CN114429860A - Inductance coil winding device and using method thereof - Google Patents
Inductance coil winding device and using method thereof Download PDFInfo
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- CN114429860A CN114429860A CN202210225173.8A CN202210225173A CN114429860A CN 114429860 A CN114429860 A CN 114429860A CN 202210225173 A CN202210225173 A CN 202210225173A CN 114429860 A CN114429860 A CN 114429860A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The invention discloses an inductance coil winding device which comprises a machine body, wherein a supporting rod is connected to the inner surface of the bottom of the machine body in a threaded manner, a material wheel is rotatably connected inside the machine body, a heating device is arranged on the left side of the material wheel, and a winding device is arranged at the top of the heating device. This inductance coils winding device and application method, through setting up the organism, when equipment uses, the bracing piece is with whole equipment jack-up, the surface material feeding unit of metal silk thread winding material wheel presss from both sides the material tightly, the material slowly falls down under the action of gravity afterwards, until passing the roof, heating device is with the external insulation layer hot melt of metal silk thread one end, the surface at the material is fixed to the one end of metal silk thread, winding device rotates afterwards, the silk thread begins the spiral winding and finishes until the surface of material is twined in the surface of material, inductance coils accomplishes the wire winding operation, the lower problem of traditional inductance coils wire winding degree of automation has been solved.
Description
Technical Field
The invention relates to the technical field of inductance coils, in particular to an inductance coil winding device and a using method thereof.
Background
The inductance coil is formed by winding wires on an insulating tube in a circle by circle, the wires are mutually insulated, and the insulating tube can be hollow and can also contain an iron core or a magnetic powder core, which is called an inductance for short. An inductor is a device that operates using the principle of electromagnetic induction. When current flows through a wire, a certain electromagnetic field is generated around the wire, and the wire of the electromagnetic field induces the wire in the range of the electromagnetic field.
Because a large amount of annular wires need to be wound and sleeved on the insulating tube, the length and the number of the wound inductive coil are very large, the efficiency of the conventional manual winding is low, the normal production requirement cannot be met, and the coil is difficult to be uniformly wound due to the fact that the manual operation is easy to have errors.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an inductance coil winding device and a using method thereof, and solves the problems of low and non-uniform efficiency of the traditional manual winding of inductance coils.
In order to achieve the purpose, the invention is realized by the following technical scheme: an inductance coil winding device comprises a machine body, wherein a supporting rod is connected to the inner surface of the bottom of the machine body in a threaded manner, the supporting rod jacks up the whole device, a metal wire is wound on a feeding device on the outer surface of a material wheel to clamp the material, then the material slowly falls under the action of gravity until the material passes through a top plate, a heating device is used for hot melting an outer insulating layer at one end of the metal wire, a material wheel is rotatably connected inside the machine body, a heating device is arranged on the left side of the material wheel, the winding device is arranged at the top of the heating device, the top of the winding device is provided with a top plate, one end of a metal wire is fixed on the outer surface of the material, then the winding device rotates, the wire starts to be wound on the outer surface of the material in a spiral mode until the outer surface of the material is wound, the inductance coil finishes winding operation, and the upper surface of the top plate is movably connected with the feeding device;
the feeding device comprises an insulating rod, a pressing rod is arranged outside the insulating rod, a sliding rod is arranged outside the pressing rod, the right end of the sliding rod is connected with a pulley in a rotating mode, a clamping plate is arranged outside the pulley, a metal wire is wound on the outer surface of the insulating rod, before winding is started, the pressing rod pushes the clamping plate to extrude and clamp the insulating rod, the insulating rod is ensured to be capable of being aligned to the inside of the equipment, follow-up winding is prevented from winding askew, the sliding rod stretches into the inside of the clamping plate under the driving of a connecting plate, the pulley is in contact with the outer surface of the insulating rod, the pressing rod slides leftwards, the clamping plate is separated from the outer surface of the insulating rod, the connecting plate is arranged outside the clamping plate, a telescopic rod is arranged at the top of the connecting plate, and a friction plate is fixedly connected to the top end of the telescopic rod.
Preferably, the surface of insulating rod bottom and the internal surface sliding connection of roof, the surface of insulating rod contacts with the surface of splint, the internal surface of splint and the surface sliding connection of pulley, the left surface of splint and the right-hand member fixed connection of depression bar, the internal surface of connecting plate and the surface sliding connection of depression bar, the friction disc on telescopic link top supports the surface of insulating rod, and the insulating rod slowly falls, and the pulley rotates, and the speed of insulating rod whereabouts is controlled by the friction disc, the internal surface of connecting plate and the surface fixed connection of slide bar, the surface of slide bar and depression bar and the internal surface sliding connection of roof, the upper surface of roof and the bottom of telescopic link are rotated and are connected, the surface of friction disc and the surface sliding connection of insulating rod.
Preferably, heating device includes the foundation ring, the upper surface swing joint of foundation ring has the air-blower, the right side of air-blower is provided with the dead lever, and the foundation ring is installed in the inside of organism, and along with the whereabouts of insulating rod, the clamping device on dead lever top is with the one end welded fastening of wire at the surface of insulating rod, and the back is accomplished in the heating, in order to cool off hot melt department rapidly, the air-blower blows to the surface of insulating rod, and under the gas cooling effect, the surface at insulating rod can be fixed rapidly to the one end of wire, the internal surface sliding connection on dead lever top has the regulation pole, the external surface fixed connection who adjusts the pole has extension spring, extension spring's left side is provided with clamping device.
Preferably, the lower surface of the bottom ring is connected with the inner surface of the machine body in a rotating mode, the bottom end of the fixed rod is fixedly connected with the upper surface of the bottom ring, the adjusting rod can always ensure that the clamping device is in contact with the outer surface of the insulating rod under the action of the stretching spring, different welding spots can be adjusted by rotating the bottom ring, the left end of the stretching spring is fixedly connected with the outer surface of the fixed rod, the left end of the adjusting rod is fixedly connected with the outer surface of the clamping device, and the outer surface of the adjusting rod is connected with the inner surface of the fixed rod in a sliding mode.
Preferably, clamping device includes the movable block, the internal surface sliding connection of movable block has the terminal, the external fixed surface of terminal is connected with the closing plate, the left surface of movable block and the external surface contact of insulating rod, and under the effect of shell fragment, the metal silk thread is fixed by two bent plate centre grippings, and terminal switch on is followed, receives the heating resistance effect, and the bent plate heats the metal silk thread, the last fixed surface of closing plate is connected with the shell fragment, the bottom of shell fragment is provided with the bent plate.
Preferably, the surface on movable block right side and the left end fixed connection who adjusts the pole, the internal surface of movable block and the surface sliding connection of closing plate, the hydraulic oil of closing plate bottom space is heated the inflation, and the closing plate upwards slides along the internal surface of movable block, and the shell fragment is crooked, and the bent plate separates each other, and the metal silk thread bonds with the insulating rod, and the air-blower passes through gas cooling, leaks the inside heat of clamping device fast, the top of shell fragment is connected with the internal surface fixed connection of movable block, the upper surface of bent plate and the bottom fixed connection of terminal.
Preferably, the winding device includes the pivot, the outer fixed surface of pivot is connected with the drive wheel, the surface rotation of drive wheel is connected with the apical ring, the lower surface of apical ring is provided with the laminating device, the last fixed surface of apical ring is connected with the gag lever post, the surface of gag lever post is connected with the internal surface rotation of roof, and the pivot drives the drive wheel and rotates, and the drive wheel drives the apical ring rotation under the gear engagement effect, and the apical ring can not drop by the effect of gag lever post, and the laminating device rotates under the drive of apical ring, and the laminating device encircles the insulating rod and rotates, and the metal silk thread is twined at the surface of insulating rod, and the winding orbit of metal silk thread is the spiral winding, the lower surface of roof is connected with the upper surface rotation of drive wheel, the internal surface of roof rotates with the surface of pivot to be connected.
Preferably, the laminating device comprises a porous plate, a bolt is fixedly connected to the inner surface of the porous plate, the upper surface of the porous plate is fixedly connected with the lower surface of the top ring, the porous plate adjusts the height of the sealing cylinder through the bolt, when one end of a metal wire is welded and fixed at the right end of the outer surface sealing cylinder of the insulating rod to be in contact with the metal wire, the pull rod drives the baffle to slide rightwards, the metal wire is adsorbed and laminated at the right end of the sealing cylinder, the bottom end of the porous plate is fixedly connected with the sealing cylinder, the inner surface of the sealing cylinder is slidably connected with the pull rod, the left end of the pull rod is fixedly connected with the baffle, the outer surface of the baffle is slidably connected with the inner surface of the sealing cylinder, an ejector rod is fixedly connected to the outer surface of the left side of the baffle, the outer surface of the ejector rod is slidably connected with the inner surface of the sealing cylinder, and a ball is rotatably connected to the inner surface of the left side of the sealing cylinder, when the metal wire is in contact with the outer surface of the insulating rod, the pull rod moves leftwards, the ejector rod enables the metal wire to abut against the outer surface of the insulating rod, the attaching device rotates, the ball and the guide wheel rotate, the metal wire is wound on the outer surface of the insulating rod in a spiral mode, the guide wheel is arranged outside the ball, and the outer surface of the guide wheel is connected with the inner surface of the sealing cylinder in a rotating mode.
A use method of an inductance coil winding device comprises the following steps:
material installation: installing a metal wire meeting the requirements in the equipment, placing an insulating column core, and winding the metal wire on the outer surface of the insulating column core;
material transportation: the equipment clamps and fixes the insulating column core, after positioning is completed, the insulating column core slowly falls under the action of self gravity, and the equipment controls the falling speed of the material by controlling clamping force;
wire welding: after the insulating column core enters the equipment, one end of the metal wire is in contact with the outer surface of the insulating column core, an insulating layer on the outer surface of the metal wire is melted under the action of electrification and hot melting, one end of the metal wire is in hot melting welding with the outer surface of the insulating column core, and a winding unit in the equipment rotates around the insulating column core along with the falling of the insulating column core;
and (3) rotating and winding: when the insulating column core falls, the insulating column core does vertical motion, the rotating unit rotates horizontally, and when the insulating column core rotates horizontally, the metal wire is wound on the outer surface of the insulating column core by a circle, and is matched with the vertical motion of the insulating column core, so that the metal wire is wound on the outer surface of the insulating column core, and the cylindrical inductance coil is wound.
The invention provides an inductance coil winding device and a using method thereof. The method has the following beneficial effects:
the utility model provides an inductance coil winding device and application method thereof, when using as equipment through setting up material feeding unit, the metal silk thread twines at the surface of insulating rod, before the winding begins, the depression bar promotes splint extrusion and presss from both sides tight insulating rod, treat to ensure that the insulating rod can aim at inside the equipment, prevent that follow-up wire winding is askew, then under the drive of connecting plate, the slide bar stretches into the inside of splint, the pulley contacts with the surface contact of insulating rod, the depression bar slides left, splint and the surface separation of insulating rod, the friction disc on telescopic link top supports the surface of insulating rod, the insulating rod slowly falls, the pulley rotates, the speed of insulating rod whereabouts is controlled by the friction force of friction disc, the difficult control of traditional inductance coil winding device feeding speed has been solved, cause the difficult problem of follow-up wire winding easily.
(II), this inductance coils winding device and application method, through setting up heating device, when equipment uses, the inside at the organism is installed to the foundation ring, along with the whereabouts of insulating rod, the clamping device on dead lever top is with the one end welded fastening of metal silk thread at the surface of insulating rod, the back is accomplished in the heating, in order to cool off hot melt department rapidly, the air-blower blows to the surface of insulating rod, under gas cooling effect, the one end of metal silk thread can be fixed rapidly at the surface of insulating rod, under extension spring's effect, adjust the pole and can guarantee clamping device and insulating rod's outer surface contact all the time, through rotating the foundation ring, can adjust different solder joints, when having solved traditional inductance coils and being tentatively fixed, the relatively poor problem of fixed effect.
(III), this inductance coils winding device and application method thereof, through setting up clamping device, when equipment uses, the left surface of movable block and the surface contact of insulating rod, under the effect of shell fragment, the metal silk thread is fixed by two bent plate centre grippings, terminal switch on power supply afterwards, receive the heating resistor effect, bent plate heating metal silk thread, the hydraulic oil of closing plate bottom space is heated the thermal expansion, the closing plate upwards slides along the internal surface of movable block, the shell fragment is crooked, the bent plate separates each other, the metal silk thread bonds with the insulating rod, the air-blower passes through gas cooling, leak the heat inside the clamping device fast outward, the problem that traditional inductance coils tentatively twine and are difficult to fix has been solved.
(IV), this inductance coils winding device and application method thereof, through setting up wind, when equipment uses, the pivot drives the drive wheel and rotates, the drive wheel drives the apical ring rotation under gear engagement, by the effect of spacing pole, the apical ring can not drop, the laminating device rotates under the drive of apical ring, the laminating device encircles the insulating rod and rotates, the metal silk thread is twined at the surface of insulating rod, the winding orbit of metal silk thread is spiral winding, the lower problem of traditional inductance coils manual winding efficiency has been solved.
(five), this inductance coils winding device and application method, through setting up the laminating device, when equipment uses, the sealed section of thick bamboo height is adjusted through the bolt to the perforated plate, treat that the one end welded fastening of metal silk thread is in the right-hand member and the metal silk thread contact of the sealed section of thick bamboo of surface of insulating rod, the pull rod drives the baffle and slides right, the metal silk thread is adsorbed the right-hand member of laminating at sealed section of thick bamboo, treat the metal silk thread and the surface contact of insulating rod, the pull rod moves left, the ejector pin supports the metal silk thread at the surface of insulating rod along with the whereabouts of insulating rod, the laminating device rotates, ball and guide pulley rotate, metal silk thread spiral winding is at the surface of insulating rod, the easy inhomogeneous problem of twining of traditional artifical winding has been solved.
(VI), this inductance coils winding device and application method thereof, through setting up the organism, when equipment uses, the bracing piece is with whole equipment jack-up, the surface material feeding unit of metal silk thread winding material wheel presss from both sides the material tightly, the material slowly falls down under the action of gravity afterwards, until passing the roof, heating device is with the outside insulating layer hot melt of metal silk thread one end, the surface at the material is fixed to the one end of metal silk thread, winding device rotates afterwards, the silk thread begins the spiral winding and finishes until the surface of material is twined in the surface of material, inductance coils accomplishes the wire winding operation, the lower problem of traditional inductance coils winding automation degree has been solved.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a schematic structural view of a feeding device of the present invention;
FIG. 4 is a schematic structural view of a heating apparatus according to the present invention;
FIG. 5 is a schematic view of a clamping device according to the present invention;
FIG. 6 is a schematic structural view of a winding apparatus according to the present invention;
FIG. 7 is a schematic structural view of a bonding apparatus according to the present invention.
In the figure: 1. a body; 2. a support bar; 3. a material wheel; 4. a heating device; 5. a winding device; 6. a top plate; 7. a feeding device; 10. an insulating rod; 11. a pressure lever; 12. a slide bar; 13. a pulley; 14. a splint; 15. a connecting plate; 16. a telescopic rod; 17. a friction plate; 20. a bottom ring; 21. a blower; 22. fixing the rod; 23. adjusting a rod; 24. an extension spring; 25. a clamping device; 30. a movable block; 31. a binding post; 32. a sealing plate; 33. a spring plate; 34. bending a plate; 40. a rotating shaft; 41. a drive wheel; 42. a top ring; 43. a bonding device; 44. a limiting rod; 50. a perforated plate; 51. a bolt; 52. a sealing cylinder; 53. a pull rod; 54. a baffle plate; 55. a top rod; 56. a ball bearing; 57. and (4) a guide wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1-7, the present invention provides a technical solution: an inductance coil winding device comprises a machine body 1, wherein a support rod 2 is connected to the inner surface of the bottom of the machine body 1 in a threaded manner, a material wheel 3 is rotatably connected inside the machine body 1, a heating device 4 is arranged on the left side of the material wheel 3, a winding device 5 is arranged at the top of the heating device 4, a top plate 6 is arranged at the top of the winding device 5, and a feeding device 7 is movably connected to the upper surface of the top plate 6;
the feeding device 7 comprises an insulating rod 10, a pressure rod 11 is arranged outside the insulating rod 10, a sliding rod 12 is arranged outside the pressure rod 11, a pulley 13 is rotatably connected to the right end of the sliding rod 12, a clamping plate 14 is arranged outside the pulley 13, a connecting plate 15 is arranged outside the clamping plate 14, a telescopic rod 16 is arranged on the top of the connecting plate 15, a friction plate 17 is fixedly connected to the top end of the telescopic rod 16, the outer surface of the bottom end of the insulating rod 10 is in sliding connection with the inner surface of the top plate 6, the outer surface of the insulating rod 10 is in contact with the outer surface of the clamping plate 14, the inner surface of the clamping plate 14 is in sliding connection with the outer surface of the pulley 13, the outer surface of the left side of the clamping plate 14 is fixedly connected with the right end of the pressure rod 11, the inner surface of the connecting plate 15 is in sliding connection with the outer surface of the pressure rod 11, the inner surface of the connecting plate 15 is fixedly connected with the outer surface of the sliding rod 12, and the outer surfaces of the pressure rod 11 are in sliding connection with the inner surface of the top plate 6, the upper surface of the top plate 6 is rotatably connected with the bottom end of the telescopic rod 16, and the outer surface of the friction plate 17 is slidably connected with the outer surface of the insulating rod 10.
Heating device 4 includes foundation ring 20, the upper surface swing joint of foundation ring 20 has air-blower 21, the right side of air-blower 21 is provided with dead lever 22, the internal surface sliding connection on dead lever 22 top has regulation pole 23, the external fixed surface of adjusting pole 23 is connected with extension spring 24, the left side of extension spring 24 is provided with clamping device 25, the lower surface of foundation ring 20 is connected with the internal surface rotation of organism 1, the bottom of dead lever 22 is connected with the upper surface fixed of foundation ring 20, the left end of extension spring 24 is connected with the external fixed surface of dead lever 22, the left end of adjusting pole 23 is connected with the external fixed surface of clamping device 25, the surface of adjusting pole 23 and the internal surface sliding connection of dead lever 22.
Clamping device 25 includes movable block 30, the internal surface sliding connection of movable block 30 has terminal 31, the fixed surface of terminal 31 is connected with sealing plate 32, the last fixed surface of sealing plate 32 is connected with shell fragment 33, the bottom of shell fragment 33 is provided with bent plate 34, the surface on movable block 30 right side and the left end fixed connection who adjusts pole 23, the internal surface of movable block 30 and the external surface sliding connection of sealing plate 32, the top of shell fragment 33 and the fixed surface of movable block 30 are connected, the upper surface of bent plate 34 and the bottom fixed connection of terminal 31.
Winding device 5 includes pivot 40, and the fixed surface of pivot 40 is connected with drive wheel 41, and the surface rotation of drive wheel 41 is connected with knock ring 42, and the lower surface of knock ring 42 is provided with laminating device 43, and the fixed surface of knock ring 42 is connected with gag lever post 44, and the surface of gag lever post 44 is connected with the internal surface rotation of roof 6, and the lower surface of roof 6 is connected with the upper surface rotation of drive wheel 41, and the internal surface of roof 6 is connected with the surface rotation of pivot 40.
Laminating device 43 includes perforated plate 50, the internal surface fixedly connected with bolt 51 of perforated plate 50, the upper surface of perforated plate 50 and the lower fixed surface of top ring 42 are connected, the bottom fixedly connected with of perforated plate 50 seals a section of thick bamboo 52, the internal surface sliding connection of a section of thick bamboo 52 has pull rod 53, the left end fixedly connected with baffle 54 of pull rod 53, the surface of baffle 54 and the internal surface sliding connection of a section of thick bamboo 52, the left external surface fixedly connected with ejector pin 55 of baffle 54, the surface of ejector pin 55 and the internal surface sliding connection of a section of thick bamboo 52, the left internal surface of a section of thick bamboo 52 rotates and is connected with ball 56, the outside of ball 56 is provided with guide pulley 57, the surface of guide pulley 57 is connected with the internal surface rotation of a section of thick bamboo 52.
When the device is used, a metal wire is wound on the outer surface of an insulating rod 10, before winding is started, a pressure rod 11 pushes a clamping plate 14 to extrude and clamp the insulating rod 10, the insulating rod 10 can be aligned to the inside of the device to prevent subsequent winding from being askew, then under the driving of a connecting plate 15, a sliding rod 12 extends into the clamping plate 14, a pulley 13 is in contact with the outer surface of the insulating rod 10, the pressure rod 11 slides leftwards, the clamping plate 14 is separated from the outer surface of the insulating rod 10, a friction plate 17 at the top end of a telescopic rod 16 abuts against the outer surface of the insulating rod 10, the insulating rod 10 slowly falls, the pulley 13 rotates, and the falling speed of the insulating rod 10 is controlled by the friction force of the friction plate 17.
The bottom ring 20 is installed in the machine body 1, along with the falling of the insulating rod 10, the clamping device 25 at the top end of the fixing rod 22 fixes one end of a metal wire on the outer surface of the insulating rod 10 in a welding mode, after heating is completed, in order to cool the hot melting position rapidly, the air blower 21 blows air to the outer surface of the insulating rod 10, under the action of gas cooling, one end of the metal wire can be fixed on the outer surface of the insulating rod 10 rapidly, under the action of the stretching spring 24, the adjusting rod 23 can always guarantee the clamping device 25 to be in contact with the outer surface of the insulating rod 10, and different welding points can be adjusted by rotating the bottom ring 20.
The left surface of movable block 30 contacts with the surface of insulating rod 10, under the effect of shell fragment 33, the metal silk thread is fixed by two bent plate 34 centre grippings, terminal 31 switch on later, receive the heating resistor effect, bent plate 34 heating metal silk thread, the hydraulic oil of closing plate 32 bottom space is heated the inflation, closing plate 32 upwards slides along the internal surface of movable block 30, the shell fragment 33 is crooked, bent plate 34 separates each other, the metal silk thread bonds with insulating rod 10, air-blower 21 passes through gas cooling, leak the inside heat of clamping device 25 fast.
The pivot 40 drives the drive wheel 41 and rotates, and the drive wheel 41 drives the apical ring 42 and rotates under the gear engagement effect, and limited position pole 44's effect, apical ring 42 can not drop, and laminating device 43 rotates under the drive of apical ring 42, and laminating device 43 encircles insulating rod 10 and rotates, and the metal silk thread is twined at the surface of insulating rod 10, and the winding orbit of metal silk thread is spiral winding.
The perforated plate 50 adjusts the height of the sealing cylinder 52 through the plug pin 51, when one end of a metal wire is welded and fixed on the right end of the outer surface sealing cylinder 52 of the insulating rod 10 and is in contact with the metal wire, the pull rod 53 drives the baffle 54 to slide rightwards, the metal wire is adsorbed and attached to the right end of the sealing cylinder 52, when the metal wire is in contact with the outer surface of the insulating rod 10, the pull rod 53 moves leftwards, the ejector rod 55 pushes the metal wire to the outer surface of the insulating rod 10 along with the falling of the insulating rod 10, the attaching device 43 rotates, the ball 56 and the guide wheel 57 rotate, and the metal wire is spirally wound on the outer surface of the insulating rod 10.
The bracing piece 2 jacks up whole equipment, and the metal silk thread twines and tightly presss from both sides the material at the surface material feeding unit 7 of material wheel 3, and the material slowly falls under the action of gravity afterwards, until passing roof 6, and heating device 4 is the external insulation layer hot melt of metal silk thread one end, and the surface at the material is fixed to the one end of metal silk thread, and wind 5 rotates afterwards, and the silk thread begins the spiral winding and finishes until the surface of material is twined in the surface of material, and inductance coils accomplishes the operation of winding.
Example two:
referring to fig. 1-7, the present invention provides a technical solution: a use method of an inductance coil winding device comprises the following steps:
material installation: installing a metal wire meeting the requirements in the equipment, placing an insulating column core, and winding the metal wire on the outer surface of the insulating column core;
material transportation: the equipment clamps and fixes the insulating column core, after positioning is completed, the insulating column core slowly falls under the action of self gravity, and the equipment controls the falling speed of the material by controlling clamping force;
the metal wire is wound on the outer surface of the insulating rod 10, before winding is started, the pressure rod 11 pushes the clamping plate 14 to squeeze and clamp the insulating rod 10, the insulating rod 10 can be aligned to the inside of the equipment to prevent subsequent winding from being askew, then the sliding rod 12 extends into the clamping plate 14 under the driving of the connecting plate 15, the pulley 13 is in contact with the outer surface of the insulating rod 10, the pressure rod 11 slides leftwards, the clamping plate 14 is separated from the outer surface of the insulating rod 10, the friction plate 17 at the top end of the telescopic rod 16 is abutted against the outer surface of the insulating rod 10, the insulating rod 10 slowly falls, the pulley 13 rotates, the falling speed of the insulating rod 10 is controlled by the friction force of the friction plate 17,
wire welding: after the insulating column core enters the equipment, one end of the metal wire is in contact with the outer surface of the insulating column core, an insulating layer on the outer surface of the metal wire is melted under the action of electrification and hot melting, one end of the metal wire is in hot melting welding with the outer surface of the insulating column core, and a winding unit in the equipment rotates around the insulating column core along with the falling of the insulating column core;
the bottom ring 20 is installed in the machine body 1, along with the falling of the insulating rod 10, the clamping device 25 at the top end of the fixing rod 22 fixes one end of a metal wire on the outer surface of the insulating rod 10 in a welding mode, after heating is finished, in order to cool the hot melting position rapidly, the air blower 21 blows air to the outer surface of the insulating rod 10, under the action of gas cooling, one end of the metal wire can be fixed on the outer surface of the insulating rod 10 rapidly, under the action of the stretching spring 24, the adjusting rod 23 can always ensure that the clamping device 25 is in contact with the outer surface of the insulating rod 10, and different welding spots can be adjusted by rotating the bottom ring 20
And (3) rotating and winding: when the insulating column core falls, the insulating column core does vertical motion, the rotating unit rotates horizontally, and when the insulating column core rotates horizontally, the metal wire is wound on the outer surface of the insulating column core by a circle, and is matched with the vertical motion of the insulating column core, so that the metal wire is wound on the outer surface of the insulating column core, and the cylindrical inductance coil is wound.
The pivot 40 drives the drive wheel 41 and rotates, and the drive wheel 41 drives the apical ring 42 and rotates under the gear engagement effect, and limited position pole 44's effect, apical ring 42 can not drop, and laminating device 43 rotates under the drive of apical ring 42, and laminating device 43 encircles insulating rod 10 and rotates, and the metal silk thread is twined at the surface of insulating rod 10, and the winding orbit of metal silk thread is spiral winding
During the use, bracing piece 2 jacks up whole equipment, and the metal silk thread twines the surface material feeding unit 7 of material wheel 3 and presss from both sides the material tightly, and the material slowly falls under the action of gravity afterwards, until passing roof 6, heating device 4 is with the outside insulating layer hot melt of metal silk thread one end, and the surface at the material is fixed to the one end of metal silk thread, and wind 5 rotates afterwards, and the silk thread begins the spiral winding and finishes until the surface of material is twined in the surface of material, and inductance coils accomplishes the operation of winding.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising", without further limitation, means that the element so defined is not excluded from the group consisting of additional identical elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an inductance coils winding device, includes organism (1), its characterized in that: the inner surface of the bottom of the machine body (1) is in threaded connection with a support rod (2), the interior of the machine body (1) is rotatably connected with a material wheel (3), the left side of the material wheel (3) is provided with a heating device (4), the top of the heating device (4) is provided with a winding device (5), the top of the winding device (5) is provided with a top plate (6), and the upper surface of the top plate (6) is movably connected with a feeding device (7);
the feeding device (7) comprises an insulating rod (10), a pressing rod (11) is arranged outside the insulating rod (10), a sliding rod (12) is arranged outside the pressing rod (11), a pulley (13) is rotatably connected to the right end of the sliding rod (12), a clamping plate (14) is arranged outside the pulley (13), a connecting plate (15) is arranged outside the clamping plate (14), a telescopic rod (16) is arranged at the top of the connecting plate (15), and a friction plate (17) is fixedly connected to the top end of the telescopic rod (16).
2. The inductor winding device according to claim 1, wherein: the surface of insulating rod (10) bottom and the internal surface sliding connection of roof (6), the surface of insulating rod (10) contacts with the surface of splint (14), the internal surface of splint (14) and the surface sliding connection of pulley (13), the right-hand member fixed connection of the left surface of splint (14) and depression bar (11), the internal surface of connecting plate (15) and the surface sliding connection of depression bar (11), the internal surface of connecting plate (15) and the surface fixed connection of slide bar (12), the surface of slide bar (12) and depression bar (11) and the internal surface sliding connection of roof (6), the upper surface of roof (6) and the bottom of telescopic link (16) are rotated and are connected, the surface sliding connection of the surface of friction disc (17) and the external surface of insulating rod (10).
3. The inductor winding device according to claim 1, wherein: heating device (4) include foundation ring (20), the upper surface swing joint of foundation ring (20) has air-blower (21), the right side of air-blower (21) is provided with dead lever (22), the internal surface sliding connection on dead lever (22) top has regulation pole (23), the external fixed surface of adjusting pole (23) is connected with extension spring (24), the left side of extension spring (24) is provided with clamping device (25).
4. The inductor winding device according to claim 3, wherein: the lower surface of the bottom ring (20) is rotatably connected with the inner surface of the machine body (1), the bottom end of the fixed rod (22) is fixedly connected with the upper surface of the bottom ring (20), the left end of the extension spring (24) is fixedly connected with the outer surface of the fixed rod (22), the left end of the adjusting rod (23) is fixedly connected with the outer surface of the clamping device (25), and the outer surface of the adjusting rod (23) is slidably connected with the inner surface of the fixed rod (22).
5. The inductor winding device according to claim 3, wherein: clamping device (25) are including movable block (30), the internal surface sliding connection of movable block (30) has terminal (31), the fixed surface of terminal (31) is connected with sealing plate (32), the fixed surface of the last fixed surface of sealing plate (32) is connected with shell fragment (33), the bottom of shell fragment (33) is provided with bent plate (34).
6. The inductor winding device according to claim 5, wherein: the outer surface on the right side of the movable block (30) is fixedly connected with the left end of the adjusting rod (23), the inner surface of the movable block (30) is connected with the outer surface of the sealing plate (32) in a sliding mode, the top end of the elastic sheet (33) is fixedly connected with the inner surface of the movable block (30), and the upper surface of the bent plate (34) is fixedly connected with the bottom end of the wiring terminal (31).
7. The inductor winding device according to claim 1, wherein: winding device (5) are including pivot (40), the fixed surface of pivot (40) is connected with drive wheel (41), the surface rotation of drive wheel (41) is connected with apical ring (42), the lower surface of apical ring (42) is provided with laminating device (43), the last fixed surface of apical ring (42) is connected with gag lever post (44), the surface of gag lever post (44) is connected with the internal surface rotation of roof (6), the lower surface of roof (6) is connected with the upper surface rotation of drive wheel (41), the internal surface of roof (6) rotates with the surface of pivot (40) to be connected.
8. The inductor winding device according to claim 7, wherein: the laminating device (43) comprises a porous plate (50), a bolt (51) is fixedly connected to the inner surface of the porous plate (50), the upper surface of the porous plate (50) is fixedly connected with the lower surface of the top ring (42), a sealing barrel (52) is fixedly connected to the bottom end of the porous plate (50), a pull rod (53) is slidably connected to the inner surface of the sealing barrel (52), a baffle (54) is fixedly connected to the left end of the pull rod (53), the outer surface of the baffle (54) is slidably connected with the inner surface of the sealing barrel (52), a push rod (55) is fixedly connected to the outer surface of the left side of the baffle (54), the outer surface of the push rod (55) is slidably connected with the inner surface of the sealing barrel (52), a ball (56) is rotatably connected to the inner surface of the left side of the sealing barrel (52), and a guide wheel (57) is arranged outside the ball (56), the outer surface of the guide wheel (57) is rotationally connected with the inner surface of the sealing cylinder (52).
9. A use method of an inductance coil winding device comprises the following steps:
material installation: installing a metal wire meeting the requirements in the equipment, placing an insulating column core, and winding the metal wire on the outer surface of the insulating column core;
material transportation: the equipment clamps and fixes the insulating column core, after positioning is completed, the insulating column core slowly falls under the action of self gravity, and the equipment controls the falling speed of the material by controlling clamping force;
wire welding: after the insulating column core enters the equipment, one end of the metal wire is in contact with the outer surface of the insulating column core, an insulating layer on the outer surface of the metal wire is melted under the action of electrification and hot melting, one end of the metal wire is in hot melting welding with the outer surface of the insulating column core, and a winding unit in the equipment rotates around the insulating column core along with the falling of the insulating column core;
and (3) rotating and winding: when the insulating column core falls, the insulating column core does vertical motion, the rotating unit rotates horizontally, and when the insulating column core rotates horizontally, the metal wire is wound on the outer surface of the insulating column core by a circle, and is matched with the vertical motion of the insulating column core, so that the metal wire is wound on the outer surface of the insulating column core, and the cylindrical inductance coil is wound.
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| CN202210225173.8A CN114429860B (en) | 2022-03-07 | 2022-03-07 | Inductance coil winding device and using method thereof |
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| CN116168932A (en) * | 2023-03-08 | 2023-05-26 | 江苏征日电力设备有限公司 | Assembly structure of transformer core |
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| CN114429860B (en) | 2023-03-21 |
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