JP5295204B2 - Polishing equipment - Google Patents

Polishing equipment Download PDF

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JP5295204B2
JP5295204B2 JP2010251116A JP2010251116A JP5295204B2 JP 5295204 B2 JP5295204 B2 JP 5295204B2 JP 2010251116 A JP2010251116 A JP 2010251116A JP 2010251116 A JP2010251116 A JP 2010251116A JP 5295204 B2 JP5295204 B2 JP 5295204B2
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polishing
rotating
radial direction
main body
support
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JP2012101307A (en
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一幸 増川
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Chugoku Electric Power Co Inc
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Chugoku Electric Power Co Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a device for efficiently polishing a tapered surface of an object in a short time. <P>SOLUTION: The polishing device 1 polishes the surface of a columnar or cylindrical object 50 having a tapered surface. The polishing device 1 includes: a device body 2 which is attached to the object 50 and movable in the axial direction of the object 50; a moving means 10 having a plurality of supporting rollers 12 which supports the device body 2 movably in the axial direction of the object 50 and are moving back and forth in the radial direction of the object 50; a rotating portion 25 which is disposed on the device body 2 and rotates in the circumferential direction of the object 50; a rotating means 33 which rotates the rotating portion 25 in the circumferential direction of the object 50; and a polishing portion 35 which is disposed on the rotating portion 25 and has a polishing brush 45 for polishing the surface of the object 50 and moving back and forth in the radial direction of the object 50. <P>COPYRIGHT: (C)2012,JPO&amp;INPIT

Description

本発明は、研磨装置に関し、特に、撤去し、回収した既設の電柱等のように、表面がテーパ面に形成された円柱状又は円筒状の対象物の表面に付着した汚れ等を除去するのに好適な研磨装置に関する。   The present invention relates to a polishing apparatus, and in particular, removes dirt and the like attached to the surface of a cylindrical or cylindrical object whose surface is formed into a tapered surface, such as an existing utility pole that has been removed and collected. The present invention relates to a suitable polishing apparatus.

従来から、不要になった既設の電柱は、撤去し、回収して別の場所に移転したり、橋脚や桟橋の脚部として再利用することが行われているが、撤去し、回収した既設の電柱は、風雨に晒されることによって表面に汚れが付着したり、機器を取り付けたバンド類の跡等が付いていることがあるため、そのままの状態では外観が悪く、再利用することが難しい。   Conventionally, existing utility poles that are no longer needed have been removed, recovered and moved to another location, or reused as piers or pier legs. Because of the fact that the electric poles may be contaminated on the surface by being exposed to wind and rain, or may have traces of bands attached with equipment, etc., the appearance is bad as it is, and it is difficult to reuse .

このため、撤去し、回収した既設の電柱の表面に付着した汚れ等を除去する作業が必要になるが、このような既設の電柱の表面の汚れ等の除去はグラインダ等を用いて手作業で行っているため、その作業に時間と手間と費用がかかる。このため、撤去し、回収した既設の電柱は、再利用するのに十分な強度や耐久性を有しているにも関わらず、再利用せずに保管したり、或いは廃棄されることが多い。   For this reason, it is necessary to remove the dirt, etc. attached to the surface of the existing utility poles that have been removed and recovered, but such dirt, etc., on the surface of the existing utility poles must be removed manually using a grinder or the like. Because it is done, it takes time, effort, and expense. For this reason, existing utility poles that have been removed and recovered are often stored or discarded without being reused, although they have sufficient strength and durability to be reused. .

上記のような問題に対処するため、特許文献1、2等に記載されているような研磨装置を用い、撤去し、回収した既設の電柱の表面を自動的に研磨することが行われている。   In order to cope with the above problems, the polishing apparatus as described in Patent Documents 1 and 2 is used, and the surface of the existing utility pole that has been removed and collected is automatically polished. .

特許文献1に記載されている研磨装置は、電柱の表面に装着されて、電柱の表面上を電柱の長手方向に螺旋状に移動可能な本体と、本体に設けられて本体と一体に移動可能な回転式の研磨ディスクを備えた研磨部と、本体及び研磨部を電柱の表面に沿って移動させる移動手段と、研磨部及び移動手段の駆動源とを備えたものであって、研磨部の研磨ディスクを回転させながら、本体と一体に研磨部を電柱の長手方向に螺旋状に移動させることにより、電柱の表面の全体を研磨することができるというものである。   The polishing apparatus described in Patent Document 1 is mounted on the surface of a power pole, and can move on the surface of the power pole spirally in the longitudinal direction of the power pole, and provided on the main body and can move integrally with the body. A polishing unit having a rotating polishing disk, a moving unit for moving the main body and the polishing unit along the surface of the power pole, and a driving source for the polishing unit and the moving unit. The entire surface of the electric pole can be polished by rotating the polishing disk in a spiral manner in the longitudinal direction of the electric pole while rotating the polishing disc.

また、特許文献2に記載されている研磨装置は、円筒状のハウジングと、ハウジングの内側に軸受を介して回転自在に設けられる回転部と、回転部の内側に設けられて、回転部の径方向に伸縮自在な伸縮部と、伸縮部に設けられる電柱の表面を研磨する研磨部とを備えたものであって、回転部を回転させながら、ハウジングを電柱の長手方向に移動させることにより、電柱の表面の全体を研磨することができるというものである。   In addition, the polishing apparatus described in Patent Document 2 includes a cylindrical housing, a rotating part that is rotatably provided inside the housing via a bearing, and a diameter of the rotating part that is provided inside the rotating part. It is provided with a stretchable part that can be stretched in the direction and a polishing part that polishes the surface of the power pole provided in the stretchable part, and by moving the housing in the longitudinal direction of the power pole while rotating the rotating part, The entire surface of the utility pole can be polished.

特開2006−231496号公報JP 2006-231396 A 特開2006−289526号公報JP 2006-289526 A

しかし、特許文献1、2に記載されている研磨装置は、電柱の表面を研磨する研磨機構、研磨機構を電柱の表面に沿って移動させる移動機構等の構造が複雑であるため、装置全体の構造が複雑になり、装置の製作に多大な費用がかかることになる。   However, the polishing apparatuses described in Patent Documents 1 and 2 have complicated structures such as a polishing mechanism for polishing the surface of the electric pole, and a moving mechanism for moving the polishing mechanism along the surface of the electric pole. The structure becomes complicated and the production of the device is very expensive.

本発明は、上記のような従来の問題に鑑みなされたものであって、構造が簡単で製作費を安く抑えることができる研磨装置を提供することを目的とする。   The present invention has been made in view of the above-described conventional problems, and an object of the present invention is to provide a polishing apparatus that has a simple structure and can reduce manufacturing costs.

上記のような課題を解決するために、本発明は、以下のような手段を採用している。
すなわち、本発明は、表面がテーパ面に形成された円柱状又は円筒状の対象物の表面を研磨する研磨装置であって、前記対象物に取り付けられて、前記対象物の軸線方向に移動可能な装置本体と、該装置本体を前記対象物の軸線方向に移動可能に支持するとともに、前記対象物の径方向に進退可能、かつ、前記対象物の軸線方向に回転可能な複数の支持ローラを有する移動手段と、前記装置本体に設けられるとともに、前記対象物の周方向に回転可能な回転部と、該回転部を前記対象物の周方向に回転させる回転手段と、該回転部に設けられるとともに、前記対象物の表面を研磨可能、かつ前記対象物の径方向に進退可能な研磨ブラシを有する研磨部とを備え、前記回転部は、前記装置本体に設けられるとともに、前記対象物の周方向に回転可能な回転板を備え、該回転板に少なくとも一対の前記研磨部が前記対象物を直径方向の両側から挟むように設けられ、前記回転手段は、前記装置本体に設けられる半円弧状の半円弧ギアと、前記回転板に設けられる駆動モータと、該駆動モータの駆動軸に取り付けられるとともに、前記半円弧ギアと噛合する駆動ギアとを備えていることを特徴とする。
In order to solve the above problems, the present invention employs the following means.
That is, the present invention is a polishing apparatus for polishing the surface of a cylindrical or cylindrical object having a tapered surface, which is attached to the object and is movable in the axial direction of the object An apparatus main body, and a plurality of support rollers that support the apparatus main body so that the apparatus main body can move in the axial direction of the object, can move forward and backward in the radial direction of the object , and can rotate in the axial direction of the object. A moving unit that is provided in the apparatus main body and that is rotatable in the circumferential direction of the object; a rotating unit that rotates the rotating unit in the circumferential direction of the object; and the rotating unit. And a polishing part having a polishing brush capable of polishing the surface of the object and capable of advancing and retreating in the radial direction of the object, and the rotating part is provided in the apparatus main body, and the periphery of the object Rotate in direction A rotating plate, and at least a pair of the polishing portions are provided on the rotating plate so as to sandwich the object from both sides in the diameter direction, and the rotating means is a semicircular semicircular arc provided in the apparatus main body. A gear, a drive motor provided on the rotating plate, and a drive gear attached to the drive shaft of the drive motor and meshing with the semicircular gear are provided .

本発明の研磨装置によれば、装置本体を対象物に取り付け、支持ローラを対象物の径方向に前進させて、支持ローラの周面を対象物の表面に当接させることにより、装置本体を対象物の軸線方向に移動可能とすることができる。そして、研磨部の研磨ブラシを対象物の径方向に前進させて、研磨ブラシを対象物の表面に接触させ、この状態で回転部を対象物の周方向に回転させながら、装置本体を対象物の軸線方向に移動させることにより、対象物の表面の全体を研磨することができ、対象物の表面に付着した汚れ等を除去することができる。
また、回転板を対象物の周方向に回転させることにより、回転板に設けられている少なくとも一対の研磨部を対象物の周方向に回転させることができ、研磨部の研磨ブラシで対象物の全表面を研磨することができる。
また、駆動モータを作動させて、駆動ギアを回転駆動させることにより、駆動ギアを半円弧状ギアに沿って転動させることができ、回転板を対象物の周方向に回転させることができ、回転板に設けられる少なくとも一対の研磨部を回転板と一体に回転させることができ、研磨部の研磨ブラシを対象物の表面の全周に接触させることができる。
According to the polishing apparatus of the present invention, the apparatus main body is attached to the object, the support roller is advanced in the radial direction of the object, and the peripheral surface of the support roller is brought into contact with the surface of the object. It can be movable in the axial direction of the object. Then, the polishing brush of the polishing unit is advanced in the radial direction of the object, the polishing brush is brought into contact with the surface of the object, and in this state, the apparatus main body is moved to the object while rotating the rotating unit in the circumferential direction of the object. By moving in the axial direction, the entire surface of the object can be polished, and dirt and the like attached to the surface of the object can be removed.
Further, by rotating the rotating plate in the circumferential direction of the object, at least a pair of polishing parts provided on the rotating plate can be rotated in the circumferential direction of the object, and the polishing brush of the polishing part can be used to rotate the object. The entire surface can be polished.
In addition, by operating the drive motor and driving the drive gear to rotate, the drive gear can be rolled along the semi-circular gear, and the rotating plate can be rotated in the circumferential direction of the object. At least a pair of polishing portions provided on the rotating plate can be rotated integrally with the rotating plate, and the polishing brush of the polishing portion can be brought into contact with the entire circumference of the surface of the object.

また、本発明において、前記複数の支持ローラは、前記装置本体に、前記対象物の周方向に等間隔ごとに少なくとも3箇所に配置され、これらの複数の支持ローラは、同期して前記対象物の径方向に進退するように構成されていることとしてもよい。   In the present invention, the plurality of support rollers are disposed in the apparatus main body at at least three locations at equal intervals in the circumferential direction of the object, and the plurality of support rollers are synchronized with the object. It is good also as being comprised so that it may advance / retreat to the radial direction.

本発明の研磨装置によれば、装置本体に設けられる複数の支持ローラを同期させて対象物の径方向に前進させることにより、複数の支持ローラを対象物の表面に当接させたときに、装置本体の中心と対象物の軸線とを一致させることができる。   According to the polishing apparatus of the present invention, when a plurality of support rollers provided in the apparatus main body are synchronized and advanced in the radial direction of the object, when the plurality of support rollers are brought into contact with the surface of the object, The center of the apparatus main body and the axis of the object can be matched.

さらに、本発明において、前記複数の支持ローラのうちの何れか一の支持ローラは、駆動モータに連結されていることとしてもよい。   Furthermore, in the present invention, any one of the plurality of support rollers may be connected to a drive motor.

本発明の研磨装置によれば、複数の支持ローラを対象物の表面に当接させ、この状態で駆動モータを作動させて、何れか一の支持ローラを回転駆動させることにより、装置本体を対象物の軸線方向に移動させることができる。   According to the polishing apparatus of the present invention, a plurality of support rollers are brought into contact with the surface of an object, and a drive motor is operated in this state to rotate and drive any one of the support rollers. It can be moved in the axial direction of the object.

さらに、本発明において、前記各支持ローラは、ローラ支持手段によって前記対象物の径方向に進退可能に支持されていることとしてもよい。   Further, in the present invention, each of the support rollers may be supported by a roller support means so as to advance and retreat in the radial direction of the object.

本発明の研磨装置によれば、ローラ支持手段の作動により、支持ローラを対象物の径方向に進退させることができる。   According to the polishing apparatus of the present invention, the support roller can be advanced and retracted in the radial direction of the object by the operation of the roller support means.

さらに、本発明において、前記ローラ支持手段は、前記装置本体に設けられるとともに、前記対象物の径方向に進退可能な支持ロッドと、該支持ロッドを前記対象物の径方向に進退させるアクチュエータとを備え、前記支持ロッドの先端に前記支持ローラが回転自在に設けられていることとしてもよい。   Furthermore, in the present invention, the roller support means is provided in the apparatus main body, and includes a support rod that can advance and retreat in the radial direction of the object, and an actuator that advances and retracts the support rod in the radial direction of the object. It is good also as the said support roller being provided rotatably at the front-end | tip of the said support rod.

本発明の研磨装置によれば、アクチュエータを作動させて、支持ロットを対象物の径方向に進退させることにより、支持ロッドの先端に設けられる支持ローラを対象物の径方向に進退させることができ、支持ローラの周面を対象物の表面に当接させ、又は支持ローラの周面を対象物の表面から離間させることができる。   According to the polishing apparatus of the present invention, the support roller provided at the tip of the support rod can be advanced and retracted in the radial direction of the object by operating the actuator to advance and retract the support lot in the radial direction of the object. The peripheral surface of the support roller can be brought into contact with the surface of the object, or the peripheral surface of the support roller can be separated from the surface of the object.

さらに、本発明においては、前記ローラ支持手段は、前記装置本体に設けられるとともに、前記対象物の径方向に進退可能なラックと、該ラックと噛合するピニオンと、該ピニオンを回転駆動させる駆動モータとを備え、前記ラックの先端に前記支持ローラが回転自在に設けられていることとしてもよい。   Furthermore, in the present invention, the roller support means is provided in the apparatus main body, and a rack that can advance and retreat in the radial direction of the object, a pinion that meshes with the rack, and a drive motor that rotationally drives the pinion. It is good also as the said support roller being rotatably provided in the front-end | tip of the said rack.

本発明の研磨装置によれば、駆動モータを作動させて、ピニオンを回転駆動させることにより、ラックを対象物の径方向に進退させることができ、ラックの先端の支持ローラを対象物の径方向に進退させることができ、支持ローラの周面を対象物の周面に当接させ、又は支持ローラの周面を対象物の表面から離間させることができる。   According to the polishing apparatus of the present invention, the rack can be advanced and retracted in the radial direction of the object by operating the drive motor to rotate the pinion, and the support roller at the tip of the rack can be moved in the radial direction of the object. The peripheral surface of the support roller can be brought into contact with the peripheral surface of the object, or the peripheral surface of the support roller can be separated from the surface of the object.

さらに、本発明において、前記対象物の直径を検出手段により検出し、この検出手段が検出した直径に応じて、前記駆動モータの回転速度を変更するように構成されていることとしてもよい。   Furthermore, in this invention, it is good also as a structure which detects the diameter of the said target object with a detection means, and changes the rotational speed of the said drive motor according to the diameter which this detection means detected.

本発明の研磨装置によれば、検出手段が検出した対象物の直径に応じて、回転手段の駆動モータの回転速度を変更することにより、対象物の直径の大小に関わらず、回転板に設けられる研磨部の研磨ブラシの対象物の表面上における移動速度を一定にすることができ、研磨ムラが生じることなく、対象物の全表面を高精度で研磨することができる。   According to the polishing apparatus of the present invention, the rotational speed of the drive motor of the rotating means is changed according to the diameter of the object detected by the detecting means, thereby providing the rotating plate regardless of the diameter of the object. The moving speed of the polishing part on the surface of the object of the polishing brush can be made constant, and the entire surface of the object can be polished with high accuracy without causing uneven polishing.

さらに、本発明において、前記研磨部は、前記対象物の径方向に進退可能な取付部と、該取付部を前記対象物の径方向に進退させるアクチュエータと、該取付部に着脱自在に取り付けられる研磨手段とを備え、該研磨手段に前記研磨ブラシが着脱自在に取り付けられることとしてもよい。   Further, in the present invention, the polishing portion is detachably attached to the attachment portion that can advance and retract in the radial direction of the object, an actuator that causes the attachment portion to advance and retract in the radial direction of the object, and the attachment portion. The polishing brush may be detachably attached to the polishing means.

本発明の研磨装置によれば、アクチュエータを作動させて、取付部を対象物の径方向に進退させることにより、取付部に取り付けられる研磨手段を対象物の径方向へ進退させることができ、研磨手段の研磨ブラシを対象物の表面に接触させ、又は離間させることができる。   According to the polishing apparatus of the present invention, by operating the actuator to advance and retract the attachment portion in the radial direction of the object, the polishing means attached to the attachment portion can be advanced and retracted in the radial direction of the object. The abrasive brush of the means can be brought into contact with or separated from the surface of the object.

以上、説明したように、本発明の研磨装置によれば、対象物の軸線方向に移動可能な装置本体と、装置本体に設けられて対象物の周方向に回転可能な回転部と、回転部に設けられるとともに、対象物の表面を研磨する研磨ブラシを有する研磨部と、装置本体を対象物の軸線方向に移動させる移動手段と、回転部を対象物の周方向に回転させる回転手段とを備えた簡単な構造のものであるので、容易に製作することができ、製作費を安く抑えることができる。
また、複数の支持ローラを同期させて対象物の径方向に進退させるように構成したので、複数の支持ローラを対象物の表面に当接させたときに、装置本体の中心と対象物の軸線とを一致させることができ、回転部の回転板に設けられる研磨部の研磨ブラシを対象物の全表面に確実に接触させることができる。
また、対象物の直径に応じて、回転板を回転させる駆動モータの回転速度を変更させているので、対象物の直径の大小に関わらずに、対象物の表面上を一定の速度で研磨ブラシを移動させることができ、研磨ムラが生じることなく、短時間で効率よく、対象物の全表面を研磨することができる。
また、回転板を対象物の周方向に回転させることにより、回転板に対象物を直径方向の両側から挟むように設けられている少なくとも一対の研磨部を対象物の周方向に回転させることができるので、研磨部の研磨ブラシで対象物の全表面を研磨することができる。
さらに、駆動モータを作動させて駆動ギアを回転駆動させることにより、駆動ギアを半円弧状ギアに沿って転動させて回転板を対象物の周方向に回転させることができるので、回転板に設けられる少なくとも一対の研磨部を回転板と一体に回転させて、研磨部の研磨ブラシを対象物の表面の全周に接触させることができ、対象物の全表面を研磨ムラが生じることなく研磨することができる。
As described above, according to the polishing apparatus of the present invention, the apparatus main body that is movable in the axial direction of the object, the rotating part that is provided in the apparatus main body and is rotatable in the circumferential direction of the object, and the rotating part A polishing part having a polishing brush for polishing the surface of the object, a moving means for moving the apparatus main body in the axial direction of the object, and a rotating means for rotating the rotating part in the circumferential direction of the object. Since it has a simple structure, it can be easily manufactured and manufacturing costs can be reduced.
In addition, since the plurality of support rollers are synchronized to advance and retreat in the radial direction of the object, when the plurality of support rollers are brought into contact with the surface of the object, the center of the apparatus body and the axis of the object And the polishing brush of the polishing part provided on the rotating plate of the rotating part can be reliably brought into contact with the entire surface of the object.
In addition, since the rotational speed of the drive motor that rotates the rotating plate is changed according to the diameter of the object, a polishing brush is applied on the surface of the object at a constant speed regardless of the diameter of the object. The entire surface of the object can be polished efficiently in a short time without causing uneven polishing.
Further, by rotating the rotating plate in the circumferential direction of the object, at least a pair of polishing portions provided so as to sandwich the object from both sides in the diameter direction on the rotating plate can be rotated in the circumferential direction of the object. Therefore, the entire surface of the object can be polished with the polishing brush of the polishing section.
Further, by operating the drive motor to rotate the drive gear, the drive gear can roll along the semi-circular gear to rotate the rotating plate in the circumferential direction of the object. The polishing brush of the polishing unit can be brought into contact with the entire circumference of the surface of the object by rotating at least a pair of the polishing units provided integrally with the rotary plate, and the entire surface of the object is polished without causing uneven polishing. can do.

本発明による研磨装置の一実施の形態を示した正面図であって、研磨装置が対象物の最大直径の部分に位置する状態を示した概略図である。It is the front view which showed one Embodiment of the grinding | polishing apparatus by this invention, Comprising: It is the schematic which showed the state in which a grinding | polishing apparatus is located in the part of the maximum diameter of a target object. 図1の研磨装置が対象物の最小直径の部分に位置する状態を示した概略図である。It is the schematic which showed the state in which the grinding | polishing apparatus of FIG. 1 is located in the part of the minimum diameter of a target object. 図1の研磨装置の回転部を半時計周りに90°回転させた状態を示した概略図である。It is the schematic which showed the state which rotated the rotation part of the grinding | polishing apparatus of FIG. 1 90 degree | times counterclockwise. 図1の側面図である。It is a side view of FIG. 図4のA−A線に沿って見た正面図であって、研磨装置の移動手段を対象物の最大直径の部分に対応させた状態を示した概略図である。It is the front view seen along the AA line of FIG. 4, Comprising: It is the schematic which showed the state which matched the moving means of the grinding | polishing apparatus with the part of the largest diameter of a target object. 図4のA−A線に沿って見た正面図であって、研磨装置の移動手段を対象物の最小直径の部分に対応させた状態を示した概略図である。It is the front view seen along the AA line of FIG. 4, Comprising: It is the schematic which showed the state which matched the moving means of the grinding | polishing apparatus to the part of the minimum diameter of a target object. 移動手段の変形例を示した概略図である。It is the schematic which showed the modification of the moving means.

以下、図面を参照しながら本発明の実施の形態について説明する。
図1〜図7には、本発明による研磨装置の一実施の形態が示されている。本実施の形態の研磨装置1は、表面がテーパ面に形成された円柱状又は円筒状の対象物50の表面を研磨するのに有効なものであって、本実施の形態においては、撤去し、回収した表面が全長に亘ってテーパ面に形成された円柱状の既設の電柱を対象物50としている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 to 7 show an embodiment of a polishing apparatus according to the present invention. The polishing apparatus 1 of the present embodiment is effective for polishing the surface of a columnar or cylindrical object 50 whose surface is formed into a tapered surface. In this embodiment, the polishing apparatus 1 is removed. A columnar existing electric pole in which the collected surface is formed into a tapered surface over the entire length is used as the object 50.

なお、対象物50は、例えば、研磨ヤードの定盤51の上部に、軸線が水平方向を向くように軸方向の両端が支持部材52によって支持され、この対象物50に研磨装置1が軸線方向に移動可能に取り付けられる。   Note that the object 50 is supported by support members 52 at both ends in the axial direction, for example, on the upper surface of the surface plate 51 of the polishing yard so that the axis is oriented in the horizontal direction. It is movably attached to.

本実施の形態の研磨装置1は、図1〜図7に示すように、対象物50に取り付けられるとともに、対象物50の軸線方向に移動可能な装置本体2と、装置本体2の移動方向の前方側又は後方側に設けられるとともに、対象物50の周方向に回転可能な回転部25と、回転部25に設けられるとともに、対象物50の表面を研磨する研磨ブラシ45を有する研磨部35とを備えている。   As shown in FIGS. 1 to 7, the polishing apparatus 1 according to the present embodiment is attached to an object 50 and is movable in the axial direction of the object 50, and the movement direction of the apparatus body 2. A rotating unit 25 provided on the front side or the rear side and rotatable in the circumferential direction of the object 50; and a polishing unit 35 provided on the rotating unit 25 and having a polishing brush 45 for polishing the surface of the object 50; It has.

装置本体2は、図4に示すように、下方が開口された門形状のフレーム3と、フレーム3を対象物50の軸線方向に移動させる移動手段10とを備え、フレーム3の内側に対象物50を挿通させることにより、対象物50に軸線方向に移動可能に取り付けられる。   As shown in FIG. 4, the apparatus main body 2 includes a gate-shaped frame 3 that is open at the bottom, and a moving unit 10 that moves the frame 3 in the axial direction of the object 50. By inserting 50, it attaches to the target object 50 so that movement to an axial direction is possible.

フレーム3は、例えば、対象物50の軸線方向に間隔をおいて互いに平行をなすように設けられる門形状の前フレーム4及び後フレーム5と、前フレーム4と後フレーム5の上部間を対象物50の軸線方向に連結する上フレーム6と、前フレーム4と後フレーム5の両側部間を対象物50の軸線方向に連結する横フレーム7、8とから構成されている。   The frame 3 includes, for example, a gate-shaped front frame 4 and a rear frame 5 provided so as to be parallel to each other with an interval in the axial direction of the object 50, and an object between the upper part of the front frame 4 and the rear frame 5. The upper frame 6 is connected in the axial direction of 50, and the lateral frames 7 and 8 are connected between both side portions of the front frame 4 and the rear frame 5 in the axial direction of the object 50.

移動手段10は、フレーム3を対象物50の軸線方向に移動可能に支持する複数の支持ローラ12と、支持ローラ12を回転可能、かつ対象物50の径方向に進退可能に支持するローラ支持手段11と、複数の支持ローラ12のうちの何れかを回転駆動ささせる駆動モータ(図示せず)とを備え、駆動モータの作動により、何れかの支持ローラ12を回転駆動させることにより、フレーム3を対象物50の軸線方向に移動させることができる。   The moving means 10 includes a plurality of support rollers 12 that support the frame 3 so as to be movable in the axial direction of the object 50, and roller support means that supports the support roller 12 so that it can rotate and can advance and retreat in the radial direction of the object 50 11 and a drive motor (not shown) that rotationally drives any one of the plurality of support rollers 12, and by driving one of the support rollers 12 by the operation of the drive motor, the frame 3 Can be moved in the axial direction of the object 50.

本実施の形態においては、図5及び図6に示すように、対象物50の周方向に120°間隔ごとに支持ローラ12が配置されるように、フレーム3の内側の上部及び両側部の3箇所に対象物50の軸線方向にそれぞれ一対ずつ支持ローラ12を設けている。   In the present embodiment, as shown in FIGS. 5 and 6, the upper 3 and 3 on the inner side of the frame 3 are arranged so that the support rollers 12 are arranged at intervals of 120 ° in the circumferential direction of the object 50. A pair of support rollers 12 is provided at each location in the axial direction of the object 50.

ローラ支持手段11は、軸線が対象物50の径方向を向くようにフレーム3に固定されるリニアブッシュ13と、リニアブッシュ13によって対象物50の径方向に進退可能に支持される支持ロッド14と、支持ロッド14を対象物50の径方向に進退させるエアーシリンダ等のアクチュエータ16とから構成され、支持ロッド14の先端にローラガイド15を介して一対の支持ローラ12が回転自在に支持されている。   The roller support means 11 includes a linear bush 13 that is fixed to the frame 3 so that its axis is directed in the radial direction of the object 50, and a support rod 14 that is supported by the linear bush 13 so as to advance and retreat in the radial direction of the object 50. The support rod 14 includes an actuator 16 such as an air cylinder that moves the support rod 14 back and forth in the radial direction of the object 50, and a pair of support rollers 12 are rotatably supported at the tip of the support rod 14 via a roller guide 15. .

アクチュエータ16を作動させて、支持ロッド14を介して支持ローラ12を対象物50の径方向に進退させることにより、支持ローラ12の周面を対象物50の表面に当接させ、又は支持ローラ12の周面を対象物50の表面から離間させることができる。   By actuating the actuator 16 and causing the support roller 12 to advance and retreat in the radial direction of the object 50 via the support rod 14, the peripheral surface of the support roller 12 is brought into contact with the surface of the object 50 or the support roller 12. Can be separated from the surface of the object 50.

3つのローラ支持手段11のアクチュエータ16は、同期して作動するように制御されるとともに、各支持ローラ12の進退量が同一となるように、各支持ロッド14のストロークが調整される。これにより、3つのローラ支持手段11のアクチュエータ16を作動させて、各支持ロッド14を進退させて各支持ローラ12を対象物50の表面に当接させたときに、フレーム3の内側の中心と対象物50の中心(軸線)とを一致させることができ、装置本体2の芯出しを行うことができる。これにより、対象物50の直径の大小に関わらず、後述する研磨部35の研磨ブラシ45を対象物50の直径方向の両側から対象物50の表面に均等に接触させることができる。   The actuators 16 of the three roller support means 11 are controlled to operate synchronously, and the strokes of the support rods 14 are adjusted so that the advance and retreat amounts of the support rollers 12 are the same. As a result, when the actuators 16 of the three roller support means 11 are operated to advance and retract the support rods 14 to bring the support rollers 12 into contact with the surface of the object 50, The center (axis line) of the object 50 can be made coincident, and the apparatus main body 2 can be centered. Thereby, regardless of the diameter of the object 50, a polishing brush 45 of the polishing unit 35 described later can be brought into contact with the surface of the object 50 evenly from both sides in the diameter direction of the object 50.

ローラ支持手段11は、上記のようなリニアブッシュ13と支持ロッド14とアクチュエータ16との組み合わせに限らず、図7に示すように、ラック17と、ピニオン18と、ピニオン18を回転させる駆動モータ(図示せず)との組み合わせによって構成してもよい。   The roller support means 11 is not limited to the combination of the linear bush 13, the support rod 14 and the actuator 16 as described above. As shown in FIG. 7, the rack 17, the pinion 18, and the drive motor that rotates the pinion 18 ( You may comprise by the combination with (not shown).

この場合、フレーム3にラック17を案内する案内ガイド20を設けて、ラック17を対象物50の径方向に進退可能に案内するとともに、このラック17にフレーム3に回転自在に設けたピニオン18を噛合させる。或いは、上記のリニアブッシュ13によって支持される支持ロッド14の一部にラックを設け、このラックにフレーム3に回転自在に設けたピニオンを噛合させる。   In this case, a guide guide 20 for guiding the rack 17 is provided on the frame 3 to guide the rack 17 so as to advance and retreat in the radial direction of the object 50, and a pinion 18 provided rotatably on the frame 3 on the rack 17. Engage. Alternatively, a rack is provided on a part of the support rod 14 supported by the linear bush 13, and a pinion provided rotatably on the frame 3 is engaged with the rack.

また、3つのローラ支持手段11のピニオン18、ラック17は、同期して作動するように制御されるとともに、各支持ローラ12の進退量が同一となるように、各ラック17のストロークが調整される。これにより、3つのローラ支持手段11の駆動モータ19を作動させて、各ピニオン18を回転させて各ラック17を進退させて、各支持ローラ12を対象物50の表面に当接させたときに、フレーム3の内側の中心と対象物50の中心(軸線)とを一致させることができ、装置本体2の芯出しを行うことができる。これにより、対象物50の直径の大小に関わらず、後述する研磨部35の研磨ブラシ45を対象物50の直径方向の両側から対象物50の表面に均等に接触させることができる。   Further, the pinion 18 and the rack 17 of the three roller support means 11 are controlled so as to operate synchronously, and the strokes of the racks 17 are adjusted so that the advancement and retraction amounts of the support rollers 12 are the same. The Accordingly, when the drive motor 19 of the three roller support means 11 is operated to rotate each pinion 18 to advance and retract each rack 17, each support roller 12 is brought into contact with the surface of the object 50. The center inside the frame 3 and the center (axis line) of the object 50 can be matched, and the apparatus main body 2 can be centered. Thereby, regardless of the diameter of the object 50, a polishing brush 45 of the polishing unit 35 described later can be brought into contact with the surface of the object 50 evenly from both sides in the diameter direction of the object 50.

3つのローラ支持手段11のピニオン18、ラック17を同期させる手段としては、例えば、図7に示すように、各ピニオン18にスプロケット21又はプーリー23を取り付け、隣接するピニオン18のスプロケット21又はプーリー23間にチェーン22又はベルト24を掛け渡す方法等が挙げられる。   As means for synchronizing the pinion 18 and the rack 17 of the three roller support means 11, for example, as shown in FIG. For example, a chain 22 or a belt 24 may be hung between them.

なお、移動手段10の動力源として、電動ウインチ(図示せず)を用い、電動ウンチを対象物50の軸線の延長線上に対象物50と間隔をおいて配置し、この電動ウインチのワイヤを装置本体2のフレーム3に取り付け、この電動ウンチを作動させてワイヤを巻き上げることにより、装置本体2を対象物50の軸線方向に移動させるように構成してもよい。   An electric winch (not shown) is used as a power source for the moving means 10, and the electric pinch is arranged on the extension line of the axis of the object 50 at a distance from the object 50. You may comprise so that the apparatus main body 2 may be moved to the axial direction of the target object 50 by attaching to the flame | frame 3 of the main body 2, and operating this electric punch and winding up a wire.

回転部25は、図1〜図4に示すように、装置本体2のフレーム3の前フレーム4の前面側に、中心がフレーム3の中心と一致するように固定されるとともに、周面にギア27が設けられる半円弧状の半円弧ギア26と、装置本体2のフレーム3の前フレーム4の前面側(半円弧ギア26の前面側)に、中心がフレーム3の中心と一致するように設けられるとともに、フレーム3の中心を中心として対象物50の周方向に、半円弧ギア26に沿って所定の範囲内(約180°の範囲内)を回転可能な半円弧板状の回転板31と、回転板31に固定される駆動モータ28と、駆動モータ28の駆動軸に取り付けられるとともに、周面に半円弧ギア26のギア27と噛合可能なギア30が設けられる円板状の駆動ギア29と、前フレーム4に設けられるとともに、回転板31を半円弧ギア26に沿って回転可能に支持する複数の軸受32とから構成され、駆動モータ28、駆動ギア29、及び半円弧ギア26により、回転板31を回転させる回転手段33が構成されている。
ている。
As shown in FIGS. 1 to 4, the rotating unit 25 is fixed to the front surface side of the front frame 4 of the frame 3 of the apparatus main body 2 so that the center coincides with the center of the frame 3, and the gear on the circumferential surface 27 is provided on the front side of the front frame 4 of the frame 3 of the apparatus body 2 (the front side of the semi-circular gear 26) so that the center coincides with the center of the frame 3. And a semicircular arc plate-shaped rotating plate 31 that can rotate within a predetermined range (within a range of about 180 °) along the semicircular gear 26 in the circumferential direction of the object 50 around the center of the frame 3. The drive motor 28 fixed to the rotating plate 31 and the disk-shaped drive gear 29 attached to the drive shaft of the drive motor 28 and provided with a gear 30 that can mesh with the gear 27 of the semicircular gear 26 on the peripheral surface. And provided in the front frame 4 And a plurality of bearings 32 that rotatably support the rotary plate 31 along the semicircular gear 26 and rotates the rotary plate 31 by the drive motor 28, the drive gear 29, and the semicircular gear 26. Means 33 are configured.
ing.

駆動モータ28を作動させて駆動ギア29を回転させることにより、駆動ギア29が半円弧ギア26の周面上を周方向に転動し、この駆動ギア29の転動に追従して回転板31が半円弧ギア26の周方向に回転し、回転板31の周方向の両端部に設けられる研磨部35が回転板31と一体に半円弧ギア26の周方向に回転する。これにより、両研磨部35が対象物50の中心線の水平方向の両側に位置する位置(図1、図2参照)と、対象物50の中心線の鉛直方向の両側に位置する位置(図3参照)との間を時計周り及び反時計回りに移動し、対象物50の周面の全体に研磨部35の研磨ブラシ45を接触させることができる。   By driving the drive motor 28 and rotating the drive gear 29, the drive gear 29 rolls in the circumferential direction on the peripheral surface of the semicircular arc gear 26, and the rotating plate 31 follows the rolling of the drive gear 29. Rotates in the circumferential direction of the semicircular gear 26, and the polishing portions 35 provided at both ends in the circumferential direction of the rotating plate 31 rotate in the circumferential direction of the semicircular gear 26 together with the rotating plate 31. As a result, both polishing portions 35 are positioned on both sides of the center line of the object 50 in the horizontal direction (see FIGS. 1 and 2), and positions are positioned on both sides of the center line of the object 50 in the vertical direction (see FIG. 1). 3), and the polishing brush 45 of the polishing unit 35 can be brought into contact with the entire peripheral surface of the object 50.

駆動モータ28は、対象物50の直径に応じて回転速度が変更され、対象物50の直径の大小に関わらずに、研磨部35の研磨ブラシ45が対象物50の表面上を一定の速度で移動するように構成されている。   The rotation speed of the drive motor 28 is changed according to the diameter of the target object 50, and the polishing brush 45 of the polishing unit 35 moves on the surface of the target object 50 at a constant speed regardless of the diameter of the target object 50. Is configured to move.

これは、駆動モータ28の回転速度を一定にすると、対象物50の直径が小さくなる程、研磨部35の研磨ブラシ45の移動速度が遅くなる。例えば、対象物50の最大直径を40cm、最小直径を20cmとすると、対象物50の直径が最大のときの研磨部35の研磨ブラシ45の移動距離は、40π/2(180°回転時)となり、最小のときの研磨部35の研磨ブラシ45の移動距離は、20π/2(180°回転時)となり、対象物50の直径が小さくなる程、研磨ブラシ45による研磨時間が長くなり、部分的に研磨ムラが生じ、対象物50の全表面を均一の仕上げ精度で研磨することが困難になるからである。   This is because if the rotational speed of the drive motor 28 is constant, the moving speed of the polishing brush 45 of the polishing unit 35 becomes slower as the diameter of the object 50 becomes smaller. For example, if the maximum diameter of the object 50 is 40 cm and the minimum diameter is 20 cm, the moving distance of the polishing brush 45 of the polishing unit 35 when the diameter of the object 50 is maximum is 40π / 2 (when rotated 180 °). The moving distance of the polishing brush 45 of the polishing unit 35 at the minimum is 20π / 2 (when rotated by 180 °). The smaller the diameter of the object 50, the longer the polishing time by the polishing brush 45, and the partial This is because uneven polishing occurs and it becomes difficult to polish the entire surface of the object 50 with uniform finishing accuracy.

具体的には、基準となる対象物50の直径をAとし、研磨部35の回転速度をRとすると、対象物50の直径がBのときの研磨部35の回転速度は、
R´=A/B×R……(1)
となる。
また、研磨部35の移動距離をCとすると、
B=A−2C……(2)
となり、これを(1)式に代入すると、
R´=A/(A−2C)×R……(3)
となり、C(支持ローラ12の位置)から研磨部35の回転速度を設定することが可能となる。
Specifically, assuming that the diameter of the reference object 50 is A and the rotation speed of the polishing unit 35 is R, the rotation speed of the polishing unit 35 when the diameter of the object 50 is B is
R ′ = A / B × R (1)
It becomes.
Further, if the moving distance of the polishing unit 35 is C,
B = A-2C (2)
And substituting this into equation (1),
R ′ = A / (A-2C) × R (3)
Thus, it is possible to set the rotational speed of the polishing section 35 from C (the position of the support roller 12).

なお、駆動モータ28を装置本体2のフレーム3の上フレーム6に固定し、この状態で駆動モータ28の駆動軸に取り付けた駆動ギア29のギア30を半円弧ギア26のギア27に噛合させ、駆動モータ28を作動させて駆動ギア29を回転させることにより、半円弧ギア26に沿って回転板31を回転させるように構成してもよい。   The drive motor 28 is fixed to the upper frame 6 of the frame 3 of the apparatus main body 2, and in this state, the gear 30 of the drive gear 29 attached to the drive shaft of the drive motor 28 is engaged with the gear 27 of the semicircular gear 26, The rotating plate 31 may be rotated along the semicircular gear 26 by operating the driving motor 28 and rotating the driving gear 29.

研磨部35は、図1〜図4に示すように、回転板31の周方向の両端部に固定されるガイド部36と、ガイド部36によって対象物50の径方向に進退可能に支持される取付部37と、取付部37を対象物50の径方向に進退させるエアーシリンダ等のアクチュエータ38と、取付部37に取り付けられるとともに、対象物50の表面を研磨する研磨ブラシ45を有する研磨手段40とから構成されている。   As shown in FIGS. 1 to 4, the polishing unit 35 is supported so as to be able to advance and retract in the radial direction of the object 50 by the guide unit 36 fixed to both ends of the rotating plate 31 in the circumferential direction. An attaching portion 37, an actuator 38 such as an air cylinder that advances and retracts the attaching portion 37 in the radial direction of the object 50, and a polishing means 40 that is attached to the attaching portion 37 and has a polishing brush 45 that polishes the surface of the object 50. It consists of and.

研磨手段40は、例えば、市販のハンドグラインダであって、モータが内蔵された本体41と、本体41のヘッド42に着脱自在に取り付けられる研磨ブラシ45とから構成され、両研磨手段40の両研磨ブラシ45が対象物50の中心線上の両側に位置するように、各研磨手段40が各取付部37に取り付けられている。   The polishing means 40 is, for example, a commercially available hand grinder, and includes a main body 41 with a built-in motor and a polishing brush 45 that is detachably attached to the head 42 of the main body 41. Each polishing means 40 is attached to each attachment portion 37 so that the brush 45 is located on both sides of the center line of the object 50.

研磨手段40の研磨ブラシ45の回転速度は、例えば、5000〜10000r.p.mの範囲内で調整可能に構成され、対象物50の表面の汚れ具合に応じて、研磨手段40の研磨ブラシ45の回転速度を調整する。研磨ブラシ45の回転速度の調整は、研磨手段40の本体41の回転速度調整スイッチの操作によって行ってもよいし、市販のスピードコントローラを研磨手段40の本体31に接続し、このスピードコントローラの操作によって回転速度を調整するようにしてもよい。   The rotational speed of the polishing brush 45 of the polishing means 40 is, for example, 5000 to 10000 r. p. The rotational speed of the polishing brush 45 of the polishing means 40 is adjusted according to the degree of contamination on the surface of the object 50. The rotation speed of the polishing brush 45 may be adjusted by operating a rotation speed adjustment switch of the main body 41 of the polishing means 40, or a commercially available speed controller is connected to the main body 31 of the polishing means 40, and the operation of this speed controller is controlled. You may make it adjust rotation speed by.

研磨ブラシ45としては、例えば、円盤状のホイルの周囲に鋼線、ステンレス線等からなるブラシを植込んだものや、カップ状のホイルの開口縁部に鋼線、ステンレス線等からなるブラシを植込んだもの等、市販の各種の研磨ブラシ45を使用することができる。   As the polishing brush 45, for example, a brush made of steel wire, stainless steel wire or the like around a disk-like foil, or a brush made of steel wire, stainless steel wire or the like at the opening edge of the cup-like foil is used. Various commercially available polishing brushes 45 such as those implanted can be used.

なお、本実施の形態においては、エアーシリンダ等のアクチュエータ38によって取付部37と一体に研磨手段40を対象物50の径方向に進退させているが、エアーシリンダ等のアクチュエータ38の代わりに、ラックと、ピンオンと、駆動モータとの組み合わせ(図示せず)を用い、駆動モータを作動させることにより、ピニオンを回転させてラックを進退させることにより、取付部37と一体に研磨手段40を進退させるように構成してもよい。   In the present embodiment, the polishing means 40 is moved forward and backward in the radial direction of the object 50 by the actuator 38 such as an air cylinder. However, instead of the actuator 38 such as an air cylinder, a rack is used. Then, using a combination of pin-on and drive motor (not shown) and operating the drive motor, the pinion is rotated and the rack is advanced and retracted to advance and retract the polishing means 40 integrally with the mounting portion 37. You may comprise as follows.

そして、上記のように構成した本実施の形態の研磨装置1によって対象物50の表面を研磨するには、まず、図1〜図4に示すように、研磨ヤードの定盤51の上部に支持部材52によって対象物50を水平に支持し、この対象物50の表面に研磨装置1を取り付ける。   And in order to grind | polish the surface of the target object 50 with the grinding | polishing apparatus 1 of this Embodiment comprised as mentioned above, first, as shown in FIGS. 1-4, it supports on the upper part of the surface plate 51 of a grinding | polishing yard. The object 50 is horizontally supported by the member 52, and the polishing apparatus 1 is attached to the surface of the object 50.

次に、図5及び図6に示すように、各ローラ支持手段11のアクチュエータ16を同期させて作動させることにより、各ローラ支持手段11の支持ロッド12を対象物50の径方向に前進させて、各支持ローラ12を対象物50の表面に当接させ、研磨装置1のフレーム3の中心と対象物50の軸線とを一致させることにより、研磨装置1の芯出しを行う。   Next, as shown in FIGS. 5 and 6, the actuator 16 of each roller support means 11 is operated in synchronization to advance the support rod 12 of each roller support means 11 in the radial direction of the object 50. Each support roller 12 is brought into contact with the surface of the object 50, and the center of the frame 3 of the polishing apparatus 1 is aligned with the axis of the object 50, whereby the polishing apparatus 1 is centered.

次に、図1及び図2に示すように、各研磨部35のアクチュエータ38を作動させることにより、各研磨部35の研磨手段40を対象物50の径方向に前進させ、各研磨部35の研磨手段40の研磨ブラシ45を対象物50の表面に直径方向の両側から接触させる。   Next, as shown in FIGS. 1 and 2, by actuating the actuator 38 of each polishing unit 35, the polishing means 40 of each polishing unit 35 is advanced in the radial direction of the object 50, and The polishing brush 45 of the polishing means 40 is brought into contact with the surface of the object 50 from both sides in the diameter direction.

次に、各研磨部35の研磨手段40を作動させて研磨ブラシ45を回転させるとともに、回転部25の駆動モータ28を作動させて、回転板31を対象物50の周方向に180°の範囲内を半時計周り又は時計周りに回転させることにより(図3参照)、研磨ブラシ45を対象物50の表面の全周に接触させ、対象物50の表面の全周を研磨するとともに、駆動モータ(図示せず)を作動させることにより、複数の支持ローラ12のうちの何れか一の支持ローラ21を回転させることにより、研磨装置1を対象物50の軸線方向に移動させる。   Next, the polishing means 45 of each polishing unit 35 is operated to rotate the polishing brush 45 and the drive motor 28 of the rotating unit 25 is operated to move the rotating plate 31 in the range of 180 ° in the circumferential direction of the object 50. By rotating the inside counterclockwise or clockwise (see FIG. 3), the polishing brush 45 is brought into contact with the entire circumference of the surface of the object 50 to polish the entire circumference of the surface of the object 50, and the drive motor By actuating (not shown), the polishing roller 1 is moved in the axial direction of the object 50 by rotating any one of the plurality of support rollers 12.

この場合、対象物50の直径に応じて駆動モータ28の回転速度を変更することにより、対象物50の直径の大小に関わらず、研磨ブラシ45を対象物50の表面上を一定の速度で周方向に移動させながら、対象物50の表面を研磨する。   In this case, by changing the rotational speed of the drive motor 28 in accordance with the diameter of the object 50, the polishing brush 45 is rotated around the surface of the object 50 at a constant speed regardless of the diameter of the object 50. The surface of the object 50 is polished while moving in the direction.

また、対象物50の表面の汚れ具合に応じて、研磨手段40の研磨ブラシ45の回転速度を変更し、対象物50の表面に付着している汚れを綺麗に除去する。   In addition, the rotational speed of the polishing brush 45 of the polishing means 40 is changed according to the degree of contamination on the surface of the object 50 to cleanly remove the dirt adhering to the surface of the object 50.

このようにして、回転板31を対象物50の周方向に回転させながら、研磨装置1を対象物50の軸線方向に移動させることにより、対象物50の表面の全体を研磨ブラシ45で研磨することができる。   In this way, the entire surface of the object 50 is polished by the polishing brush 45 by moving the polishing apparatus 1 in the axial direction of the object 50 while rotating the rotating plate 31 in the circumferential direction of the object 50. be able to.

上記のように構成した本実施の形態の研磨装置1にあっては、装置本体2を対象物50の軸線方向に移動させる移動手段10と、回転部25を対象物50の周方向に回転させる回転手段33と、回転部25に着脱可能に取り付けられる研磨手段40(市販のハンドグラインダ)とを備えた簡単な構成のものであるので、製作費を安く抑えることができる。   In the polishing apparatus 1 of the present embodiment configured as described above, the moving unit 10 that moves the apparatus main body 2 in the axial direction of the object 50 and the rotating unit 25 are rotated in the circumferential direction of the object 50. Since the rotating device 33 and the polishing device 40 (commercially available hand grinder) that is detachably attached to the rotating unit 25 have a simple configuration, manufacturing costs can be reduced.

また、研磨手段40として、市販のハンドグラインダを使用しているので、消耗品としての研磨ブラシ45を安価に調達することができ、ランニングコストを低減させることができる。   Further, since a commercially available hand grinder is used as the polishing means 40, the polishing brush 45 as a consumable can be procured at low cost, and the running cost can be reduced.

さらに、対象物50の直径の大小に関わらず、研磨ブラシ45を対象物50の表面上を一定の速度で移動させることができるので、研磨ムラが生じることなく、短時間で対象物50の全表面を研磨することができ、対象物50の表面の研磨作業の効率を高めることができる。   Furthermore, the polishing brush 45 can be moved on the surface of the object 50 at a constant speed regardless of the diameter of the object 50, so that the entire object 50 can be completely removed in a short time without causing uneven polishing. The surface can be polished, and the efficiency of the polishing operation of the surface of the object 50 can be increased.

さらに、3つのローラ支持手段11のアクチュエータ16を同期させて作動させて、各ローラ支持手段11の支持ローラ12を対象物50の表面に当接させているので、装置本体2のフレーム3の中心を対象物50の軸線に一致させることができ、回転部25の両端の研磨部35の研磨手段40の研磨ブラシ45を、対象物50の表面に直径方向の両側から均等の圧力で接触させることができ、対象物50の全表面を研磨ムラが生じることなく確実に研磨することができる。   Further, since the actuators 16 of the three roller support means 11 are operated in synchronism and the support rollers 12 of the respective roller support means 11 are brought into contact with the surface of the object 50, the center of the frame 3 of the apparatus main body 2 is The polishing brush 45 of the polishing means 40 of the polishing unit 35 at both ends of the rotating unit 25 can be brought into contact with the surface of the target object 50 with equal pressure from both sides in the diametrical direction. And the entire surface of the object 50 can be reliably polished without causing uneven polishing.

1 研磨装置
2 装置本体
3 フレーム
4 前フレーム
5 後フレーム
6 上フレーム
7 横フレーム
8 横フレーム
10 移動手段
11 ローラ支持手段
12 支持ローラ
13 リニアブッシュ
14 支持ロッド
15 ローラガイド
16 アクチュエータ
17 ラック
18 ピニオン
20 案内ガイド
21 スプロケット
22 チェーン
23 プーリー
24 ベルト
25 回転部
26 半円弧ギア
27 ギア
28 駆動モータ
29 駆動ギア
30 ギア
31 回転板
32 軸受
33 回転手段
35 研磨部
36 ガイド部
37 取付部
38 アクチュエータ
40 研磨手段
41 本体
42 ヘッド
45 研磨ブラシ
50 対象物
51 定盤
52 支持部材
DESCRIPTION OF SYMBOLS 1 Polishing apparatus 2 Apparatus main body 3 Frame 4 Front frame 5 Rear frame 6 Upper frame 7 Horizontal frame 8 Horizontal frame 10 Moving means 11 Roller support means 12 Support roller 13 Linear bush 14 Support rod 15 Roller guide 16 Actuator 17 Rack 18 Pinion 20 Guide Guide 21 Sprocket 22 Chain 23 Pulley 24 Belt 25 Rotating part 26 Semi-circular gear 27 Gear 28 Drive motor 29 Drive gear 30 Gear 31 Rotating plate 32 Bearing 33 Rotating means 35 Polishing part 36 Guide part 37 Mounting part 38 Actuator 40 Polishing means 41 Main body 42 Head 45 Polishing brush 50 Object 51 Surface plate 52 Support member

Claims (8)

表面がテーパ面に形成された円柱状又は円筒状の対象物の表面を研磨する研磨装置であって、
前記対象物に取り付けられて、前記対象物の軸線方向に移動可能な装置本体と、
該装置本体を前記対象物の軸線方向に移動可能に支持するとともに、前記対象物の径方向に進退可能、かつ、前記対象物の軸線方向に回転可能な複数の支持ローラを有する移動手段と、
前記装置本体に設けられるとともに、前記対象物の周方向に回転可能な回転部と、
該回転部を前記対象物の周方向に回転させる回転手段と、
該回転部に設けられるとともに、前記対象物の表面を研磨可能、かつ前記対象物の径方向に進退可能な研磨ブラシを有する研磨部とを備え、
前記回転部は、前記装置本体に設けられるとともに、前記対象物の周方向に回転可能な回転板を備え、該回転板に少なくとも一対の前記研磨部が前記対象物を直径方向の両側から挟むように設けられ、
前記回転手段は、前記装置本体に設けられる半円弧状の半円弧ギアと、前記回転板に設けられる駆動モータと、該駆動モータの駆動軸に取り付けられるとともに、前記半円弧ギアと噛合する駆動ギアとを備えていることを特徴とする研磨装置。
A polishing apparatus for polishing a surface of a cylindrical or cylindrical object having a tapered surface.
An apparatus main body attached to the object and movable in the axial direction of the object;
A moving means for supporting the apparatus main body so as to be movable in the axial direction of the object, and having a plurality of support rollers capable of moving back and forth in the radial direction of the object and rotating in the axial direction of the object ;
A rotating unit provided in the apparatus main body and rotatable in a circumferential direction of the object;
Rotating means for rotating the rotating part in the circumferential direction of the object;
A polishing unit provided on the rotating unit and having a polishing brush capable of polishing the surface of the object and capable of advancing and retreating in the radial direction of the object;
The rotating unit is provided in the apparatus main body and includes a rotating plate that is rotatable in a circumferential direction of the object, and at least a pair of the polishing units sandwich the object from both sides in the diameter direction on the rotating plate. Provided in
The rotating means includes a semi-arc-shaped semi-arc gear provided in the apparatus main body, a drive motor provided on the rotating plate, and a drive gear which is attached to the drive shaft of the drive motor and meshes with the semi-arc gear. And a polishing apparatus.
前記複数の支持ローラは、前記装置本体に、前記対象物の周方向に等間隔ごとに少なくとも3箇所に配置され、これらの複数の支持ローラは、同期して前記対象物の径方向に進退するように構成されていることを特徴とする請求項1に記載の研磨装置。   The plurality of support rollers are disposed in the apparatus main body at at least three locations at equal intervals in the circumferential direction of the object, and the plurality of support rollers advance and retreat in the radial direction of the object in synchronization. The polishing apparatus according to claim 1, wherein the polishing apparatus is configured as described above. 前記複数の支持ローラのうちの何れか一の支持ローラは、駆動モータに連結されていることを特徴とする請求項1又は2に記載の研磨装置。   The polishing apparatus according to claim 1, wherein any one of the plurality of support rollers is connected to a drive motor. 前記各支持ローラは、ローラ支持手段によって前記対象物の径方向に進退可能に支持されていることを特徴とする1〜3の何れか1項に記載の研磨装置。   The polishing apparatus according to any one of claims 1 to 3, wherein each of the support rollers is supported by a roller support means so as to be able to advance and retreat in the radial direction of the object. 前記ローラ支持手段は、前記装置本体に設けられるとともに、前記対象物の径方向に進退可能な支持ロッドと、該支持ロッドを前記対象物の径方向に進退させるアクチュエータとを備え、前記支持ロッドの先端に前記支持ローラが回転自在に設けられていることを特徴とする請求項4に記載の研磨装置。   The roller support means includes a support rod that is provided in the apparatus main body and is capable of moving back and forth in the radial direction of the object, and an actuator that moves the support rod back and forth in the radial direction of the object. The polishing apparatus according to claim 4, wherein the support roller is rotatably provided at a tip. 前記ローラ支持手段は、前記装置本体に設けられるとともに、前記対象物の径方向に進退可能なラックと、該ラックと噛合するピニオンと、該ピニオンを回転駆動させる駆動モータとを備え、前記ラックの先端に前記支持ローラが回転自在に設けられていることを特徴とする請求項4に記載の研磨装置。   The roller support means is provided in the apparatus main body, and includes a rack that can advance and retreat in the radial direction of the object, a pinion that meshes with the rack, and a drive motor that rotationally drives the pinion. The polishing apparatus according to claim 4, wherein the support roller is rotatably provided at a tip. 前記対象物の直径を検出手段により検出し、この検出手段が検出した直径に応じて、前記駆動モータの回転速度を変更するように構成されていることを特徴とする請求項1に記載の研磨装置。 2. The polishing according to claim 1 , wherein the diameter of the object is detected by a detecting means, and the rotational speed of the drive motor is changed according to the diameter detected by the detecting means. apparatus. 前記研磨部は、前記対象物の径方向に進退可能な取付部と、該取付部を前記対象物の径方向に進退させるアクチュエータと、該取付部に着脱自在に取り付けられる研磨手段とを備え、該研磨手段に前記研磨ブラシが着脱自在に取り付けられることを特徴とする請求項1〜7の何れか1項に記載の研磨装置。 The polishing portion includes an attachment portion that can advance and retract in the radial direction of the object, an actuator that advances and retracts the attachment portion in the radial direction of the object, and a polishing means that is detachably attached to the attachment portion. The polishing apparatus according to claim 1 , wherein the polishing brush is detachably attached to the polishing means.
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