CN114425551A - Shaping and quantifying industrial device and method for regenerated carbon fibers - Google Patents

Shaping and quantifying industrial device and method for regenerated carbon fibers Download PDF

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Publication number
CN114425551A
CN114425551A CN202011182577.0A CN202011182577A CN114425551A CN 114425551 A CN114425551 A CN 114425551A CN 202011182577 A CN202011182577 A CN 202011182577A CN 114425551 A CN114425551 A CN 114425551A
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China
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net rack
regenerated carbon
quantifying
door
cabinet
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CN202011182577.0A
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邓文彬
辛美音
沈海娟
蔡莺莺
毕建东
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China Petroleum and Chemical Corp
Sinopec Shanghai Petrochemical Co Ltd
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China Petroleum and Chemical Corp
Sinopec Shanghai Petrochemical Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass

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  • Environmental & Geological Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a shaping and quantifying industrial device and a shaping and quantifying method for regenerated carbon fibers, which are characterized by comprising a storage and transportation cabinet, a slitting table, a shaping and quantifying net rack and a feeding cabinet which are sequentially arranged, wherein the slitting table and the shaping and quantifying net rack are fixed on the ground by foundation bolts, and the storage and transportation cabinet and the feeding cabinet can be fixed or moved. The invention collects the floating regenerated carbon fiber and the dust thereof under the directional breeze, thereby eliminating the potential safety hazard, and other regenerated carbon fibers are orderly shaped and quantified, thereby being convenient for realizing the storage, transportation and post-process processing and application in multiple fields.

Description

Shaping and quantifying industrial device and method for regenerated carbon fibers
Technical Field
The invention relates to the field of equipment and preparation of recycled carbon fiber recycling and carbon fiber reinforced thermoplastic resin composite materials, in particular to a shaping and quantifying industrialization device for recycled carbon fibers and a using method thereof.
Technical Field
The regeneration technology of the regenerated carbon fiber is focused on the high-efficiency recovery technology of the carbon fiber after the service life of the carbon fiber composite material is ended, and the economic performance and the environmental performance are researched, and aiming at the characteristics of the regenerated carbon fiber, the research report of preparing the novel high-performance blended yarn for the light structure by the recovered carbon fiber is found in foreign countries: the german textile machinery and the high-performance materials technical Institute (ITM) developed a new high-performance blended yarn made from Recycled Carbon Fibers (RCF) that can be used in lightweight load-bearing structures. Jack Howars (J a c k Howardh, University of sheffield) at snow University in England and Joseph sea (Joseph Heil, North Carolina State University, USA) at North Carolina State University in America report the use of regenerated carbon fibers to make electromagnetic shielding materials, introducing the properties of the materials, providing a large amount of data, and opening up a new application field for regenerated carbon fibers. The process for recycling carbon fibers by british gluing technology not only regenerates chopped and ground carbon fibers but also includes other useful substances. Manufacturers and products for preparing carbon paper or carbon felt by adopting the regenerated carbon fibers obtained by the cracking process are available in China. How to produce, process or study information on how to use recycled carbon fibers for their safety hazards in connection with the preparation of reinforced thermoplastic resin Composites (CFRTP) is such as: the technical method and device for how to safely shape and quantify the regenerated carbon fibers in the processes of safe storage, transportation and recycling are not reported.
The regeneration process of the regenerated carbon fiber not only cracks the resin compounded with the regenerated carbon fiber, but also removes the sizing agent protective film of the carbon fiber, so that a huge number of ultramicro grooves (comprising nanoscale holes or cavities) on the surface of the conductive regenerated carbon fiber are exposed outside the conductive regenerated carbon fiber, and the conductive regenerated carbon fiber has extremely strong adhesive and adsorption capacity; in addition, the superfine (monofilament diameter 7um) regenerated carbon fibers subjected to the regeneration process are different in length and in a free-stacking type bundling state without interval protection, so that the superfine regenerated carbon fibers are easy to fly like dust in space. Although the regenerated carbon fiber has excellent performance, the unconstrained extremely strong adhesion and adsorption characteristics and the extremely easy-to-float state cause two main effects:
1) potential safety hazard: during the storage, transportation and post-processing application processes, the scattered regenerated carbon fibers are easy to be inhaled by people and animals or adsorbed by skin and clothes, wherein part of the people and the animals can cause anaphylaxis.
2) The CFRTP field is limited in application: the free-stacking bundling ordered state of the regenerated carbon fibers without interval protection is easily disturbed by external force in the post-processing process, uniform sizing and short cutting of the regenerated carbon fibers are difficult to implement directly, even if the regenerated carbon fibers are sized and short cut, the excessively low and uneven bulk density cannot meet the accurate metering required by re-compounding with thermoplastic resin, and industrial application in the field of carbon fiber reinforced thermoplastic resin Composite (CFRTP) is difficult to realize.
Disclosure of Invention
Aiming at the current situation: the invention discloses a shaping and quantifying device and a shaping and quantifying method for regenerated carbon fibers, and solves the problems of safety in the processes of storage, transportation and post-processing application and application limitation in the field of CFRTP.
The technical solution of the invention is as follows:
a shaping and quantifying industrialization device for regenerated carbon fibers is characterized by comprising a storage and transportation cabinet, a cutting table, a shaping and quantifying net rack and a feeding cabinet which are sequentially arranged, wherein the cutting table and the shaping and quantifying net rack are fixed on the ground by foundation bolts, and the storage and transportation cabinet and the feeding cabinet can be fixed or moved;
the storage and transportation cabinet is composed of an organic glass storage and sealing cabinet with a single door at the right side, a regenerated carbon fiber raw material bag, an air pipe, a fan and an adsorption barrel, wherein the fan and the adsorption barrel are positioned at the left side of the storage and sealing cabinet; the fan is connected with the storage airtight cabinet through an air pipe, and the regenerated carbon fiber raw material bag is arranged in the single-door organic glass storage airtight cabinet;
the cutting table consists of a door-shaped cutter limiting frame, a long-handle cutter and a cutting arrangement table, wherein the door-shaped cutter limiting frame is arranged on the left side of the long-handle cutter, two door-shaped bottom ends of the door-shaped cutter limiting frame are respectively welded on front and rear support legs on the left side surface of the negative pressure dust suction box, the long-handle cutter is formed by connecting a cutter handle and a cutter blade, the long-handle cutter is arranged right from the door-shaped cutter limiting frame and between the right left sides of the cutting arrangement table, the left side of the long-handle cutter is tangent to the right side of the cutter limiting frame, the rear side end of the long-handle cutter is welded on the rear side of the left support leg of the cutting arrangement table through a support with a rotating shaft, and the right side of the cutter blade is vertically tangent to the right side surface of the cutting arrangement table; the slitting and arranging platform consists of a cutter fixed cutter, a negative pressure dust collection box, a front baffle plate, a rear baffle plate and a fixed-length movable baffle plate, wherein the cutter fixed cutter is fixed on the left side surface of a perforated arranging platform at the upper part of the negative pressure dust collection box through a screw rod, the front baffle plate and the rear baffle plate are fixed on the front side surface and the rear side surface of the perforated arranging platform through bolts, and the right upper sides of the front baffle plate and the rear baffle plate are respectively fixed with a magnet sheet through bolts; the lower edge of the fixed-length movable baffle is fixed on the right side surface of the perforated finishing platform through a rotary hinge, and the front and rear left side surfaces of the upper edge of the fixed-length movable baffle are fixed with the magnet pieces through bolts at the positions corresponding to the front and rear baffle magnet pieces respectively; when the fixed-length movable baffle is desorbed from a vertical state absorbed by the front baffle and the rear baffle, the fixed-length movable baffle can rotate towards the left and is horizontally placed on the triangular bracket below the front and rear rotating hinges on the right side of the perforated finishing platform; the negative pressure dust suction box is formed by connecting an upper rectangular perforated finishing platform and a lower perforated conical box into a whole through bolts, and then the conical box is fixed on left and right upper cross beams of left and right support legs of the slitting finishing table through bolts at the left and right sides of the perforated finishing platform;
The fixed-size quantitative net rack consists of an electronic scale, a concave column net rack and a convex column net rack, wherein the concave column net rack is horizontally arranged and is positioned right above the convex column net rack, the upper concave column net rack and the convex column net rack are vertically wedged into a group of concave columns and convex column net racks and are arranged on the electronic scale, and three sides of the electronic scale are provided with supporting plates;
the feeding cabinet comprises a left-side single-door organic glass storage airtight cabinet and a net rack set, the net rack set is arranged in the left-side single-door organic glass storage airtight cabinet after being matched with the concave surface through gravity, protrusions and a plurality of groups of concave columns and convex column racks, and the left side face of the left-side single-door organic glass storage airtight cabinet is provided with a single door and an inner folding top plate.
The fan is arranged right behind the adsorption barrel, and an inlet air pipe of the fan of the storage and transportation cabinet is connected with an air pipe at the pipe orifice of the dust exhaust port at the bottom of the slitting table.
The door-shaped back side vertex angle L of the door-shaped cutter limiting frame is composed of a cutter rotation limiting fan-shaped sheet and a safety limiting rod. The bottom angle M of the front side of the door shape is arc-shaped.
The concave column net rack is provided with seven-hole seven columns, wherein the seven columns are arranged on the edges of the front edge and the rear edge of the net rack, four columns and three holes on the front edge are uniformly distributed in a staggered mode, and four columns and three columns on the rear edge are uniformly distributed in a staggered mode.
The concave post of concave post rack about both ends face all be the concave surface, concave surface degree of depth 8MM, internal diameter 8MM, terminal surface and rack below parallel and level under the concave post.
The convex column net rack is provided with seven holes and seven columns, the seven columns are arranged on the edges of the inner edge and the outer edge of the upper surface of the net rack, four columns and three columns on the outer edge are staggered and uniformly distributed, and four holes and three columns on the inner edge are staggered and uniformly distributed.
The upper and lower convex column two end faces of the convex column net rack are convex surfaces, the five net racks of the convex column are connected by threads, and the lower end face of the convex column is higher than the lower plane of the net rack by 6MM and has an outer diameter of 6 MM.
The bearing frame, the bottom plate and the rotary loose-leaf of the storage and transportation cabinet are made of 304; the organic glass storage and sealing cabinet with the single door on the right side is provided with a movable pulley with a brake, and the material of the movable pulley is carbon fiber reinforced nylon 66; the cabinet surface, the door surface and the top plate are made of PC.
The method for realizing the shaping quantification of the regenerated carbon fiber by using the shaping quantification industrial device of the regenerated carbon fiber is characterized by comprising the following steps of:
step 1) positioning a device: placing the regenerated carbon fiber raw material bag in a storage and transportation cabinet, opening a door and moving the door to the left side of the slitting table, so that the right door of the storage and transportation cabinet is positioned at the right rear side of the slitting table; opening a left opening door of the feeding cabinet, moving the left opening door to the right side of the sizing and quantifying net rack table, and enabling the left opening door of the feeding cabinet to be positioned right behind the sizing and quantifying net rack table;
Starting the fan, and adjusting the air pressure to be 0.1-0.2MPa
Step 2) unpacking of raw materials: cutting off the top of the regenerated carbon fiber raw material bag by using scissors, searching for the regenerated carbon fiber with the most obvious orientation, cutting and drawing the regenerated carbon fiber by using a long-handle cutter according to the left-right orientation sequence, moving the right end to the left side of a fixed-length movable baffle plate 22, and placing the regenerated carbon fiber on a slitting and arranging table according to the left-right orientation;
step 3) cutting: pressing a long-handle cutter to cut off the regenerated carbon fibers, enabling the cut regenerated carbon fibers to be oriented left and right and remaining behind the cutting and arranging platform;
step 4), shaping and quantifying of the convex column net rack: repeating the step 3) until the regenerated carbon fibers are orderly filled to the left and the right to the height of the front baffle and the rear baffle, and completing constant volume; then, pulling the fixed-length movable baffle plate to the right to enable the fixed-length movable baffle plate to be horizontal with a supporting plate of the electronic scale, integrally moving the regenerated carbon fibers cut and arranged in the convex columns of the convex column net rack, then, taking the concave column net rack, placing the concave column net rack right above the convex column net rack 3, then, downwards fitting the concave column net rack and the convex column net rack, finishing shaping and quantifying, and metering the total weight and the net weight of the regenerated carbon fibers;
step 5), shaping and quantifying the concave column net rack: the metering scale is set to zero, a convex column net rack is prepared, and the steps 3) and 4) are repeated to finish the shaping and quantifying of the regenerated carbon fiber of the concave column net rack; then moving the two net rack groups into a feeding cabinet;
And 6) repeating the operations of the steps 3) to 5) to finish the shaping and quantifying of all the regenerated carbon fibers.
Preferably, the method further comprises the step 7) of cleaning: after the cutting table is tangent to the right side and the left side of the sizing quantitative net rack table, the re-cutting table and the sizing quantitative net rack table are cleaned, so that the regenerated carbon fiber dust is sucked into water of the adsorption barrel along with the storage and transportation cabinet through a right door and the cutting table and the negative pressure dust collection box to be collected.
Compared with the prior art, the invention has the beneficial effects that:
1) the floating regenerated carbon fiber and the dust thereof are collected under directional breeze, so that the potential safety hazard is eliminated, and other regenerated carbon fibers are orderly shaped and quantified, thereby being convenient for realizing the storage, transportation and post-process processing and application in multiple fields.
2) The raw material of the regenerated carbon fiber is kept in an ordered and quantitative state, and necessary conditions are created for applying the regenerated carbon fiber to the CFRTP field.
Drawings
FIG. 1 is a drawing of a sizing and metering device for regenerated carbon fibers;
FIG. 2 is an enlarged view of the structure of the storage and transportation cabinet made of recycled carbon fiber;
FIG. 3 is an enlarged view of the structure of the regenerated carbon fiber slitting table;
FIG. 4 is an enlarged view of the limiting structure principle of the portal cutter limiting frame, wherein a is an enlarged view of the upper limit L, and b is an enlarged view of the lower limit L;
FIG. 5 is an enlarged view of the principle of the rotary structure of the long-handled cutter 17;
FIG. 6 is an enlarged view of the transferring, limiting and connecting structure of the fixed-length movable baffle;
FIG. 7 is an enlarged view of the structure of a regenerated carbon fiber sizing and quantifying net rack;
FIG. 8 is an enlarged view of the connection of the convex pillar, the concave pillar and the net, wherein a is a partial enlarged view of the convex pillar net, and b is a partial enlarged view of the concave pillar net;
FIG. 9 is a view showing the connection of a convex cylinder net and a concave cylinder net;
FIG. 10 is a schematic view of the regenerated carbon fiber feeding cabinet.
Detailed Description
The technical solution and the using method of the present invention will be clearly and completely described below with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The invention belongs to the protection scope based on the embodiment of the invention.
Example 1
The shaping and quantifying industrialization device for the regenerated carbon fibers comprises a regenerated carbon fiber storage and transportation cabinet, a regenerated carbon fiber cutting table, a regenerated carbon fiber shaping and quantifying net rack and a regenerated carbon fiber feeding cabinet, wherein the regenerated carbon fiber storage and transportation cabinet is arranged on the right left side of the regenerated carbon fiber cutting table, the regenerated carbon fiber cutting table is arranged on the right left side of the regenerated carbon fiber shaping and quantifying net rack, and the regenerated carbon fiber feeding cabinet is arranged on the right side of the regenerated carbon fiber shaping and quantifying net rack. The regenerated carbon fiber cutting table II, the regenerated carbon fiber shaping quantitative net rack III are fixed on the ground through foundation bolts, and the regenerated carbon fiber storage and transportation cabinet I and the regenerated carbon fiber feeding cabinet II can be fixed or movable.
Regenerated carbon fiber store and transport cabinet (see fig. 2) store airtight cabinet 1, regenerated carbon fiber raw material package 2, tuber pipe 3, fan 4 and absorption bucket 5 by single-open-door organic glass and constitute, wherein: the fan 4 and the adsorption barrel 5 are arranged on the leftmost side of the single-door organic glass storage airtight cabinet 1, and the fan 4 is arranged right behind the adsorption barrel 5; the regenerated carbon fiber raw material bag 2 is placed in the single-door organic glass storage airtight cabinet 1, the right side face of the single-door organic glass storage airtight cabinet 1 is in a 90-degree state after being opened by the ADGE single-door 7, and the regenerated carbon fiber raw material bag is composed of a rotating hinge 6, an inner folding organic glass top ABCD8 and three inner folding hinges 9. The material of the bearing frame, the bottom plate and the rotary loose-leaf of the first regenerative carbon fiber storage and transportation cabinet is 304; the movable pulley with the brake is made of carbon fiber reinforced nylon 66; the cabinet surface, the door surface and the top plate are made of PC.
The second regenerated carbon fiber slitting table (shown in figure 3) is composed of a door-shaped cutter limiting frame 11, a long-handle cutter 12 and a slitting and finishing table 19. Wherein the door-shaped cutter limiting frame 11 is arranged at the left side of the long-handle cutter 12, the material is stainless cast iron, two bottom ends of the door shape are respectively welded on the front and the rear support legs at the left side of the negative pressure dust suction box 26, the door-shaped rear side vertex angle L is composed of a cutter rotation limiting fan-shaped sheet 10 and a safety limiting rod 16 (see an enlarged view 4), the door-shaped front side bottom angle M is arc-shaped, the long-handle cutter 12 is composed of a cutter handle and a cutter edge 14, the material cutter handle is 304, the cutter edge is R: CrMo steel, chromium molybdenum powder metallurgy, the long-handle cutter 12 is arranged at the right side of the door-shaped cutter limiting frame (1 and between the right left sides of the cutting and tidying table 19, the left side of the long-handle cutter 12 is tangent to the right side of the cutter limiting frame 11, the right side of the long-handle cutter 12 is in the same vertical plane with the cutter edge 14, the rear side end of the long-handle cutter 12 is cut and welded on the rear side of the left support legs of the cutting and tidying table 19 through a support 17 with a rotating shaft (see figure 5), the right side of the cutting edge 14 is vertically tangent with the right left side surface of the slitting and tidying table 19; the slitting and arranging platform 19 consists of four parts, namely a cutter fixed knife 13, a negative pressure dust suction box 26, a front baffle plate, a rear baffle plate 18 and a fixed-length movable baffle plate 22, wherein the cutter fixed knife 13 is fixed on the left side surface of a perforated arranging platform 20 on the upper part of the negative pressure dust suction box 26 by a screw rod, the material is R, CrMo steel, chromium molybdenum powder metallurgy, the material is PC, the front baffle plate and the rear baffle plate 18 are fixed on the right upper sides of the front baffle plate and the rear baffle plate 18 on the front side surface and the rear side surface of the perforated arranging platform 20 by bolts, and magnet pieces are fixed by the bolts respectively; the fixed-length movable baffle 22 is made of PC, the lower side of the fixed-length movable baffle 22 is fixed on the right side surface of the perforated finishing platform 20 through a rotary hinge 24, and the front and rear left side surfaces of the fixed-length movable baffle 22 correspond to the front and rear baffle magnet pieces 18 and are respectively fixed with the magnet pieces through bolts; when the fixed-length movable baffle 22 is desorbed from the vertical state absorbed by the front and rear baffles 18, the fixed-length movable baffle can rotate towards the left and is horizontally placed on the triangular bracket below the front and rear rotary hinges 24 on the right side of the perforated sorting platform 20 (see an enlarged view 6); the negative pressure dust suction box 26 is formed by connecting an upper rectangular (length-width ratio is 6: 4) perforated sorting platform 20 and a lower perforated conical box 27 into a whole through bolts, and then the conical box 27 is fixed on left and right upper cross beams of left and right support legs of the slitting sorting table 19 through bolts at the left and right sides of the perforated sorting platform 20.
The regenerated carbon fiber sizing quantitative net rack (see fig. 7) is composed of an electronic scale 39, a concave column net rack 28 and a convex column net rack 33, wherein: the concave column net frame 28 is arranged right above, the net frame is horizontally arranged, seven columns with seven holes are arranged on the edges of the front edge and the rear edge of the net frame, four columns with three holes are uniformly distributed in a staggered mode on the front edge, and four columns with three holes are uniformly distributed in a staggered mode on the rear edge; the upper end and the lower end of the concave column are both concave surfaces, the depth of the concave surfaces is 8MM, the inner diameter of the concave surfaces is 8MM, the lower end surface of the concave column is flush with the lower surface of the net rack, and the concave column is in threaded connection with the net rack (see an enlarged image 8); the convex column net rack 33 is arranged in the middle, the net rack is horizontally arranged, seven columns with seven holes are arranged on the edges of the inner edge and the outer edge of the upper surface of the net rack, four columns with three holes are uniformly distributed in a staggered mode on the outer edge, and four columns with four holes and three columns with three holes on the inner edge are uniformly distributed in a staggered mode; the upper end and the lower end of the convex column are convex surfaces, the five-net rack of the convex column is in threaded connection (see an enlarged image 8), the lower end surface of the convex column is higher than the lower plane of the net rack by 6MM, and the outer diameter is 6 MM; the upper concave column net rack 28 vertically downwards faces the protrusions with the external diameter of 6MM and the height of 6MM at the top ends of the seven convex columns on the middle convex column net rack 33 through seven concave surfaces on the lower plane of the net rack, and is wedged up and down to form a group of concave column and convex column net racks (see an enlarged diagram 9) which are placed on an electronic scale (39 supporting plate 37) with baffles on three sides, wherein the electronic scale 39 is arranged right below the supporting plate 37, four adjustable horizontal feet are placed on the ground, and a regenerated carbon fiber shaping quantitative net rack (III) is supported.
The regenerative carbon fiber feeding cabinet (IV) consists of a movable cabinet (40) and a net rack group (43), wherein the net rack group is formed by matching a plurality of groups of concave columns and convex column net racks up and down by gravity, bulges and concave surfaces, and then is placed in a movable organic glass closed chamber. The left side of the mobile cabinet 40 is a single door with a foldable top plate 44.
In the industrial production or test process, the four parts of a regenerated carbon fiber storage and transportation cabinet, a regenerated carbon fiber cutting table, a regenerated carbon fiber shaping and quantifying net rack and a regenerated carbon fiber feeding cabinet are sequentially arranged from left to right with a slight interval; the regenerated carbon fiber storage and transportation cabinet is provided with a single door on the right side and a regenerated carbon fiber feeding cabinet is provided with a single door on the left side and is fully opened; the regenerated carbon fiber storage and transportation cabinet is characterized in that an inlet air pipe of a fan is connected with an inlet air pipe of a regenerated carbon fiber slitting table and an air pipe of a pipe orifice of a dust exhaust port at the bottom.
In order to facilitate effect comparison, the device is placed in a room only provided with compressed air and mobile conventional industrial lighting (the power protection level is lower than IP54, a box door of a power box is opened, and a fuse protector is arranged in the power box), shaping and quantitative operation of the regenerated carbon fibers of the wind power blades is carried out, a shaped and quantitative regenerated carbon fiber raw material is obtained, and the service life of the operation (lighting) of an electric appliance in the whole process of carrying the shaped and quantitative regenerated carbon fibers from a regenerated carbon fiber feeding cabinet for 10 times and the orderliness and the quantitative performance of the regenerated carbon fibers in the test process are inspected.
The implementation steps are as follows:
1) the device is in place: placing the regenerated carbon fiber raw material bag 2 in a regenerated carbon fiber storage and transportation cabinet I, and moving the door to the left side of a regenerated carbon fiber cutting table II to ensure that the right door of the regenerated carbon fiber storage and transportation cabinet I is positioned right behind the regenerated carbon fiber cutting table II; the regenerated carbon fiber feeding cabinet is opened with a left opening door, and is moved to the right side of the regenerated carbon fiber sizing quantitative net rack table, so that the regenerated carbon fiber feeding cabinet is opened with the left opening door, and is positioned on the front back side of the regenerated carbon fiber sizing quantitative net rack table. Starting the fan 4, and adjusting the wind pressure to 0.1-0.2MPa
2) Unpacking raw materials: the top of the regenerated carbon fiber raw material bag 2 is cut by scissors, the regenerated carbon fiber with the most obvious orientation is searched, after the regenerated carbon fiber is cut and drawn by the long-handle cutter 12 according to the left-right orientation sequence, the right end of the regenerated carbon fiber raw material bag is moved to the left side of the fixed-length movable baffle plate 22 and is placed on the cutting and arranging table 19 according to the left-right orientation. In the operation process, the scattered regenerated carbon fibers enter the water of the adsorption barrel 5 along with the wind for collection.
3) Cutting: the regenerated carbon fiber is adsorbed and fixed by the micro negative pressure of the interrogation holes on the slitting and sorting table 19. The long-handled cutter 12 is pressed to cut the regenerated carbon fibers, and the cut regenerated carbon fibers are left-right oriented and left behind the slitting/finishing table 19. In the operation process, the scattered regenerated carbon fibers and the cut-off dust pass through the regenerated carbon fiber storage and transportation cabinet and the negative pressure dust collection box 26 along with wind and enter the water of the adsorption barrel 5 for collection.
4) Shaping and quantifying the convex column net rack: repeating the step 3) in sequence to enable the regenerated carbon fibers to fill the front baffle plate and the rear baffle plate 18 in order from left to right to finish constant volume; then, the fixed-length movable baffle 22 is pulled rightwards to be horizontal with a supporting plate 37 of an electronic scale 39, the regenerated carbon fibers cut and arranged on the arranging platform 19 are integrally moved into the convex columns of the convex column net rack 33, then, a concave column net rack 28 is taken, four concave columns move forwards, the four concave columns are arranged right above the convex column net rack 33 and then move downwards to be matched with the convex column net rack, shaping and quantification are completed, and the total weight and the net weight (about 2kg) of the regenerated carbon fibers are measured.
5) Shaping and quantifying the concave column net rack: and (4) zeroing the metering scale, preparing a convex column net rack, and repeating the operations of 3) and 4) to finish the shaping and quantifying of the regenerated carbon fiber of the concave column net rack. The two sets of the net rack groups 43 are moved to a regenerated carbon fiber feeding cabinet.
6) Repeating the operations 3) to 5) to finish the shaping and quantifying of 10kg of regenerated carbon fiber.
7) After 10kg of regenerated carbon fiber is shaped and quantified, the regenerated carbon fiber cutting table is tangent to the right side and the left side of the regenerated carbon fiber shaping and quantifying net stand table, the regenerated carbon fiber cutting table and the regenerated carbon fiber shaping and quantifying net stand table are cleaned, and regenerated carbon fiber dust is absorbed into 5 adsorption barrels of water for collection through a negative pressure dust collection box 26 and the regenerated carbon fiber storage and transportation cabinet through a right door and the regenerated carbon fiber cutting table.
8) And (3) effect evaluation: and after the sizing and quantification are completed, the short circuit times of the power box in the process. And closing the right side door of the regenerated carbon fiber storage and transportation cabinet and the left side door of the regenerated carbon fiber feeding cabinet, and then moving the regenerated carbon fiber storage and transportation cabinet to a required position. And calculating the weight deviation value (CV) of the batch, and recording the short circuit times of the power cabinet in the shaping, quantifying and carrying processes.
Example 2 and example 3
According to the operation steps of the embodiment 1, the regenerated carbon fiber of the pultruded sheet and the regenerated carbon fiber of the wound gas cylinder are shaped and quantitatively, the safety and the CV value are also investigated, and the specific effects are compared with the test conditions of the table.
Comparative examples 1 to 3
In a room only with compressed air and mobile conventional industrial lighting (the power protection level is lower than IP54, a power box door is opened, and a fuse protector is arranged in the power box), a regenerated carbon fiber cutting table is adopted only, a cutting knife, a convex column net rack or a concave column net rack is not shaped, so that the regenerated carbon fibers of a wind power blade and the same test site are carried out, the raw materials of the three regenerated carbon fibers of the wind power blade, a pultrusion sheet and a winding gas cylinder are unpacked, sampled, cut and weighed, the weighed regenerated carbon fibers are fed in and out 10 times from a regenerated carbon fiber feeding cabinet, the service life of the operation (lighting) work of an electric appliance in the test process and the whole carrying process and the orderliness and the quantitative property of the regenerated carbon fibers are inspected, and the test conditions of a table are compared with specific effects.
TABLE 1 Effect comparison Table
Figure BDA0002750585760000081
In conclusion, by adopting the shaping and quantifying device for the regenerated carbon fibers and the use method thereof, the safe storage and transportation of the regenerated carbon fibers can be realized; the method can also keep the regenerated carbon fiber raw material in an ordered and quantitative state, and creates conditions for subsequent expansion and application.

Claims (10)

1. A shaping and quantifying industrialization device for regenerated carbon fibers is characterized by comprising a storage and transportation cabinet, a cutting table, a shaping and quantifying net rack and a feeding cabinet which are sequentially arranged, wherein the cutting table and the shaping and quantifying net rack are fixed on the ground by foundation bolts, and the storage and transportation cabinet and the feeding cabinet can be fixed or moved;
the storage and transportation cabinet comprises an organic glass storage and sealing cabinet (1) with a single door on the right side, a regenerated carbon fiber raw material bag (2), an air pipe (3), a fan (4) and an adsorption barrel (5), wherein the fan (4) and the adsorption barrel (5) are positioned on the left side of the storage and sealing cabinet (1), and a single door (7) on the right side of the storage and sealing cabinet (1) consists of a rotary hinge (6), an organic glass top ABCD (8) capable of being folded inwards and three internal folding hinges (9); the fan (4) is connected with the storage airtight cabinet (1) through an air pipe (3), and the regenerated carbon fiber raw material bag (2) is arranged in the single-door organic glass storage airtight cabinet (1);
The second slitting table consists of a door-shaped cutter limiting frame (11), a long-handle cutter (12) and a slitting finishing table (19), wherein the door-shaped cutter limiting frame (11) is arranged on the left side of the long-handle cutter (12), the two bottom ends of the door-shaped cutter limiting frame (11) are respectively welded on the front and the rear support legs of the left side surface of the negative pressure dust suction box (26), the long-handle cutter (12) is formed by connecting a cutter handle and a cutting edge (14), the long-handle cutter (12) is arranged right to the door-shaped cutter limiting frame (11) and between the right left of the slitting arrangement table (19), the left side of the long-handle cutter (12) is tangent with the right side of the cutter limiting frame (11), the rear side end of the long-handle cutter (12) is welded on the rear side of the left supporting leg of the slitting and tidying table (19) through a support (17) with a rotating shaft, the right side of the cutting edge (14) is vertically tangent with the right left side surface of the slitting and tidying table (19); the slitting and arranging platform (19) consists of a cutter fixed cutter (13), a negative pressure dust suction box (26), a front baffle plate and a rear baffle plate (18) and a fixed-length movable baffle plate (22), wherein the cutter fixed cutter (13) is fixed on the left side surface of a perforated arranging platform (20) at the upper part of the negative pressure dust suction box (26) through bolts, the front baffle plate and the rear baffle plate (18) are fixed on the front side surface and the rear side surface of the perforated arranging platform (20) through bolts, and the upper right sides of the front baffle plate and the rear baffle plate (18) are respectively fixed with magnet pieces through bolts; the lower side of the fixed-length movable baffle plate (22) is fixed on the right side surface of the perforated sorting platform (20) through a rotary hinge (24), and the front side surface and the rear left side surface of the upper side of the fixed-length movable baffle plate (22) are respectively fixed with the magnet pieces through bolts at the positions corresponding to the front baffle plate magnet piece and the rear baffle plate magnet piece (18); after the fixed-length movable baffle plate (22) is desorbed in a vertical state of being attracted with the front baffle plate and the rear baffle plate (18), the fixed-length movable baffle plate can rotate towards the left, and is horizontally placed on a triangular bracket below a front rotating hinge (24) and a rear rotating hinge (24) on the right side of the perforated finishing platform (20); the negative pressure dust suction box (26) is formed by connecting an upper rectangular perforated sorting platform (20) and a lower perforated conical box (27) into a whole by bolts, and then the conical box (27) is fixed on left and right upper beams of left and right support legs of the slitting sorting table (19) by bolts at the left and right sides of the perforated sorting platform (20);
The fixed-size quantitative net rack (III) consists of an electronic scale (39), a concave column net rack (28) and a convex column net rack (33), the concave column net rack (28) is horizontally arranged and is positioned right above the convex column net rack (33), the upper concave column net rack (28) and the convex column net rack (33) are vertically matched into a group of concave columns and convex column net racks which are arranged on the electronic scale (39), and three sides of the electronic scale (39) are provided with supporting plates (37);
the feeding cabinet (IV) consists of a left single-door organic glass storage airtight cabinet (40) and a net rack group (43), the net rack group (43) is arranged in the left single-door organic glass storage airtight cabinet (40) after being matched with a convex surface and a concave surface by a plurality of groups of concave columns and convex column racks up and down by gravity, and the left side surface of the left single-door organic glass storage airtight cabinet (40) is provided with a single door and an inner folding top plate (44).
2. The sizing and quantifying industrialization device for regenerated carbon fibers according to claim 1, wherein the fan (4) is arranged right behind the adsorption barrel (5), and an inlet air pipe of the fan of the storage and transportation cabinet is connected with an air pipe of a dust outlet at the bottom of the slitting table.
3. The shaping and quantifying industrialized device for recycled carbon fibers according to claim 1, wherein the door-shaped rear vertex angle L of the door-shaped cutter limiting frame (11) consists of a cutter rotation limiting fan-shaped piece (10) and a safety limiting rod (16). The bottom angle M of the front side of the door shape is arc-shaped.
4. The shaping and quantifying industrialization device of the regenerated carbon fiber according to claim 1, wherein the concave column net rack (28) is provided with seven columns with seven holes, wherein the seven columns are respectively arranged on the front edge and the rear edge of the net rack, four columns with three holes are uniformly distributed in a staggered manner on the front edge, and four columns with three holes are uniformly distributed in a staggered manner on the rear edge.
5. The shaping and quantifying industrialization device of the regenerated carbon fibers as claimed in claim 1 or 4, wherein the upper and lower end faces of the concave column net rack (28) are both concave surfaces with a depth of 8MM and an inner diameter of 8MM, and the lower end face of the concave column is flush with the lower face of the net rack.
6. The shaping and quantifying industrial device for the regenerated carbon fibers as claimed in claim 1, wherein the convex-column net rack (33) is provided with seven columns with seven holes, the seven columns are respectively arranged on the inner edge and the outer edge of the upper surface of the net rack, the four columns at the outer edge and the three holes at the outer edge are uniformly distributed in a staggered manner, and the four columns at the inner edge and the three holes at the inner edge are uniformly distributed in a staggered manner.
7. The shaping and quantifying device for renewable carbon fibers according to claim 1 or 6, wherein the upper and lower end surfaces of the convex column net rack (33) are convex surfaces, the convex column is in threaded connection with the net rack, and the lower end surface of the convex column is higher than the lower plane of the net rack by 6MM and has an outer diameter of 6 MM.
8. The shaping and quantifying industrialized device for recycled carbon fibers as claimed in claim 1, wherein the material of the bearing frame, the bottom plate and the rotary loose-leaf of the storage and transportation cabinet is 304; the organic glass storage airtight cabinet (1) with the single door on the right side is provided with a movable pulley with a brake, and the material is carbon fiber reinforced nylon 66; the cabinet surface, the door surface and the top plate are made of PC.
9. The method for realizing the sizing and quantifying of the regenerated carbon fiber by using the device for industrially sizing and quantifying the regenerated carbon fiber according to claim 1, characterized by comprising the steps of:
step 1) positioning a device: placing the regenerated carbon fiber raw material bag in a storage and transportation cabinet, opening a door and moving the door to the left side of the slitting table, so that the right door of the storage and transportation cabinet is positioned at the right rear side of the slitting table; opening a left opening door of the feeding cabinet, moving the left opening door to the right side of the sizing and quantifying net rack table, and enabling the left opening door of the feeding cabinet to be positioned right behind the sizing and quantifying net rack table;
starting the fan, and adjusting the air pressure to be 0.1-0.2MPa
Step 2) unpacking of raw materials: cutting the top of the regenerated carbon fiber raw material bag by using a scissors, searching the regenerated carbon fiber with the most obvious orientation, cutting and drawing the regenerated carbon fiber by using a long-handle cutter according to the left-right orientation sequence, moving the right end to a fixed-length movable baffle plate (22 left side, and placing the regenerated carbon fiber raw material bag on a cutting and arranging table according to the left-right orientation;
Step 3) cutting: pressing a long-handle cutter to cut off the regenerated carbon fibers, enabling the cut regenerated carbon fibers to be oriented left and right and remaining behind the slitting and finishing table;
step 4), shaping and quantifying of the convex column net rack: repeating the step 3) until the regenerated carbon fibers are orderly filled to the left and the right to the height of the front baffle and the rear baffle, and completing constant volume; then, pulling the fixed-length movable baffle plate to the right to enable the fixed-length movable baffle plate to be horizontal with a supporting plate of the electronic scale, integrally moving the regenerated carbon fibers cut and arranged in the convex columns of the convex column net rack, then, taking the concave column net rack, placing the concave column net rack right above the convex column net rack 3, then, downwards fitting the concave column net rack and the convex column net rack, finishing shaping and quantifying, and metering the total weight and the net weight of the regenerated carbon fibers;
step 5), shaping and quantifying of the concave column net rack: the metering scale is set to zero, a convex column net rack is prepared, and the steps 3) and 4) are repeated to finish the shaping and quantifying of the regenerated carbon fiber of the concave column net rack; then the two net rack groups are moved into a feeding cabinet;
and 6) repeating the operations of the steps 3) to 5) to finish the shaping and quantifying of all the regenerated carbon fibers.
10. The method for achieving a set dosing of recycled carbon fiber as claimed in claim 9, further comprising the step of 7) cleaning: after the cutting table is tangent to the right side and the left side of the sizing quantitative net rack table, the re-cutting table and the sizing quantitative net rack table are cleaned, so that the regenerated carbon fiber dust is sucked into water of the adsorption barrel along with the storage and transportation cabinet through a right door and the cutting table and the negative pressure dust collection box to be collected.
CN202011182577.0A 2020-10-29 2020-10-29 Shaping and quantifying industrial device and method for regenerated carbon fibers Pending CN114425551A (en)

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CN202011182577.0A CN114425551A (en) 2020-10-29 2020-10-29 Shaping and quantifying industrial device and method for regenerated carbon fibers

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Citations (10)

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Publication number Priority date Publication date Assignee Title
GB692369A (en) * 1949-11-08 1953-06-03 Bayer Ag A method of and device for cutting filaments, threads, slivers and the like textile materials
US4846386A (en) * 1986-12-19 1989-07-11 Bruckner Trockentechnik Gmbh & Co. Kg Material store for the through transport of a length of textile material
CN2102188U (en) * 1991-04-05 1992-04-22 北京安利技术检测诊断公司 Cutter with press tight and protective device
JP2004106152A (en) * 2002-09-20 2004-04-08 Toshiba Ceramics Co Ltd Carbon fiber cord cutting mechanism and carbon fiber cord cutting device using the same
TWM473357U (en) * 2013-05-20 2014-03-01 Kuan-Qi Zheng Metal basket structure
CN206048313U (en) * 2016-07-14 2017-03-29 上海和鹰机电科技股份有限公司 For the cutter of the soft filtering material of cutting
CN207775404U (en) * 2017-12-29 2018-08-28 淮安侨新新材料科技有限公司 A kind of spandex thread fibre section device
CN208344954U (en) * 2018-06-30 2019-01-08 江苏索富达无纺布有限公司 A kind of storing unit of spunlace non-woven yardage roll
CN211392092U (en) * 2019-11-11 2020-09-01 嘉兴市秀洲区鑫珠丝织厂 Novel surface fabric is stored for weaving device
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Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB692369A (en) * 1949-11-08 1953-06-03 Bayer Ag A method of and device for cutting filaments, threads, slivers and the like textile materials
US4846386A (en) * 1986-12-19 1989-07-11 Bruckner Trockentechnik Gmbh & Co. Kg Material store for the through transport of a length of textile material
CN2102188U (en) * 1991-04-05 1992-04-22 北京安利技术检测诊断公司 Cutter with press tight and protective device
JP2004106152A (en) * 2002-09-20 2004-04-08 Toshiba Ceramics Co Ltd Carbon fiber cord cutting mechanism and carbon fiber cord cutting device using the same
TWM473357U (en) * 2013-05-20 2014-03-01 Kuan-Qi Zheng Metal basket structure
CN206048313U (en) * 2016-07-14 2017-03-29 上海和鹰机电科技股份有限公司 For the cutter of the soft filtering material of cutting
CN207775404U (en) * 2017-12-29 2018-08-28 淮安侨新新材料科技有限公司 A kind of spandex thread fibre section device
CN208344954U (en) * 2018-06-30 2019-01-08 江苏索富达无纺布有限公司 A kind of storing unit of spunlace non-woven yardage roll
CN211392092U (en) * 2019-11-11 2020-09-01 嘉兴市秀洲区鑫珠丝织厂 Novel surface fabric is stored for weaving device
CN215032212U (en) * 2020-10-29 2021-12-07 中国石油化工股份有限公司 Shaping and quantifying industrialization device for regenerated carbon fibers

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