CN114425040A - Preparation method of montelukast sodium granules - Google Patents

Preparation method of montelukast sodium granules Download PDF

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Publication number
CN114425040A
CN114425040A CN202210160823.5A CN202210160823A CN114425040A CN 114425040 A CN114425040 A CN 114425040A CN 202210160823 A CN202210160823 A CN 202210160823A CN 114425040 A CN114425040 A CN 114425040A
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Prior art keywords
montelukast sodium
mannitol
granules
preparing
preparation
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CN202210160823.5A
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Chinese (zh)
Inventor
宋亚伟
王春娟
马俊
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Youhua Pharmaceutical Technology Co ltd
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Youhua Pharmaceutical Technology Co ltd
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Priority to CN202210160823.5A priority Critical patent/CN114425040A/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1605Excipients; Inactive ingredients
    • A61K9/1629Organic macromolecular compounds
    • A61K9/1652Polysaccharides, e.g. alginate, cellulose derivatives; Cyclodextrin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/435Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
    • A61K31/47Quinolines; Isoquinolines
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1605Excipients; Inactive ingredients
    • A61K9/1617Organic compounds, e.g. phospholipids, fats
    • A61K9/1623Sugars or sugar alcohols, e.g. lactose; Derivatives thereof; Homeopathic globules
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1682Processes
    • A61K9/1694Processes resulting in granules or microspheres of the matrix type containing more than 5% of excipient
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P11/00Drugs for disorders of the respiratory system
    • A61P11/02Nasal agents, e.g. decongestants
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P11/00Drugs for disorders of the respiratory system
    • A61P11/06Antiasthmatics
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P11/00Drugs for disorders of the respiratory system
    • A61P11/08Bronchodilators

Abstract

The invention belongs to the field of pharmaceutical preparations, and particularly relates to a preparation method of montelukast sodium granules, which comprises the following steps: sieving mannitol, adding into a fluidized bed, starting top spraying and atomizing when the material reaches a certain temperature, supplying liquid, top spraying and coating an adhesive solution on the surface of the mannitol to form granules, top spraying and coating a montelukast sodium aqueous solution on the surfaces of the granules at a certain speed, drying, sieving with a 24-mesh sieve, placing in a mixer, adding magnesium stearate, mixing, and discharging to obtain montelukast sodium granules. The invention overcomes the defects of the prior art, has good stability and low production cost, and is suitable for industrial production.

Description

Preparation method of montelukast sodium granules
Technical Field
The invention relates to the field of pharmaceutical preparations, and in particular relates to a preparation method of montelukast sodium granules.
Background
Montelukast sodium is a leukotriene receptor antagonist and is used for preventing and treating asthma, exercise-induced bronchoconstriction, seasonal allergic rhinitis, etc. The variety is developed by research and development of Merck Sharp & Dohme Corp in the United states, is sold as Singulair, is suitable for prevention and long-term treatment of asthma in children over 1 year old, and comprises prevention of asthma symptoms in daytime and nighttime, treatment of aspirin-sensitive asthma patients and prevention of exercise-induced bronchoconstriction, and is also suitable for children 2 to 5 years old to relieve symptoms caused by seasonal allergic rhinitis.
CN100591329C is prepared by granular mannitol, the granular mannitol has higher price, which leads to the increase of production cost, and the reappearance of patent technology shows that the preparation has poorer stability and the related substance sulfoxide has faster growth trend under the acceleration condition; CN104546851B and CN105193743B improve the stability of the main drug by adding stabilizers in the prescription and the like, but various types of stabilizers have gastrointestinal hidden troubles; the prescription disclosed in CN103860480A adds acrylic resin as coating material, and the coating process is complex and the production cost is high; in addition, the prior art mostly uses imported auxiliary materials and is expensive.
The invention provides a novel preparation method of montelukast sodium granules, and the prepared product has high stability, saves the purchase and production process cost of raw and auxiliary materials, and improves the economic benefit on the basis of meeting the clinical requirement.
Disclosure of Invention
The invention provides a preparation method of montelukast sodium particles, aiming at solving the problems of poor stability, high preparation cost and the like of montelukast sodium particles. The technical scheme adopted by the invention is as follows:
a preparation method of montelukast sodium granules comprises the following steps:
s1 pretreatment: sieving mannitol in a prescription amount, and removing lumps for later use;
preparing an S2 adhesive and a bulk drug solution: preparing clear aqueous solution defoaming for later use by using the adhesive and the raw material medicaments in the prescription amount according to specific concentrations respectively;
s3 granulating: adding the mannitol obtained in the step S1 into a fluidized bed, setting parameters such as air inlet temperature, air volume and the like, starting top spraying and supplying liquid when the material temperature of the fluidized bed reaches a certain temperature, and top spraying the adhesive solution on the surface of the mannitol to form particles;
s4 medicine application: top-spraying and coating the montelukast sodium aqueous solution on the surface of the granules obtained after the step S3 according to a specific rate, and drying until the water content is less than or equal to 0.5 percent after the coating is finished;
s5 screening: sieving the dried granules with a 24-mesh sieve;
s6 mixing: and (4) adding the granules obtained in the step S5 into a mixer, converting the dosage of magnesium stearate according to the prescription proportion and yield, adding the magnesium stearate into the mixer, mixing for a corresponding time, and discharging to obtain the montelukast sodium granular preparation.
Further, the adhesive is hydroxypropyl cellulose, and the type is HPC-SL or HPC-SSL.
Further, the concentration of the bulk drug solution is 4% -10%, and the concentration of the adhesive is 4% -10%; the solvent is purified water.
Further, in the step S3, the liquid supply rotating speed is 10g/min-20g/min, and the atomization pressure is 2kg/cm2-3kg/cm2
Further, the temperature of the material temperature in the step S3 reaching the equilibrium state is 25-45 ℃.
Further, the mixing time in the step S6 is 5min-8 min.
Advantageous effects
The montelukast sodium particles prepared by the invention have good particle stability under the condition of not adding a stabilizer.
The invention saves a large amount of cost from the aspects of raw and auxiliary materials and production process, and improves economic benefit.
Detailed Description
The present invention is embodied by the following examples, which are intended to illustrate the invention but are not to be construed as limiting the scope thereof.
Example 1:
1. formulation formula
Raw and auxiliary materials mg/bag The proportion of the prescription is%
Montelukast sodium 4.16 0.832
Mannitol 484.19 96.83
Hydroxypropyl cellulose 10.40 2.08
Magnesium stearate SH-YM-M 1.25 0.25
Total up to 500 100
Remarking:
4.16mg of montelukast sodium corresponds to 4mg of montelukast;
the actual charge was 4.16mg batch/content/(1-moisture), calculated as 100% above 100%.
2. Preparation process
S1 pretreatment: sieving mannitol with 24 mesh sieve to remove agglomeration for use;
preparing an S2 adhesive and a bulk drug solution: preparing a clear aqueous solution with the adhesive and the raw material medicines according to the prescription amount and the concentration of 10% for defoaming for later use;
s3 granulating: adding mannitol obtained in step S1 into fluidized bedThe inlet air temperature is 60 ℃, and the air volume is 30kg/m3When the material temperature of the fluidized bed reaches 35 ℃, the top is opened to atomize 3kg/cm2Top spraying the adhesive solution on the surface of the mannitol to form particles at a liquid supply speed of 15 g/min;
s4 medicine application: top-spraying and coating the montelukast sodium aqueous solution on the surface of the granules obtained in the step S3 according to the speed obtained in the step S3, and drying until the moisture is less than or equal to 0.5%;
s5 screening: all the dried particles pass through a 24-mesh sieve;
s6 mixing: adding the granules obtained in the step S5 into a mixer, converting the dosage of magnesium stearate according to the prescription proportion and the yield, adding the magnesium stearate into the mixer, mixing for 5min, and discharging to obtain the montelukast sodium granular preparation;
and (S7) subpackaging the granules: and (5) adding the granules obtained in the step (S6) into a full-automatic granule packaging machine, and subpackaging according to 0.5 g/bag to obtain the granules.
Example 2:
the prescription composition is unchanged, the concentration of the raw material medicine in the step S2 is prepared according to the concentration of 4 percent on the basis of the example 1, and the rest process steps are all consistent with the example 1;
example 3:
the prescription composition is unchanged, the adhesive concentration in the step S2 is prepared according to the concentration of 4 percent on the basis of the example 1, and the rest process steps are consistent with the example 1;
example 4:
the prescription composition is unchanged, the liquid supply rotating speed in the step S3 is set to be 10g/min on the basis of the embodiment 1, and the rest process steps are consistent with those in the embodiment 1;
example 5:
the prescription composition is unchanged, the liquid supply rotating speed in the step S3 is set to be 20g/min on the basis of the embodiment 1, and the rest process steps are consistent with those in the embodiment 1;
example 6:
the prescription composition is unchanged, the liquid supply rotating speed and the air inlet temperature in the step S3 are adjusted on the basis of the embodiment 1 to ensure that the material temperature in the fluidized bed is 25 +/-2 ℃, and the rest process steps are consistent with those in the embodiment 1;
example 7:
the prescription composition is unchanged, the liquid supply rotating speed and the air inlet temperature in the step S3 are adjusted on the basis of the embodiment 1 to ensure that the material temperature in the fluidized bed is 45 +/-2 ℃, and the rest process steps are consistent with those in the embodiment 1;
example 8:
the prescription composition is unchanged, the mixing time of the step S6 is adjusted to be 5min on the basis of the example 1, and the rest process steps are all consistent with the example 1;
example 9:
the prescription composition is unchanged, the mixing time of the step S6 is adjusted to be 8min on the basis of the example 1, and the rest process steps are all consistent with the example 1;
comparative example (original patent CN 100591329C):
the prescription was reproduced according to the protocol disclosed in the original patent CN100591329C, the diluent mannitol was 200SD and the source was Rogat, France.
3. Test results
The formulation samples, the comparative samples and the RLD samples of the original developers of example 3 and example 4 were respectively placed under accelerated (40 ℃, 75% RH) and long-term (25 ℃, 60% RH) test conditions to examine the changes of the related substances, and the test results are shown in Table 1:
table 1 stability test results of montelukast sodium granules
Figure BDA0003516624320000041
Figure BDA0003516624320000051
Remarking: total impurities are calculated after subtracting methylstyrene.
The results show that: compared with the sulfoxide impurity of comparative example, the sulfoxide impurity has a faster growth trend, and the growth trend is accelerated for 6 months, so that the montelukast sodium particles prepared in the examples 3 and 4 have an overrun risk, and through accelerated tests and long-term test investigation, the growth trend of the related substance during the stability period is lower than that of a reference preparation, and compared with 0 month, the growth trend is not obviously different for 6 months, so that the growth trend is within a qualified range, and the quality requirement is met. Therefore, the preparation method of the montelukast sodium granules has good technical effects, provides a new technical scheme for the preparation of the montelukast sodium granules, and can better meet clinical requirements.
The above-described embodiments are intended to be merely illustrative of the technical concepts and advantages of the present invention, and the present invention may be further modified in various forms, as will be apparent to those skilled in the art, and the above-described embodiments are merely exemplary of the scope of the present invention, and other modifications and embodiments are intended to be included within the scope of the appended claims.

Claims (7)

1. A preparation method of montelukast sodium particles is characterized by comprising the following steps:
s1 pretreatment: sieving mannitol in a prescription amount, and removing lumps for later use;
preparing an S2 adhesive and a bulk drug solution: preparing clear aqueous solution defoaming for later use by using the adhesive and the raw material medicaments in the prescription amount according to specific concentrations respectively;
s3 granulating: adding the mannitol obtained in the step S1 into a fluidized bed, setting parameters such as air inlet temperature, air volume and the like, starting top spraying and supplying liquid when the material temperature of the fluidized bed reaches a certain temperature, and top spraying the adhesive solution on the surface of the mannitol to form particles;
s4 medicine application: top-spraying and coating the montelukast sodium aqueous solution on the surface of the granules obtained after the step S3 according to a specific rate, and drying until the water content is less than or equal to 0.5 percent after the coating is finished;
s5 screening: sieving the dried granules with a 24-mesh sieve;
s6 mixing: and (4) adding the granules obtained in the step S5 into a mixer, converting the dosage of magnesium stearate according to the prescription proportion and yield, adding the magnesium stearate into the mixer, mixing for a corresponding time, and discharging to obtain the montelukast sodium granular preparation.
2. The method for preparing montelukast sodium granules according to claim 1, wherein the mannitol is mannitol in the form of common fine powder.
3. The method for preparing montelukast sodium particles according to claim 1, wherein the binder is hydroxypropylcellulose, and the type of the binder is HPC-SL or HPC-SSL.
4. The preparation method of montelukast sodium particles according to claim 1, wherein the concentration of the raw material solution is 4% -10%, and the concentration of the binder is 4% -10%; the solvent is purified water.
5. The method for preparing montelukast sodium particles according to claim 1, wherein the liquid supply speed in the step S3 is 10g/min-20g/min, and the atomization pressure is 2kg/cm2-3kg/cm2
6. The method for preparing montelukast sodium particles according to claim 1, wherein the temperature of the material at equilibrium in the step S3 is 25 ℃ to 45 ℃.
7. The method for preparing montelukast sodium particles according to claim 1, wherein the mixing time in the step S6 is 5min to 8 min.
CN202210160823.5A 2022-02-24 2022-02-24 Preparation method of montelukast sodium granules Pending CN114425040A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1575163A (en) * 2001-10-26 2005-02-02 麦克弗罗斯特(加拿大)公司 Granule formulation
WO2009153305A2 (en) * 2008-06-19 2009-12-23 Sandoz Ag Pharmaceutical compositions of montelukast sodium

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1575163A (en) * 2001-10-26 2005-02-02 麦克弗罗斯特(加拿大)公司 Granule formulation
WO2009153305A2 (en) * 2008-06-19 2009-12-23 Sandoz Ag Pharmaceutical compositions of montelukast sodium

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Application publication date: 20220503