CN114430614A - Circuit board and method of making the same - Google Patents
Circuit board and method of making the same Download PDFInfo
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- CN114430614A CN114430614A CN202210109125.2A CN202210109125A CN114430614A CN 114430614 A CN114430614 A CN 114430614A CN 202210109125 A CN202210109125 A CN 202210109125A CN 114430614 A CN114430614 A CN 114430614A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 230000017525 heat dissipation Effects 0.000 claims abstract description 74
- 238000003825 pressing Methods 0.000 claims description 50
- 239000002184 metal Substances 0.000 claims description 44
- 229910052751 metal Inorganic materials 0.000 claims description 44
- 239000012212 insulator Substances 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 29
- 239000003292 glue Substances 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000012546 transfer Methods 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 18
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 10
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000000758 substrate Substances 0.000 description 8
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 239000011889 copper foil Substances 0.000 description 2
- 238000005137 deposition process Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0201—Thermal arrangements, e.g. for cooling, heating or preventing overheating
- H05K1/0203—Cooling of mounted components
- H05K1/0204—Cooling of mounted components using means for thermal conduction connection in the thickness direction of the substrate
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0296—Conductive pattern lay-out details not covered by sub groups H05K1/02 - H05K1/0295
- H05K1/0298—Multilayer circuits
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
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Abstract
Description
技术领域technical field
本申请实施例涉及线路板技术领域,尤其涉及一种线路板及其制作方法。The embodiments of the present application relate to the technical field of circuit boards, and in particular, to a circuit board and a manufacturing method thereof.
背景技术Background technique
近年来,随着科技的发展,对线路板导热性能提出了越来越高的要求,尤其是5G等通信元器组件产热量大,应用时极易导致组件及整体线路板的温度升高,并出现局部温差大的情况,由此易导致组件信号突变不稳定,因此,提升线路板的导热散热性能,对于其推广和应用具有重要意义。In recent years, with the development of science and technology, higher and higher requirements have been placed on the thermal conductivity of circuit boards. In particular, communication components such as 5G generate large amounts of heat, which can easily cause the temperature of the components and the overall circuit board to rise during application. And there is a large local temperature difference, which easily leads to the sudden change of the component signal and instability. Therefore, improving the thermal conductivity and heat dissipation performance of the circuit board is of great significance for its promotion and application.
相关技术中,线路板通常包括若干个覆铜基板,在相邻的覆铜基板之间填充高导热材料,以实现相邻覆铜基板的连接和对覆铜基板形成的热量进行散热,但是,高导热材料的流动较差,导致相邻的覆铜基板之间存在填胶不足的问题,进而致使线路板存在散热性能差缺陷。In the related art, a circuit board usually includes several copper clad substrates, and high thermal conductivity materials are filled between adjacent copper clad substrates to realize the connection of adjacent copper clad substrates and dissipate heat formed by the copper clad substrates. However, The flow of the high thermal conductivity material is poor, which leads to the problem of insufficient glue filling between adjacent copper clad substrates, which in turn leads to the defect of poor heat dissipation performance of the circuit board.
发明内容SUMMARY OF THE INVENTION
鉴于上述问题,本申请实施例提供一种线路板及其制作方法,能够提高线路板的散热性能。In view of the above problems, embodiments of the present application provide a circuit board and a manufacturing method thereof, which can improve the heat dissipation performance of the circuit board.
为了实现上述目的,本申请实施例提供如下技术方案:In order to achieve the above purpose, the embodiments of the present application provide the following technical solutions:
本申请实施例的第一方面提供一种线路板,其包括:至少三个线路子板、第一导热组件、第二导热组件以及散热凹槽;A first aspect of the embodiments of the present application provides a circuit board, which includes: at least three circuit sub-boards, a first heat-conducting component, a second heat-conducting component, and a heat dissipation groove;
多个所述线路子板沿第一方向依次层叠设置,且相邻的线路子板之间通过第一半固化片连接,沿第一方向,所述线路板具有第一表面和第二表面;A plurality of the circuit sub-boards are sequentially stacked along the first direction, and adjacent circuit sub-boards are connected by a first prepreg, and along the first direction, the circuit boards have a first surface and a second surface;
所述第一导热组件设置在所述线路板内,且所述第一导热组件的一端与所述第一表面对齐,所述第一导热组件的另一端位于所述第一表面和所述第二表面之间;The first heat-conducting component is arranged in the circuit board, one end of the first heat-conducting component is aligned with the first surface, and the other end of the first heat-conducting component is located on the first surface and the first surface. between the two surfaces;
所述第二导热组件设置在所述线路板内,且所述第二导热组件的一端与所述第一表面对齐,所述第二导热组件的另一端与所述第二表面对齐;The second heat-conducting component is disposed in the circuit board, one end of the second heat-conducting component is aligned with the first surface, and the other end of the second heat-conducting component is aligned with the second surface;
所述散热凹槽设置在所述第二表面上,且所述散热凹槽的底部暴露出所述第一导热组件的另一端。The heat dissipation groove is disposed on the second surface, and the bottom of the heat dissipation groove exposes the other end of the first heat conducting component.
在一种可能的实现方式中,每个所述线路子板均包括沿第一方向依次层叠设置的第一金属层、第二半固化片和第二金属层,所述第一金属层和/或所述第二金属层上具有线路图案。In a possible implementation manner, each of the circuit sub-boards includes a first metal layer, a second prepreg and a second metal layer that are sequentially stacked along the first direction, the first metal layer and/or the The second metal layer has circuit patterns.
在一种可能的实现方式中,所述第一导热组件的个数至少为两个,多个所述第一导热组件间隔设置在所述线路板内。In a possible implementation manner, the number of the first heat-conducting components is at least two, and a plurality of the first heat-conducting components are arranged in the circuit board at intervals.
在一种可能的实现方式中,所述线路板包括相互连接的第一区域和第二区域,所述第一区域的热量高于所述第二区域的热量;In a possible implementation manner, the circuit board includes a first area and a second area that are connected to each other, and the heat of the first area is higher than the heat of the second area;
所述第一导热组件和所述散热凹槽设置在所述第一区域内,所述第二导热组件设置在所述第二区域内。The first heat-conducting component and the heat-dissipating groove are arranged in the first area, and the second heat-conducting component is arranged in the second area.
在一种可能的实现方式中,每个所述第一导热组件均包括多个第一导热件,多个所述第一导热件阵列排布在所述线路板上,相邻行中的第一导热件的个数相同或不同。In a possible implementation manner, each of the first heat-conducting components includes a plurality of first heat-conducting components, the plurality of first heat-conducting components are arranged in an array on the circuit board, and the first heat-conducting components in adjacent rows are arranged in an array. The number of a heat-conducting member is the same or different.
在一种可能的实现方式中,所述第二导热组件包括多个第二导热件,多个所述第二导热件间隔设置在线路板上。In a possible implementation manner, the second heat-conducting component includes a plurality of second heat-conducting components, and the plurality of second heat-conducting components are arranged on the circuit board at intervals.
在一种可能的实现方式中,所述第一导热件和所述第二导热件均包括导热绝缘体以及包覆在所述导热绝缘体外的导电层。In a possible implementation manner, both the first thermally conductive member and the second thermally conductive member include a thermally conductive insulator and a conductive layer wrapped around the thermally conductive insulator.
本申请实施例的第二方面提供一种线路板的制作方法,其包括如下步骤:A second aspect of the embodiments of the present application provides a method for manufacturing a circuit board, which includes the following steps:
提供至少三个线路子板和至少两个第一半固化片;providing at least three circuit daughter boards and at least two first prepregs;
通过其中一个所述第一半固化片将其中的两个所述线路子板连接在一起,形成第一压合体,其中,两个所述线路子板分别位于所述第一半固化片相对的两侧;Two of the circuit sub-boards are connected together by one of the first prepregs to form a first pressing body, wherein the two circuit sub-boards are respectively located on opposite sides of the first prepreg;
在所述第一压合体内形成第一导热组件,所述第一导热组件贯穿所述第一压合体;A first heat-conducting component is formed in the first pressing body, and the first heat-conducting component penetrates the first pressing body;
在另外一个所述第一半固化片内形成阻胶垫片,所述阻胶垫片在所述第一压合体的投影上至少覆盖在所述第一导热组件上;A glue-resisting gasket is formed in another first prepreg, and the glue-resisting gasket covers at least the first heat conducting component on the projection of the first pressing body;
利用具有阻胶垫片的所述第一半固化片将第三个所述线路子板设置在所述第一压合体上,形成第二压合体;Disposing the third circuit daughter board on the first pressing body by using the first prepreg with the glue-resisting gasket to form a second pressing body;
在所述第二压合体内形成第二导热组件,所述第二导热组件贯穿所述第二压合体;A second heat-conducting component is formed in the second pressing body, and the second heat-conducting component penetrates the second pressing body;
去除所述阻胶垫片,以形成散热凹槽,所述散热凹槽暴露出所述第一导热组件。The glue-resisting gasket is removed to form a heat dissipation groove, and the heat dissipation groove exposes the first heat conducting component.
在一种可能的实现方式中,在提供至少三个线路子板和至少两个第一半固化片的步骤之后,通过其中一个所述第一半固化片将其中的两个所述线路子板连接在一起,形成第一压合体的步骤之前,所述方法还包括:In a possible implementation manner, after the step of providing at least three circuit sub-boards and at least two first prepregs, two of the circuit sub-boards are connected together through one of the first prepregs, Before the step of forming the first pressed body, the method further includes:
分别图形化两个所述线路子板,以在每个所述线路子板上形成线路图案。Two of the circuit sub-boards are separately patterned to form a circuit pattern on each of the circuit sub-boards.
在一种可能的实现方式中,在所述第一压合体内形成第一导热组件,所述第一导热组件贯穿所述第一压合体的步骤中,包括:In a possible implementation manner, the step of forming a first heat-conducting component in the first pressing body, the first heat-conducting component penetrating the first pressing body, includes:
在所述第一压合体上形成多个第一通孔组,每个所述第一通孔组包括多个第一通孔,多个所述第一通孔呈阵列排布,相邻行中第一通孔的个数相同或不同;A plurality of first through hole groups are formed on the first pressing body, each of the first through hole groups includes a plurality of first through holes, and the plurality of first through holes are arranged in an array, adjacent rows The number of the first through holes is the same or different;
在每个所述第一通孔的内壁上形成导电层,所述导电层在所述第一通孔内围成第一填充孔;forming a conductive layer on the inner wall of each of the first through holes, the conductive layer enclosing a first filling hole in the first through hole;
在所述第一填充孔内形成导热绝缘体,所述导热绝缘体填充满所述第一填充孔,位于同一个所述第一通孔内的导电层和所述导热绝缘体构成一个所述第一导热件,多个所述第一导热件构成第一导热组件。A thermally conductive insulator is formed in the first filling hole, the thermally conductive insulator fills the first filling hole, and the conductive layer and the thermally conductive insulator located in the same first through hole constitute one of the first thermally conductive insulators A plurality of the first heat-conducting parts constitute a first heat-conducting component.
在一种可能的实现方式中,在另外一个所述第一半固化片内形成阻胶垫片,所述阻胶垫片在所述第一压合体的投影上至少覆盖在所述第一导热组件上的步骤中,包括:In a possible implementation manner, a glue-resisting gasket is formed in another first prepreg, and the glue-resisting gasket covers at least the first thermally conductive component on the projection of the first pressing body steps, including:
在另一个所述第一半固化片内形成第三通孔;forming a third through hole in another of the first prepregs;
在所述第三通孔内形成阻胶垫片;forming a glue-resisting gasket in the third through hole;
在另外一个所述第一半固化片内形成阻胶垫片的步骤之后,所述制作方法包括:After another step of forming an adhesive resist gasket in the first prepreg, the manufacturing method includes:
图形化第三个所述线路子板朝向所述第一压合体的表面,以形成线路图案。The surface of the third circuit sub-board facing the first pressing body is patterned to form circuit patterns.
在一种可能的实现方式中,在所述第二压合体内形成第二导热组件,所述第二导热组件贯穿所述第二压合体的步骤中,包括:In a possible implementation manner, the step of forming a second heat-conducting component in the second pressing body, and the second heat-conducting component penetrating the second pressing body, includes:
在所述第二压合体上形成多个第二通孔组,每个所述第二通孔组包括多个第二通孔,多个所述第二通孔呈阵列排布;A plurality of second through hole groups are formed on the second pressing body, each of the second through hole groups includes a plurality of second through holes, and the plurality of the second through holes are arranged in an array;
在每个所述第二通孔的内壁上形成导电层,所述导电层在所述第二通孔内围成第二填充孔;forming a conductive layer on the inner wall of each of the second through holes, the conductive layer enclosing a second filling hole in the second through hole;
在所述第二填充孔内形成导热绝缘体,所述导热绝缘体填充满所述第二填充孔,位于同一个所述第二通孔内的导电层和所述导热绝缘体构成一个所述第二导热件,多个所述第二导热件构成第二导热组件。A thermally conductive insulator is formed in the second filling hole, the thermally conductive insulator fills the second filling hole, and the conductive layer and the thermally conductive insulator located in the same second through hole constitute a second thermally conductive insulator A plurality of the second heat-conducting parts constitute a second heat-conducting component.
在一种可能的实现方式中,去除所述阻胶垫片,以形成散热凹槽,所述散热凹槽暴露出所述第一导热组件的步骤中,包括:In a possible implementation manner, the step of removing the glue-resisting gasket to form a heat dissipation groove, the heat dissipation groove exposing the first heat conducting component, includes:
所述线路板具有相对设置的第一表面和第二表面,在所述第二表面上形成第一凹槽,所述第一凹槽暴露出所述阻胶垫片;The circuit board has a first surface and a second surface disposed opposite to each other, a first groove is formed on the second surface, and the first groove exposes the glue-resisting gasket;
取出所述阻胶垫片,以形成与所述第一凹槽连通的第二凹槽,所述凹槽和所述第二凹槽构成散热凹槽。The glue resisting gasket is taken out to form a second groove communicating with the first groove, and the groove and the second groove constitute a heat dissipation groove.
本申请实施例提供的线路板及其制作方法中,通过在线路板上设置第一导热组件、第二导热组件以及散热凹槽,第一导热组件和第二导热组件能够将线路板内形成热量快速地传递至线路板的表面上,有利于线路板的散热,此外,散热凹槽能够将线路板的高热量区暴露出来,且散热凹槽暴露出第一导热组件,如此,第一导热组件能够将高热量区产生的热量快速地传递至散热凹槽内,进而快速地将热量传递至线路板外部,防止热量在线路板内聚集,提高了线路板的使用寿命和安全性能。In the circuit board and the manufacturing method thereof provided by the embodiments of the present application, by arranging the first heat-conducting component, the second heat-conducting component and the heat-dissipating groove on the circuit board, the first heat-conducting component and the second heat-conducting component can form heat in the circuit board. It is quickly transferred to the surface of the circuit board, which is beneficial to the heat dissipation of the circuit board. In addition, the heat dissipation groove can expose the high heat area of the circuit board, and the heat dissipation groove exposes the first heat conduction component. In this way, the first heat conduction component The heat generated in the high heat area can be quickly transferred to the heat dissipation groove, and then the heat can be quickly transferred to the outside of the circuit board, preventing heat from accumulating in the circuit board, and improving the service life and safety performance of the circuit board.
除了上面所描述的本申请实施例解决的技术问题、构成技术方案的技术特征以及由这些技术方案的技术特征所带来的有益效果外,本申请实施例提供的线路板及其制作方法所能解决的其他技术问题、技术方案中包含的其他技术特征以及这些技术特征带来的有益效果,将在具体实施方式中作出进一步详细的说明。In addition to the technical problems solved by the embodiments of the present application, the technical features constituting the technical solutions, and the beneficial effects brought about by the technical features of the technical solutions described above, the circuit boards and the manufacturing methods thereof provided by the embodiments of the present application can Other technical problems to be solved, other technical features included in the technical solution, and the beneficial effects brought about by these technical features will be described in further detail in the specific embodiments.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本申请实施例提供的线路板的结构示意图;1 is a schematic structural diagram of a circuit board provided by an embodiment of the present application;
图2为本申请实施例提供的线路板中的第一导热组件的分布图;FIG. 2 is a distribution diagram of a first heat conducting component in a circuit board provided by an embodiment of the present application;
图3为本申请实施例提供的线路板的制作方法的工艺流程图;3 is a process flow diagram of a method for manufacturing a circuit board provided by an embodiment of the present application;
图4为本申请实施例提供的线路板的制作方法中提供的线路子板的结构示意图;4 is a schematic structural diagram of a circuit sub-board provided in the method for manufacturing a circuit board provided in an embodiment of the present application;
图5为本申请实施例提供的线路板的制作方法中图形化其中两个线路子板的结构示意图;5 is a schematic structural diagram of patterning two circuit sub-boards in the method for manufacturing a circuit board provided by an embodiment of the present application;
图6为本申请实施例提供的线路板的制作方法中形成第一压合体的结构示意图;FIG. 6 is a schematic structural diagram of forming a first pressing body in a method for manufacturing a circuit board provided by an embodiment of the present application;
图7为本申请实施例提供的线路板的制作方法中形成第一通孔组的结构示意图;7 is a schematic structural diagram of forming a first through hole group in a method for manufacturing a circuit board provided by an embodiment of the present application;
图8为本申请实施例提供的线路板的制作方法中形成第一通孔组的俯视图;8 is a top view of forming a first through hole group in a method for manufacturing a circuit board provided by an embodiment of the present application;
图9为本申请实施例提供的线路板的制作方法中形成导电层的结构示意图;9 is a schematic structural diagram of forming a conductive layer in a method for fabricating a circuit board provided by an embodiment of the present application;
图10为本申请实施例提供的线路板的制作方法中形成导热绝缘体的结构示意图;10 is a schematic structural diagram of forming a thermally conductive insulator in a method for manufacturing a circuit board provided by an embodiment of the present application;
图11为本申请实施例提供的线路板的制作方法中形成第三通孔的结构示意图;11 is a schematic structural diagram of forming a third through hole in the method for fabricating a circuit board provided by an embodiment of the present application;
图12为本申请实施例提供的线路板的制作方法中形成阻胶垫片的结构示意图;12 is a schematic structural diagram of forming a resist gasket in a method for manufacturing a circuit board provided by an embodiment of the present application;
图13为本申请实施例提供的线路板的制作方法中图形化第三个线路子板的结构示意图;13 is a schematic structural diagram of a patterned third circuit daughter board in the method for manufacturing a circuit board provided by an embodiment of the present application;
图14为本申请实施例提供的线路板的制作方法中形成第二压合体的结构示意图;14 is a schematic structural diagram of forming a second pressing body in the method for manufacturing a circuit board provided by an embodiment of the present application;
图15为本申请实施例提供的线路板的制作方法中形成第二通孔组的结构示意图;15 is a schematic structural diagram of forming a second through hole group in the method for fabricating a circuit board provided by an embodiment of the present application;
图16为本申请实施例提供的线路板的制作方法中形成第二导热件的导电层的结构示意图;FIG. 16 is a schematic structural diagram of forming a conductive layer of a second thermally conductive member in a method for manufacturing a circuit board provided by an embodiment of the present application;
图17为本申请实施例提供的线路板的制作方法中形成第二导热件的导热绝缘体的结构示意图;17 is a schematic structural diagram of a thermally conductive insulator forming a second thermally conductive member in the method for manufacturing a circuit board provided by an embodiment of the present application;
图18为本申请实施例提供的线路板的制作方法中形成线路图案的结构示意图;18 is a schematic structural diagram of forming a circuit pattern in a method for manufacturing a circuit board provided by an embodiment of the present application;
图19为本申请实施例提供的线路板的制作方法中形成第一凹槽的结构示意图。FIG. 19 is a schematic structural diagram of forming a first groove in a method for fabricating a circuit board provided by an embodiment of the present application.
附图标记说明:Description of reference numbers:
10:线路子板;11:第一金属层;12:第二半固化片;13:第二金属层;20:第一半固化片;21:第三通孔;30:第一导热组件;31:第一导热件;311:导电层;312:导热绝缘体;40:第二导热组件;41:第二导热件;50:散热凹槽;51:第一凹槽;52:第二凹槽;60:第一压合体;61:第一通孔组;611:第一通孔;612:第一填充孔;70:阻胶垫片;80:第二压合体;81:第二通孔组;811:第二通孔;812:第二填充孔;90:第一表面;100:第二表面。10: circuit sub-board; 11: first metal layer; 12: second prepreg; 13: second metal layer; 20: first prepreg; 21: third through hole; 30: first thermal component; 31: first 311: Conductive layer; 312: Thermal insulator; 40: Second thermal component; 41: Second thermal component; 50: Heat dissipation groove; 51: First groove; 52: Second groove; 60: No. 61: The first through hole group; 611: The first through hole; 612: The first filling hole; 70: The glue resisting gasket; 80: The second pressing body; 81: The second through hole group; 811: The second through hole; 812: the second filling hole; 90: the first surface; 100: the second surface.
具体实施方式Detailed ways
正如背景技术所述,相关技术中的线路板存在导热及散热性能差的技术问题,经发明人研究发现,出现这种问题的原因在于,相关技术中线路板的散热方式仅靠设置在相邻覆铜基板之间的高导热材料进行散热,但是高导热材料的流动性较差,导致相邻的覆铜基板之间存在填胶不足,进而降低了线路板的散热性能。As mentioned in the background art, the circuit boards in the related art have technical problems of poor thermal conductivity and heat dissipation performance. The inventors have found that the reason for this problem is that the heat dissipation methods of the circuit boards in the related art are only arranged in adjacent The high thermal conductivity material between the copper clad substrates dissipates heat, but the fluidity of the high thermal conductivity material is poor, resulting in insufficient glue filling between adjacent copper clad substrates, thereby reducing the heat dissipation performance of the circuit board.
针对上述技术问题,本申请实施例提供了一种线路板及其制作方法,通过在线路板上设置第一导热组件、第二导热组件以及散热凹槽,第一导热组件和第二导热组件能够将线路板内形成热量快速地传递至线路板的表面上,有利于线路板的散热,此外,散热凹槽能够将线路板的高热量区暴露出来,且散热凹槽暴露出第一导热组件,如此,第一导热组件能够将高热量区产生的热量快速地传递至散热凹槽内,进而快速地将热量传递至线路板外部,防止热量在线路板内聚集,提高了线路板的使用寿命和安全性能。In view of the above technical problems, the embodiments of the present application provide a circuit board and a manufacturing method thereof. The heat formed in the circuit board is quickly transferred to the surface of the circuit board, which is beneficial to the heat dissipation of the circuit board. In addition, the heat dissipation groove can expose the high heat area of the circuit board, and the heat dissipation groove exposes the first heat conduction component. In this way, the first heat-conducting component can quickly transfer the heat generated in the high-heat area to the heat dissipation groove, thereby quickly transferring the heat to the outside of the circuit board, preventing the heat from accumulating in the circuit board, and improving the service life of the circuit board. safety performance.
为了使本申请实施例的上述目的、特征和优点能够更加明显易懂,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其它实施例,均属于本申请保护的范围。In order to make the above objects, features and advantages of the embodiments of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of this application.
本申请实施例提供了一种线路板,其可以应用到电子器件中,参考图1,该线路板包括至少三个线路子板10、第一导热组件30、第二导热组件40以及散热凹槽50。The embodiment of the present application provides a circuit board, which can be applied to electronic devices. Referring to FIG. 1 , the circuit board includes at least three
线路子板10作为线路板的主要构成部件,用于形成所需的线路图案,以实现线路板的功能。The
在本实施例中,线路板可以为多层结构,比如,线路子板10的个数至少为三个,也就是说,线路子板10的个数为三个、四个、甚至更多,至于线路子板10的个数,可以根据客户的需求进行自由设定。In this embodiment, the circuit board may be a multi-layer structure. For example, the number of circuit sub-boards 10 is at least three, that is, the number of circuit sub-boards 10 is three, four, or even more. As for the number of circuit sub-boards 10, it can be freely set according to the needs of customers.
为了方便对线路板的结构进行限定,不妨以线路子板10的个数为三个为例,对线路板的结构进行详细的描述。In order to facilitate the limitation of the structure of the circuit board, the structure of the circuit board may be described in detail by taking the number of the circuit sub-boards 10 as three as an example.
如图1所示,多个线路子板10沿第一方向依次层叠设置,也就是说,多个线路子板10沿垂直方向从下往上依次层叠设置,其中,第一方向可以理解为图1中的Z方向。As shown in FIG. 1 , a plurality of circuit sub-boards 10 are stacked in sequence along a first direction, that is, a plurality of circuit sub-boards 10 are stacked in sequence from bottom to top along a vertical direction, wherein the first direction can be understood as the figure 1 in the Z direction.
相邻的线路子板10之间通过第一半固化片20连接,使得多个线路子板10层压形成一个整体,其中,每个线路子板10上都具有到线路图案,相邻的线路子板10之间可以通过过孔连接,以实现电信号的传输。Adjacent circuit sub-boards 10 are connected by the
第一半固化片20中包括导热系数为0.8~2.5W/(m.K)的树脂,且第一半固化片20具有较好的流动性,在压合线路子板10时,可以便于树脂流动,解决了相关技术中压合线路子板10时存在填胶不足的问题,增加了线路板的散热性能。The
此外,第一半固化片20的厚度小于3mil,如此,可以降低第一半固化片20的厚度,从而降低了线路板的厚度,便于线路板向轻巧、小尺寸化的方向发展。In addition, the thickness of the
在本实施例中,各个线路子板10可以为叠层结构,例如,各个线路子板10均包括第一金属层11、第二半固化片12和第二金属层13,第一金属层11、第二半固化片12和第二金属层13沿第一方向从下往上依次层叠设置,也就是说,第二半固化片12设置在第一金属层11上,第二金属层13设置在第二半固化片12上。In this embodiment, each
其中,第一金属层11和/或第二金属层13具有线路图案,也就是说,可以单独在第一金属层11上形成线路图案,也可以在第二金属层13上形成线路图案,又可以,同时在第一金属层11和第二金属层13上形成线路图案,具体地,可以根据实际的产品进行设置。Wherein, the
在本示例中,第一金属层11和第二金属层13可以为铜箔层,铜箔层的厚度位于1~6OZ,其中,1OZ=35μm。In this example, the
第一金属层11与第二金属层13之间可以通过第二半固化片12连接,与相关技术中,第一金属层11和第二金属层13之间通过普通的树脂基板进行连接的技术方案相比,一方面可以增加线路子板10自身的散热性能,另一方面,可以降低线路子板10的厚度,便于线路板向轻巧和小尺寸化方向发展。The
需要说明的是,第二半固化片12的材质和厚度,可以与第一半固化片20的材质和厚度相同或者不同。It should be noted that the material and thickness of the
以图1所示的方位为例,沿第一方向,线路板具有相对设置的第一表面90和第二表面100,其中,第一表面90可以理解为线路板的下表面,第二表面100可以理解为线路板的上表面。Taking the orientation shown in FIG. 1 as an example, along the first direction, the circuit board has a
第一导热组件30设置在线路板内,且第一导热组件30的一端与第一表面90对齐,第一导热组件30的另一端位于第一表面90和第二表面100之间,也就是说,第一导热组件30的下端面与第一表面90平齐,第一导热组件30的上端面位于线路板内The first heat-conducting
且,散热凹槽50设置在第二表面100上,且散热凹槽50的底部暴露出第一导热组件30的另一端,线路板产生的部分热量会通过第一导热组件30的两端分别被传导至第一表面90和散热凹槽50内,有利于传导线路板内的热量,此外,本实施例通过散热凹槽50的设置,可以增加线路板的散热面积,进而提高线路板的导热散热性能。In addition, the
其中,散热凹槽50所占线路板的比例,可以根据实际的需求进行设置,比如,散热凹槽50的深度占线路板的厚度的1/3-1/2之间。The proportion of the
第二导热组件40设置在线路板内,且第二导热组件40的一端与第一表面90对齐,第二导热组件40的另一端与第二表面100对齐,也就是说,第二导热组件40贯穿线路板,如此,可以增加第二导热组件40的面积,进而,可以增加线路板的散热面积,和提高线路板的导热散热性能。The second heat-conducting
在一些实施例中,线路板包括相互连接的第一区域和第二区域,第一区域的热量高于第二区域的热量;其中,第一区域可以理解为高散热区,该区域的散发的热量较大,其可以理解为图1中所示的H区域,且第一区域的个数可以为一个,也可以为多个,本实施例在此不做具体的限定。In some embodiments, the circuit board includes a first area and a second area that are connected to each other, and the heat of the first area is higher than that of the second area; wherein, the first area can be understood as a high heat dissipation area, and the heat dissipation of this area is higher than that of the second area. The heat is relatively large, which can be understood as the H region shown in FIG. 1 , and the number of the first regions may be one or more, which is not specifically limited in this embodiment.
在线路板中除去第一区域之外的区域可以理解为第二区域。The area other than the first area in the circuit board can be understood as the second area.
鉴于,第一区域的热量高于第二区域的热量,因此,本实施例将第一导热组件30和散热凹槽50设置在第一区域内,第二导热组件40设置在第二区域内,如此设置,可以通过散热凹槽50将线路板的高散热区暴露出来,以增加第一区域的散热能力,提高线路板的性能。Since the heat in the first area is higher than the heat in the second area, in this embodiment, the first heat-conducting
在一些实施例中,第一导热组件30的个数至少为两个,多个第一导热组件30间隔设置在线路板内,其中,当第一区域的个数为多个时,每个第一区域内均可以设置有第一导热组件30,如此设置,可以保证每个第一区域内均设置有第一导热组件30,以保证线路板的导热和散热性能。In some embodiments, the number of the first heat-conducting
在一些实施例中,如图2所示,每个第一导热组件30均包括多个第一导热件31,多个第一导热件31阵列排布在线路板上。In some embodiments, as shown in FIG. 2 , each of the first heat-conducting
多个第一导热件31呈多行多列排布在线路板上,其中,相邻行中的第一导热件31的个数可以相同,也可以不同,比如,以图2所示的方位为例,第一导热组件30的个数为是三个,从左往右,不妨将三个第一导热组件30分别记为:第一个第一导热组件30、第二个第一导热组件30以及第三个第一导热组件30,其中,第一个第一导热组件30和第三个第一导热组件30中相邻行中的第一导热件31的个数相差为一,第二个第一导热组件30中,相邻行中的第一导热件31的个数相同。The plurality of first heat-conducting
如此,可以根据不同的第一区域的大小,来合理设置每个第一导热组件30的布局方式,以保证线路板的导热和散热性能In this way, the layout of each first heat-conducting
在一些实施例中,第二导热组件40包括多个第二导热件41,多个第二导热件41阵列排布在线路板上,其排布方式可以与第一导热组件30的排布方式相同,本实施例在此就不再多加赘述。In some embodiments, the second heat-conducting
本实施例通过第一导热组件30和第二导热组件40的设置,可以增加线路板导热的途径,与相关技术中,依靠线路板中多层厚铜板的散热方式相比,可以增加各线路铜电路层热量的散热途径和散热面积,进而提高了线路板的导热和散热性能。In this embodiment, through the arrangement of the first heat-conducting
在一些实施例中,请继续参考图1和图2所示,第一导热件31和第二导热件41均包括导热绝缘体312以及包覆在导热绝缘体312外的导电层311。In some embodiments, please continue to refer to FIG. 1 and FIG. 2 , both the first thermally
其中,导热绝缘体312的材质为导热树脂,导电层311的材质为铜,使得第一导热件31和第二导热件41既具备导电材质也具备绝缘材质,如此,可以增加线路子板10之间的导热性能,进而,提高线路板的导热和散热性能。The material of the thermally
如图3所示,本申请实施例还提供一种线路板的制作方法,包括如下的步骤:As shown in FIG. 3 , an embodiment of the present application also provides a method for manufacturing a circuit board, including the following steps:
步骤S100:提供至少三个线路子板10和至少两个第一半固化片20。Step S100 : providing at least three
需要说明的是,当线路子板10的个数为三个时,第一半固化片20的个数为两个,两个第一半固化片20分别设置在相邻的线路子板10之间。当线路子板10的个数为四个时,相应地,第一半固化片20的个数为三个,三个第一半固化片20分别设置在相邻的线路子板10之间。It should be noted that when the number of circuit sub-boards 10 is three, the number of
多个线路子板10的结构相同,如图4所示,以其中的一个线路子板10为例,对该线路子板10进行限定,比如,线路子板10可以包括第一金属层11、第二半固化片12和第二金属层13,第一金属层11、第二半固化片12和第二金属层13沿第一方向从下往上依次层叠设置,也就是说,第二半固化片12设置在第一金属层11上,第二金属层13设置在第二半固化片12上。The structures of the plurality of circuit sub-boards 10 are the same. As shown in FIG. 4 , taking one of the circuit sub-boards 10 as an example, the
以下将以线路子板10的个数为三个,第一半固化片20的个数为两个为例,对线路板的制作方法进行描述。Hereinafter, the manufacturing method of the circuit board will be described by taking the number of the circuit sub-boards 10 as three and the number of the
如图5所示,先分别图形化两个线路子板10,以在每个线路子板10上形成线路图案,其中,线路图案可以形成在每个线路子板10的其中一个表面上,或者,同时形成在每个线路子板10的两个表面上。As shown in FIG. 5 , two
示例性地,可以通过常规的刻蚀的方式在两个线路子板10的表面上形成线路图案,以满足各个线路子板10的性能要求。Exemplarily, circuit patterns may be formed on the surfaces of the two
步骤S200:通过其中一个第一半固化片20将其中的两个线路子板10连接在一起,构成第一压合体60,其中,两个线路子板10分别位于第一半固化片20相对的两侧,其结构如图6所示。Step S200 : connecting the two
示例性地,可以将第二半固化片12设置在第一金属层11和第二金属层13之间,利用压合的方式,将上述的三者固定连接在一起,其中,第二半固化片12具有良好的流动性,在压合过程中,第二半固化片12中部分树脂可以填充至第一金属层11和第二金属层13中除去线路图案之外的区域内,增强了第一金属层11和第二半固化片12以及第二金属层13和第二半固化片12之间的连接强度。Exemplarily, the
此外,第二半固化片12具有较强的散热性能,可以增强线路子板10自身的散热性能,进而提高线路板的导热和散热性能。In addition, the
步骤S300:在第一压合体60内形成第一导热组件30,第一导热组件30贯穿第一压合体60。Step S300 : forming a first heat-conducting
示例性地,如图7所示,在第一压合体60上形成多个第一通孔组61,每个第一通孔组61包括多个第一通孔611,多个第一通孔611按矩阵排布,且每个第一通孔组61都位于第一区域内,其中,第一区域为高散热区。Exemplarily, as shown in FIG. 7 , a plurality of first through
多个第一通孔611可以按多行多列的方式进行排布,其中,相邻行中的第一通孔611的个数可以相同,也可以不同,比如,以图7所示的方位为例,第一通孔组61的个数为是三个,从左往右,不妨将三个第一通孔组61分别记为:第一个第一通孔组61、第二个第一通孔组61以及第三个第一通孔组61,其中,第一个第一通孔组61和第三个第一通孔组61中相邻行中的第一通孔611的个数相差为一,且相邻行中第一通孔611错位设置;第二个第一通孔组61中,相邻行中的第一通孔611的个数相同。The plurality of first through
如此,可以根据不同的第一区域的大小,来合理设置每个第一通孔组61的布局方式,以保证线路板的导热和散热性能。In this way, the layout of each first through
需要说明的是,在图8中位于虚线框内的第一通孔611统称为第一通孔组61。It should be noted that, in FIG. 8 , the first through
如图9所示,待形成第一通孔611之后,可以利用沉积工艺在每个第一通孔611的内壁上形成导电层311,导电层311在第一通孔611内围成第一填充孔612。As shown in FIG. 9 , after the first through
之后,如图10所示,再利用沉积工艺在第一填充孔612内形成导热绝缘体312,导热绝缘体312填充满第一填充孔612,位于同一个第一通孔611内的导电层311和导热绝缘体312构成一个第一导热件31,多个第一导热件31构成第一导热组件30。Afterwards, as shown in FIG. 10 , the thermally
步骤S400:在另外一个第一半固化片20内形成阻胶垫片70,阻胶垫片70在第一压合体60的投影上至少覆盖在第一导热组件30上。Step S400 : forming a glue-resisting
示例性地,如图11所示,在另一个第一半固化片20内形成第三通孔21;比如,可以利用常规的图形化处理的方式,在第一半固化片20内形成第三通孔21,其中,考虑到阻胶垫片70的厚度,以及形成散热凹槽50的面积,可以加厚第一半固化片20的厚度,或者是增加第一半固化片20的个数。Exemplarily, as shown in FIG. 11, a third through hole 21 is formed in another
之后,如图12所示,在第三通孔21内形成阻胶垫片70,其中,阻胶垫片70的材质为聚四氟乙烯。Afterwards, as shown in FIG. 12 , a glue-resisting
在另外一个第一半固化片20内形成阻胶垫片70的步骤之后,制作方法包括:After another step of forming the glue resist
如图13所示,图形化第三个线路子板10朝向第一压合体60的表面,以形成线路图案。As shown in FIG. 13 , the surface of the
具体的形成过程可以参照上述实施例中在第一个线路子板10和第二个线路子板10上形成线路图案的工艺,本实施例在此不再多加赘述。For a specific forming process, reference may be made to the process of forming a circuit pattern on the
步骤S500:利用具有阻胶垫片70的第一半固化片20将第三个线路子板10设置在第一压合体60上,以构成第二压合体80,其结构如图14所示。Step S500 : disposing the
步骤S600:在第二压合体80内形成第二导热组件40,第二导热组件40贯穿第二压合体80。Step S600 : forming a second heat-conducting
示例性地,如图15所示,在第二压合体80上形成多个第二通孔组81,每个第二通孔组81包括多个第二通孔811,多个第二通孔811间隔设置。Exemplarily, as shown in FIG. 15 , a plurality of second through
之后,如图16所示,在每个第二通孔811的内壁上形成导电层311,导电层311在第二通孔811内围成第二填充孔812。After that, as shown in FIG. 16 , a
之后,如图17所示,在第二填充孔812内形成导热绝缘体312,导热绝缘体312填充满第二填充孔812,位于同一个第二通孔811内的导电层311和导热绝缘体312构成一个第二导热件41,多个第二导热件41构成第二导热组件40。After that, as shown in FIG. 17 , the thermally
待形成第二导热组件40之后,如图18所示,在第二压合体80的外表面上形成线路图案,其中,第二压合体80的外表面可以为第二压合体80的上表面和下表面。After the second
步骤S700:去除阻胶垫片70,以形成散热凹槽50,散热凹槽50暴露出第一导热组件30。Step S700 : removing the glue-resisting
示例性地,如图19所示,线路板具有相对设置的第一表面90和第二表面100,利用刻蚀工艺在第二表面100上形成第一凹槽51,第一凹槽51暴露出阻胶垫片70,其中,第一凹槽51暴露出全部的阻胶垫片70。Exemplarily, as shown in FIG. 19 , the circuit board has a
之后,取出阻胶垫片,以形成与第一凹槽51连通的第二凹槽52,第一凹槽51和第二凹槽52构成散热凹槽50,其结构可以继续参考图1。After that, the glue resisting gasket is taken out to form a
需要说明的是,第一凹槽51可以理解为图1中虚线上方的区域,第二凹槽52可以理解为图1中虚线下方的区域。It should be noted that the
本实施例通过散热凹槽50的设置,可以暴露出第一区域,即,可以暴露出高散热区,如此可以将线路板中第一区域产生的高热量快速地传递到线路的第二表面100上,进而传递到线路板外,提高了线路板的散热性能。In this embodiment, the disposition of the
待形成散热凹槽50之后,可以对散热凹槽50的底面及侧壁上的残留介质处理去除,对整个线路板前体进行表面清洁等处理后,即制得线路板。After the
本说明书中各实施例或实施方式采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分相互参见即可。The embodiments or implementations in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments may be referred to each other.
应当指出,在说明书中提到的“一个实施例”、“实施例”、“示例性实施例”、“一些实施例”等表示所述的实施例可以包括特定特征、结构或特性,但未必每个实施例都包括该特定特征、结构或特性。此外,这样的短语未必是指同一实施例。此外,在结合实施例描述特定特征、结构或特性时,结合明确或未明确描述的其他实施例实现这样的特征、结构或特性处于本领域技术人员的知识范围之内。It should be noted that references in the specification to "one embodiment," "an embodiment," "exemplary embodiment," "some embodiments," etc. mean that the described embodiment may include a particular feature, structure, or characteristic, but not necessarily Each embodiment includes the particular feature, structure or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Furthermore, when a particular feature, structure or characteristic is described in conjunction with one embodiment, it is within the knowledge of those skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments, expressly or not expressly described.
一般而言,应当至少部分地由语境下的使用来理解术语。例如,至少部分地根据语境,文中使用的术语“一个或多个”可以用于描述单数的意义的任何特征、结构或特性,或者可以用于描述复数的意义的特征、结构或特性的组合。类似地,至少部分地根据语境,还可以将诸如“一”或“所述”的术语理解为传达单数用法或者传达复数用法。In general, terms should be understood, at least in part, by their contextual usage. For example, the term "one or more" as used herein may be used to describe any feature, structure or characteristic in the singular or a combination of features, structures or characteristics in the plural, depending at least in part on context. . Similarly, terms such as "a" or "the" can also be understood to convey a singular usage or to convey a plural usage, depending at least in part on context.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present application. scope.
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