 tempering Methods 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004313 glare Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000037072 sun protection Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/04—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C2037/90—Measuring, controlling or regulating
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention belongs to the technical field of automobile glass film pasting, and discloses a vehicle-mounted anti-dizzy and anti-explosion protective film processing device which comprises a baffle, wherein a control unit is arranged on the baffle, a plurality of S-shaped chutes are arranged on the baffle in an array manner, limiting grooves are arranged in the S-shaped chutes, the limiting grooves penetrate through the S-shaped chutes, a rotating unit is arranged in each limiting groove, a cleaning unit is arranged at the bottom of each rotating unit, a limiting rod is arranged at the top of each rotating unit, and the limiting rods penetrate through the rotating units and are connected with the cleaning units; after on-vehicle glass and the laminating of protection film body, the control unit control rotates the unit and drives the gag lever post downstream to control and rotate the unit and carry out reciprocating motion along "S" type spout, carry out the roast membrane technology of equal time to the protection film body, solved in the traditional handicraft manual roast membrane and lead to the problem that certain part of protection film body toasts the time overlength or the too short unable normal use of messenger protection film body.
Description
Technical Field
The invention belongs to the technical field of automobile glass films, and particularly relates to a processing device and a processing method for a vehicle-mounted anti-dizziness and anti-explosion protective film.
Background
The automobile glass film has 7 advantages: 1. the heat insulation and sun protection film can well block a large amount of heat generated by infrared rays; 2. the glass can be used for isolating ultraviolet rays, medium waves and long waves in the ultraviolet rays can penetrate through thick glass, and most of the ultraviolet rays can be isolated by attaching a heat-insulating film. The skin is prevented from being damaged, and the aging of the interior trim of the automobile can be reduced; 3. the glass strength after film sticking can prevent the damage of accidental breakage of glass to drivers and passengers due to the addition of the glue layer of the film; 4. private space is built, proper varieties are selected, after the films are pasted, the interior of the automobile can not be seen clearly outside the automobile, the exterior of the automobile can be seen clearly inside the automobile, and privacy and safety are kept; 5. the energy-saving consumption of the air conditioner is reduced, the loss of the refrigerating capacity of the air conditioner attached with the heat insulation film can be compensated, the temperature in the vehicle can be instantly reduced, and the oil consumption is saved to a certain degree; 6. the attractiveness is improved, and the car can be personally attractive according to personal preference through the film; 7. the anti-glare can reduce accidents caused by glare factors.
The Chinese patent with application number 201610867964.5 discloses an automobile glass film sticking device, wherein a glass film sticking material placing mechanism comprises a film sticking rotating shaft perpendicular to a vertical supporting frame, a film sticking roller is sleeved on the upper part of the film sticking rotating shaft, film sticking fixed baffles are arranged at two ends of the film sticking roller, an inner baffle disc is further arranged between the film sticking fixed baffle close to the inner side and the vertical supporting frame, and a film sticking wrench is arranged at the outermost end of the film sticking rotating shaft and used for detaching the film sticking fixed baffle.
The existing automobile glass film pasting device is complex in structure and poor in film pasting effect, and how to realize the automobile glass film pasting quickly and efficiently is a technical problem in the field.
Disclosure of Invention
The invention aims to solve the problems, and provides a vehicle-mounted anti-dizziness and anti-explosion protective film processing device which comprises a baffle, wherein a control unit is arranged on the baffle, a plurality of S-shaped sliding grooves are arranged on the baffle in an array manner, limiting grooves are arranged in the S-shaped sliding grooves and penetrate through the S-shaped sliding grooves, a rotating unit is arranged in each limiting groove, a cleaning unit is arranged at the bottom of each rotating unit, a limiting rod is arranged at the top of each rotating unit and penetrates through the rotating units to be connected with the cleaning unit, a first gear is arranged at one end, far away from the rotating units, of each limiting rod, two ends of the baffle are fixedly connected with a driving roller through a support, a driving component is arranged on the driving roller, a fixing component is arranged above the baffle, a winding groove is arranged at one side of the fixing component, and a winding component is arranged in the winding groove, the winding assembly comprises a winding roller, a protective film body is wound on the winding roller, a first connecting rod is arranged on one side, close to the protective film body, of the top of the baffle, a sliding block is arranged on one side, away from the baffle, of the first connecting rod, a rack meshed with a first gear is arranged on the sliding block, a cutting base is arranged at one end, away from the first connecting rod, of the sliding block, the cutting base is connected with the baffle through a second connecting rod, a detection unit is arranged at the bottom of the baffle, and the detection unit is used for detecting the transmittance of the vehicle-mounted glass;
the cleaning unit comprises an extrusion part, a cleaning part is arranged on the outer side of the extrusion part, an inflation bin is arranged in the extrusion part, a sealing piston is arranged in the inflation bin, and the sealing piston is fixedly connected with a limiting rod;
when the extrusion part is attached to the vehicle-mounted glass, the extrusion force of the extrusion part on the vehicle-mounted glass is fed back to the control unit by the pressure sensor, the pressure value fed back to the control unit by the pressure sensor is a preset value, the control unit records the downward movement length of the limiting rod at the moment, the control unit controls the rotating unit to drive the limiting rod to move downwards, the pressure value of the pressure sensor at the bottom of the extrusion part is equal to the preset value, meanwhile, the control unit compares the downward movement length of the limiting rod at the moment with the downward movement length of the limiting rod during film attaching and obtains the thickness of the protective film body, the control unit heats the heating unit of the cleaning part according to the thickness of the protective film body, controls the rotating unit to reciprocate along the S-shaped sliding groove, and performs a film baking process on the protective film body for the same time.
Compared with the prior art, the invention has the following beneficial effects:
1. the detection unit is controlled to start through the control unit, so that the detection unit detects the transmittance of the vehicle-mounted glass, the transmittance of the vehicle-mounted glass is different from the transmittance of a non-glass area, the detection unit feeds back the detected transmittance information of the glass to the control unit, the control unit judges the size of the glass through the transmittance, and controls the rotating unit to drive the limiting rod to move downwards, so that the bottom of the cleaning unit is attached to the vehicle-mounted glass, the rotating unit drives the cleaning unit to reciprocate along the S-shaped chute track to perform dust removal work on the vehicle-mounted glass, whether the glass is cleaned completely or not is judged according to the transmittance of the glass fed back to the control unit by the detection unit in real time, and the problem that the transmittance of the glass is influenced due to the fact that a gap exists between a film and the glass when the vehicle-mounted glass is attached with the film due to the fact that dust is fully distributed on the vehicle-mounted glass is solved.
2. The invention drives the cleaning unit to move upwards by controlling the rotating unit to rotate reversely, simultaneously, a first gear on the limiting rod is meshed with the transmission rack, the first gear is driven to rotate by the rotating unit, the transmission rack is driven to rotate around the transmission roller by the first gear, in the process, the protective film body is adhered with the transmission belt by the adhesive strip, the protective film body moves to the upper part of the vehicle-mounted glass by the transmission belt and the transmission rack, in the process, the size of the vehicle-mounted glass is judged by the transmittance information fed back to the vehicle-mounted glass of the control unit by the detection unit, the required size of the protective film body is calculated, because the output length of the protective film body is related to the number of rotating turns of the first gear, the control unit can obtain the output length of the protective film body at the moment by calculating the number of rotating turns of the first gear, when the output length of protection film body equals to predetermineeing length, the gag lever post that the control unit control is located the rolling subassembly below carries out the upward movement, make corresponding first gear and the rack intermeshing on the slider, and promote the slider to stretch out the cutting knife to cutting base direction motion and cut off the protection film body, thereby realize automatic membrane of cutting, the extravagant problem of tempering membrane that causes when effectively having solved the artifical pad pasting of transmission, the problem that transmission tempering membrane can leave the mar on vehicle-mounted glass when cutting the membrane has been solved simultaneously.
3. When the pressing part is jointed with the vehicle-mounted glass through the pressure sensor arranged at the bottom of the pressing part, the pressing force of the pressing part on the vehicle-mounted glass is fed back to the control unit by the pressure sensor, the pressure value fed back to the control unit by the pressure sensor is a preset value, the control unit records the downward movement length of the limiting rod at the moment, the function can be realized through components such as a displacement sensor and the like in the process, after the vehicle-mounted glass is jointed with the protective film body, the control unit controls the rotating unit to drive the limiting rod to move downwards, the pressure value of the pressure sensor at the bottom of the pressing part is equal to the preset value, meanwhile, the control unit compares the downward movement length of the limiting rod with the downward movement length of the limiting rod when the film is jointed to obtain the thickness of the protective film body, and the control unit heats the heating unit of the cleaning part according to the thickness of the protective film body, and the rotating unit is controlled to reciprocate along the S-shaped sliding groove, the film baking process with the same time is carried out on the protective film body, and the problem that the protective film body cannot be normally used due to too long or too short baking time of the partial region of the protective film body caused by manual film baking in the traditional process is solved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the baffle of the present invention;
FIG. 3 is a schematic view of the mechanism of FIG. 2 at A according to the present invention;
FIG. 4 is an exploded view of the overall structure of the baffle of the present invention;
FIG. 5 is a cross-sectional view of the overall construction of the present invention;
FIG. 6 is a schematic view of the mechanism of FIG. 5 at B according to the present invention.
In the figure: 1. a baffle plate; 2. an S-shaped chute; 3. a limiting groove; 4. a rotating unit; 5. a limiting rod; 6. a first gear; 7. a cleaning unit; 701. a pressing section; 702. a cleaning section; 703. an inflating bin; 704. a sealing piston; 8. a driving roller; 801. a drive belt; 802. a drive rack; 10. a fixing assembly; 11. a winding component; 12. a protective film body; 13. a first connecting rod; 14. a slider; 15. a second connecting rod; 16. cutting the base; 17. a cutting knife.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
As shown in fig. 1 to 6, a vehicle-mounted anti-dizzy and anti-explosion protection film processing device comprises a baffle plate 1, a control unit is arranged on the baffle plate 1 and used for controlling each electrical element in the device, a plurality of S-shaped chutes 2 are arranged on the baffle plate 1 in an array manner, limiting grooves 3 are arranged in the S-shaped chutes 2, the limiting grooves 3 penetrate through the S-shaped chutes 2, a rotating unit 4 is arranged in each limiting groove 3, a cleaning unit 7 is arranged at the bottom of the rotating unit 4, a plurality of groups of S-shaped chutes 2 are arranged on the baffle plate 1 in an array manner, the limiting grooves 3 penetrating through the baffle plate 1 are arranged in the S-shaped chutes 2, the rotating unit 4 arranged in the limiting grooves 3 is controlled by the control unit to enable the rotating unit 4 to reciprocate in the limiting grooves 3 to enable the cleaning unit 7 to automatically clean vehicle-mounted glass from the middle to two sides, and prevent the vehicle-mounted glass from being fully covered with dust, so that a gap exists between the film and the vehicle-mounted glass when the film is pasted, the light transmittance of the glass is influenced.
The top of the rotating unit 4 is provided with a limiting rod 5, the limiting rod 5 penetrates through the rotating unit 4 and is connected with a cleaning unit 7, one end of the limiting rod 5, which is far away from the rotating unit 4, is provided with a first gear 6, two ends of a baffle plate 1 are fixedly connected with a transmission roller 8 through a support, the transmission roller 8 is provided with a transmission component, a fixing component 10 is arranged above the baffle plate 1, one side of the fixing component 10 is provided with a winding groove, a winding component 11 is arranged in the winding groove, the winding component 11 comprises a winding roller, a protective film body 12 is wound on the winding roller, one side, which is close to the protective film body 12, of the top of the baffle plate 1 is provided with a first connecting rod 13, one side, which is far away from the baffle plate 1, of the first connecting rod 13 is provided with a sliding block 14, the sliding block 14 is provided with a rack which is meshed with the first gear 6, one end, which is far away from the first connecting rod 13, is provided with a cutting base 16, the cutting base 16 is connected with the baffle plate 1 through a second connecting rod 15, the bottom of the baffle 1 is provided with a detection unit which is used for detecting the transmittance of the vehicle-mounted glass.
Firstly, when the vehicle-mounted glass needs to be pasted with a film, the control unit controls the detection unit to start, so that the detection unit detects the transmittance of the vehicle-mounted glass, the detection unit feeds back the detected transmittance information of the glass to the control unit due to the fact that the transmittance of the vehicle-mounted glass is different from the transmittance of a non-glass area, the control unit judges the size of the glass through the transmittance, and controls the rotating unit 4 to drive the limiting rod 5 to move downwards, so that the bottom of the cleaning unit 7 is pasted with the vehicle-mounted glass, the rotating unit 4 drives the cleaning unit 7 to reciprocate along the S-shaped chute 2 track to perform dust removal work on the vehicle-mounted glass, whether the glass is cleaned completely is judged according to the transmittance of the glass fed back to the control unit by the detection unit in real time, and the situation that the vehicle-mounted glass is covered with dust is avoided, so that a gap exists between the film and the glass when the vehicle-mounted glass is pasted with the film, the light transmittance of the glass is influenced.
Secondly, when the protective film body 12 needs to be attached to the vehicle-mounted glass, the control unit controls the rotating unit 4 to rotate reversely, so that the limiting rod 5 drives the cleaning unit 7 to move upwards, meanwhile, the first gear 6 on the limiting rod 5 is meshed with the transmission rack 802, the rotating unit 4 drives the first gear 6 to rotate, the first gear drives the transmission rack 802 to rotate around the transmission roller 8, in the process, as the protective film body 12 is adhered to the transmission belt 801 through the adhesive strip, the protective film body 12 moves to the position above the vehicle-mounted glass through the transmission belt 801 and the transmission rack 802, in the process, the transmittance information fed back to the vehicle-mounted glass of the control unit through the detection unit judges the size of the vehicle-mounted glass, the required size of the protective film body 12 is calculated, and the output length of the protective film body 12 is related to the rotation of the first gear 6, the control unit can obtain the output length of protection film body 12 this moment through calculating the number of rotations of first gear 6, when the output length of protection film body 12 equals to predetermineeing length, the control unit control is located gag lever post 5 of rolling subassembly 11 below and carries out the upward movement, make corresponding first gear 6 and the rack intermeshing on the slider 14, and promote slider 14 to stretch out cutting knife 17 to the 16 direction movements of cutting base and cut off protection film body 12, thereby realize automatic membrane cutting, the extravagant problem of tempering membrane that causes when effectively having solved the artifical pad pasting of transmission, the problem that transmission tempering membrane can leave the mar on vehicle-mounted glass when cutting the membrane has been solved simultaneously.
Finally, when the pressing part 701 is attached to the vehicle-mounted glass through the pressure sensor arranged at the bottom of the pressing part 701, the pressure sensor feeds back the pressing force of the pressing part 701 on the vehicle-mounted glass to the control unit, the pressure value fed back to the control unit by the pressure sensor is a preset value at the moment, the control unit records the downward movement length of the limiting rod 5 at the moment, in the process, the function can be realized through components such as a displacement sensor and the like, after the vehicle-mounted glass is attached to the protective film body 12, the control unit controls the rotating unit 4 to drive the limiting rod 5 to move downwards, the pressure value of the pressure sensor at the bottom of the pressing part 701 is equal to the preset value, meanwhile, the control unit compares the downward movement length of the limiting rod 5 at the moment with the downward movement length of the limiting rod 5 during film attachment to obtain the thickness of the protective film body 12, and enables the heating unit of the cleaning part 702 to heat according to the thickness of the protective film body 12, and the rotating unit 4 is controlled to reciprocate along the S-shaped sliding groove 2, the film baking process with the same time is carried out on the protective film body 12, and the problem that the protective film body 12 cannot be normally used due to the fact that the baking time of a certain part of the protective film body 12 is too long or too short because the film is baked manually in the traditional process is solved.
Wherein, be equipped with cutting knife 17 in the cutting base 16, be the transmission between slider 14 and the cutting base 16 and be connected, when slider 14 to the 16 direction movements of cutting base the cutting knife 17 stretches out in by the cutting base 16, realizes carrying out the function of ration cutting to protection film body 12, has solved and has tailor protection film body 12 on glass in traditional handicraft, leads to the problem of on-vehicle glass scratch.
The transmission comprises a transmission belt 801 and a transmission rack 802, two ends of the transmission rack 802 are respectively connected with the transmission belt 801, a bonding strip is arranged on the transmission belt 801 and used for bonding the protective film body 12 on the transmission belt 801, so that the protective film body 12 can move along with the transmission belt 801, and the automatic film pasting process is realized.
Wherein, one side that transmission rack 802 is close to gag lever post 5 is equipped with the rack with first gear engaged with, and when first gear 6 and transmission rack 802 meshing, first gear 6 drives protection film body 12 through transmission rack 802 and moves around baffle 1.
Wherein, cleaning portion 702 is the loop configuration, and two adjacent cleaning portion 702 outsides paste each other, and there is pressure sensor extrusion portion 701 bottom, and pressure sensor is used for detecting cleaning unit 7 to the pressure value of on-vehicle glass, and cleaning portion 702 bottom is equipped with the heating unit, and the heating unit is used for heating protection film body 12
Wherein, be equipped with the rotation motor in the rotation unit 4, the rotation motor is used for making the rotation unit 4 slide at "S" type spout 2 to make cleaning unit 7 rotate and realize functions such as the washing to on-vehicle glass and the laminating of tempering membrane.
In conclusion, the control unit controls the detection unit to start, so that the detection unit detects the transmittance of the vehicle-mounted glass, the detection unit feeds back the detected transmittance information of the vehicle-mounted glass to the control unit due to the fact that the transmittance of the vehicle-mounted glass is different from the transmittance of a non-glass area, the control unit judges the size of the glass through the transmittance, the rotating unit 4 is controlled to drive the limiting rod 5 to move downwards, the bottom of the cleaning unit 7 is attached to the vehicle-mounted glass, the rotating unit 4 drives the cleaning unit 7 to reciprocate along the S-shaped chute 2 track to perform dust removal work on the vehicle-mounted glass, whether the glass is cleaned completely or not is judged according to the transmittance of the glass fed back to the control unit by the detection unit in real time, and the problem that the transmittance of the glass is influenced due to the gap between a film and the glass when the vehicle-mounted glass is attached with a film due to dust on the vehicle-mounted glass is solved, when the protective film body 12 needs to be attached to the vehicle-mounted glass, the size of the vehicle-mounted glass is judged through transmittance information fed back to the control unit by the detection unit, the size of the required protective film body 12 is calculated, because the output length of the protective film body 12 is related to the number of rotation turns of the first gear 6, the output length of the protective film body 12 at the moment can be obtained by the control unit through calculating the number of rotation turns of the first gear 6, when the output length of the protective film body 12 is equal to the preset length, the control unit controls the limiting rod 5 positioned below the winding assembly 11 to move upwards, so that the corresponding first gear 6 is meshed with the rack on the sliding block 14, and the sliding block 14 is pushed to move towards the cutting base 16 to stretch the cutting knife 17 out to cut the protective film body 12, thereby realizing automatic film cutting, and effectively solving the problem of waste of a toughened film caused by manual film attachment, meanwhile, the problem that scratches are left on vehicle-mounted glass when the transmission toughened film is cut is solved.
Example two
In practical use of the device, an operator finds that when the device is used for a film baking process, bubbles between the protective film body 12 and the vehicle-mounted glass cannot be completely removed only by applying pressure to the protective film body 12 through the cleaning unit 7, and large bubbles existing between the protective film body 12 and the vehicle-mounted glass cannot be effectively discharged within a specified time because the film baking time cannot be too long, so that the device described in the above embodiment is improved according to the embodiment.
The cleaning unit 7 comprises a squeezing part 701, a cleaning part 702 is arranged on the outer side of the squeezing part 701, an inflating bin 703 is arranged in the squeezing part 701, a sealing piston 704 is arranged in the inflating bin 703, and the sealing piston 704 is fixedly connected with the limiting rod 5; when the protective film body 12 is attached to the vehicle-mounted glass, the transmittance of the vehicle-mounted glass is detected through the detection unit, the detection information is fed back to the control unit, the control unit judges the size of bubbles between the protective film body 12 and the vehicle-mounted glass according to the fed-back transmittance information, when larger bubbles exist between the protective film body 12 and the glass, the control unit controls the limiting rod 5 to move downwards to enable the limiting rod 5 to push the sealing piston 704 to move downwards and extrude gas in the gas filling bin 703, the gas in the gas filling bin 703 is extruded into the cleaning part 702 to enable the cleaning part 702 to be changed from flexible to rigid, meanwhile, the control unit controls the rotating unit 4 to reciprocate along the S-shaped chute 2, the protective film body 12 is extruded through the rigid cleaning part 702 to break up the large bubbles between the protective film body 12 and the vehicle-mounted glass, and the protective film body 12 is baked through the heating unit, therefore, the problem that air bubbles between the protective film body 12 and the vehicle-mounted glass can not be completely eliminated, and meanwhile, as the film baking time cannot be too long, large air bubbles existing between the protective film body 12 and the vehicle-mounted glass can not be effectively exhausted within a specified time is solved.
EXAMPLE III
The invention also provides a processing technology of the vehicle-mounted anti-dizziness and anti-explosion protection film, which comprises the following steps:
s1, moving the device to the position above the vehicle-mounted glass to be filmed, controlling the detection unit to detect the transmittance of the vehicle-mounted glass through the control unit, and feeding back the detection information to the control unit to form an image;
s2, the control unit determines the size of the vehicle-mounted glass needing film pasting according to the image information fed back by the detection unit, and controls the corresponding limiting rod 5 to move downwards to enable the cleaning unit 7 to be pasted with the vehicle-mounted glass;
s3, feeding back the pressure value of the cleaning unit 7 to the vehicle-mounted glass to the control unit through a pressure sensor arranged at the bottom of the cleaning unit 7, and stopping the limiting rod 5 from moving downwards when the control unit detects that the pressure value fed back by the pressure sensor reaches a preset value;
s4, the control unit controls the rotation unit 4 to rotate, so that the rotation unit 4 performs reciprocating motion in the S-shaped chute 2 to clean dust on the surface of the vehicle-mounted glass, and whether the cleaning is finished or not is judged according to the transmittance of the vehicle-mounted glass fed back to the control unit by the detection unit;
s5, after cleaning is finished, the control unit controls the limiting rod 5 to move upwards through the rotating unit 4, so that the first gear 6 is meshed with the transmission rack 802, the transmission rack 802 is driven to transmit along the transmission roller 8, and the protective film body 12 moves to the position above the vehicle-mounted glass along the moving direction of the transmission rack 802;
s6, according to the size value of the vehicle-mounted glass detected by the detection unit, after the extension size of the protective film body 12 reaches a preset size, the control unit controls the limiting rod 5 positioned below the winding assembly 11 to move upwards, so that the limiting rod 5 is meshed with the sliding block 14, and the sliding block 14 enables the cutting knife 17 to extend out through transmission to cut the protective film body 12;
s7, the control unit controls the limiting rod 5 to move downwards to enable the pressure value detected by the pressure sensor to be equal to the pressure value detected for the first time, and the thickness of the protective film body 12 is calculated according to the displacement of the limiting rod 5 moving downwards twice;
s8, the control unit determines the baking time of the protective film body 12 according to the thickness of the protective film body 12, and controls the limiting rod 5 to move downwards to squeeze the air in the air inflation bin 703, so that the cleaning part 702 is changed from flexible to rigid to divide and discharge the bubbles between the protective film body 12 and the vehicle-mounted glass.
Claims (8)
1. The utility model provides an on-vehicle anti dizzy explosion-proof protection film processingequipment, includes the baffle, its characterized in that: the baffle is provided with a control unit, the baffle is provided with a plurality of S-shaped chutes in an array manner, the S-shaped chutes are internally provided with limit grooves, the limit grooves penetrate through the S-shaped chutes, each limit groove is internally provided with a rotating unit, the bottom of each rotating unit is provided with a cleaning unit, the top of each rotating unit is provided with a limit rod, the limit rods penetrate through the rotating units and are connected with the cleaning units, one end, far away from the rotating units, of each limit rod is provided with a first gear, the two ends of the baffle are fixedly connected with a driving roller through a support, the driving roller is provided with a driving assembly, a fixing assembly is arranged above the baffle, one side of the fixing assembly is provided with a winding groove, the winding groove is internally provided with a winding assembly, the winding assembly comprises a winding roller, the winding roller is wound with a protective film body, one side, close to the protective film body, of the top of the baffle is provided with a first connecting rod, a sliding block is arranged on one side, away from the baffle, of the first connecting rod, a rack meshed with the first gear is arranged on the sliding block, a cutting base is arranged at one end, away from the first connecting rod, of the sliding block, the cutting base is connected with the baffle through a second connecting rod, a detection unit is arranged at the bottom of the baffle and used for detecting the transmittance of the vehicle-mounted glass;
the cleaning unit comprises an extrusion part, a cleaning part is arranged on the outer side of the extrusion part, an inflation bin is arranged in the extrusion part, a sealing piston is arranged in the inflation bin, and the sealing piston is fixedly connected with a limiting rod;
the cleaning parts are of annular structures, the outer sides of two adjacent cleaning parts are attached to each other, a pressure sensor is arranged at the bottom of the extrusion part and used for detecting the pressure value of the cleaning unit on the vehicle-mounted glass, and a heating unit is arranged at the bottom of the cleaning parts and used for heating the protective film body;
when the extrusion part is attached to the vehicle-mounted glass, the control unit controls the rotating unit to drive the limiting rod to move downwards, the pressure value of the pressure sensor at the bottom of the extrusion part 701 is equal to a preset value, the thickness of the protective film body is obtained through the limiting rod displacement and the limiting rod displacement after film attachment when no film is attached, the control unit adjusts the heating time of the heating unit according to the thickness of the protective film body, controls the rotating unit to reciprocate along the S-shaped sliding groove, and performs a film baking process on the protective film body at the same time.
2. The processing device of the vehicle-mounted anti-dizziness and anti-explosion protection film according to claim 1, characterized in that: the cutting base is internally provided with a cutting knife, the sliding block and the cutting base are in transmission connection, and the cutting knife extends out of the cutting base when the sliding block moves towards the direction of the cutting base.
3. The processing device for the vehicle-mounted anti-dizziness and anti-explosion protection film according to claim 1, characterized in that: the transmission assembly comprises a transmission belt and a transmission rack, two ends of the transmission rack are respectively connected with the transmission belt, the transmission belt is provided with a bonding strip, and the bonding strip is used for bonding the protective film body on the transmission belt.
4. The processing device of the vehicle-mounted anti-dizziness and anti-explosion protection film according to claim 3, characterized in that: one side of the transmission rack, which is close to the limiting rod, is provided with a rack meshed with a first gear, and when the first gear is meshed with the transmission rack, the first gear drives the protective film body to move around the baffle through a transmission belt.
5. The processing device of the vehicle-mounted anti-dizziness and anti-explosion protection film according to claim 1, characterized in that: the control unit judges the size of the glass through the transmittance, controls the rotating unit to drive the limiting rod to move downwards, enables the bottom of the cleaning unit to be attached to the vehicle-mounted glass, and drives the cleaning unit to reciprocate along the S-shaped chute rail to remove dust of the vehicle-mounted glass.
6. The processing device of the vehicle-mounted anti-dizziness and anti-explosion protection film according to claim 1, characterized in that: and a rotating motor is arranged in the rotating unit and used for enabling the rotating unit to slide in the S-shaped sliding groove and enabling the cleaning unit to rotate.
7. The processing device of the vehicle-mounted anti-dizziness and anti-explosion protection film according to claim 1, characterized in that: two groups of cleaning units are arranged in each limiting groove, and the initial positions of the two groups of cleaning units are positioned in the middle of the baffle.
8. A processing technology of a vehicle-mounted anti-dizziness and anti-explosion protection film, which utilizes the device of any one of claims 1 to 7 to process the vehicle-mounted anti-dizziness and anti-explosion protection film, and is characterized in that: the method comprises the following steps:
s1, moving the device above the vehicle-mounted glass to be filmed, controlling the detection unit through the control unit to detect the transmittance of the vehicle-mounted glass, and feeding back the detection information to the control unit to form an image;
s2, the control unit determines the size of the vehicle-mounted glass needing film pasting according to the image information fed back by the detection unit, and controls the corresponding limiting rod to move downwards to enable the cleaning unit to be pasted with the vehicle-mounted glass;
s3, feeding back the pressure value of the cleaning unit to the vehicle-mounted glass to a control unit through a pressure sensor arranged at the bottom of the cleaning unit, and controlling the limiting rod to stop moving downwards by the control unit when the control unit detects that the pressure value fed back by the pressure sensor reaches a preset value;
s4, the control unit controls the rotation unit to rotate, the rotation unit reciprocates in the S-shaped sliding chute to clean dust on the surface of the vehicle-mounted glass, and whether cleaning is finished or not is judged according to the transmittance of the vehicle-mounted glass fed back to the control unit by the detection unit;
s5, after cleaning is finished, the control unit controls the limiting rod to move upwards through the rotating unit so that the first gear is meshed with the transmission rack, the transmission rack is driven to transmit along the transmission roller, and the protective film body moves to the position above the vehicle-mounted glass along the moving direction of the transmission rack;
s6, according to the size value of the vehicle-mounted glass detected by the detection unit, after the extending size of the protective film body reaches a preset size, the control unit controls a limiting rod positioned below the winding assembly to move upwards, so that the limiting rod is meshed with a sliding block, and the sliding block enables a cutting knife to extend out through transmission to cut the protective film body;
s7, the control unit controls the limiting rod to move downwards to enable the pressure value detected by the pressure sensor to be equal to the pressure value detected for the first time, and the thickness of the protective film body is calculated according to the displacement of the limiting rod moving downwards twice;
s8, the control unit determines the baking time of the protective film body through the thickness of the protective film body and controls the limiting rod to move downwards to extrude gas in the inflatable bin, so that the cleaning part is changed from flexible to rigid to divide and discharge bubbles between the protective film body and the vehicle-mounted glass.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210120843.XA CN114454473B (en) | 2022-02-09 | 2022-02-09 | Machining device and machining method for vehicle-mounted anti-dizziness and anti-explosion protection film |
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| CN202210120843.XA CN114454473B (en) | 2022-02-09 | 2022-02-09 | Machining device and machining method for vehicle-mounted anti-dizziness and anti-explosion protection film |
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| CA2166937A1 (en) * | 1995-01-13 | 1996-07-14 | Siegfried Niedermair | Vapour Contact Lost Core Meltout System |
| CN107413802A (en) * | 2016-05-23 | 2017-12-01 | 安东·耶格 | Device for clean surface |
| WO2019047420A1 (en) * | 2017-09-11 | 2019-03-14 | 惠科股份有限公司 | Device and system for cleaning multiple sized glass substrates |
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| CN114454473B (en) | 2022-11-29 |
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