CN114426467A - Method for preparing glutaraldehyde based on heterogeneous catalysis technology - Google Patents

Method for preparing glutaraldehyde based on heterogeneous catalysis technology Download PDF

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CN114426467A
CN114426467A CN202011178989.7A CN202011178989A CN114426467A CN 114426467 A CN114426467 A CN 114426467A CN 202011178989 A CN202011178989 A CN 202011178989A CN 114426467 A CN114426467 A CN 114426467A
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cyclopentene
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heterogeneous catalysis
glutaraldehyde
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CN114426467B (en
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黄勇
常慧
孙荣华
陆鑫
夏蓉晖
叶军明
瞿卫国
孙骏
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China Petroleum and Chemical Corp
Sinopec Shanghai Petrochemical Co Ltd
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    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/27Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
    • C07C45/28Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation of CHx-moieties
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Abstract

The invention discloses a method for preparing glutaraldehyde based on a heterogeneous catalysis technology. The preparation method takes a tungsten-based heterogeneous catalyst and uses aqueous hydrogen peroxide as an oxidant to catalyze and oxidize cyclopentene to prepare glutaraldehyde, the cyclopentene can be completely converted under mild conditions, and the yield of the glutaraldehyde exceeds 70%. The method has the advantages of high substrate conversion rate, high yield of the target product glutaraldehyde, environment-friendly reaction system, convenient separation of the catalyst and recycling.

Description

Method for preparing glutaraldehyde based on heterogeneous catalysis technology
Technical Field
The invention belongs to the technical field of preparation of glutaraldehyde, and particularly relates to a method for preparing glutaraldehyde by selective oxidation of cyclopentene based on a heterogeneous catalysis technology.
Background
Glutaraldehyde is an important fine chemical product and intermediate, is also a high-efficiency low-toxicity sterilization disinfectant, and has wide application field. The industrial production method of glutaraldehyde mainly uses a pyran method, which has complex process and difficult raw material source, so that the wide application of the method is limited (Chinese patent, with the patent number being CN 1298690C).
The selective oxidation of cyclopentene as raw material to prepare glutaraldehyde is favored, and the method has the advantages of abundant raw materials and easy realization of reaction conditions (document 1: Yan, high Jianrong, research progress on synthesis of glutaraldehyde by catalytic oxidation of cyclopentene, 2007, 21,2: 57-59). In the method, tungstic acid is used as a homogeneous catalyst, hydrogen peroxide is used as an oxidizing agent, and cyclopentene is oxidized into glutaraldehyde (Japanese patent, patent number: JP 01190647; document 2: Xunxinghua, Chenhaiying, Dengjing and the like, and cyclopentene is catalytically oxidized by aqueous hydrogen peroxide to prepare glutaraldehyde, the chemical science reports, 1993,4:399-403), the method can realize the yield of the glutaraldehyde exceeding 60%, but the catalyst is difficult to separate, and waste liquid is generated.
The catalyst which uses microporous molecular sieve to load tungsten species and uses hydrogen peroxide as an oxidant can also oxidize the cyclopentene into the glutaraldehyde (Chinese patent, patent publication number: CN 110372483A), the catalyst is easy to separate and recycle, the target product yield is high, but the preparation process of the catalyst is complicated and needs to be optimized. The mesoporous molecular sieve loaded active tungsten species is used as a catalyst, and the yield of a target product can reach 70 percent when cyclopentene is oxidized by hydrogen peroxide (Chinese patent, patent publication No. CN 168032A), but the catalyst has high preparation cost and complicated process, and the application of the catalyst is influenced. Tungstic acid loaded on a metal organic framework material MOF-101 is used as a catalyst to catalyze cyclopentene to perform oxidation reaction to prepare glutaraldehyde, the aldehyde selectivity exceeds 70% (document 3: preparation, characterization and catalytic performance of a Yangxianli, Lihaobo, Miao-Yongxia and novel HPWs @ MIL-101 catalyst, chemical research and application 2015, 5: 642-648), but the catalyst stability needs to be improved.
Hydrotalcite (LDHs) is an inorganic layered material with a special structure and has excellent properties such as interlayer ion exchangeability, memory effect and thermal stability. The invention provides a heterogeneous catalysis technology for preparing glutaraldehyde by selective oxidation of cyclopentene, which is characterized in that simple anions WO 42-are exchanged into M (II)/M (III) type hydrotalcite and are used for catalyzing the reaction of preparing glutaraldehyde by oxidation of cyclopentene.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a method for preparing glutaraldehyde based on a heterogeneous catalysis technology. The invention takes a tungsten-based heterogeneous catalyst and uses aqueous hydrogen peroxide as an oxidant to catalyze and oxidize cyclopentene to prepare glutaraldehyde, the cyclopentene can be completely converted under mild conditions, and the yield of the glutaraldehyde exceeds 70%. The method has the advantages of high substrate conversion rate, high yield of the target product glutaraldehyde, environment-friendly reaction system, convenient separation of the catalyst and recycling.
The following is a specific technical solution of the present invention.
The invention provides a method for preparing glutaraldehyde based on a heterogeneous catalysis technology, which comprises the following steps:
(1) preparation of M by hydrothermal reaction2+/N3+Hydrotalcite type, said M2+/N3+M in hydrotalcite-like compounds2+Is Mg2+Or Cu2+,/N3+Is Fe3+、Cr3+Or Al3+,M2+And N3+In a molar ratio of 1: 3;
(2) adding the hydrotalcite prepared in the step (1) into a tungstate aqueous solution by adopting an ion exchange method, stirring for 24 hours at the temperature of 75-85 ℃, carrying out full exchange reaction, and then carrying outFiltering and drying to obtain M2+/N3+-WO4 2—LDH hydrotalcite solid catalyst;
(3) mixing a solvent with aqueous hydrogen peroxide, adding the solid catalyst prepared in the step (2) in an amount which is 1-10% of the mass of cyclopentene by taking the catalyst as a substrate, stirring and mixing for 0.5-3 h, adding cyclopentene, and continuously stirring for carrying out heterogeneous catalytic oxidation reaction to obtain the target product glutaraldehyde.
Further, the step (1) adopts a hydrothermal reaction method to prepare M (II)/M (III) type hydrotalcite, which specifically comprises the following steps:
a. mixing raw material M2+(An-)2/n.m H2O and N3+(An-)3/n.m H2O according to M2+And N3+Mixing and dissolving the mixture in deionized water in a molar ratio of 1:3 to obtain a solution A (M)2+Concentration 0.3M); dissolving sodium carbonate in deionized water to obtain solution B (with the concentration of 0.1M); mixing the solution A, B at 30 ℃ while stirring to obtain a reaction solution; wherein A isn-Is CO3 2-、NO3 -、ClOr OH-
b. Adjusting the pH value of the reaction solution to 10.5-11.5 by using 2M NaOH solution, aging for 10min, reacting in a hydrothermal kettle at 110-130 ℃ for 24h in an oven, performing suction filtration, washing to be neutral, and drying at 90-110 ℃ overnight;
c. after drying, calcining for 3-5h at 600 ℃ to obtain M (II)/M (III) type hydrotalcite.
Further, the concentration of the tungstate aqueous solution in the step (2) is 0.005-0.02 mol/l, and preferably 0.01 mol/l; the tungstate is selected from any one of ammonium tungstate, ammonium metatungstate and sodium tungstate dihydrate.
Further, the solvent in the step (3) is selected from one of tert-butyl alcohol, 1, 4-dioxane, tetrahydrofuran or acetonitrile; the concentration of the aqueous hydrogen peroxide solution is from 30% to 60% by weight, preferably 50% by weight; the ratio of the solvent to the aqueous hydrogen peroxide solution is 1: 2-5.
Further, the mass ratio of the cyclopentene to the solvent in the step (3) is 1: 6-12, preferably 1: 10; the mass ratio of the cyclopentene to the hydrogen peroxide is 1: 2-4, preferably 1: 3.
Further, in the step (3), the heterogeneous catalytic oxidation reaction is carried out at the reaction temperature of 28-40 ℃, preferably 35 ℃; the reaction time is 16-48 h, preferably 36h.
Compared with the prior art, the invention has the beneficial effects that:
the invention takes a tungsten-based heterogeneous catalyst and uses aqueous hydrogen peroxide as an oxidant to catalyze and oxidize cyclopentene to prepare glutaraldehyde, the cyclopentene can be completely converted under mild conditions, and the yield of the glutaraldehyde exceeds 70%. The method has the advantages of high substrate conversion rate, high yield of the target product glutaraldehyde, environment-friendly reaction system, convenient separation of the catalyst and recycling.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the invention, but are not intended to limit the invention in any way. It should be noted that it would be apparent to those skilled in the art that several modifications and improvements can be made without departing from the inventive concept. All falling within the scope of the present invention.
Example 1
Synthesis of Mg/Fe-WO4 of Mg/Fe-32-Catalyst for LDH:
(1) solution A: weighing raw materials according to the molar ratio of Mg/Fe to 3, and dissolving the raw materials in 70ml of deionized water; solution B: dissolving a certain mass of sodium carbonate in 70ml of deionized water;
(2) the A, B solution is added dropwise at 30 ℃ while stirring;
(3) adjusting the pH value to about 11 by using a 2M NaOH solution, aging for 10min, carrying out oven reaction for 24h at 120 ℃ in a hydrothermal kettle, then carrying out suction filtration and washing to neutrality, and drying overnight at 100 ℃;
(4) the prepared sample is calcined for 4 hours at the temperature of 600 ℃ to obtain Mg/Fe-LDH.
(5) Weighing 0.1980g of sodium tungstate dihydrate, dissolving in 50ml of water, adding 1g of roasting carrier, adjusting the pH value to 4.5-5 by using 0.2M dilute nitric acid, and stirring for 24 hours at 80 ℃;
(6) the resulting product was de-ionizedWashing the seed with water, filtering, and drying at 80 deg.C for more than 24 hr to obtain Mg/Fe-WO42--an LDH catalyst.
Example 2
Weighing the catalyst Mg/Fe-WO4 prepared in example 12-0.2g of-LDH, in a 100ml round-bottomed flask, 3.4ml of 30% wt hydrogen peroxide solution was mixed with 15ml of t-butanol, then the weighed catalyst was added, after the above three substances were completely mixed, 1.4ml of cyclopentene was further added, the reaction was stirred at 35 ℃ for 24 hours, and the product was analyzed by GC-2060 gas chromatography, and the conversion of cyclopentene was 79% and the yield of glutaraldehyde was 56%.
Example 3
Weighing the catalyst Mg/Fe-WO4 prepared in example 12-0.3g of-LDH, in a 100ml round-bottomed flask, 3.4ml of 45% wt hydrogen peroxide solution were mixed with 15ml of 1, 4-dioxane, then the weighed catalyst was added, after the above three substances were thoroughly mixed, 1.4ml of cyclopentene was further added, the reaction was stirred at 36 ℃ for 24 hours, and the product was analyzed by GC-2060 gas chromatography for cyclopentene conversion of 85% and glutaraldehyde yield of 62%.
Example 4
Weighing the catalyst Mg/Fe-WO4 prepared in example 12-0.5g of-LDH, in a 100ml round-bottom flask, 3.4ml of 35% by weight hydrogen peroxide solution is mixed with 15ml of tetrahydrofuran, then the weighed catalyst is added, after the three substances are completely mixed, 1.4ml of cyclopentene is added, the reaction temperature is set at 37 ℃, the reaction time is 24h, and the product is analyzed by GC-2060 gas chromatography, the cyclopentene conversion rate is 89%, and the glutaraldehyde yield is 66%.
Example 5
Weighing the catalyst Mg/Fe-WO4 prepared in example 12-0.3g of LDH, in a 100ml round-bottomed flask, 3.4ml of 35% wt hydrogen peroxide solution was mixed with 15m of tert-butanol, then the weighed catalyst was added, after the above three substances were completely mixed, 1.4ml of cyclopentene was further added, and the reaction was stirred at 37 ℃ for 36 hours, and the product was analyzed by GC-2060 gas chromatography, and the conversion of cyclopentene was 95% and the yield of glutaraldehyde was 71%.
Example 6
Weighing examples1 catalyst Mg/Fe-WO42-0.3g of LDH, in a 100ml round-bottomed flask, 3.4ml of 50% wt hydrogen peroxide solution was mixed with 15ml of t-butanol, then the weighed catalyst was added, after the above three substances were completely mixed, 1.6ml of cyclopentene was further added, and the reaction was stirred at 40 ℃ for 36 hours, and the product was analyzed by GC-2060 gas chromatography, the conversion of cyclopentene was 96%, and the yield of glutaraldehyde was 69%.
Example 7
Weighing the catalyst Mg/Cr-WO4 prepared in example 12-0.3g of-LDH, in a 100mL round-bottomed flask, 3.4mL of a 40% wt hydrogen peroxide solution was mixed with 15mL of acetonitrile, then the weighed catalyst was added, after the above three substances were completely mixed, 1.2mL of cyclopentene was further added, the reaction was stirred at 35 ℃ for 36 hours, and the product was analyzed by GC-2060 gas chromatography, and the conversion of cyclopentene was 90% and the yield of glutaraldehyde was 67%.
Example 8
Weighing the catalyst Mg/Fe-WO4 prepared in example 12-0.3g of-LDH, 3.4ml of 30% wt hydrogen peroxide solution was mixed with 15ml of t-butanol in a 100ml round-bottomed flask, then the weighed catalyst was added, and after the above three substances were completely mixed, 1.4ml of cyclopentene was further added, and the reaction was stirred at 37 ℃ for 36 hours.
After the reaction is finished, the catalyst is separated out by filtration, and the separated catalyst is washed and dried to be used for the next catalytic reaction, and the reaction conditions are unchanged (same as the previous experiment). Each reaction product was analyzed by GC-2060 gas chromatography, and the results are shown in the following table.
Catalyst reuse performance table
Figure BDA0002749571090000051
While the preferred embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that the invention is not limited thereto, and that various changes and modifications may be made without departing from the spirit of the invention, and the scope of the appended claims is to be accorded the full scope of the invention.

Claims (8)

1. A method for preparing glutaraldehyde based on a heterogeneous catalysis technology comprises the following steps:
(1) preparation of M by hydrothermal reaction2+/N3+Hydrotalcite type, said M2+/N3+M in hydrotalcite-like compounds2+Is Mg2+Or Cu2+,/N3+Is Fe3+、Cr3+Or Al3+,M2+And N3+In a molar ratio of 1: 3;
(2) adding the hydrotalcite prepared in the step (1) into a tungstate aqueous solution by adopting an ion exchange method, stirring for 24 hours at the temperature of 75-85 ℃, fully exchanging and reacting, filtering and drying to obtain M2+/N3+-WO4 2—LDH hydrotalcite solid catalyst;
(3) and (3) mixing a solvent and aqueous hydrogen peroxide, adding the solid catalyst prepared in the step (2), wherein the amount of the catalyst is 1-10% of the mass of cyclopentene, stirring and mixing for 0.5-3 h, then adding the cyclopentene, and continuously stirring to perform heterogeneous catalytic oxidation reaction to obtain the target product glutaraldehyde.
2. The method for preparing glutaraldehyde based on heterogeneous catalysis technology, according to claim 1, characterized in that: the step (1) adopts a hydrothermal reaction method to prepare M (II)/M (III) type hydrotalcite, and specifically comprises the following steps:
a. mixing raw material M2+(An-)2/n.m H2O and N3+(An-)3/n.m H2O according to M2+And N3+Mixing and dissolving the mixture in deionized water according to the molar ratio of 1:3 to obtain M2+Solution A at a concentration of 0.3M; dissolving sodium carbonate in deionized water to obtain solution B with the concentration of 0.1M; mixing the solution A, B at 30 ℃ while stirring to obtain a reaction solution; wherein A isn-Is CO3 2-、NO3 -、ClOr OH-
b. Adjusting the pH value of the reaction solution to 10.5-11.5 by using 2M NaOH solution, aging for 10min, reacting in a hydrothermal kettle at 110-130 ℃ for 24h in an oven, performing suction filtration, washing to be neutral, and drying at 90-110 ℃ overnight;
c. after drying, calcining for 3-5h at 600 ℃ to obtain M (II)/M (III) type hydrotalcite.
3. The method for preparing glutaraldehyde based on heterogeneous catalysis technology, according to claim 1, characterized in that: the concentration of the tungstate aqueous solution in the step (2) is 0.005-0.02 mol/l; the tungstate is selected from any one of ammonium tungstate, ammonium metatungstate and sodium tungstate dihydrate.
4. The method for preparing glutaraldehyde based on heterogeneous catalysis technology, according to claim 1, characterized in that: the solvent in the step (3) is selected from one of tert-butyl alcohol, 1, 4-dioxane, tetrahydrofuran or acetonitrile; the concentration of the aqueous hydrogen peroxide solution is 30-60 wt%; the ratio of the solvent to the aqueous hydrogen peroxide solution is 1: 2-5.
5. The method for preparing glutaraldehyde based on heterogeneous catalysis technology, according to claim 1, characterized in that: the mass ratio of the cyclopentene to the solvent in the step (3) is 1: 6-12. The mass ratio of the cyclopentene to the hydrogen peroxide is 1: 2-4.
6. The method for preparing glutaraldehyde based on heterogeneous catalysis technology, according to claim 5, wherein: the mass ratio of the cyclopentene to the solvent in the step (3) is 1: 10. The mass ratio of cyclopentene to hydrogen peroxide was 1: 3.
7. The method for preparing glutaraldehyde based on heterogeneous catalysis technology, according to claim 1, characterized in that: the heterogeneous catalytic oxidation reaction in the step (3) is carried out at the reaction temperature of 28-40 ℃; the reaction time is 16-48 h.
8. The method for preparing glutaraldehyde based on heterogeneous catalysis technology, according to claim 7, wherein: the heterogeneous catalytic oxidation reaction in the step (3) is carried out at the reaction temperature of 35 ℃; the reaction time was 36h.
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