CN114427753A - Electrode boiler device and control method thereof - Google Patents
Electrode boiler device and control method thereof Download PDFInfo
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- CN114427753A CN114427753A CN202111579392.8A CN202111579392A CN114427753A CN 114427753 A CN114427753 A CN 114427753A CN 202111579392 A CN202111579392 A CN 202111579392A CN 114427753 A CN114427753 A CN 114427753A
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- 238000000034 method Methods 0.000 title claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 101
- 239000010865 sewage Substances 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 239000001488 sodium phosphate Substances 0.000 claims description 5
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims description 5
- 229910000406 trisodium phosphate Inorganic materials 0.000 claims description 5
- 235000019801 trisodium phosphate Nutrition 0.000 claims description 5
- QZLJNVMRJXHARQ-UHFFFAOYSA-N [Zr].[Cr].[Cu] Chemical compound [Zr].[Cr].[Cu] QZLJNVMRJXHARQ-UHFFFAOYSA-N 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 239000004809 Teflon Substances 0.000 claims description 3
- 229920006362 Teflon® Polymers 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 3
- 239000003814 drug Substances 0.000 claims description 2
- 238000003411 electrode reaction Methods 0.000 abstract description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000001960 triggered effect Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 206010014405 Electrocution Diseases 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
- F24H9/1818—Arrangement or mounting of electric heating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/20—Arrangement or mounting of control or safety devices
- F24H9/2007—Arrangement or mounting of control or safety devices for water heaters
- F24H9/2014—Arrangement or mounting of control or safety devices for water heaters using electrical energy supply
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
Abstract
The invention discloses an electrode boiler device, which comprises a boiler body, a drain outlet arranged at the bottom end of the boiler body, a circulating water outlet and a water outlet arranged on the side surface of the bottom, a second thermometer arranged on the inner side of the bottom, a circulating water inlet arranged at the middle bottom, a pressure gauge arranged at the middle top, an air inlet valve and an air outlet valve arranged at the top and an electrode arranged at the top end, wherein a lifting device is connected with an inner furnace and the boiler body, a three-way valve and an electrode of the circulating water inlet are connected with the inner furnace, a differential pressure transmitter and a first thermometer are arranged at the bottom end of the inner furnace, and a drain valve is arranged at the bulge of the bottom end of the inner furnace. The pressure, temperature, water level, power and solution conductivity can be adjusted, and the electrode reaction area and the inner furnace height can be adjusted.
Description
Technical Field
The invention relates to the technical field of electrode boilers, in particular to an electrode boiler device and a control method thereof.
Background
High-voltage electrode boilers are increasingly being used in various occasions due to the advantages of energy conservation, environmental protection, low electricity price and high thermal power. At present, an electrode type boiler mostly uses high-voltage electricity of 6KV and above to directly heat water with certain conductivity in the boiler, the electrode type boiler is structurally and mostly vertically arranged, heating electrodes are uniformly distributed on a boiler end socket, the water quantity in the boiler is large, the electrode type boiler continuously flows out in a heating medium mode during operation, and the outside continuously supplements the water in the boiler to keep the boiler to stably operate. But current boiler often highly higher, and boiler and electrode arrangement space receive great restriction, and personnel operation height is higher, has certain safety risk.
For example, a "high-pressure electrode boiler in which vacuum is linearly arranged" disclosed in chinese patent literature, its publication number: CN110230807A, filing date thereof: in 31/5/2019, the liquid level of the three linear inner cylinders is adjusted by using the water conduction principle, so that the power of the boiler can be smoothly adjusted, but the problems that the internal pressure, the internal temperature, the internal water level and the conductivity of an internal solution cannot be changed exist.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an electrode boiler device and a control method thereof, which can adjust the pressure, the temperature, the water level, the power and the solution conductivity, and can adjust the electrode reaction area and the internal furnace height.
The technical scheme includes that the electrode boiler device comprises a boiler body, a sewage discharge outlet arranged at the bottom end of the boiler body, a circulating water outlet and a circulating water outlet on the side surface of the bottom, a second thermometer arranged on the inner side of the bottom, a circulating water inlet on the middle bottom, a pressure gauge arranged on the middle top, an air inlet valve and an air outlet valve arranged on the top and an electrode arranged on the top end, the boiler body and an inner furnace are connected with a lifting device, a three-way valve and an electrode of the circulating water inlet are connected to the inner furnace, a differential pressure transmitter and a first thermometer are arranged at the bottom end of the inner furnace, and a drain valve is arranged at the bulge of the bottom end of the inner furnace.
Preferably, the diameters of the drain valve, the circulating water outlet, the circulating water inlet, the water outlet and the sewage draining outlet are equal. The construction and maintenance are convenient, and the device cost is reduced.
Preferably, the electrode is made of chromium zirconium copper or Q345 steel and is in a net shape. The reaction area is large, the reaction efficiency is high, and the efficiency of the device is improved.
Preferably, the water level transmitter controls the water level to be 300 mm to 1100 mm. The appropriate reaction area is ensured, and the efficiency of the device is improved.
Preferably, the furnace body, the circulating water outlet, the circulating water inlet, the water outlet and the sewage outlet are coated with Teflon with insulating coatings. Reduce the unexpected condition of electrocution, improve the security of device.
Preferably, the circulating water outlet, the circulating water inlet, the water outlet and the sewage draining outlet are provided with control valves. The opening degree of the valve port can be controlled, and the sensitivity of the device is improved.
Preferably, the lifting device is an electric 2-level telescopic rod, and the mobile control end is remotely controlled to stretch. The device is used for remotely adjusting the height of the inner furnace, controlling the reaction area and improving the sensitivity of the device.
Preferably, the inner rod of the lifting device is made of steel, and a PPH sleeve is arranged outside the inner rod. The lifting device is subjected to insulation treatment, so that the safety of the device is improved.
Preferably, the pipe wall of the three-way valve is in sliding connection with the inner furnace. The auxiliary inner furnace is lifted, the three-way valve is maintained to be relatively stable, and the stability of the device is improved.
Preferably, the electrode boiler control method comprises the following steps:
the lifting device controls the inner furnace to lift;
when the water level of the internal furnace is too high, the opening of the drain valve is increased, the frequency of the circulating pump is reduced, and when the water level of the internal furnace is too low, the opening of the drain valve is reduced, and the frequency of the circulating pump is increased;
when the power is lower than a set value, the frequency of the circulating pump is increased, and when the power reaches the set value, the frequency of the circulating pump is reduced, so that the power is kept constant;
when the pressure in the furnace is too high, an exhaust valve is opened, and when the pressure in the furnace is too low, an air inlet valve is opened;
when the temperature of the water outlet is too high, the opening degree of the drain valve is reduced or closed, and when the temperature of the water outlet is too low, the opening degree of the drain valve is increased;
when the conductivity of the solution is too high, a drain outlet is opened, an early warning signal lamp is turned on, and when the conductivity of the solution is too low, trisodium phosphate concentrated solution is added into a medicine adding port.
The invention has the beneficial effects that: an electrode boiler device and a control method thereof can adjust pressure, temperature, water level, power and solution conductivity, and can adjust electrode reaction area and inner furnace height.
Drawings
FIG. 1 is a structural view of an electrode boiler apparatus according to the present invention.
FIG. 2 is a schematic view of a sliding connection structure of an electrode boiler apparatus according to the present invention.
FIG. 3 is a flow chart of a control method of the electrode boiler apparatus according to the present invention.
In the figure, 1-furnace body, 2-circulating water outlet, 3-circulating water inlet, 4-differential pressure transmitter, 5-pressure device, 6-air inlet valve, 7-electrode, 8-exhaust valve, 9-first thermometer, 10-drain valve, 11-second thermometer, 12-water outlet, 13-sewage outlet, 14-inner furnace, 15-lifting device and 16-three-way valve.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings. In addition, numerous specific details are set forth below in order to provide a better understanding of the present invention. It will be understood by those skilled in the art that the present invention may be practiced without some of these specific details. In some instances, methods, instrumentalities well known to those skilled in the art have not been described in detail in order to not unnecessarily obscure the present invention.
Example (b): as shown in fig. 1, an electrode boiler device and a control method thereof, include a furnace body 1, a drain 13 arranged at the bottom end of the furnace body 1, a circulating water outlet 2 and a water outlet 12 at the side of the bottom, a second thermometer 11 at the inner side of the bottom, a circulating water inlet 3 at the middle bottom, a pressure gauge 5 at the middle top, an air inlet valve 6 and an exhaust valve 8 at the top, and an electrode 7 at the top, wherein a lifting device 15 is connected with an inner furnace 14 and the furnace body 1, a three-way valve 16 and an electrode 7 of the circulating water inlet 3 are connected with the inner furnace 14, a pressure difference transmitter 4 and a first thermometer 9 are arranged at the bottom end of the inner furnace 14, and a drain valve 10 is arranged at a bulge at the bottom end of the inner furnace 14.
The circulating water outlet 2, the circulating water inlet 3, the pressure device 5 and the air inlet valve 6 are positioned on the same side, and the exhaust valve 8, the second thermometer 11 and the water outlet 12 are positioned on the other side.
And control valves are arranged on the circulating water outlet 2, the circulating water inlet 3, the water outlet 12 and the sewage draining outlet 13.
The electrode 7 in the inner furnace 14 is in a net shape, the electrode 7 is made of chromium-zirconium-copper or Q345 steel, and a conducting rod of the electrode 7 penetrates through an insulating porcelain bushing of the furnace body 1 and then is electrically connected with a power bus.
And the water level of the water level transmitter 4 is controlled between the lowest 300 mm and the highest 1100 mm.
The furnace body 1 is 5000 mm high and 2400 mm in diameter.
The diameter of the drain valve 10, the circulating water outlet 2, the circulating water inlet 3, the water outlet 12 and the sewage outlet 13 is 165 mm.
As shown in fig. 2, the pipe wall of the three-way valve 16 is slidably connected with the inner furnace 14, and the inner furnace 14 at the connection position is provided with a spring and a limiting groove.
The method for controlling the lifting of the inner furnace comprises the following steps: the movement control end of the lifting device 15 controls the expansion amplitude of the lifting device 15, so that the inner furnace 14 is controlled to ascend and descend, and the contact area of the electrode 7 and water is changed.
As shown in fig. 3, the power control method: and the signal detection of the electric power transmitter is compared with the set power, and the power control signal corresponds to the liquid level control signal of the inner furnace 14. The power transmitter is formed by superposing three phases of power, and the output power of the full range is 8 MW. According to the deviation of the power and the set value, the power acts on the circulating pump, if the actual power is lower than the set value, the water level of the inner furnace 14 is required to be increased, and otherwise, the water level of the inner furnace 14 is required to be reduced. Specifically, when the boiler power is lower than a set value, the frequency of the circulating pump is increased; and if the power reaches a set value, reducing the frequency of the circulating pump, keeping the water level of the inner furnace 14 constant and keeping the water outlet temperature at the set value.
The water level control method comprises the following steps: when the boiler normally operates, the internal furnace 14 circulating pump is always in an operating state, and through the detection water level of the pressure difference transmitter 4, a feedback signal is provided for the drain valve 10 and the circulating pump, so that the frequency of the circulating pump is adjusted, and the internal furnace 14 water level is controlled. The opening degree of the drain valve 10 is increased and decreased, and the water level of the internal furnace 14 is correspondingly decreased and increased; the water level of the inner furnace 14 is adjusted by the frequency of the circulating pump, and when the frequency of the circulating pump is increased, the water level of the inner furnace 14 is increased; otherwise, the water level of the inner furnace 14 is reduced.
The pressure control method comprises the following steps: the pressure is increased by a nitrogen pressurization system, and when the pressure is increased, the air inlet valve 6 is opened to supplement nitrogen in the boiler so as to increase the pressure of the boiler; the pressure reduction is realized through the exhaust and exhaust valve 8, when the pressure of the boiler exceeds the designed value of 1 MPa, in order to ensure the stable operation of the boiler, the exhaust and exhaust valve 8 of the boiler is opened, and partial gas in the boiler is exhausted, so that the pressure in the boiler is reduced. The vent valve 8 should also be timed to open for a period of time to exclude hydrogen gas that may be generated.
The temperature control method comprises the following steps: the control of the hot water temperature at the water outlet 12 is achieved by varying the thermal power. When the hot water temperature at the water outlet 12 is low, the opening degree of the drain valve 10 is increased, and the water flow is increased.
Total water flow control method: when the total water quantity exceeds the range, a drain outlet 13 is opened for draining; when the total water quantity is lower than the range, water is added through a water feeding pump.
The method for controlling the conductivity comprises the following steps: the conductivity is improved by adding a concentrated solution of trisodium phosphate into the circulating water, and a dosing port is arranged in front of a circulating water inlet 3. The solution in the outer furnace is discharged through a sewage discharge outlet 13, and simultaneously, the feed pump adds demineralized water into the outer furnace to reduce the conductivity. When the conductivity is too high, the conductivity measuring instrument indicates that the early warning signal lamp is on.
The three-phase electrode is directly immersed in water in the internal furnace 14, furnace water added with trisodium phosphate concentrated solution generates current after being electrified, and the furnace water is rapidly heated under the action of the current. When the equipment normally runs or is in a hot standby state, the total amount of water in the outer cylinder of the boiler needs to be kept unchanged, and deoxidized cooling water and electrolyte water added with trisodium phosphate concentrated solution are continuously supplemented.
The boiler device is a three-phase Y-type wiring, each phase is connected with an electrode, and current is directly led into water and flows from a phase electrode to a neutral zero electrode. The high-voltage electrode immerses the water in the inner furnace 14, the inner furnace 14 is in a three-leaf petal shape, the center point of each petal is located at the center of the inner furnace 14, 3 partitions of the inner furnace 14 are uniformly distributed and crossed at 120 degrees, and the bottoms of the partitions of the inner furnace 14 are communicated. The number of high-voltage electrodes is designed according to the electric power of the boiler, and each phase voltage is sent to the corresponding phase electrode by a circuit 2, so that the load current of a single access end is reduced, and the reliability of connection is ensured. Wherein, the electrode material adopts chromium zirconium copper or Q345 steel, and the exterior of the phase electrode is covered with a conductive anticorrosive coating.
The voltage and current monitoring is arranged on each phase electrode of the electrode boiler, and the electrodes are required to be powered off immediately when the following problems occur: triggering over-current/short-circuit protection when the real-time current is monitored to be larger than the rated current; one or two live wires have no voltage, and when the voltage monitored by any phase is 0, the phase-missing protection is triggered; the reason for the voltage phase deviation is that the load driven by a certain phase or two phases is relatively more, and the problem of electrification of the boiler shell is caused by asymmetric load. In the operation process, the unbalance degree of the three-phase voltage does not exceed 10%, and a three-phase unbalance protection mechanism is triggered when the boiler operates in an unbalance range. The grounding wire of the outer cylinder of the boiler is also provided with a voltage monitor, when the measured voltage is greater than a set safety value, the leakage protection is triggered, in addition, the metal shells of the boiler and a power cabinet and a control cabinet thereof or a metal piece which is possibly electrified are reliably electrically connected with the grounding end, and the connecting resistance between the boiler and the grounding end is not greater than 0.1 omega.
The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (10)
1. The utility model provides an electrode boiler device, its characterized in that includes the furnace body, locates the circulating water export and the circulating water entry of delivery port, the inboard second thermometer in bottom, well bottom of drain outlet, bottom side of furnace body bottom, the admission valve and the discharge valve on the admission valve and the discharge valve at well top, the top, furnace body and interior stove are connected in elevating gear, the three-way valve and the electrode of circulating water entry are connected in interior stove, interior stove bottom end is equipped with pressure differential changer and first thermometer, the protruding department of interior stove bottom end is provided with the drain valve.
2. The electrode boiler apparatus according to claim 1, wherein the drain valve, the circulating water outlet, the circulating water inlet, the water outlet and the drain outlet have the same diameter.
3. The electrode boiler arrangement according to claim 1, wherein the electrode is made of chromium zirconium copper or Q345 steel in the form of a mesh.
4. The electrode boiler apparatus according to claim 1, wherein the water level transmitter controls the water level at 300 mm to 1100 mm.
5. The electrode boiler apparatus according to claim 1, wherein the furnace body, the circulating water outlet, the circulating water inlet, the water outlet and the sewage outlet are coated with teflon which is an insulating coating.
6. The electrode boiler apparatus according to claim 1 or 2, wherein the circulating water outlet, the circulating water inlet, the water outlet and the sewage drain outlet are provided with control valves.
7. The electrode boiler device according to claim 1, wherein the lifting device is an electric 2-stage telescopic rod, and the movable control end is remotely telescopic.
8. The electrode boiler device according to claim 1 or 7, wherein the inner rod of the lifting device is made of steel, and a PPH sleeve is arranged outside the inner rod.
9. The electrode boiler arrangement according to claim 1, wherein the three-way valve walls and the inner furnace are slidably connected.
10. An electrode boiler control method applied to an electrode boiler apparatus according to any one of claims 1 to 9, comprising the steps of:
the lifting device controls the inner furnace to lift;
when the water level of the internal furnace is too high, the opening of the drain valve is increased, the frequency of the circulating pump is reduced, and when the water level of the internal furnace is too low, the opening of the drain valve is reduced, and the frequency of the circulating pump is increased;
when the power is lower than a set value, the frequency of the circulating pump is increased, and when the power reaches the set value, the frequency of the circulating pump is reduced, so that the power is kept constant;
when the pressure in the furnace is too high, an exhaust valve is opened, and when the pressure in the furnace is too low, an air inlet valve is opened;
when the temperature of the water outlet is too high, the opening degree of the drain valve is reduced or closed, and when the temperature of the water outlet is too low, the opening degree of the drain valve is increased;
when the conductivity of the solution is too high, a drain outlet is opened, an early warning signal lamp is turned on, and when the conductivity of the solution is too low, trisodium phosphate concentrated solution is added into a medicine adding port.
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CN202111579392.8A CN114427753A (en) | 2021-12-22 | 2021-12-22 | Electrode boiler device and control method thereof |
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CN202111579392.8A CN114427753A (en) | 2021-12-22 | 2021-12-22 | Electrode boiler device and control method thereof |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109186085A (en) * | 2018-11-06 | 2019-01-11 | 北京瑞特爱能源科技股份有限公司 | A kind of electric pole type hot-water boiler module |
CN111256361A (en) * | 2020-03-16 | 2020-06-09 | 青岛达能环保设备股份有限公司 | Lifting type center barrel high-voltage electrode boiler system capable of stepless regulation of nitrogen and pressure stabilization |
CN211695375U (en) * | 2019-12-31 | 2020-10-16 | 苏州宝馨科技实业股份有限公司 | High-voltage electrode hot water boiler |
CN212132384U (en) * | 2020-04-10 | 2020-12-11 | 杭州华源前线能源设备有限公司 | Vertical electrode hot water boiler |
CN113513842A (en) * | 2021-07-13 | 2021-10-19 | 浙江上能锅炉有限公司 | Stably controlled semi-submerged electrode boiler |
-
2021
- 2021-12-22 CN CN202111579392.8A patent/CN114427753A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109186085A (en) * | 2018-11-06 | 2019-01-11 | 北京瑞特爱能源科技股份有限公司 | A kind of electric pole type hot-water boiler module |
CN211695375U (en) * | 2019-12-31 | 2020-10-16 | 苏州宝馨科技实业股份有限公司 | High-voltage electrode hot water boiler |
CN111256361A (en) * | 2020-03-16 | 2020-06-09 | 青岛达能环保设备股份有限公司 | Lifting type center barrel high-voltage electrode boiler system capable of stepless regulation of nitrogen and pressure stabilization |
CN212132384U (en) * | 2020-04-10 | 2020-12-11 | 杭州华源前线能源设备有限公司 | Vertical electrode hot water boiler |
CN113513842A (en) * | 2021-07-13 | 2021-10-19 | 浙江上能锅炉有限公司 | Stably controlled semi-submerged electrode boiler |
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Application publication date: 20220503 |