Disclosure of Invention
The invention aims to provide a wallboard for a building assembled enclosure.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
the wallboard comprises a cement board, a polyurethane rigid foam heat-insulating layer, a vacuum heat-insulating plate and an aluminum veneer;
the cement board, the polyurethane rigid foam heat-insulating layer, the vacuum heat-insulating plate and the aluminum veneer are sequentially arranged and overlapped from inside to outside;
the outer long and wide surface of the cement board is connected with the inner long and wide surface of the polyurethane rigid foam heat-insulating layer in an adhesive mode;
the outer long and wide surface of the polyurethane rigid foam heat-insulating layer is connected with the inner long and wide surface of the vacuum heat-insulating plate in an adhesive manner;
and the outer long and wide surface of the vacuum insulation panel is connected with the inner long and wide surface of the aluminum veneer in an adhesive mode.
Preferably, the outer long and wide surface of the cement board and the inner long and wide surface of the polyurethane rigid foam heat-insulating layer are in adhesive connection formed in the curing process of the polyurethane rigid foam;
the outer long and wide surface of the polyurethane rigid foam heat preservation layer is in adhesive connection with the inner long and wide surface of the vacuum heat insulation plate, wherein the adhesive connection is formed in the polyurethane rigid foam curing process.
Preferably, the wallboard further comprises a glass fiber reinforced polyurethane profile used as a door and window profile; the glass fiber reinforced polyurethane profile is clamped between the cement board and the vacuum heat insulation plate, the outer long and wide surface of the cement board is in adhesive connection with the glass fiber reinforced polyurethane profile, the inner long and wide surface of the vacuum heat insulation plate is in adhesive connection with the glass fiber reinforced polyurethane profile, and the glass fiber reinforced polyurethane profile is in adhesive connection with the side surface of the polyurethane rigid foam heat insulation layer in the thickness direction.
Preferably, the glass fiber reinforced polyurethane profile comprises two transverse glass fiber reinforced polyurethane profiles and two longitudinal glass fiber reinforced polyurethane profiles, the two transverse glass fiber reinforced polyurethane profiles and the two longitudinal glass fiber reinforced polyurethane profiles enclose an annular shape to surround the polyurethane rigid foam heat insulation layer, and the two transverse glass fiber reinforced polyurethane profiles and the two longitudinal glass fiber reinforced polyurethane profiles are respectively in adhesive connection with the four thickness direction side surfaces of the polyurethane rigid foam heat insulation layer in a one-to-one correspondence.
Preferably, the two transverse glass fiber reinforced polyurethane profiles and the two longitudinal glass fiber reinforced polyurethane profiles are connected into a rectangular frame through corner brackets, and the side surface of the rigid polyurethane foam heat-insulating layer in the thickness direction is connected with the inner diameter surface of the rectangular frame in an adhesive mode.
Preferably, the glass fiber reinforced polyurethane section bar is in adhesive connection with the side surface of the polyurethane rigid foam heat preservation layer in the thickness direction, wherein the adhesive connection is formed in the curing process of the polyurethane rigid foam.
Preferably, the glass fiber reinforced polyurethane section is of a hollow structure, and a polyurethane rigid foam heat-insulating material is filled in a hollow cavity of the glass fiber reinforced polyurethane section.
Preferably, the cement board is a cement pressure board, and the screws penetrate through the cement board and are inserted into the glass fiber reinforced polyurethane profile to form screw fastening connection.
The application provides a wallboard for a building assembly type enclosure structure, which comprises cement boards, polyurethane rigid foam heat preservation layers, vacuum heat insulation boards and aluminum veneers which are sequentially arranged and overlapped from inside to outside and are in adhesive connection; adopting an aluminum veneer to decorate the outer wall and protect the inner side plate; the vacuum heat insulation plate and the polyurethane rigid foam heat insulation layer are adopted to improve the heat insulation performance, fireproof performance, waterproof performance and the like of the wallboard; the cement boards are used as carriers for indoor decoration, and a plurality of cement boards are spliced to form an indoor wall surface, so that normal indoor decoration operation can be performed on the inner long and wide surfaces of the cement boards; the glass fiber reinforced polyurethane section bar is clamped between the cement board and the vacuum heat insulation board, the cement board, the vacuum heat insulation board and the polyurethane rigid foam heat insulation layer are respectively connected with the glass fiber reinforced polyurethane section bar in an adhesive mode, the glass fiber reinforced polyurethane section bar is used as an inner supporting frame of the wallboard, strength, rigidity and the like of the wallboard are improved, and the wallboard can be assembled with glass in a combined mode.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "axial", "radial", "longitudinal", "transverse", "length", "width", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "horizontal", "vertical", etc. indicate orientations or positional relationships based on the actual orientations or positional relationships, are merely used for convenience in describing the present invention and to simplify the description, and do not indicate or imply that the devices or elements being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
As shown in fig. 1-2, in which: 1 of cement board, 2 of polyurethane rigid foam heat preservation layer, 3 of vacuum heat insulation board, 4 of aluminum veneer, 5 of glass fiber reinforced polyurethane section bar and 6 of adhesive layer.
The application provides a wallboard for a building assembled enclosure structure, which comprises a cement board 1, a polyurethane rigid foam heat preservation layer 2 (also called a rigid polyurethane foam heat preservation layer), a vacuum heat insulation board 3 and an aluminum veneer 4;
the cement board 1, the polyurethane rigid foam heat preservation layer 2, the vacuum heat insulation board 3 and the aluminum veneer 4 are sequentially arranged and overlapped from inside to outside;
the outer long and wide surface of the cement board 1 is connected with the inner long and wide surface of the polyurethane rigid foam heat-insulating layer 2 in an adhesive mode;
the outer long and wide surface of the polyurethane rigid foam heat preservation layer 2 is connected with the inner long and wide surface of the vacuum heat insulation plate 3 in an adhesive mode;
the outer long and wide surface of the vacuum insulation panel 3 is connected with the inner long and wide surface of the aluminum veneer 4 in an adhesive mode.
In one embodiment of the application, the bonding connection formed in the curing process of the polyurethane rigid foam is formed between the outer long and wide surface of the cement board 1 and the inner long and wide surface of the polyurethane rigid foam heat insulation layer 2;
the outer long and wide surface of the polyurethane rigid foam heat preservation layer 2 and the inner long and wide surface of the vacuum heat insulation plate 3 are in adhesive connection formed in the polyurethane rigid foam curing process.
In one embodiment of the present application, the wall panel further comprises a glass fiber reinforced polyurethane profile 5 for use as a door and window profile; the glass fiber reinforced polyurethane section bar 5 is clamped between the cement board 1 and the vacuum insulation panel 3, the outer long and wide surface of the cement board 1 is in adhesive connection with the glass fiber reinforced polyurethane section bar 5, the inner long and wide surface of the vacuum insulation panel 3 is in adhesive connection with the glass fiber reinforced polyurethane section bar 5, and the glass fiber reinforced polyurethane section bar 5 is in adhesive connection with the lateral surface of the rigid polyurethane foam insulation layer 2 in the thickness direction.
In one embodiment of the present application, the glass fiber reinforced polyurethane profile 5 includes two transverse glass fiber reinforced polyurethane profiles and two longitudinal glass fiber reinforced polyurethane profiles, the two transverse glass fiber reinforced polyurethane profiles and the two longitudinal glass fiber reinforced polyurethane profiles enclose an annular shape to enclose the polyurethane rigid foam insulation layer 2, and the two transverse glass fiber reinforced polyurethane profiles and the two longitudinal glass fiber reinforced polyurethane profiles are respectively bonded and connected with the four thickness direction side surfaces of the polyurethane rigid foam insulation layer 2 in a one-to-one correspondence.
In one embodiment of the application, two transverse glass fiber reinforced polyurethane profiles and two longitudinal glass fiber reinforced polyurethane profiles are connected into a rectangular frame through corner joints, and the side surface in the thickness direction of the polyurethane rigid foam heat preservation layer 2 is connected with the inner diameter surface of the rectangular frame in an adhesive mode.
In one embodiment of the present application, the glass fiber reinforced polyurethane profile 5 and the side surface of the polyurethane rigid foam insulation layer 2 in the thickness direction are bonded to each other during the curing process of the polyurethane rigid foam.
In one embodiment of the present application, the glass fiber reinforced polyurethane section 5 is a hollow structure, and the hollow cavity of the glass fiber reinforced polyurethane section 5 is filled with a polyurethane rigid foam thermal insulation material.
In one embodiment of the present application, the cement board 1 is a cement pressure board, and the insertion of screws into the glass fiber reinforced polyurethane profile 5 through the cement board 1 constitutes a screw fastening connection.
In the application, because the wallboard comprises the cement board 1 for indoor decoration, when the thickness of the cement board 1 is larger, the composite wallboard provided by the application is not suitable for being installed on a wall of a building, and the composite wallboard provided by the application is more suitable for being installed on an unfinished assembled building without a wall, such as a steel structure building formed by steel beams and steel columns, or a concrete building formed by concrete beams and concrete columns, so as to form an outer enclosure wall, a plurality of cement boards 1 are spliced to form an indoor wall surface, and normal indoor decoration operation can be performed on the inner long and wide surfaces of the cement boards 1 in the later period; when the thickness of the cement board 1 is smaller, the composite wallboard provided by the application can be installed on the existing wall of a building and used as a heat-insulating fireproof decorative integrated board for heat insulation, fireproof and decoration of an outer wall.
In this application, glass can be installed according to the several sides of wallboard needs, confirm that several sides department in the wallboard sets up glass fiber reinforced polyurethane section bar 5: when the right side surface of the wallboard needs to be provided with glass, the glass fiber reinforced polyurethane section bar 5 is pre-buried at the right side surface of the wallboard, and the glass fiber reinforced polyurethane section bar 5 is not arranged at other side surfaces of the wallboard; when the four sides of the wallboard all need to be provided with glass, the four sides of the wallboard are all pre-buried and provided with glass fiber reinforced polyurethane profiles 5.
The installation mode of wallboard that this application provided can adopt the mode of the installation of aluminium veneer 4 on fossil fragments, all is provided with the bight sign indicating number on four sides of the aluminium veneer 4 in the wallboard, installs the wallboard fixed on horizontal fossil fragments and longitudinal joist through the cooperation of bight sign indicating number on the aluminium veneer 4 in the wallboard and screw. The angle code is usually a 90-degree right-angle fixing piece and is used for installing and fixing a supporting object, various types of models are already developed, besides steel angle code and plastic angle code, and non-right-angle code is developed according to actual needs.
In this application, the adhesive bond formed during curing of the rigid polyurethane foam is meant to be: the polyurethane foam has strong adhesive property and high adhesive strength, polyurethane slurry is injected into a cavity between the cement board 1 and the vacuum insulation board 3, and a polyurethane rigid foam heat-insulating layer formed after foaming molding and curing of the polyurethane slurry can be directly bonded with the cement board 1 and the vacuum insulation board 3, namely self-bonding connection is realized.
The application provides a wallboard for a building assembled enclosure structure, which comprises a cement board 1, a polyurethane rigid foam heat-insulating layer 2, a vacuum heat-insulating board 3 and an aluminum veneer 4 which are sequentially arranged and overlapped from inside to outside and are in adhesive connection, wherein a glass fiber reinforced polyurethane profile 5 is clamped between the cement board 1 and the vacuum heat-insulating board 3, and the cement board 1, the vacuum heat-insulating board 3 and the polyurethane rigid foam heat-insulating layer 2 are respectively in adhesive connection with the glass fiber reinforced polyurethane profile 5;
in the present application, the aluminum veneer 4 is used for the outer wallDecorative materialThe aluminum veneer 4 has good waterproof, antifouling, acid-base-resistant, fireproof, anticorrosion and other performances, the fluorocarbon coating on the aluminum veneer 4 has excellent corrosion resistance and weather resistance, acid rain resistance, salt fog resistance, various air pollutants, excellent heat resistance, strong ultraviolet irradiation resistance, long-term color fastness, no pulverization and long service life, the building is beautiful by utilizing the excellent comprehensive performance of the aluminum veneer 4, and the cement board 1, the polyurethane rigid foam heat-insulating layer 2, the vacuum heat-insulating plate 3 and the like in the aluminum veneer 4 are protected from the outside, and the aluminum veneer 4 is used for decoration and protection;
in the present application, the vacuum insulation panel 3 (VIP panel) is trueEmpty spaceThermal insulation materialThe composite heat insulation board is formed by compounding a filling core material and a vacuum protection surface layer, and effectively avoids heat transfer caused by air convection, so that the heat conductivity coefficient can be greatly reduced, the heat conductivity coefficient can reach 0.002-0.004 w/m.k, and the vacuum heat insulation board 3 generally has A-level fireproof performance, and the excellent heat insulation performance and A-level fireproof performance of the vacuum heat insulation board 3 are fully utilized, so that the heat insulation performance and fireproof performance of the composite wallboard are improved;
in the application, the heat conductivity of the polyurethane hard foam heat preservation layer 2 is only 0.018-0.024W/(m.k), which is approximately equal to half of EPS, and has dampproof and waterproof properties, the closed porosity of the hard polyurethane is more than 90%, which belongs to a hydrophobic material, the heat conductivity is not increased due to moisture absorption, the wall surface is not permeated, the hard polyurethane is fireproof, flame-retardant and high-temperature resistant, which is a flame-retardant self-extinguishing material, harmful gas is not generated at high temperature, the thickness of the heat preservation layer can be obviously reduced under the same heat preservation requirement, the deformation resistance is strong, the cracking is not easy, the facing is stable and safe, the freezing and thawing resistance and the sound absorption are good, and the polyurethane hard foam heat preservation layer 2 generally has B-stage fireproof performance, so that the excellent heat preservation performance and B-stage fireproof performance of the polyurethane hard foam heat preservation layer 2 are fully utilized, the heat preservation performance and the fireproof performance of the composite wallboard are improved, the polyurethane foam heat preservation layer 2 is used as a filling material to fill the cavities of the cement board 1, the vacuum 3 and the fiber reinforced glass heat preservation board 5;
in the application, the cement boards 1 are used as carriers for indoor decoration, a plurality of cement boards 1 are spliced to form an indoor wall surface, normal indoor decoration operations including grooving electric wires, water distribution pipes, puttying, painting, wall surface mounting televisions, wall surface nail beating photo frame hanging and the like can be carried out on the inner long and wide surfaces of the cement boards 1, so that the wallboard is a composite, multipurpose and convenient-to-use wallboard material, an indoor wall surface is formed without installing an inner wallboard material in a later period, time and labor are saved, and labor and cost are saved;
in the application, the glass fiber reinforced polyurethane section 5 is a door and window section produced by taking glass fiber as a reinforcing material and taking polyurethane as a matrix and through an advanced injection dipping and pultrusion process, has obvious advantages in all aspects of heat preservation, wind pressure resistance, air tightness, water tightness, sound insulation, fire resistance, corrosion resistance and the like, the heat conductivity is 1/700 of aluminum alloy, the heat conductivity is only 0.22W/m.K, the fire resistance is excellent, the fire resistance integrity can be 1-1.5 hours, the two advantages of heat preservation and fire resistance are achieved, the glass fiber reinforced polyurethane section 5 is light in weight, high in strength and high in bending strength which is up to 1442Mpa, is 6-8 times of aluminum alloy, is 3-7 times of steel, is excellent in weather resistance, acid-base resistance and salt spray resistance, the heat resistance of the glass fiber reinforced polyurethane section 5 is fully utilized as an inner supporting framework or an inner supporting framework of a wallboard, the strength and the rigidity of the wallboard are improved, the excellent performance of the glass fiber reinforced polyurethane section 5, the heat resistance and the like can be remarkably improved, the heat preservation performance of the glass fiber reinforced polyurethane section 5 is remarkably improved, and the glass fiber reinforced polyurethane section 5 can be assembled with the glass fiber reinforced wallboard or the glass fiber reinforced polyurethane section is assembled with the heat preservation groove.
The method and the device which are not described in detail in the invention are all the prior art and are not described in detail.
The above description of the embodiments is only for aiding in the understanding of the method of the present invention and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the invention can be made without departing from the principles of the invention and these modifications and adaptations are intended to be within the scope of the invention as defined in the following claims.