CN114426467B - Method for preparing glutaraldehyde based on heterogeneous catalysis technology - Google Patents

Method for preparing glutaraldehyde based on heterogeneous catalysis technology Download PDF

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CN114426467B
CN114426467B CN202011178989.7A CN202011178989A CN114426467B CN 114426467 B CN114426467 B CN 114426467B CN 202011178989 A CN202011178989 A CN 202011178989A CN 114426467 B CN114426467 B CN 114426467B
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cyclopentene
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hydrogen peroxide
heterogeneous catalysis
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CN114426467A (en
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黄勇
常慧
孙荣华
陆鑫
夏蓉晖
叶军明
瞿卫国
孙骏
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China Petroleum and Chemical Corp
Sinopec Shanghai Petrochemical Co Ltd
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/27Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
    • C07C45/28Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation of CHx-moieties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/888Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/20Carbon compounds
    • B01J27/232Carbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/30Ion-exchange

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Abstract

The invention discloses a method for preparing glutaraldehyde based on a heterogeneous catalysis technology. According to the preparation method, a tungsten-based multi-phase catalyst is used, a hydrogen peroxide aqueous solution is used as an oxidant, cyclopentene is catalyzed and oxidized to prepare glutaraldehyde, and the cyclopentene can be completely converted under a mild condition, and the glutaraldehyde yield is over 70%. The invention has high substrate conversion rate, high glutaraldehyde yield of target product, environment-friendly reaction system, convenient separation of catalyst and recycling.

Description

Method for preparing glutaraldehyde based on heterogeneous catalysis technology
Technical Field
The invention belongs to the technical field of glutaraldehyde preparation, and particularly relates to a method for preparing glutaraldehyde by selective oxidation of cyclopentene based on a heterogeneous catalysis technology.
Background
Glutaraldehyde is an important fine chemical product and intermediate, is also a high-efficiency low-toxicity sterilizing disinfectant, and has wide application fields. The industrial production method of glutaraldehyde mainly uses pyran method, and its process is complex and raw material source is difficult, so that its extensive application is limited (Chinese patent, patent number is CN 1298690C).
The selective oxidation of cyclopentene to glutaraldehyde is favored, and the method has the advantages of abundant raw materials, easy realization of reaction conditions and the like (document 1: qidong, gao Jianrong, research progress on synthesizing glutaraldehyde by catalytic oxidation of cyclopentene, 2007, 21,2: 57-59). The oxidation of cyclopentene to glutaraldehyde with tungstic acid as homogeneous catalyst and hydrogen peroxide as oxidant (Japanese patent No. JP01190647; patent No. 2: xu Xinhua, chen Haiying, deng Jingfa, etc., catalytic oxidation of cyclopentene with aqueous hydrogen peroxide to glutaraldehyde, chemical journal, 1993, 4:399-403) can achieve glutaraldehyde yields exceeding 60%, but catalyst separation is difficult and waste solutions are produced.
The catalyst of tungsten species is supported by a microporous molecular sieve, cyclopentene can be oxidized into glutaraldehyde by taking hydrogen peroxide as an oxidant (Chinese patent, patent publication number: CN 110372483A), the catalyst is easy to separate and recycle, the yield of a target object is high, but the preparation process of the catalyst is complicated and needs to be optimized. The mesoporous molecular sieve is used for loading active tungsten species as a catalyst, the hydrogen peroxide oxidizes cyclopentene to prepare glutaraldehyde, the yield of a target substance can reach 70% (Chinese patent, patent publication number: CN 168032A), but the catalyst has high preparation cost, complicated process and influence on the application of the catalyst. The metal organic framework material MOF-101 is used as a catalyst to catalyze cyclopentene to perform oxidation reaction to prepare glutaraldehyde, the aldehyde selectivity is more than 70% (3: yang Xinli, li Haobo, miao Yongxia, preparation, characterization and catalytic performance of the novel HPWs@MIL-101 catalyst, 2015, 5:642-648), but the stability of the catalyst is required to be improved.
Hydrotalcite (LDHs) is an inorganic layered material with a special structure, and has excellent properties such as interlayer ion exchange property, memory effect, thermal stability and the like. The invention provides a heterogeneous catalysis technology for preparing glutaraldehyde by selective oxidation of cyclopentene, which is formed by exchanging simple anions WO 42-into M (II)/M (III) hydrotalcite and using the hydrotalcite in the reaction for preparing glutaraldehyde by catalyzing the oxidation of cyclopentene.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a method for preparing glutaraldehyde based on a heterogeneous catalysis technology. According to the invention, a tungsten-based multi-phase catalyst is used, a hydrogen peroxide aqueous solution is used as an oxidant, and the catalytic oxidation of cyclopentene is used for preparing glutaraldehyde, so that the cyclopentene can be completely converted under a mild condition, and the glutaraldehyde yield is over 70%. The invention has high substrate conversion rate, high glutaraldehyde yield of target product, environment-friendly reaction system, convenient separation of catalyst and recycling.
The following is a specific technical scheme of the invention.
The invention provides a method for preparing glutaraldehyde based on heterogeneous catalysis technology, which comprises the following steps:
(1) Preparing M 2+/N3+ hydrotalcite by a hydrothermal reaction method, wherein M 2+ in the M 2+/N3+ hydrotalcite is Mg 2+ or Cu 2+,/N3+ is Fe 3+、Cr3+ or the molar ratio of Al 3+,M2+ to N 3+ is 1:3;
(2) Adding hydrotalcite prepared in the step (1) into an aqueous solution of tungstate by adopting an ion exchange method, stirring for 24 hours at 75-85 ℃, fully carrying out an exchange reaction, and filtering and drying to obtain the M 2+/N3+-WO4 2- LDH hydrotalcite solid catalyst;
(3) Mixing a solvent with a hydrogen peroxide aqueous solution, adding the solid catalyst prepared in the step (2) by taking the catalyst as a substrate and adding the catalyst in an amount which is 1-10% of the mass of cyclopentene, stirring and mixing for 0.5-3 h, then adding cyclopentene, and continuously stirring for carrying out heterogeneous catalytic oxidation reaction to obtain the target product glutaraldehyde.
Furthermore, the step (1) adopts a hydrothermal reaction method to prepare M (II)/N (III) hydrotalcite, and specifically comprises the following steps:
a. Mixing and dissolving raw materials M 2+(An-)2/n.m H2 O and N 3+(An-)3/n.m H2 O in deionized water according to a molar ratio of M 2+ to N 3+ of 1:3 to obtain a solution A (M 2+ concentration of 0.3M); sodium carbonate is dissolved in deionized water to obtain solution B (concentration 0.1M); mixing the solution A, B at 30 ℃ under stirring to obtain a reaction solution; wherein, A n- is CO 3 2-、NO3 -、Cl or OH -;
b. adjusting the pH value of the reaction solution to 10.5-11.5 by using 2M NaOH solution, aging for 10min, performing oven reaction at 110-130 ℃ for 24h in a hydrothermal kettle, performing suction filtration, washing to neutrality, and drying at 90-110 ℃ overnight;
c. And (3) calcining at 600 ℃ for 3-5h after drying to obtain the M (II)/N (III) hydrotalcite.
Further, the concentration of the aqueous solution of the tungstate in the step (2) is 0.005 to 0.02mol/l, preferably 0.01mol/l; the tungstate is selected from any one of ammonium tungstate, ammonium meta-tungstate and sodium tungstate dihydrate.
Further, the solvent in the step (3) is selected from one of tert-butanol, 1, 4-dioxane, tetrahydrofuran or acetonitrile; the concentration of the aqueous hydrogen peroxide solution is 30-60 wt%, preferably 50wt%; the ratio of the solvent to the aqueous hydrogen peroxide solution is 1:2-5.
Further, the mass ratio of cyclopentene to solvent in the step (3) is 1:6-12, preferably 1:10; the mass ratio of cyclopentene to hydrogen peroxide is 1:2-4, preferably 1:3.
Further, the heterogeneous catalytic oxidation reaction in the step (3) is carried out at a reaction temperature of 28-40 ℃, preferably 35 ℃; the reaction time is 16 to 48 hours, preferably 36 hours.
Compared with the prior art, the invention has the beneficial effects that:
According to the invention, a tungsten-based multi-phase catalyst is used, a hydrogen peroxide aqueous solution is used as an oxidant, and the catalytic oxidation of cyclopentene is used for preparing glutaraldehyde, so that the cyclopentene can be completely converted under a mild condition, and the glutaraldehyde yield is over 70%. The invention has high substrate conversion rate, high glutaraldehyde yield of target product, environment-friendly reaction system, convenient separation of catalyst and recycling.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any way. It should be noted that several modifications and improvements can be made by those skilled in the art without departing from the inventive concept. These are all within the scope of the present invention.
Example 1
Catalyst for synthesis of Mg/fe=3 Mg/Fe-WO4 2- -LDH:
(1) Solution A: raw materials were weighed according to a molar ratio of Mg/fe=3 and dissolved in 70ml deionized water; solution B: dissolving sodium carbonate with a certain mass into 70ml of deionized water;
(2) The A, B solution is added dropwise at 30 ℃ while stirring;
(3) Adjusting pH to about 11 with 2M NaOH solution, aging for 10min, reacting in a 120 ℃ oven in a hydrothermal kettle for 24h, filtering, washing to neutrality, and drying at 100 ℃ overnight;
(4) The prepared sample was calcined at 600℃for 4 hours to give Mg/Fe-LDH.
(5) Weighing 0.1980g of sodium tungstate dihydrate, dissolving in 50ml of water, adding 1g of calcined carrier, adjusting the pH to 4.5-5 by using 0.2M dilute nitric acid, and stirring at 80 ℃ for 24 hours;
(6) Washing the obtained product with deionized water, filtering, and drying at 80 ℃ for more than 24 hours to obtain the Mg/Fe-WO4 2- -LDH catalyst.
Example 2
0.2G of the catalyst Mg/Fe-WO4 2- -LDH prepared in example 1 was weighed, 3.4ml of 30% wt hydrogen peroxide solution was mixed with 15ml of t-butanol in a 100ml round bottom flask, then the weighed catalyst was added, after the above three materials were completely mixed, 1.4ml of cyclopentene was added, and the mixture was stirred at 35℃for 24 hours, and the product was analyzed by GC-2060 gas chromatography, the cyclopentene conversion was 79%, and the glutaraldehyde yield was 56%.
Example 3
0.3G of the catalyst Mg/Fe-WO4 2- -LDH prepared in example 1 was weighed, 3.4ml of 45% wt hydrogen peroxide solution was mixed with 15ml of 1, 4-dioxane in a 100ml round bottom flask, then the weighed catalyst was added, after the three substances were completely mixed, 1.4ml of cyclopentene was added, and the mixture was stirred at 36℃for 24 hours, and the product was analyzed by GC-2060 gas chromatography, the cyclopentene conversion was 85%, and the glutaraldehyde yield was 62%.
Example 4
0.5G of the catalyst Mg/Fe-WO4 2- -LDH prepared in example 1 was weighed, 3.4ml of 35% wt hydrogen peroxide solution was mixed with 15ml of tetrahydrofuran in a 100ml round bottom flask, then the weighed catalyst was added, after the above three substances were completely mixed, 1.4ml of cyclopentene was added, the reaction temperature was set to 37℃and the reaction time was 24 hours.
Example 5
0.3G of the catalyst Mg/Fe-WO4 2- -LDH prepared in example 1 was weighed, 3.4ml of 35% wt hydrogen peroxide solution was mixed with 15m t-butanol in a 100ml round bottom flask, then the weighed catalyst was added, after the above three materials were completely mixed, 1.4ml of cyclopentene was added, and the reaction was stirred at 37℃for 36 hours.
Example 6
0.3G of the catalyst Mg/Fe-WO4 2- -LDH prepared in example 1 was weighed, 3.4ml of a 50% wt hydrogen peroxide solution was mixed with 15ml of t-butanol in a 100ml round bottom flask, then the weighed catalyst was added, after the above three materials were completely mixed, 1.6ml of cyclopentene was added, and the reaction was stirred at 40℃for 36 hours.
Example 7
0.3G of the catalyst Mg/Fe-WO4 2- -LDH prepared in example 1 was weighed, 3.4mL of 40% wt hydrogen peroxide solution was mixed with 15mL of acetonitrile in a 100mL round bottom flask, then the weighed catalyst was added, after the above three materials were completely mixed, 1.2mL of cyclopentene was added, and the mixture was stirred at 35 ℃ for reaction for 36 hours, the product was analyzed by GC-2060 gas chromatography, the cyclopentene conversion was 90%, and the glutaraldehyde yield was 67%.
Example 8
0.3G of the catalyst Mg/Fe-WO4 2- -LDH prepared in example 1 was weighed, 3.4ml of a 30% wt hydrogen peroxide solution was mixed with 15ml of t-butanol in a 100ml round bottom flask, then the weighed catalyst was added, after the above three materials were completely mixed, 1.4ml of cyclopentene was added, and the mixture was stirred at 37℃for 36 hours.
After the reaction is finished, the catalyst is separated by filtration, and the separated catalyst is used for the next catalytic reaction after being washed and dried, and the reaction condition is unchanged (the same as the previous experiment). Each reaction product was analyzed by GC-2060 gas chromatography, and the results are shown in the following table.
Catalyst reusability table
While the preferred embodiments of the present application have been described in detail, the present application is not limited to the embodiments, and various equivalent modifications and substitutions can be made by those skilled in the art without departing from the spirit of the present application, and these equivalent modifications and substitutions are intended to be included in the scope of the present application as defined in the appended claims.

Claims (8)

1. A method for preparing glutaraldehyde based on heterogeneous catalysis techniques, comprising:
(1) Preparing M 2+/N3+ hydrotalcite by a hydrothermal reaction method, wherein M 2+ in the M 2+/N3+ hydrotalcite is Mg 2+,/N3+, and the molar ratio of Fe 3+ M2+ to N 3+ is 1:3;
(2) Adding hydrotalcite prepared in the step (1) into an aqueous solution of tungstate by adopting an ion exchange method, stirring for 24 h at 75-85 ℃, fully carrying out an exchange reaction, and filtering and drying to obtain an M 2+/N3+- WO4 2— LDH hydrotalcite solid catalyst;
(3) Mixing a solvent with a hydrogen peroxide aqueous solution, adding the solid catalyst prepared in the step (2), wherein the catalyst accounts for 1-10% of the mass of cyclopentene, stirring and mixing for 0.5-3 hours, adding cyclopentene, and continuously stirring for carrying out heterogeneous catalytic oxidation reaction to obtain the target product glutaraldehyde.
2. The method for preparing glutaraldehyde based on heterogeneous catalysis according to claim 1, characterized in that: the step (1) adopts a hydrothermal reaction method to prepare M 2+/N3+ hydrotalcite, and specifically comprises the following steps:
a. Mixing and dissolving raw materials M 2+ (An-)2/n .m H2 O and N 3+ (An-)3/n .m H2 O in deionized water according to a molar ratio of M 2+ to N 3+ of 1:3 to obtain a solution A with the concentration of M 2+ of 0.3M; dissolving sodium carbonate in deionized water to obtain a solution B with the concentration of 0.1M; mixing the solution A, B at 30 ℃ under stirring to obtain a reaction solution; wherein, A n- is CO 3 2-、 NO3 -、 Cl or OH -;
b. Adjusting the pH value of the reaction solution to 10.5-11.5 by using 2M NaOH solution, aging for 10min, carrying out oven reaction at 110-130 ℃ in a hydrothermal kettle for 24h, carrying out suction filtration, washing to neutrality, and drying at 90-110 ℃ overnight;
c. And (3) calcining at 600 ℃ for 3-5h after drying to obtain the M 2+/N3+ hydrotalcite.
3. The method for preparing glutaraldehyde based on heterogeneous catalysis according to claim 1, characterized in that: the concentration of the tungstate aqueous solution in the step (2) is 0.005-0.02 mol/l; the tungstate is selected from any one of ammonium tungstate, ammonium meta-tungstate and sodium tungstate dihydrate.
4. The method for preparing glutaraldehyde based on heterogeneous catalysis according to claim 1, characterized in that: the solvent in the step (3) is selected from one of tert-butanol, 1, 4-dioxane, tetrahydrofuran or acetonitrile; the concentration of the hydrogen peroxide water solution is 30-60 wt%; the ratio of the solvent to the aqueous hydrogen peroxide solution is 1:2-5.
5. The method for preparing glutaraldehyde based on heterogeneous catalysis according to claim 1, characterized in that: the mass ratio of the cyclopentene to the solvent in the step (3) is 1:6-12; the mass ratio of the cyclopentene to the hydrogen peroxide is that the cyclopentene is hydrogen peroxide=1 and 2-4.
6. The method for preparing glutaraldehyde based on heterogeneous catalysis according to claim 5, characterized in that: the mass ratio of cyclopentene to solvent in the step (3) is 1:10; the mass ratio of cyclopentene to hydrogen peroxide was 1:3.
7. The method for preparing glutaraldehyde based on heterogeneous catalysis according to claim 1, characterized in that: the heterogeneous catalytic oxidation reaction in the step (3) is carried out at a reaction temperature of 28-40 ℃; the reaction time is 16-48 h.
8. The method for preparing glutaraldehyde based on heterogeneous catalysis according to claim 7, characterized in that: the heterogeneous catalytic oxidation reaction in the step (3) is carried out at a reaction temperature of 35 ℃; the reaction time was 36h.
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