CN114450145A - 具有改善的表面光洁度的增材制造系统和方法 - Google Patents

具有改善的表面光洁度的增材制造系统和方法 Download PDF

Info

Publication number
CN114450145A
CN114450145A CN202080068651.8A CN202080068651A CN114450145A CN 114450145 A CN114450145 A CN 114450145A CN 202080068651 A CN202080068651 A CN 202080068651A CN 114450145 A CN114450145 A CN 114450145A
Authority
CN
China
Prior art keywords
layers
gap
support material
layer
support
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202080068651.8A
Other languages
English (en)
Chinese (zh)
Inventor
J·塞缪尔·巴彻尔德
马尼什·布鲁古
安德鲁·赖斯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Evolutionary Additive Solutions Co ltd
Original Assignee
Evolutionary Additive Solutions Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Evolutionary Additive Solutions Co ltd filed Critical Evolutionary Additive Solutions Co ltd
Publication of CN114450145A publication Critical patent/CN114450145A/zh
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/141Processes of additive manufacturing using only solid materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/22Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20
    • G03G15/221Machines other than electrographic copiers, e.g. electrophotographic cameras, electrostatic typewriters
    • G03G15/224Machines for forming tactile or three dimensional images by electrographic means, e.g. braille, 3d printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/188Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/205Means for applying layers
    • B29C64/223Foils or films, e.g. for transferring layers of building material from one working station to another
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/295Heating elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/40Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/20Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
    • G03G15/2003Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
    • G03G15/2014Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
    • G03G15/2017Structural details of the fixing unit in general, e.g. cooling means, heat shielding means
    • G03G15/2021Plurality of separate fixing and/or cooling areas or units, two step fixing
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/20Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
    • G03G15/2003Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
    • G03G15/2014Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
    • G03G15/2064Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat combined with pressure
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/22Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/14Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base
    • G03G15/16Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer
    • G03G15/1665Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer by introducing the second base in the nip formed by the recording member and at least one transfer member, e.g. in combination with bias or heat
    • G03G15/167Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer by introducing the second base in the nip formed by the recording member and at least one transfer member, e.g. in combination with bias or heat at least one of the recording member or the transfer member being rotatable during the transfer
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/22Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20
    • G03G15/34Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 in which the powder image is formed directly on the recording material, e.g. by using a liquid toner
    • G03G15/344Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 in which the powder image is formed directly on the recording material, e.g. by using a liquid toner by selectively transferring the powder to the recording medium, e.g. by using a LED array

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • General Physics & Mathematics (AREA)
CN202080068651.8A 2019-09-30 2020-09-30 具有改善的表面光洁度的增材制造系统和方法 Pending CN114450145A (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201962908087P 2019-09-30 2019-09-30
US62/908,087 2019-09-30
PCT/US2020/053563 WO2021067450A1 (en) 2019-09-30 2020-09-30 Additive manufacturing system and method with improved surface finish

Publications (1)

Publication Number Publication Date
CN114450145A true CN114450145A (zh) 2022-05-06

Family

ID=75338542

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202080068651.8A Pending CN114450145A (zh) 2019-09-30 2020-09-30 具有改善的表面光洁度的增材制造系统和方法

Country Status (5)

Country Link
US (1) US11934129B2 (https=)
EP (1) EP4037890B1 (https=)
JP (1) JP2022549914A (https=)
CN (1) CN114450145A (https=)
WO (1) WO2021067450A1 (https=)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11934129B2 (en) 2019-09-30 2024-03-19 Evolve Additive Solutions, Inc. Additive manufacturing system and method with improved surface finish
CN118650867A (zh) * 2024-07-22 2024-09-17 重庆长安汽车股份有限公司 一种车辆运动样件一体成型的制造方法、设备及空调出风窗结构

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20250367873A1 (en) * 2021-09-30 2025-12-04 Evolve Additive Solutions, Inc. Additive manufacturing system and method with improved structure
US20250065559A1 (en) * 2022-01-14 2025-02-27 Evolve Additive Solutions, Inc. Additive manufacturing system and method with smooth surface
JP2024137427A (ja) * 2023-03-24 2024-10-07 富士フイルムビジネスイノベーション株式会社 画像形成装置

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105690772A (zh) * 2016-04-08 2016-06-22 中国工程物理研究院机械制造工艺研究所 用于微机械机构的免装配制造方法及装置
US20170299973A1 (en) * 2016-04-18 2017-10-19 Stratasys, Inc. Electrophotography-based additive manufacturing with part molding
US20180111333A1 (en) * 2016-10-24 2018-04-26 Xyzprinting, Inc. 3d printing method implemented by swaths and product from the method
US20190202125A1 (en) * 2017-12-29 2019-07-04 Evolve Additive Solutions, Inc. Method of transfusing layers in a selective deposition additive manufacturing system
CN110091507A (zh) * 2015-06-07 2019-08-06 斯特塔西有限公司 用于打印三维(3d)物体的方法和装置

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003089218A1 (en) 2002-04-17 2003-10-30 Stratasys, Inc. Smoothing method for layered deposition modeling
US8765045B2 (en) 2007-01-12 2014-07-01 Stratasys, Inc. Surface-treatment method for rapid-manufactured three-dimensional objects
US8246888B2 (en) 2008-10-17 2012-08-21 Stratasys, Inc. Support material for digital manufacturing systems
US9592539B2 (en) 2010-01-05 2017-03-14 Stratasys, Inc. Support cleaning system
US8879957B2 (en) 2011-09-23 2014-11-04 Stratasys, Inc. Electrophotography-based additive manufacturing system with reciprocating operation
US8488994B2 (en) 2011-09-23 2013-07-16 Stratasys, Inc. Electrophotography-based additive manufacturing system with transfer-medium service loops
US20130186549A1 (en) 2011-09-23 2013-07-25 Stratasys, Inc. Layer transfusion for additive manufacturing
US20130186558A1 (en) 2011-09-23 2013-07-25 Stratasys, Inc. Layer transfusion with heat capacitor belt for additive manufacturing
US8459280B2 (en) 2011-09-23 2013-06-11 Stratasys, Inc. Support structure removal system
US10386797B2 (en) 2014-09-16 2019-08-20 3D Systems, Inc. Fracturing a shell of a three-dimensional object
JP2016107625A (ja) * 2014-11-28 2016-06-20 キヤノン株式会社 立体物の製造方法およびそれに用いる造形装置
JP2016198897A (ja) * 2015-04-07 2016-12-01 株式会社ミマキエンジニアリング 三次元造形物の形成方法
JP6685200B2 (ja) * 2016-08-09 2020-04-22 株式会社ミマキエンジニアリング 三次元造形装置
JP2018114750A (ja) * 2017-01-14 2018-07-26 株式会社リコー 立体造形物を造形する方法、立体造形物を造形する装置、プログラム
EP3684589A1 (en) 2017-09-20 2020-07-29 Evolve Additive Solutions, Inc. Thermoplastic polyurethane material for selective deposition-based additive manufacturing and method of making same
US11584065B2 (en) * 2018-01-23 2023-02-21 Rapidflight Holdings, Llc Additively manufactured structure and method for making the same
JP6991078B2 (ja) 2018-02-16 2022-01-12 株式会社ミマキエンジニアリング 立体造形方法
EP4037890B1 (en) 2019-09-30 2025-05-07 Evolve Additive Solutions, Inc. Additive manufacturing system and method with improved surface finish

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110091507A (zh) * 2015-06-07 2019-08-06 斯特塔西有限公司 用于打印三维(3d)物体的方法和装置
CN105690772A (zh) * 2016-04-08 2016-06-22 中国工程物理研究院机械制造工艺研究所 用于微机械机构的免装配制造方法及装置
US20170299973A1 (en) * 2016-04-18 2017-10-19 Stratasys, Inc. Electrophotography-based additive manufacturing with part molding
US20180111333A1 (en) * 2016-10-24 2018-04-26 Xyzprinting, Inc. 3d printing method implemented by swaths and product from the method
US20190202125A1 (en) * 2017-12-29 2019-07-04 Evolve Additive Solutions, Inc. Method of transfusing layers in a selective deposition additive manufacturing system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11934129B2 (en) 2019-09-30 2024-03-19 Evolve Additive Solutions, Inc. Additive manufacturing system and method with improved surface finish
CN118650867A (zh) * 2024-07-22 2024-09-17 重庆长安汽车股份有限公司 一种车辆运动样件一体成型的制造方法、设备及空调出风窗结构
CN118650867B (zh) * 2024-07-22 2025-09-12 重庆长安汽车股份有限公司 一种车辆运动样件一体成型的制造方法、设备及空调出风窗结构

Also Published As

Publication number Publication date
US11934129B2 (en) 2024-03-19
US20220326645A1 (en) 2022-10-13
WO2021067450A1 (en) 2021-04-08
EP4037890A4 (en) 2023-10-11
JP2022549914A (ja) 2022-11-29
EP4037890B1 (en) 2025-05-07
EP4037890A1 (en) 2022-08-10

Similar Documents

Publication Publication Date Title
CN114450145A (zh) 具有改善的表面光洁度的增材制造系统和方法
JP6374978B2 (ja) 予備焼結による電子写真方式の付加製造
US10105902B2 (en) Electrophotography-based additive manufacturing with part molding
US20170192377A1 (en) Systems and methods for electrophotography-based additive manufacturing of parts
CN106133617A (zh) 具有重叠控制的基于电子照相术的增材制造
US20170291362A1 (en) Printing 3d parts with controlled surface finish
US10112379B2 (en) Large format electrophotographic 3D printer
US10675858B2 (en) Electrophotography-based additive manufacturing with support structure and boundary
US20190202125A1 (en) Method of transfusing layers in a selective deposition additive manufacturing system
US20190204769A1 (en) Height control in selective deposition based additive manufacturing of parts
US11993006B2 (en) Selective deposition-based additive manufacturing device and method of printing 3D parts with semi-crystalline materials
US10882301B2 (en) Electrophotographic additive manufacturing with moving platen and environmental chamber
US20250065559A1 (en) Additive manufacturing system and method with smooth surface
US20250367873A1 (en) Additive manufacturing system and method with improved structure
US20250074007A1 (en) Additive manufacturing method and article with improved heat transfer
CN114364512A (zh) 使用不同材料的基于选择性沉积的增材制造
WO2023192591A1 (en) Additive manufacturing materials and methods with improved color
EP3887908B1 (en) Electrophotography-based 3d printing with improved layer registration
US11161309B2 (en) Electrophotography-based 3D printing with improved layer uniformity

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20220506

WD01 Invention patent application deemed withdrawn after publication