CN114439492B - Device and test method for simulating stratum constraint of shield synchronous grouting test - Google Patents

Device and test method for simulating stratum constraint of shield synchronous grouting test Download PDF

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Publication number
CN114439492B
CN114439492B CN202210083122.6A CN202210083122A CN114439492B CN 114439492 B CN114439492 B CN 114439492B CN 202210083122 A CN202210083122 A CN 202210083122A CN 114439492 B CN114439492 B CN 114439492B
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stratum
limiting plate
steel frames
test
fixed
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CN114439492A (en
Inventor
陈鹏
孙旭涛
王士民
何川
舒计城
李宗杰
彭小雨
娄瑞
黎政欣
张琛
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Southwest Jiaotong University
China Railway Siyuan Survey and Design Group Co Ltd
China Railway 14th Bureau Group Shield Engineering Co Ltd
China Railway 14th Bureau Group Co Ltd
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Southwest Jiaotong University
China Railway 14th Bureau Group Shield Engineering Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0607Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/08Lining with building materials with preformed concrete slabs
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Civil Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Educational Technology (AREA)
  • Business, Economics & Management (AREA)
  • Educational Administration (AREA)
  • Physics & Mathematics (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention aims to solve the technical problem of providing a device and a test method for simulating stratum restraint of a shield synchronous grouting test, which are used for simulating the restraint effect of different stratum above a tunnel on a segment structure in a shield tunnel wall post synchronous grouting test, and comprise a mounting frame, a fixed limiting plate and a stratum limiting plate, wherein the fixed limiting plate and the stratum limiting plate are of arc structures; the back of the fixed limiting plate is fixed on the bottom surface of the mounting frame, and the back of the stratum limiting plate is fixed on the cambered surface of the fixed limiting plate through a plurality of constraint springs.

Description

Device and test method for simulating stratum constraint of shield synchronous grouting test
Technical Field
The invention belongs to the technical field of shield tunnel model tests, and particularly relates to a device and a test method for simulating stratum constraint of a shield synchronous grouting test.
Background
In recent years, the development of China is more and more modern, and modern shield equipment is adopted in tunnel construction. In the process of shield tunneling, because the outer diameter of the shield shell is larger than the outer diameter of the lining segment, after the shield tail is separated from the segment, an annular gap can be formed between the segment and the stratum, and the gap is required to be treated by synchronous grouting of the shield tail in time so as to prevent the segment from being hollow, so that the stratum is greatly settled. When the slurry of synchronous grouting fills the gap of the shield tail and is not coagulated, buoyancy is generated on the pipe piece so that the pipe piece floats upwards. Meanwhile, the stratum above the pipe piece can generate downward acting force on the pipe piece as external load, and the floating deformation of the pipe piece can be limited to a certain extent. And when stratum properties are different, the restriction capability to the segment is also different.
At present, in the synchronous grouting test of the shield tunnel, the soil body is directly used in the model test box to simulate stratum for experiments, namely, geological soil layers are paved above the pipe pieces in the model test box, due to different types of the geological soil layers, such as hard rock geological soil layers and soft soil geological soil layers, the constraint effect of different types of geological soil layers on the pipe pieces in the simulation grouting process is different, in order to simulate different geological soil layers, the soil layers on the pipe pieces are required to be cleaned and replaced with new soil bodies, the experimental process is complicated, and cleaning work after the experiments is very troublesome.
Disclosure of Invention
The invention aims to solve the technical problem of providing a device and a test method for simulating stratum restriction of a shield synchronous grouting test, which are used for simulating the restriction of different stratum above a tunnel to a segment structure in a shield tunnel wall post synchronous grouting test.
The invention is realized by the following technical scheme:
the device for simulating stratum restraint of the shield synchronous grouting test comprises a mounting frame, a fixed limiting plate and a stratum limiting plate, wherein the fixed limiting plate and the stratum limiting plate are of arc structures;
the back of the fixed limiting plate is fixed on the bottom surface of the mounting frame, and the back of the stratum limiting plate is fixed on the cambered surface of the fixed limiting plate through a plurality of constraint springs.
Further, the upper end and the lower end of the constraint spring are detachably connected with the fixed limiting plate and the stratum limiting plate.
Further, the mounting frame comprises two transverse steel frames and two longitudinal steel frames, the two transverse steel frames are distributed in parallel from front to back, the two longitudinal steel frames are distributed in parallel from left to right and are positioned below the transverse steel frames, the transverse steel frames and the longitudinal steel frames are connected into a whole through the vertical steel frames, and the transverse steel frames and the longitudinal steel frames are distributed in a # -shaped mode in space;
the bottoms of the two longitudinal steel frames are respectively fixed on the left side edge and the right side edge of the fixed limiting plate, and fixing rings are arranged at the two ends of the transverse steel frames.
The invention relates to a test method for simulating stratum constraint of a shield synchronous grouting test, which is carried out by adopting the device for simulating stratum constraint of the shield synchronous grouting test and comprises the following steps:
(1) Fixing a mounting frame on the upper part of the test box, forming a gap between the cambered surface of the stratum limiting plate and the outer wall of the test tube piece for grouting, and simulating stratum restraint above the test tube piece by means of resilience force of a plurality of restraint springs;
(2) In order to simulate stratum restraint of different foundation bed coefficients K, the stratum limiting plate is disassembled to replace a restraint spring of a corresponding spring rate coefficient K, wherein the relation between K and K is K=k/0.1.
Further, 10-15 constraint springs are uniformly distributed in each square meter of area between the fixed limiting plate and the stratum limiting plate.
Compared with the prior art, the invention has the following beneficial effects:
the back of the fixed limiting plate is fixed on the bottom surface of the mounting frame, and the back of the stratum limiting plate is fixed on the cambered surface of the fixed limiting plate through a plurality of constraint springs.
1. The restraining spring and the stratum limiting plate simulate the restraining soil layer at the upper part of the duct piece, so that the displacement amplitude of the duct piece in the test can be limited, and the excessive displacement of the duct piece is prevented; the constraint springs with different rigidity coefficients replace soil layers with different foundation bed coefficients and are used for simulating the constraint effect of different strata above the tunnel on the pipe sheet structure;
the device and the test method for simulating stratum constraint of the shield synchronous grouting test avoid the process of frequently replacing the real soil in the past, simplify the test process and reduce the labor loss generated by cleaning the soil;
2. the device for simulating stratum restraint of the shield synchronous grouting test is reasonable in structural design, simple in assembly manufacturing process, convenient to install and adjust and wide in application range.
Drawings
FIG. 1 is a schematic diagram of a device for simulating stratum restraint in a shield synchronous grouting test according to the invention;
FIG. 2 is a schematic view of a mounting frame according to the present invention;
wherein: 1. a transverse steel frame; 2. a longitudinal steel frame; 3. vertical steel frame; 4. fixing the steel ring; 5. a fixing bolt; 6. fixing a limiting plate; 7. a formation limiting plate; 8. and the spring can be detached.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved more apparent, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
It should be understood that the described embodiments are merely some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-2, the invention discloses a device for simulating stratum restraint of a shield synchronous grouting test, which comprises a mounting frame, a fixed limiting plate 6 and a stratum limiting plate 7, wherein the fixed limiting plate 6 and the stratum limiting plate 7 are of arc-shaped steel plate structures. The mounting frame comprises two transverse steel frames 1 and two longitudinal steel frames 2, wherein the two transverse steel frames 1 are distributed in a front-back parallel mode, the two longitudinal steel frames 2 are distributed in a left-right parallel mode and are located below the transverse steel frames 1, the transverse steel frames 1 and the longitudinal steel frames 2 are connected into a whole in a welded mode through four vertical steel frames 3, welding points of the transverse steel frames 1 and the longitudinal steel frames 2 are located at end positions, and the transverse steel frames 1 and the longitudinal steel frames 2 are distributed in a 'groined' mode in space. The tail end of the transverse steel frame 1 is provided with a fixing ring 4 and a fixing bolt 5 for fixing the device, and when in use, the fixing ring 4 is sleeved on the steel frame carried by the whole equipment (mainly a test box) of the test device, and then the fixing bolt 5 is screwed.
The left and right sides limit of the back of fixed limiting plate 6 is fixed in the bottom of two vertical steelframe 2 with the welded mode respectively, and the back of stratum limiting plate 7 is fixed on the cambered surface of fixed limiting plate 6 with bolted connection's mode through a plurality of binding springs, so design, make things convenient for the dismouting of binding spring and stratum limiting plate 7.
In a shield tunnel wall post-synchronous grouting test, the device disclosed by the invention is required to be arranged above the pipe piece, and when the pipe piece is displaced due to various reasons and reaches a certain amplitude, the stratum limiting plate 7 plays a role in preventing the pipe piece from continuing to displace, namely, the pipe piece is prevented from being displaced greatly in the test.
The restraining spring 8 is a mainly functioning part in the present invention for simulating different strata in different situations. The ratio of the pressure intensity p applied to any point on the soil layer foundation to the foundation settlement s of the point is called a foundation bed coefficient, and the foundation bed coefficient can be understood as the soil body rigidity. The stiffness of the restraining spring is affected by its diameter, material, number of turns, etc. In this test, the corresponding stratum was simulated using springs having a stiffness approximately equivalent to the foundation coefficient of the corresponding stratum, 10 constraint springs were uniformly distributed between the fixed and stratum-limiting plates 6 and 7 per square meter of area, each constraint spring accounting for about 0.1m on average of the area of the stratum-limiting plate 7 2 The conversion formula of the bed coefficient K and the spring rate K of the restraining spring at this time may be approximated as k=k/0.1. When the stratum is soft, its rigidity is small, such as foundation coefficient is about 0.1×10 4 kN/m 3 ~2.0×10 4 kN/m 3 The soft soil stratum has weak constraint effect, and the rigidity can be 0.1X10 3 kN/m~2.0×10 3 A spring 8 between kN/m; when the formation is a hard rock formation, the formation has a relatively high stiffness, e.g. a bed coefficient of about 19.6X10 4 kN/m 3 ~98.1×10 4 kN/m 3 The hard soil stratum has strong restraint effect and adopts the rigidity coefficient of 19.6x10 3 kN/m~98.1×10 3 A restraining spring 8 between kN/m with a bed coefficient of approximately 0.981 x 10 6 kN/m 3 ~14.71×10 6 kN/m 3 The rigidity of the hard rock stratum between the two layers is 0.981 multiplied by 10 5 kN/m~14.71×10 5 A restraining spring between kN/m.
The method for testing by adopting the device for simulating stratum restraint of the shield synchronous grouting test comprises the following steps:
(1) Fixing the mounting frame on the upper part of the test box through the fixing ring, forming a gap between the cambered surface of the stratum limiting plate 7 and the outer wall of the test tube piece for grouting, and simulating stratum restraint above the test tube piece by means of resilience force of the plurality of restraint springs;
(2) In order to simulate stratum restraint of different foundation bed coefficients K, the stratum limiting plate 7 is disassembled to replace a restraint spring with a corresponding spring stiffness coefficient K, wherein the relation between K and K is K=k/0.1;
(3) And when the shield tunnel wall is subjected to synchronous grouting test, if the pipe piece is displaced due to various reasons and reaches a certain amplitude, the stratum limiting plate 7 plays a role in preventing the pipe piece from continuing to displace, namely, the pipe piece is prevented from larger displacement in the test.
The invention adopts the constraint springs with different rigidity coefficients to have different effects when the pipe piece floats upwards, and corresponds to the state of the pipe piece floating upwards when the stratum with different base coefficients is constructed. For example: when the stiffness coefficient of the constraint spring is larger, the constraint spring corresponds to the situation that the stratum at the upper middle part in actual construction is a hard stratum; and when the stiffness coefficient of the constraint spring is smaller, the constraint spring corresponds to the situation that the stratum at the upper part in actual construction is a clay layer, and the like. When the stratum to be simulated changes, the detachable stratum limiting plate 7 and the restraint springs are detached from the fixed limiting plate 6, the restraint springs with the corresponding rigidity coefficients are installed, and then the stratum limiting plate 7 is installed and fixed, so that the test can be continued.
According to the device and the method for simulating stratum restraint of the shield synchronous grouting test, the restraining spring and the stratum limiting plate 7 simulate the restraining soil layer at the upper part of the pipe piece, so that the displacement amplitude of the pipe piece in the test can be limited, and the excessive displacement of the pipe piece is prevented; the constraint springs with different rigidity coefficients replace soil layers with different foundation bed coefficients and are used for simulating the constraint effect of different strata above the tunnel on the pipe sheet structure;
the device and the test method for simulating stratum restraint of the shield synchronous grouting test avoid the process of frequently replacing the real soil body in the past, simplify the test process and reduce the labor loss generated by cleaning the soil body.

Claims (3)

1. The device for simulating stratum restraint of the shield synchronous grouting test is characterized by comprising a mounting frame, a fixed limiting plate and a stratum limiting plate, wherein the fixed limiting plate and the stratum limiting plate are arc-shaped structures;
the back of the fixed limiting plate is fixed on the bottom surface of the mounting frame, and the back of the stratum limiting plate is fixed on the cambered surface of the fixed limiting plate through a plurality of constraint springs;
the upper end and the lower end of the constraint spring are detachably connected with the fixed limiting plate and the stratum limiting plate;
the mounting frame comprises two transverse steel frames and two longitudinal steel frames, the two transverse steel frames are distributed in parallel from front to back, the two longitudinal steel frames are distributed in parallel from left to right and are positioned below the transverse steel frames, the transverse steel frames and the longitudinal steel frames are connected into a whole through the vertical steel frames, and the transverse steel frames and the longitudinal steel frames are distributed in a # -shaped mode in space;
the bottoms of the two longitudinal steel frames are respectively fixed on the left side edge and the right side edge of the fixed limiting plate, and fixing rings are arranged at the two ends of the transverse steel frames.
2. The test method for simulating the stratum constraint of the shield synchronous grouting test is characterized by adopting the device for simulating the stratum constraint of the shield synchronous grouting test according to claim 1 for test, and comprises the following steps:
(1) Fixing a mounting frame on the upper part of the test box, forming a gap between the cambered surface of the stratum limiting plate and the outer wall of the test tube piece for grouting, and simulating stratum restraint above the test tube piece by means of resilience force of a plurality of restraint springs;
(2) In order to simulate stratum restraint of different foundation bed coefficients K, the stratum limiting plate is disassembled to replace a restraint spring of a corresponding spring rate coefficient K, wherein the relation between K and K is K=k/0.1.
3. The test method of claim 2, wherein 10-15 restraining springs are uniformly distributed in each square meter of area between the fixed limiting plate and the stratum limiting plate.
CN202210083122.6A 2022-01-25 2022-01-25 Device and test method for simulating stratum constraint of shield synchronous grouting test Active CN114439492B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101403306B (en) * 2008-11-10 2010-09-22 西南交通大学 Soil pressure balancing type tunnel shielding simulation experiment system
CN104989423B (en) * 2015-06-11 2017-05-24 同济大学 Visual single-circle shield tunneling synchronous grouting slurry diffusion mode study platform and application of platform
CN207647708U (en) * 2017-12-09 2018-07-24 山东金城建设有限公司 A kind of slip casting pump configuration of reservoir treating
CN107905967A (en) * 2017-12-09 2018-04-13 惠州市梦芭迪工业产品设计中心(普通合伙) A kind of slip casting pump configuration of reservoir treating
CN209742911U (en) * 2019-02-01 2019-12-06 上海工程技术大学 simulation test device for slurry loss amount in shield synchronous grouting
CN110618037A (en) * 2019-10-23 2019-12-27 中铁第四勘察设计院集团有限公司 Loading device and method for shield tunnel lining full-scale test
CN110748353A (en) * 2019-12-03 2020-02-04 中国矿业大学(北京) Shield excavation and soil body settlement monitoring simulation test platform and simulation test method
CN212433171U (en) * 2020-06-02 2021-01-29 北京市轨道交通建设管理有限公司 Shield grouting test device
CN112664267A (en) * 2020-12-25 2021-04-16 北京大地高科地质勘查有限公司 Water plugging method for grouting transformation of coal seam roof water-bearing stratum
CN112664212A (en) * 2020-12-30 2021-04-16 合诚工程咨询集团股份有限公司 Three-dimensional model loading device and method for shield machine
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