CN114454018A - Surface treatment device for wire processing - Google Patents

Surface treatment device for wire processing Download PDF

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Publication number
CN114454018A
CN114454018A CN202210120790.1A CN202210120790A CN114454018A CN 114454018 A CN114454018 A CN 114454018A CN 202210120790 A CN202210120790 A CN 202210120790A CN 114454018 A CN114454018 A CN 114454018A
Authority
CN
China
Prior art keywords
wire rod
wire
rotating
friction roller
treatment device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202210120790.1A
Other languages
Chinese (zh)
Inventor
袁茜麟
黄国花
袁仕清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Xiguan Electronic Technology Co ltd
Shenzhen Danhao Electronic Technology Co ltd
Original Assignee
Guangzhou Xiguan Electronic Technology Co ltd
Shenzhen Danhao Electronic Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Xiguan Electronic Technology Co ltd, Shenzhen Danhao Electronic Technology Co ltd filed Critical Guangzhou Xiguan Electronic Technology Co ltd
Priority to CN202210120790.1A priority Critical patent/CN114454018A/en
Publication of CN114454018A publication Critical patent/CN114454018A/en
Withdrawn legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36—Single-purpose machines or devices
    • B24B5/38—Single-purpose machines or devices for externally grinding travelling elongated stock, e.g. wire

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention relates to the technical field of wire processing, and discloses a surface treatment device for wire processing, which comprises a processing box body, wherein material through holes are formed in the left side surface and the right side surface of the processing box body, a cross stabilizing frame is fixedly installed on the inner wall of the processing box body, four slats of the cross stabilizing frame are provided with a friction roller assembly in a sliding mode along the length direction of the four slats, and one side, far away from the friction roller assembly, of the cross stabilizing frame is provided with a driving assembly. Can drive friction roller assembly through drive assembly and keep away from or be close to the wire rod, during initial condition, four friction roller assembly keep away from each other, be convenient for insert the wire rod to four friction roller assembly's center department, after installing the wire rod, then drive assembly begins drive friction roller assembly and is close to wire rod center, to fully contacting with the wire rod surface, then begin to polish, polish the wire rod through friction roller assembly, it is more even to polish, difficult damage wire rod surface, and the effect of polishing is better.

Description

Surface treatment device for wire processing
Technical Field
The invention relates to the technical field of wire processing, in particular to a surface treatment device for wire processing.
Background
For example, chinese patent application No. 202021701043.X describes basically an external surface treatment device for wire processing: the outer surface treatment device for wire processing adopts the scraper seat to scrape the bulges on the surface of the wire completely, and has better treatment effect on the surface of the wire; the existing outer surface treatment device for wire processing generally adopts a scraper to treat the surface of a wire, and the surface of the wire is extremely easy to be damaged when the treatment mode is used, so that the treatment mode is not favorable for better wire treatment operation, and the treatment effect on the wire is reduced.
Disclosure of Invention
Technical problem to be solved
The invention provides a surface treatment device for wire processing, which solves the problems in the background art.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a surface treatment device is used in wire rod processing, is including handling the box, the material through-hole has all been seted up to the left and right sides face of handling the box, the inner wall fixed mounting who handles the box has cross steadying frame, cross steadying frame include with the concentric centre ring that sets up of material through-hole, the outside of centre ring is equipped with four slats along its circumference evenly distributed, it is equipped with friction roller assembly to slide along its length direction on the slat, keep away from on the cross steadying frame one side of friction roller assembly is equipped with drive assembly, drive assembly is used for driving four friction roller assembly slides.
Preferably, the friction roller subassembly includes the stable diaphragm, the stable diaphragm with drive assembly connects, the medial surface fixed mounting who stabilizes the diaphragm has stable cross arm, the medial surface fixed mounting who stabilizes cross arm has the removal arc board, the medial surface of removing the arc board is equipped with the friction roller and the friction roller the surface uniform mounting who changes the roller has the brush hair of spiral arrangement, the middle part fixed mounting that the friction changes the roller surface has a rolling gear, the lateral surface fixed mounting who removes the arc board has the rotation motor, the output fixed mounting who rotates the motor has a swing pinion, swing gear and swing pinion meshing, the medial surface fixed mounting who stabilizes the diaphragm has the pressure spring that is connected with the lateral surface that removes the arc board.
Preferably, the driving assembly includes: rotate the plectane, the lateral surface of cross steadying frame is equipped with rotatable rotation plectane, it is in through the setting to rotate the plectane handle the inside drive division of box and drive, four arc through-holes have evenly been seted up to the lateral surface of rotation plectane, it is equipped with the slip horizontal pole to slide in the arc through-hole, the lateral surface of four slats of cross steadying frame has seted up respectively and has been supplied the gliding rectangular through-hole of slip horizontal pole, the inner of slip horizontal pole passes in proper order arc through-hole and rectangular through-hole, and with stabilize diaphragm fixed connection.
Preferably, the lateral surface of the rotating circular plate is provided with a slidable movable cross frame, the inner side of the movable cross frame is provided with a rotatable extrusion inclined post, the lateral surface of the extrusion inclined post is fixedly provided with an extrusion spring post connected with the medial surface of the movable cross frame, and the sliding cross rods positioned on the front side and the rear side are connected with the medial surface of the movable cross frame.
Preferably, the upper surface of the treatment box body is provided with a sealing cover plate, a rotating hinge is fixedly mounted at the rear side of the upper surface of the treatment box body, and an operating handle is fixedly mounted on the upper surface of the sealing cover plate.
Preferably, the outer side surface of the movable arc plate is provided with a rectangular through hole, and the size of the rectangular through hole is matched with that of the rotary gear.
Preferably, the outer side surface of the cross-shaped stabilizing frame is provided with an annular sliding groove, the inner side surface of the rotating circular plate is fixedly provided with an annular sliding block, and the annular sliding groove is rotatably connected with the annular sliding block.
Preferably, the upper surface of the processing box body is provided with a sealing groove, the lower surface of the sealing cover plate is fixedly provided with a sealing lug, and the sealing groove is matched with the sealing lug.
Preferably, the device further comprises an abnormality detection assembly, wherein the abnormality detection assembly is arranged on the outer side of one of the material through holes in the processing box body and used for detecting the surface polishing condition of the wire rod penetrating out of the processing box body and judging whether the friction roller assembly in the processing box body works abnormally or not according to the detected surface polishing condition of the wire rod;
the abnormality detection assembly comprises a detection shell, the detection shell is fixedly connected to the outer side wall of the processing box body and is communicated with one material through hole, the bottom surface of the detection shell is connected with two symmetrically-arranged sliding blocks in a sliding mode, the top of each sliding block is rotatably connected with a first rotating shaft, the top of each first rotating shaft is fixedly connected with a driving disc coaxially arranged with the first rotating shaft, the top surface of each driving disc is provided with a spiral limiting strip, the number of turns of each spiral limiting strip is larger than one and smaller than two, a limiting gear is connected onto each spiral limiting strip, the axis of each limiting gear is orthogonal to the axis of each driving disc, a second rotating shaft coaxial with the limiting gear is arranged on each limiting gear, and the second rotating shaft is rotatably connected with the rear side wall of the detection shell;
the peripheral surface of the driving disc is an arc-shaped recess, and an elastic layer is arranged on the surface of the arc-shaped recess;
keep away from in the second pivot limit gear's one end side is equipped with the indication post, be equipped with annular indicator panel on the rear side wall of detection casing, annular indicator panel is located the outside of second pivot, and its with second pivot coaxial line sets up, be equipped with on the annular indicator panel with the scale mark that driving-disc number of turns corresponds is rotated, works as the indication post with during the scale mark contact, can trigger the alarm that sets up on the anomaly detection subassembly sends the warning suggestion.
Preferably, the wire rod polishing device further comprises a pressure compensation assembly, wherein the pressure compensation assembly is used for detecting the polishing pressure of the friction rotating roller to the wire rod, controlling the rotation of the rotating circular plate and carrying out constant force control on the polishing pressure, and the pressure compensation assembly comprises the following specific steps:
step 1, when the friction roller polishes a wire, establishing a model of which polishing pressure changes along with time;
and 2, calculating the polishing pressure to be compensated according to the change condition of the polishing pressure along with time in the step 1, and controlling the rotating circular plate to rotate by a corresponding angle.
(III) advantageous effects
Compared with the prior art, the invention provides a surface treatment device for wire processing, which has the following beneficial effects:
1. can drive friction roller assembly through drive assembly and keep away from or be close to the wire rod, during initial condition, four friction roller assembly keep away from each other, be convenient for insert the wire rod to four friction roller assembly's center department, after installing the wire rod, then drive assembly begins drive friction roller assembly and is close to wire rod center, to fully contacting with the wire rod surface, then begin to polish, polish the wire rod through friction roller assembly, it is more even to polish, difficult damage wire rod surface, and the effect of polishing is better.
2. This surface treatment device is used in wire rod processing rotates the plectane through the control and drives and stabilize the diaphragm, stabilizes the cross bearer and removes the arc board and move the cooperation downwards and rotate the motor and drive the friction and change the roller and rotate and carry out the operation of polishing to the scab and the burr on wire rod surface, has better effect of polishing to the wire rod surface, and the efficient more of being convenient for causes the damage to the surface of wire rod, is favorable to the better operation of handling the wire rod.
3. This surface treatment device is used in wire rod processing rotates the plectane through the control and drives and remove the crossbearer and extrude the batter post and carry out the centre gripping to the wire rod under the effect of extrusion spring post elasticity and stabilize, has better fixed effect of centre gripping to the wire rod, can be better guarantee to the stability of wire rod centre gripping, help the better operation of polishing to the wire rod, be convenient for better surface to the wire rod is handled.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a vertical cross-section of the present invention;
FIG. 3 is a partially exploded view of the present invention;
FIG. 4 is a schematic view of the contact structure between the frictional roller and the wire rod according to the present invention;
FIG. 5 is a schematic view showing the structure of bristles on a rubbing roller according to the present invention;
FIG. 6 is a schematic view of the wire traveling route in the present invention;
FIG. 7 is a schematic diagram of the internal structure of the anomaly detection module according to the present invention;
FIG. 8 is a schematic view of the structure of the drive plate and the limit gear of the present invention;
FIG. 9 is a schematic structural view of the polished wire rod contacting the elastic layer after being burred;
fig. 10 is a schematic structural view of an indicating post and a ring-shaped indicating plate in the present invention.
In the figure: 1. a treatment box body; 2. sealing the cover plate; 3. rotating the hinge; 4. an operating handle; 5. a material through hole; 6. a cross stabilizer; 7. rotating the circular plate; 8. moving the transverse frame; 9. extruding the inclined column; 10. extruding the spring post; 11. a sliding rail; 12. stabilizing the transverse plate; 13. stabilizing the cross brace; 14. moving the arc plate; 15. rubbing the roller; 16. a rotating gear; 17. rotating the motor; 18. a rotating gear; 19. a pressing spring; 20. a wire rod; 21. detecting the shell; 22. a first rotating shaft; 23. a drive disc; 24. a spiral limit strip; 25. a limit gear; 26. a second rotating shaft; 27. an elastic layer; 28. an indicator column; 29. an annular indicator plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a surface treatment device for wire processing comprises a processing box body 1, wherein a sealing cover plate 2 is arranged on the upper surface of the processing box body 1, a rotating hinge 3 is fixedly installed on the rear side of the upper surface of the processing box body 1, an operating handle 4 is fixedly installed on the upper surface of the sealing cover plate 2, material through holes 5 are formed in the left side surface and the right side surface of the processing box body 1, a cross stabilizing frame 6 is fixedly installed on the inner wall of the processing box body 1, the cross stabilizing frame 6 comprises a central ring which is concentric with the material through holes 5, four battens are uniformly distributed on the outer side of the central ring along the circumferential direction of the central ring, a friction turning roller assembly is arranged on each batten in a sliding mode along the length direction of the batten, a driving assembly is arranged on one side, far away from the friction turning roller assembly, of the cross stabilizing frame 6, and the driving assembly is used for driving the four friction turning roller assemblies to slide; the wire is inserted into the processing box body 1 from one material through hole 5, then the driving assembly drives the four friction roller assemblies to simultaneously move towards the center of the wire, after the four friction roller assemblies move in place, the friction roller assemblies start to work, and the friction roller assemblies polish the surface of the wire along with the movement of the wire along the axis and the penetration of the wire from the other material through hole 5; can drive friction roller assembly through drive assembly and keep away from or be close to the wire rod, during initial condition, four friction roller assembly keep away from each other, be convenient for insert the wire rod to four friction roller assembly's center department, after installing the wire rod, then drive assembly begins drive friction roller assembly and is close to wire rod center, to fully contacting with the wire rod surface, then begin to polish, polish the wire rod through friction roller assembly, it is more even to polish, difficult damage wire rod surface, and the effect of polishing is better.
In order to better improve the polishing effect, the friction rotating roller assembly comprises a stable transverse plate 12, the stable transverse plate 12 is connected with the driving assembly, a stable cross support 13 is fixedly installed on the inner side surface of the stable transverse plate 12, a movable arc plate 14 is fixedly installed on the inner side surface of the stable cross support 13, a friction rotating roller 15 is arranged on the inner side surface of the movable arc plate 14, spirally-arranged bristles are uniformly installed on the outer surface of the friction rotating roller 15, the bristles can be steel brushes or hairbrushes, a rotating gear 16 is fixedly installed in the middle of the outer surface of the friction rotating roller 15, a rotating motor 17 is fixedly installed on the outer side surface of the movable arc plate 14, a rotating gear 18 is fixedly installed at the output end of the rotating motor 17, the rotating gear 16 is meshed with the rotating gear 18, and a pressing spring 19 connected with the outer side surface of the movable arc plate 14 is fixedly installed on the inner side surface of the stable transverse plate 12; the stable cross support 13 cannot deviate under the influence of gravity, can play a role of stable support, prevents the position of the movable arc plate 14 from deviating, and can be replaced by a telescopic rod; in order to further ensure the movement stability of the stabilizing transverse plate 12, a telescopic rod can be arranged on the outer side surface of one end of the stabilizing transverse plate, which is far away from the cross stabilizing frame 6, and the other end of the telescopic rod is connected with the inner side wall of the corresponding processing box body 1, so that the stability of the stabilizing transverse plate 12 is ensured; cross stable frame 6 can set up to two, one sets up the one side that the line got into in handling the box 1, another setting is in the one side of handling 1 interior line wearing out of box, the line material gets into the friction of one side and changes 15 surfaces and can set up to the steel brush, mainly used is to the polishing on line surface, the line material is worn out the friction of one side and is changeed the roller surface and can set up to the brush, mainly used carries out the sanitization to remaining sweeps of line surface, certainly also can all set up to the steel brush, improves the effect of polishing.
The drive assembly includes: a rotating circular plate 7 is arranged on the outer side surface of the cross stabilizing frame 6, the rotating circular plate 7 is driven by a driving part arranged in the treatment box body 1, four arc-shaped through holes are uniformly formed in the outer side surface of the rotating circular plate 7, a sliding cross rod 11 is arranged in the arc-shaped through holes in a sliding manner, strip-shaped through holes for the sliding cross rod 11 to slide are respectively formed in the outer side surfaces of four strips of the cross stabilizing frame 6, and the inner end of the sliding cross rod 11 sequentially penetrates through the arc-shaped through holes and the strip-shaped through holes and is fixedly connected with the stabilizing transverse plate 12; the driving part can be arranged on the inner wall of the processing box body 1 and drives the rotating circular plate 7 to rotate by adopting a gear engagement mode with the rotating circular plate 7;
when the wire rod is inserted from one end of the processing box body 1 and is worn out from the other end, two groups of friction roller rotating assemblies in the processing box body 1 are controlled to work simultaneously, the rotating circular plate 7 is driven by the driving part, the rotating circular plate 7 drives the sliding cross rod 11 to slide, the stable transverse plate 12 is driven, the stable cross bracket 13 and the movable arc plate 14 move towards the axis of the wire rod and are matched with the rotating motor 17 to drive the friction roller 15 to rotate to carry out grinding operation on scabs and burrs on the surface of the wire rod, elastic grinding force is provided through the pressing spring 19, a better grinding effect is realized on the surface of the wire rod, the wire rod is conveniently and efficiently cleaned, damage to the surface of the wire rod is avoided, and better processing operation on the wire rod is facilitated.
In order to improve the grinding stability, a slidable moving cross frame 8 is arranged on the outer side surface of a rotating circular plate 7, a rotatable extruding inclined column 9 is arranged on the inner side of the moving cross frame 8, an extruding spring column 10 connected with the inner side surface of the moving cross frame 8 is fixedly arranged on the outer side surface of the extruding inclined column 9, a sliding cross rod 11 penetrating through the cross stabilizing frame 6 is arranged inside the rotating circular plate 7, the sliding cross rods 11 positioned on the front side and the rear side are connected with the inner side surface of the moving cross frame 8, the moving cross frame 8 and the extruding inclined column 9 are driven by controlling the rotating circular plate 7 to clamp and stabilize wires under the action of the elastic force of the extruding spring column 10, an arc-shaped clamping groove corresponding to the wires is formed in the contact part of the extruding inclined column 9 and the wires, the phenomenon that the wires are eccentric is prevented, a better clamping and fixing effect is achieved on the wires, and the stability of clamping of the wires can be better guaranteed, the wire rod polishing device is beneficial to better polishing operation of the wire rod and is convenient for better processing the surface of the wire rod; the surface treatment device for processing the wire rod is mainly used for polishing the wire rod, only one necessary process of surface treatment of the wire rod is needed in practical application, when the surface of the wire rod is treated, an unreeling device is arranged at the beginning of the whole process, the wire rod to be treated is coiled on the unreeling device, a reeling device is arranged at the end of the whole process, the treated wire rod is coiled, so that the wire rod can automatically move along the path of the process under the action of the unreeling device and the reeling device, therefore, when the wire rod is polished in the surface treatment device, the extrusion inclined columns 9 are always abutted against the surface of the passing wire rod, the extrusion inclined columns 9 are arranged at two ends inside the treatment box body 1, namely the parts where the wire rod enters and exits, and the wire rod can always keep linear stretching in the treatment box body 1 under the action of the extrusion spring columns 10, further ensuring the stability of the friction roller 15 to the surface treatment of the wire rod and preventing the wire rod from bending.
For convenience of use, the outer side surface of the movable arc plate 14 is provided with a rectangular through hole, the size of the rectangular through hole is matched with that of the rotating gear 18, and the rectangular through hole on the outer side surface of the movable arc plate 14 is matched with the rotating gear 18, so that the use is convenient.
In the invention, for the convenience of pushing, the outer side surface of the rotating circular plate 7 is provided with an arc-shaped through hole, the size of the arc-shaped through hole is matched with that of the sliding cross rod 11, and the arc-shaped through hole on the outer side surface of the rotating circular plate 7 is matched with the sliding cross rod 11 for the convenience of pushing.
In order to improve the stability of rotation, the outer side surface of the cross stabilizing frame 6 is provided with an annular sliding groove, the inner side surface of the rotating circular plate 7 is fixedly provided with an annular sliding block, the annular sliding groove is rotationally connected with the annular sliding block, and the annular sliding groove on the outer side surface of the cross stabilizing frame 6 is matched with the annular sliding block on the inner side surface of the rotating circular plate 7, so that the stability of rotation is improved.
In the invention, in order to improve the stability of the support, four groups of stable cross brackets 13 are arranged, the lengths of the four groups of stable cross brackets 13 are all three hundred millimeters, and the four groups of stable cross brackets 13 are mutually matched to improve the stability of the support.
In the invention, for convenience of moving, the outer side surface of the cross stabilizing frame 6 is provided with a long through hole, the size of the long through hole is matched with that of the sliding cross bar 11, and the long through hole on the outer side surface of the cross stabilizing frame 6 is matched with the sliding cross bar 11 for convenience of moving.
In the invention, in order to improve the sealing effect, the upper surface of the treatment box body 1 is provided with the sealing groove, the lower surface of the sealing cover plate 2 is fixedly provided with the sealing lug, the sealing groove is matched with the sealing lug, the sealing groove on the upper surface of the treatment box body 1 is matched with the sealing lug on the lower surface of the sealing cover plate 2, so that the sealing effect is improved, the sealing cover plate 2 is covered in the polishing process of wires, the situation that the working environment is influenced by raising of scraps generated by polishing is prevented, and meanwhile, the arrangement of the sealing cover plate 2 can facilitate the maintenance of parts in the treatment box body 1.
When the device is used, a wire passes through the material through hole 5 and is inserted into the cross stabilizing frame 6, then the rotating circular plate 7 is controlled to rotate, the rotating circular plate 7 drives the sliding cross rod 11 to move, the sliding cross rod 11 drives the moving cross frames 8 to move, the two groups of moving cross frames 8 positioned at the front side and the rear side drive the two groups of extrusion inclined posts 9 positioned at the front side and the rear side to move inwards and clamp and stabilize the wire under the action of the elastic force of the two groups of extrusion spring posts 10, meanwhile, the sliding cross rod 11 drives the stabilizing transverse plate 12 to move, the stabilizing transverse plate 12 drives the stabilizing cross bracket 13 to move, the stabilizing cross bracket 13 drives the moving arc plate 14 to move to abut against the surface of the wire rod, then the rotating motor 17 is started, the output end of the rotating motor 17 drives the rotating gear 18 to rotate, the rotating gear 18 drives the rotating gear 16 to rotate, the rotating gear 16 drives the four groups of friction rotating rollers 15 to rotate, and brushes or steel brushes on the outer surfaces of the four groups of friction rotating rollers 15 are wrapped on the surface of the wire rod to polish scabs and burrs.
In conclusion, this surface treatment device for wire rod processing drives through control rotation plectane 7 and stabilizes diaphragm 12, stabilizes cross support 13 and remove arc 14 and move cooperation rotation motor 17 downwards and drive friction roller 15 and rotate and carry out the operation of polishing to the scab and the burr on wire rod surface, has better effect of polishing to the wire rod surface, is convenient for more efficient with wire rod clean up, avoids causing the damage to the surface of wire rod, is favorable to better carrying out the processing operation to the wire rod.
This surface treatment device is used in wire rod processing rotates plectane 7 through the control and drives and remove crossbearer 8 and extrusion batter post 9 and carry out the centre gripping to the wire rod under the effect of extrusion spring post 10 elasticity and stabilize, has better fixed effect of centre gripping to the wire rod, can be better guarantee to the stability of wire rod centre gripping, help the better operation of polishing to the wire rod, be convenient for better surface to the wire rod is handled.
Referring to fig. 6 to 10, in order to facilitate monitoring of the working condition of the friction roller assembly, the present invention further includes an anomaly detection assembly, which is disposed outside one of the material through holes 5 on the processing box 1 and is configured to detect a polishing condition of a surface of a wire rod that penetrates out of the processing box 1, and determine whether the friction roller assembly in the processing box 1 has a working anomaly condition according to the detected polishing condition of the surface of the wire rod;
the abnormity detection component comprises a detection shell 21, the detection shell 21 is fixedly connected on the outer side wall of the processing box body 1, and is communicated with one of the material through holes 5, the bottom surface of the detection shell 21 is connected with two symmetrically arranged slide blocks in a sliding way, the top of the slide block is rotatably connected with a first rotating shaft 22, the top of the first rotating shaft 22 is fixedly connected with a driving disc 23 which is coaxial with the first rotating shaft, the top surface of the driving disc 23 is provided with a spiral limiting strip 24, the number of turns of the spiral limiting strip 24 is more than one turn and less than two turns, the spiral limiting strip 24 is connected with a limiting gear 25, the axis of the limiting gear 25 is orthogonal to the axis of the driving disc 23, a second rotating shaft 26 is coaxially arranged on the limiting gear 25, and the second rotating shaft 26 is rotatably connected with the rear side wall of the detection shell 21;
the peripheral surface of the driving disc 23 is an arc-shaped recess, and an elastic layer 27 is arranged on the surface of the arc-shaped recess;
an indicating column 28 is arranged on the side face of one end, away from the limiting gear 25, of the second rotating shaft 26, an annular indicating plate 29 is arranged on the rear side wall of the detection shell 21, the annular indicating plate 29 is arranged on the outer side of the second rotating shaft 26 and is coaxially arranged with the second rotating shaft 26, scale marks corresponding to the number of rotation turns of the driving disc 23 are arranged on the annular indicating plate 29, and when the indicating column 28 is in contact with the scale marks, an alarm arranged on the abnormality detection assembly is triggered to give an alarm prompt;
in the technical scheme, before the wire is polished, the distance between the two sliders can be automatically adjusted through the driving part, and then the distance between the two driving disks 23 is adjusted, so that the arc-shaped concave surfaces of the two driving disks 23 and the polished surface of the wire keep a certain distance, and the distance can be set according to the situation and can be 0.1 mm; then, the surface of the wire rod is polished, the wire rod is uniformly polished among four friction rotating rollers along with the uniform movement of the wire rod in the axial direction, the polished wire rod passes through the arc-shaped recesses of the two driving disks 23 and then penetrates out of the detection shell 21, if the surface of the wire rod is completely processed, the surface of the wire rod cannot contact with the elastic layer 27 at the arc-shaped recess, the driving disks 23 cannot be triggered to rotate, if continuous and unclothed burrs appear on the surface of the wire rod, the burrs can contact with the elastic layer 27 and overcome the friction force generated by the rotation of the driving disks 23 to push the driving disks 23 to rotate, after the driving disks 23 rotate, the top surfaces of the driving disks are provided with spiral limiting strips 24 to rotate, so that the limiting gears 25 rotate under the driving of the spiral limiting strips 24, and each time the driving disks 23 rotate for one circle, the limiting gears 25 rotate for the distance of one tooth, the indicating column 28 arranged on the second rotating shaft 26 walks on the annular indicating plate 29 by a scale, and when the indicating column 28 is contacted with the scale marks, an alarm is triggered to give an alarm, which indicates that the surface of the wire is abnormally polished, the friction rotating roller assembly needs to be overhauled, and the friction rotating roller is replaced in time; moreover, the detection shell 21 is transparent, the scales are visualized, and the number of turns of the driving disc 23 can be known, so that the distance traveled by the wire under the abnormal condition of the friction roller can be known, for example, the scales are displayed as 2, if the circumference of the driving disc 23 is a, the driving disc 23 is represented to rotate for two turns, the distance traveled by the wire by 2a is represented, the distance traveled by the wire can be identified on the corresponding scale position, and further, the unground part of the wire can be reground; by arranging the two driving discs 23, the polishing conditions of the left side and the right side of the wire can be respectively detected, if the two driving discs 23 are driven to rotate and the displayed scales are close, the abnormal conditions of the work of the four friction roller assemblies are considered, and the corresponding maintenance or replacement of the friction roller assemblies is correspondingly carried out; if the driving disc 23 on one side is driven by the burrs of the wire, the friction roller assembly on the corresponding side is considered to be abnormal, and the friction roller assembly on the corresponding side needs to be overhauled or replaced; before polishing the wire rod each time, the abnormity detection assembly can be manually reset, the abnormity detection assembly can be arranged, the working condition of the friction roller assembly in working can be detected in real time, an alarm prompt can be sent out, the abnormity detection assembly is visual, the length of the non-polished wire rod can be visually seen, and people can conveniently polish the wire rod again; the elastic layer 27 has certain elasticity, when the burrs are in contact with the elastic layer 27, the elastic layer 27 cannot prevent the wire from continuing to advance, and the burrs extrude the elastic layer 27 to increase the friction force of the contact of the burrs and the wire, so that the driving disc 23 rotates; the abnormity detection assembly is simple in structure, low in cost, good in practicability and convenient to overhaul and replace the friction roller assembly.
In order to ensure the polishing efficiency, the invention also comprises a pressure compensation assembly, wherein the pressure compensation assembly is used for detecting the polishing pressure of the friction roller 15 to the wire 2, controlling the rotation of the rotating circular plate 7 and carrying out constant force control on the polishing pressure, and comprises the following specific steps:
step 1, when the friction roller 15 polishes the wire, a model of polishing pressure changing along with time is established, and the model is expressed by the following formula:
Figure BDA0003497045480000111
wherein t is the detection time, Fa(T) is the sanding pressure varying with time during the detection time T, K is the stiffness of the pressing spring, D (T) is the amount of deformation of the pressing spring 19 occurring during the detection time T, T is the time independent variable, ε (T) is the removal rate of burrs on the surface of the wire,
Figure BDA0003497045480000121
the change of the grinding removal rate of burrs on the surface of the wire rod by the friction roller 15 within the detection time t along with the time;
step 2, calculating the polishing pressure to be compensated according to the change condition of the polishing pressure along with time in the step 1, and controlling the rotating circular plate 7 to rotate by a corresponding angle;
grinding pressure F in which compensation is requiredSupplement deviceComprises the following steps:
Figure BDA0003497045480000122
wherein, F0The polishing pressure is preset.
In the above scheme, the burr removal rate in the formula can be understood as a relation between the burr removal thickness and time, since the friction rotating rollers 15 are arranged in the upper, lower, left and right directions of the wire 20, the grinding pressures of the friction rotating rollers 15 in the four directions changing with time are respectively calculated in the step 1, and when F is obtained0>FaWhen (t), take F out of foura(t) substituting the maximum value into step 2, that is, selecting the value in the direction with the minimum grinding pressure change as the calculated value in step 2, when F0<FaAt time (t), take four FaThe maximum value of (t) is substituted into the step 2, namely, the value of the direction with the largest grinding pressure change is selected as the calculated value in the step 2, so that the maximum value of the grinding pressure of the friction roller 15 acting on the surface of the wire rod is ensured to keep constant force F0The damage to the surface of the wire rod caused by overlarge polishing pressure is prevented; through calculating the variable quantity of the grinding pressure along with the time, and carrying out adaptive compensation on the grinding pressure in a fixed detection time period, the detection time can be set according to the grinding condition, the same grinding pressure is guaranteed to be adopted for grinding each section of wire rod, the wire rod surface is prevented from being damaged due to overlarge grinding pressure, meanwhile, the wire rod surface cannot be effectively ground due to the undersize grinding pressure, and the grinding efficiency and stability are further guaranteed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A surface treatment device for wire processing is characterized in that: including handling box (1), material through-hole (5) have all been seted up to the left and right sides face of handling box (1), the inner wall fixed mounting who handles box (1) has cross steadying frame (6), cross steadying frame (6) include with the centre ring that material through-hole (5) set up with one heart, the outside of centre ring is equipped with four slats along its circumference evenly distributed, it is equipped with friction roller assembly to slide along its length direction on the slat, keep away from on cross steadying frame (6) one side of friction roller assembly is equipped with drive assembly, drive assembly is used for driving four friction roller assembly slides.
2. The surface treatment device for wire processing according to claim 1, wherein: the friction roller assembly comprises a stabilizing transverse plate (12), the stabilizing transverse plate (12) is connected with the driving assembly, a stable cross bracket (13) is fixedly arranged on the inner side surface of the stable transverse plate (12), the inner side surface of the stable cross bracket (13) is fixedly provided with a movable arc plate (14), the inner side surface of the movable arc plate (14) is provided with a friction rotating roller (15), the outer surface of the friction rotating roller (15) is uniformly provided with spirally arranged brush hairs, a rotating gear (16) is fixedly arranged in the middle of the outer surface of the friction rotating roller (15), a rotating motor (17) is fixedly arranged on the outer side surface of the movable arc plate (14), the output end of the rotating motor (17) is fixedly provided with a rotating gear (18), the rotating gear (16) is meshed with the rotating gear (18), and a pressing spring (19) connected with the outer side surface of the movable arc plate (14) is fixedly installed on the inner side surface of the stable transverse plate (12).
3. The surface treatment device for wire processing according to claim 2, wherein: the drive assembly includes: rotate plectane (7), the lateral surface of cross steadying frame (6) is equipped with rotatablely rotate plectane (7), it is in through setting up to rotate plectane (7) handle the inside drive division of box (1) and drive, four arc through-holes have evenly been seted up to the lateral surface of rotating plectane (7), it is equipped with slip horizontal pole (11) to slide in the arc through-hole, can supply has been seted up respectively to the lateral surface of four slats of cross steadying frame (6) the gliding rectangular through-hole of slip horizontal pole (11), the inner of slip horizontal pole (11) passes in proper order arc through-hole and rectangular through-hole, and with stable diaphragm (12) fixed connection.
4. The surface treatment device for wire processing according to claim 3, wherein: the lateral surface of rotation plectane (7) is equipped with slidable and removes crossbearer (8), the inboard of removing crossbearer (8) is equipped with rotatable extrusion batter post (9), and the lateral surface fixed mounting of extrusion batter post (9) has extrusion spring post (10) that are connected with the medial surface that removes crossbearer (8), and slip horizontal pole (11) that are located both sides around are connected with the medial surface that removes crossbearer (8).
5. The surface treatment device for wire processing according to claim 1, wherein: the upper surface of handling box (1) is equipped with sealed apron (2), the rear side fixed mounting who handles box (1) upper surface has rotation hinge (3), the last fixed surface of sealed apron (2) installs operating handle (4).
6. The surface treatment device for wire processing according to claim 2, wherein: the outer side surface of the movable arc plate (14) is provided with a rectangular through hole, and the size of the rectangular through hole is matched with that of the rotating gear (18).
7. The surface treatment device for wire processing according to claim 3, wherein: an annular sliding groove is formed in the outer side face of the cross-shaped stabilizing frame (6), an annular sliding block is fixedly mounted on the inner side face of the rotating circular plate (7), and the annular sliding groove is rotatably connected with the annular sliding block.
8. The surface treatment device for wire processing according to claim 1, wherein: the upper surface of the processing box body (1) is provided with a sealing groove, the lower surface of the sealing cover plate (2) is fixedly provided with a sealing lug, and the sealing groove is matched with the sealing lug.
9. The surface treatment device for wire processing according to claim 1, wherein: the device is characterized by further comprising an abnormity detection assembly, wherein the abnormity detection assembly is arranged on the outer side of one material through hole (5) in the processing box body (1) and used for detecting the surface grinding condition of a wire (20) penetrating out of the processing box body (1) and judging whether the friction roller assembly in the processing box body (1) has an abnormal working condition or not according to the detected surface grinding condition of the wire (20);
the abnormity detection assembly comprises a detection shell (21), the detection shell (21) is fixedly connected to the outer side wall of the processing box body (1) and is communicated with one of the material through holes (5), the bottom surface of the detection shell (21) is connected with two symmetrically arranged slide blocks in a sliding manner, the top of each slide block is rotatably connected with a first rotating shaft (22), the top of each first rotating shaft (22) is fixedly connected with a driving disc (23) coaxially arranged with the first rotating shaft, the top surface of each driving disc (23) is provided with a spiral limiting strip (24), the number of turns of each spiral limiting strip (24) is greater than one turn and less than two turns, each spiral limiting strip (24) is connected with a limiting gear (25), the axis of each limiting gear (25) is orthogonal to the axis of each driving disc (23), and a second rotating shaft (26) is arranged on each limiting gear (25) and coaxial with the limiting gear, the second rotating shaft (26) is rotatably connected with the rear side wall of the detection shell (21);
the peripheral surface of the driving disc (23) is an arc-shaped recess, and an elastic layer (27) is arranged on the surface of the arc-shaped recess;
keep away from second pivot (26) the one end side of stop gear (25) is equipped with indication post (28), be equipped with annular indicator board (29) on the back lateral wall of detection casing (21), annular indicator board (29) are located the outside of second pivot (26), and its with second pivot (26) coaxial line sets up, be equipped with on annular indicator board (29) with driving-disc (23) rotate the scale mark that the number of turns corresponds, work as indication post (28) with during the scale mark contact, can trigger the alarm that sets up on the unusual determine module sends the warning suggestion.
10. The surface treatment device for wire processing according to claim 3, wherein: still include pressure compensation subassembly, pressure compensation subassembly is used for detecting friction roller (15) are right the pressure of polishing of wire rod (2), and control rotate plectane (7) and rotate, carry out constant force control to the pressure of polishing, concrete step is as follows:
step 1, when the friction roller (15) polishes the wire, establishing a model of which the polishing pressure changes along with time;
and 2, calculating the grinding pressure to be compensated according to the change condition of the grinding pressure along with time in the step 1, and controlling the rotating round plate (7) to rotate by a corresponding angle.
CN202210120790.1A 2022-02-08 2022-02-08 Surface treatment device for wire processing Withdrawn CN114454018A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210120790.1A CN114454018A (en) 2022-02-08 2022-02-08 Surface treatment device for wire processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210120790.1A CN114454018A (en) 2022-02-08 2022-02-08 Surface treatment device for wire processing

Publications (1)

Publication Number Publication Date
CN114454018A true CN114454018A (en) 2022-05-10

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CN202210120790.1A Withdrawn CN114454018A (en) 2022-02-08 2022-02-08 Surface treatment device for wire processing

Country Status (1)

Country Link
CN (1) CN114454018A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117773673A (en) * 2024-02-28 2024-03-29 山东大业股份有限公司 Tire steel wire surface grinding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117773673A (en) * 2024-02-28 2024-03-29 山东大业股份有限公司 Tire steel wire surface grinding machine
CN117773673B (en) * 2024-02-28 2024-06-07 山东大业股份有限公司 Tire steel wire surface grinding machine

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Application publication date: 20220510