CN114421665B - Power transmission assembly of inflator pump - Google Patents

Power transmission assembly of inflator pump Download PDF

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Publication number
CN114421665B
CN114421665B CN202111549899.9A CN202111549899A CN114421665B CN 114421665 B CN114421665 B CN 114421665B CN 202111549899 A CN202111549899 A CN 202111549899A CN 114421665 B CN114421665 B CN 114421665B
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CN
China
Prior art keywords
assembly
rotor
limiting
carbon brush
piston
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Active
Application number
CN202111549899.9A
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Chinese (zh)
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CN114421665A (en
Inventor
李远财
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Zhejiang Jude Electromechanical Technology Co ltd
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Zhejiang Hongyin Electromechanical Technology Co ltd
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Priority to CN202111549899.9A priority Critical patent/CN114421665B/en
Publication of CN114421665A publication Critical patent/CN114421665A/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/26Rotor cores with slots for windings
    • H02K1/265Shape, form or location of the slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/0094Structural association with other electrical or electronic devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/04Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for rectification
    • H02K11/042Rectifiers associated with rotating parts, e.g. rotor cores or rotary shafts
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/38Windings characterised by the shape, form or construction of the insulation around winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/14Means for supporting or protecting brushes or brush holders
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

Abstract

The invention discloses a power transmission assembly of an inflator pump, which comprises a rotor, a motor carbon brush holder and a piston assembly; the rotating shaft connector is eccentrically connected with one end of the rotor, and as is well known, a general shaft can only drive a workpiece to rotate, but the eccentric shaft can not only transmit rotation, but also transmit revolution, so that the force transmitted by the eccentric shaft is stronger, further, the movement of the piston is stronger and the efficiency is higher, and further, the compression degree of gas is improved; meanwhile, the magnetic strips are vertically arranged, the rotor grooves are obliquely arranged, so that sparks for rotor reversing are reduced, and the torque of the motor is improved; the rotor groove that the slope set up can reduce the harmonic to noise reduction and vibration, and the magnetic stripe adopts the rare earth magnetic stripe, and the rare earth magnetic stripe cooperates with the rotor groove that the slope set up can improve the power density of motor about 40%, further promotes the power of motor, makes the use cost of pump lower, and possess higher gas compression efficiency.

Description

Power transmission assembly of inflator pump
Technical Field
The invention relates to the field of manufacturing and research and development of air pumps, in particular to a power transmission assembly of an air pump.
Background
The air pump works through the operation of the motor, the air pump pumps air when the motor operates, the air inlet valve of the air pump is opened by the atmospheric pressure, and the air enters the compression space of the piston; when the air is inflated into the corresponding inflation position, the air inlet valve is closed by the air pressure in the compression space of the piston, and the compressed air enters the corresponding inflation position.
The air pump compresses air in the air pump through the operation of the rotor, but the power of the motor greatly influences the air compression efficiency of the air pump, thereby influencing the quality of the air pump; the power of the motor can also directly influence the price of the motor; therefore, there is a need for an inflator that is less expensive to use and has higher gas compression efficiency;
compared with a common motor, the eccentric motor can directly drive the piston to move, so that loss during acting force transmission can be reduced, the eccentric motor can transmit the autorotation force to the piston, and simultaneously can transmit the revolution force, so that the movement of the piston is more powerful and has higher efficiency; simultaneously, compared with a rotor groove which is vertically arranged, the rotor groove which is obliquely arranged can reduce harmonic waves, so that noise and vibration are reduced; therefore, the invention improves the power transmission assembly of the inflator pump based on the principle, so that the use cost is lower and the gas compression efficiency is higher.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides the power transmission component of the inflator pump, which has the advantages of simple structure, reasonable design, lower use cost and higher gas compression efficiency.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a power transmission assembly of an inflator pump comprises a rotor, a motor carbon brush holder and a piston assembly; one end of the rotor is provided with a rotating shaft connector eccentrically connected with the rotor, and the rotating shaft connector enters the piston assembly and is connected and assembled with the piston assembly; the other end of the rotor is provided with a steering gear which enters the motor carbon brush frame and is connected and assembled with the motor carbon brush frame;
the motor also comprises a stator, wherein a vertically arranged magnetic stripe is arranged in the stator; the rotor is provided with a rotor groove which is obliquely arranged, and the arrangement position of the rotor groove corresponds to the arrangement position of the magnetic stripe;
the motor carbon brush frame comprises a mounting plate, a carbon brush assembly and a filtering assembly, wherein the carbon brush assembly and the filtering assembly are respectively arranged on two sides of the mounting plate, and a mounting plate through hole for a rotor to pass through is formed in the mounting plate; the carbon brush assembly and the filter assembly are arranged around the mounting plate through hole, the carbon brush assembly is arranged on one surface of the mounting plate far away from the piston assembly, and the steering gear passes through the mounting plate through hole to be in contact with the carbon brush assembly;
The piston assembly comprises a piston and a piston connector, the piston connector is connected with the piston, and the rotating shaft connector is connected with the piston connector; the piston comprises a piston head, a piston connecting rod and a piston base, wherein the piston head and the piston base are arranged at two ends of the piston connecting rod, and the piston head, the piston connecting rod and the piston base are integrally designed.
Further, the rotor comprises a rotating shaft and a rotor iron core fixed on the rotating shaft; rotor grooves are distributed on the side face of the rotor core, and are obliquely arranged; the rotating shaft connector and the reverser are arranged at two ends of the rotating shaft;
the rotor also comprises a rotor winding, and the rotor winding is arranged in the rotor groove; the two ends of the rotor groove correspond to the two ends of the rotor core; a winding baffle is arranged between the openings of the rotor grooves; baffle gaps are arranged between the winding baffles; the baffle gap is arranged above the opening of the rotor groove and is obliquely arranged; the width of the baffle gap is smaller than the width of the rotor groove;
the rotating shaft connector comprises a connector first part, a connector second part and a connector third part; one end of the first part of the connector is connected with one end of the rotating shaft, the other end of the first part of the connector is connected with one end of the second part of the connector, and the other end of the second part of the connector is connected with one end of the third part of the connector; the diameter of the first part of the connector is larger than that of the second part of the connector, and the diameter of the second part of the connector is larger than that of the third part of the connector; the center points of the first part and the second part of the connector coincide, and the third part of the connector is arranged on one side of the end face of the second part of the connector;
The commutator is columnar, a rectifying groove is formed in the side face of the commutator, the rectifying groove comprises a first rectifying area and a second rectifying area, the first rectifying area is communicated with the second rectifying area, the second rectifying area is arranged on one side, close to the rotor core, of the first rectifying area, and the width of the first rectifying area is smaller than that of the second rectifying area; a rectifying block is further arranged at one end of the commutator, which is close to the rotor core; the rectifying block is arranged between the second rectifying areas; the rectifying block is J-shaped, the rectifying block comprises a rectifying bend, a first rectifying part and a second rectifying part, one end of the first rectifying part and one end of the second rectifying part are respectively connected with two ends of the rectifying bend, the length of the first rectifying part is smaller than that of the second rectifying part, and the directions of the first rectifying part and the second rectifying part are consistent; and one end, far away from the rectifying bending, of the first rectifying part is connected with the commutator.
Further, the stator comprises a stator core and a magnetic strip; a stator space is arranged in the stator, and the rotor is positioned in the stator space; the inner surface of the stator space is also provided with a magnetic stripe installation part, the magnetic stripe is vertically arranged in the magnetic stripe installation part, and the magnetic stripe installation part is vertically arranged in the stator space; when the rotor is positioned in the stator space, the rotor iron core corresponds to the magnetic stripe mounting part;
The magnetic stripe installation part comprises a magnetic stripe limiting block and a limiting connecting block, the inner surface of the magnetic stripe limiting block is in contact with the rotor core, and the limiting connecting block is simultaneously connected with the outer surface of the connecting magnetic stripe limiting block and the inner surface of the stator space; the outer surface of the magnetic stripe limiting block and the inner surface of the stator space are respectively provided with a corresponding magnetic stripe limiting surface; the magnetic stripe is arranged between the outer surface of the magnetic stripe limiting block and the inner surface of the stator space and is contacted with the magnetic stripe limiting surface of the magnetic stripe limiting block and the inner surface of the stator space.
Further, the carbon brush assembly comprises a carbon brush and a brush holder, and the brush holder is arranged on the mounting plate; a brush holder space is arranged in the brush holder, and a brush holder opening corresponding to the brush holder space is arranged on the brush holder; the carbon brush enters the brush holder space through the brush holder opening and moves in the brush holder space; the carbon brush assembly comprises a carbon brush connecting block, one end of the carbon brush connecting block is connected with the mounting plate, and the other end of the carbon brush connecting block penetrates through the brush holder and is connected with the carbon brush; the carbon brush assembly further comprises a movable spring, wherein the movable spring wraps the carbon brush and is in contact with the brush holder; the brush holder opening is arranged at one end of the brush holder, and faces to the center of the through hole of the mounting plate; the brush holder comprises an assembling buckle; the assembly buckle is arranged on the lower surface of the brush holder and is connected with the mounting plate, so that the brush holder is fixed.
Further, the brush holder is arranged on the lower surface of the mounting plate and comprises a fastener positioning part; the fastener positioning parts are arranged on two sides of the brush holder and are positioned at one end of the brush holder opening, and the fastener positioning parts are contacted with the movable springs;
the movable spring adopts a binocular constant force volute spring and comprises a limiting part and a contact part; the limiting parts are arranged at two ends of the contact part, the limiting parts are contacted with the fastener positioning parts, the contact part enters the brush holding space, and one end of the carbon brush, which is far away from the fastener positioning parts, is wrapped.
Further, the carbon brush connecting block is connected with the upper surface of the carbon brush; a brush holder notch is formed in the upper surface of the brush holder, and one end of the carbon brush connecting block penetrates through the brush holder notch to be connected with the carbon brush; the shape of the brush holder notch corresponds to the moving range of the carbon brush, and when the carbon brush moves in the brush holder space, the carbon brush connecting block moves correspondingly in the brush holder notch; the lower surface of the mounting plate is also provided with a limiting buckle, a limiting space is arranged in the limiting buckle, the other end of the carbon brush connecting block is limited in position through the limiting buckle, and the carbon brush connecting block can synchronously move with the carbon brush in the limiting space of the limiting buckle.
Further, the filter component is arranged on the upper surface of the mounting plate and comprises a filter capacitor and a filter inductor component, a capacitor limiting groove and an inductor component limiting groove are formed in the upper surface of the mounting plate, an assembly pin of the filter capacitor is arranged in the capacitor limiting groove, and an assembly pin of the filter inductor component is arranged in the inductor component limiting groove; the filter capacitor assembly structure comprises a capacitor limiting groove, a capacitor limiting part, an inductor assembly limiting part and a filter inductor assembly, wherein the capacitor limiting part is arranged in the capacitor limiting groove, the assembly pin position of the filter capacitor is limited, and the inductor assembly limiting part is arranged in the inductor assembly limiting groove, so that the assembly pin position of the filter inductor assembly is limited.
Further, a limiting plate is arranged on the upper surface of the mounting plate, and the limiting plate is arranged along the edges of the capacitor limiting groove and the inductor component limiting groove;
an inductance component mounting seat is arranged on the upper surface of the mounting plate, and a filter inductance component is arranged in the inductance component mounting seat;
the capacitor limiting part comprises a first capacitor limiting block and a second capacitor limiting block, and an assembly pin of the filter capacitor is arranged between the first capacitor limiting block and the second capacitor limiting block;
the inductance component limiting part comprises a first inductance component limiting block and a second inductance component limiting block, and the assembly pin of the filter inductance component is arranged between the first inductance component limiting block and the second inductance component limiting block; the lower terminal surface of first inductance assembly stopper and second inductance assembly stopper is connected with the bottom surface of inductance assembly spacing groove, and the clearance between the lower terminal surface of first inductance assembly stopper and the lower terminal surface of second inductance assembly stopper is greater than the diameter of filter inductance assembly's assembly foot, and the clearance between the up end of first inductance assembly stopper and the up end of second inductance assembly stopper is less than filter inductance assembly's assembly foot's diameter to first inductance assembly stopper and second inductance assembly stopper adopt and have elastic material.
Further, a connector assembly space is arranged in the piston connecting rod, and the piston connector is arranged in the connector assembly space; the piston connecting rod comprises a fixing pin, wherein the fixing pin is arranged in the connector assembly space and penetrates through one end of the piston connector; the rotating shaft connector penetrates through the piston connecting rod to be connected with the other end of the piston connector; the fixing pin is parallel to the rotating shaft connector.
Further, the air pump also comprises an air pump shell, wherein a rotor moving space and a piston accommodating space are arranged in the air pump shell; the piston assembly is arranged in the piston accommodating space, the rotor and the motor carbon brush rack are arranged in the rotor moving space, and the motor carbon brush rack is arranged at one end, far away from the piston accommodating space, of the rotor moving space.
The beneficial effects of the invention are as follows:
in the invention, the rotating shaft connector is eccentrically connected with one end of the rotor, and as is well known, a common shaft can only drive a workpiece to rotate, but the eccentric shaft can not only transmit rotation, but also transmit revolution, so that the force transmitted by the eccentric shaft is stronger, further the movement of the piston is stronger and the efficiency is higher, and further the compression degree of gas is improved; meanwhile, the magnetic strips are vertically arranged, the rotor grooves are obliquely arranged, so that sparks for rotor reversing are reduced, and the torque of the motor is improved; the rotor groove which is obliquely arranged can reduce harmonic waves, so that noise and vibration are reduced, the rare earth magnetic strip is adopted by the magnetic strip, the power density of the motor can be improved by about 40% by matching the rare earth magnetic strip with the rotor groove which is obliquely arranged, the power of the motor is further improved, the use cost of the inflator pump is lower, and the inflator pump has higher gas compression efficiency; the carbon brush component and the filter component are respectively arranged on the two sides of the mounting plate, so that the structure of the invention is clearer and simpler, the production and the assembly are convenient, and the mutual influence of the carbon brush component and the filter component in the working process is avoided; the piston head, the piston connecting rod and the piston base are integrally designed, so that the piston assembly can directly work under the drive of the rotating shaft connector, a large amount of energy consumption of the rotor during the transmission of acting force is avoided, the force of the piston on gas compression is stronger, and further, the piston assembly has better working efficiency.
In the invention, the winding baffle plate is arranged to enable the rotor winding to be more firmly and stably arranged on the rotor, and the winding baffle plate can further limit the exposure degree of the rotor winding in the rotor groove, so that the rotor can uniformly rotate; the arrangement of the rectifying grooves enables all areas of the commutator to be mutually insulated, powder is left in the rectifying grooves when the commutator contacts with the carbon brushes, and the arrangement of the first rectifying areas and the second rectifying areas is convenient for cleaning the rectifying grooves; meanwhile, the commutator can rotate more firmly and stably due to the arrangement of the rectifying block, and the stability of the steering gear during working is enhanced.
In the invention, the carbon brush connecting block is arranged to enable the movement of the carbon brush to be more firm and stable, avoid the carbon brush from shifting and enable the current conduction to be more stable; the capacitor limiting groove and the inductor component limiting groove are arranged, so that the assembly of the filter component is firmer and more stable, and the capacitor limiting part arranged in the capacitor limiting groove and the inductor component limiting part arranged in the inductor component limiting groove enable the assembly of the filter component to be firmer and more stable, so that the conduction of current is more stable; the carbon brush is wrapped by the movable spring, so that the movable spring can limit the moving direction of the carbon brush, excessive contact between the carbon brush and the brush holder is avoided, excessive pushing acting force is consumed, the carbon brush is contacted with the steering gear more stably, and further, the conduction of current is more stable.
In the invention, the arrangement of the assembly buckle ensures that the assembly of the brush holder is firmer, and the brush holder is provided with the assembly buckle, so that other connecting pieces are omitted, the structure of the brush holder is simpler and more clear, and the brush holder is convenient to assemble.
In the invention, the installation of the magnetic stripe installation part is convenient for the assembly of the magnetic stripe, and the arrangement of the magnetic stripe limit surface enables the magnetic stripe to further improve the assembly firmness of the magnetic stripe.
In the invention, the movable spring adopts the binocular constant force scroll spring, and the binocular constant force scroll spring is matched with the fastener positioning part, so that the movable spring can apply acting force to the carbon brush in two directions; compared with a compression spring, the acting force applied to the carbon brush by the binocular constant force volute spring is stable, so that the carbon brush is more stable in contact with the steering gear.
According to the invention, the carbon brush is assembled more firmly and stably due to the arrangement of the brush holder notch and the limit button, and the carbon brush connecting block can synchronously move when the carbon brush moves due to the brush holder notch and the limit space, so that the assembling stability of the carbon brush is further improved.
In the invention, the setting of the limiting plate not only can facilitate the installation of the filter capacitor and the filter inductor assembly, but also can prevent the assembly pin of the filter capacitor and the assembly pin of the filter inductor assembly from falling off from the capacitor limiting groove and the inductor assembly limiting groove; the inductance assembly mounting seat further improves the assembly strength of the filter inductance assembly.
Drawings
FIG. 1 is a cross-sectional view of the present invention.
Fig. 2 is a construction diagram of a rotor.
Fig. 3 is a structural diagram of the steering gear.
Fig. 4 is a top view of a stator core.
Fig. 5 is a structural view of a stator core.
Fig. 6 is a diagram illustrating the construction of a rotor and piston assembly.
Fig. 7 is a block diagram of the upper surface of the mounting plate in the motor brush holder.
Fig. 8 is a top view of a motor carbon brush holder.
Fig. 9 is a block diagram of the lower surface of the mounting plate in the motor brush holder.
Fig. 10 is an enlarged view of the structure of the carbon brush and the brush holder.
Fig. 11 is an enlarged view of the structure of the filter inductance assembly.
FIG. 12 is an enlarged view of the first and second inductor assembly stoppers.
Fig. 13 is a view showing the construction of the assembly button.
Fig. 14 is a diagram of the structure of the movable spring.
Fig. 15 is a structure diagram of a carbon brush connection block.
Fig. 16 is an expanded view of the mounting plate and the mounting plate in embodiment 2.
Fig. 17 is a view showing the structure of the lower surface of the mounting plate.
Reference numerals in the drawings:
1. a rotor; 2. a motor carbon brush holder; 3. a piston assembly; 4. a stator; 5. an inflatable pump housing; 6. an assembly plate; 10. a balance weight; 11. a rotating shaft connector; 12. a diverter; 13. a rotor groove; 14. a rotating shaft; 15. a rotor core; 16. a baffle gap; 17. an iron core positioning block; 18. a rotor winding; 19. a winding baffle; 20. a main housing; 21. a mounting plate; 22. a carbon brush assembly; 23. a filtering component; 24. a carbon brush; 25. a brush holder; 26. a carbon brush connecting block; 27. a movable spring; 28. a filter capacitor; 29. a filter inductance assembly; 31. a piston; 32. a piston connector; 33. a piston head; 34. a piston connecting rod; 35. a piston base; 41. a magnetic stripe; 42. a stator core; 43. a magnetic stripe mounting part; 44. a stator space; 51. rotor activity space; 52. a piston accommodation space; 61. a mounting block; 62. a mounting plate through hole; 63. a first assembly plate; 64. a second assembly plate; 111. a first portion of the connector; 112. a second portion of the connector; 113. a third portion of the connector; 121. a rectifying groove; 122. a first rectifying region; 123. a second rectifying region; 124. a rectifying block; 125. rectifying and bending; 126. a first rectifying portion; 127. a second rectifying portion; 211. a mounting plate through hole; 212. a limit button; 213. a limit space; 214. a top plate; 215. a capacitor limit groove; 216. an inductance assembly limit groove; 217. a limiting plate; 218. an inductance assembly mounting base; 219. a fitting hole; 220. assembling the buckle accommodating groove; 241. a first carbon brush; 242. a second carbon brush; 243. assembling the buckle; 244. a carbon brush contact surface; 251. brush holder space; 252. a brush holder opening; 253. a first brush holder; 254. a second brush holder; 255. a fastener positioning portion; 256. brush holder opening; 261. a first connecting rod; 262. a second connecting rod; 263. a third connecting rod; 264. a fourth connecting rod; 271. a limiting part; 272. a contact portion; 281. a capacitance limiting part; 282. a first capacitor limiting block; 283. a second capacitor limiting block; 291. an inductance component limiting part; 292. a first inductance assembly stopper; 293. a second inductance assembly stopper; 294. a first filter inductance component; 295. a second filter inductance component; 341. a connector fitting space; 342. a fixing pin; 431. a magnetic stripe limiting block; 432. a limit connecting block; 433. a magnetic stripe limiting surface; 434. an intrados surface; 435. an extrados.
Detailed Description
The invention will be further described with reference to the drawings and specific examples. It should be noted that the examples are only specific to the present invention and are for the purpose of better understanding of the technical solutions of the present invention to those skilled in the art, and should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, as the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like are used for convenience of description and simplicity of description, only as to the orientation or positional relationship shown in the drawings, and not as an indication or suggestion that the apparatus or element in question must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the invention.
Example 1:
as shown in fig. 1, a power transmission assembly of an inflator pump comprises a rotor 1, a motor carbon brush holder 2 and a piston assembly 3; one end of the rotor 1 is provided with a rotating shaft connector 11 eccentrically connected with the rotor, and the rotating shaft connector 11 enters the piston assembly 3 and is connected and assembled with the piston assembly; a steering gear 12 is arranged at the other end of the rotor 1, and the steering gear 12 enters the motor carbon brush frame 2 and is connected and assembled with the motor carbon brush frame 2; the general shaft can only drive the workpiece to rotate, but the eccentric shaft can not only transmit rotation, but also transmit revolution, so that the force transmitted by the eccentric shaft is stronger, the movement of the piston 31 is more powerful and the efficiency is higher, and the compression degree of gas is further improved; therefore, in the invention, the rotating shaft connector 11 is eccentrically connected with the rotor 1, so that the rotor 1 becomes an eccentric shaft, and one eccentric end is connected with the piston assembly 3, thereby greatly improving the working efficiency of the piston assembly 3, further adopting a motor with smaller power, and reducing the use cost of the invention.
The invention also comprises a stator 4, wherein a vertically arranged magnetic strip 41 is arranged in the stator 4; the rotor 1 is provided with a rotor groove 13 which is obliquely arranged and is used for reducing sparks for reversing the rotor 1 and improving the torque of the motor; the obliquely arranged rotor grooves 13 also reduce harmonics, thereby reducing noise and vibration; in the embodiment, the rare earth magnetic strip 41 is adopted as the magnetic strip 41, the rare earth permanent magnet has high magnetic energy product and high coercive force, and a strong permanent magnetic field can be established without external energy after magnetizing, so that the motor efficiency for assembling the rare earth permanent magnet is higher compared with that of a motor for assembling the common magnetic strip 41; the rare earth magnetic strips 41 are matched with the obliquely arranged rotor grooves 13, so that the power density of the motor can be improved by about 40%, the power of the motor is further improved, the use cost of the inflator pump is lower, and the inflator pump has higher gas compression efficiency; and the rotor groove 13 is provided at a position corresponding to the magnetic stripe 41 so that the rotor 1 can be rotated more stably.
The motor carbon brush holder 2 comprises a mounting plate 21, a carbon brush assembly 22 and a filter assembly 23, wherein the carbon brush assembly 22 and the filter assembly 23 are respectively arranged on two sides of the mounting plate 21, and a mounting plate through hole 211 for the rotor 1 to pass through is arranged on the mounting plate 21; the carbon brush assembly 22 and the filter assembly 23 are arranged around the mounting plate through hole 211, the carbon brush assembly 22 is arranged on one surface of the mounting plate 21, which is far away from the piston assembly 3, and the steering gear 12 passes through the mounting plate through hole 211 to be in contact with the carbon brush assembly 22; the carbon brush assembly 22 and the filter assembly 23 are respectively arranged on the two sides of the mounting plate 21, so that the structure of the invention is clearer and simpler, the production and the assembly are convenient, and the mutual influence of the carbon brush assembly and the filter assembly in the working process is avoided.
As shown in fig. 6, the piston assembly 3 includes a piston 31 and a piston connector 32, the piston connector 32 being connected to the piston 31 and the rotary shaft connector 11 being connected to the piston connector 32; the piston 31 comprises a piston head 33, a piston connecting rod 34 and a piston base 35, wherein the piston head 33 and the piston base 35 are arranged at two ends of the piston connecting rod 34, and the piston head 33, the piston connecting rod 34 and the piston base 35 are integrally designed; the integrally designed piston 31 is matched with the eccentrically connected rotating shaft connector 11, so that the piston assembly 3 can directly work under the driving of the rotating shaft connector 11, a large amount of energy consumption of the rotor 1 during the transmission of acting force is avoided, the force of the piston 31 on gas compression is stronger, and further, the piston assembly 3 provided by the invention has better working efficiency.
As shown in fig. 2 to 3, in the present embodiment, the rotor 1 includes a rotating shaft 14 and a rotor core 15 fixed to the rotating shaft 14; rotor slots 13 are distributed on the side surface of the rotor core 15, the rotor 1 further comprises rotor windings 18, and the rotor windings 18 are arranged in the rotor slots 13; the two ends of the rotor groove 13 correspond to the two ends of the rotor core 15; a winding baffle 19 is arranged between the openings of the rotor grooves 13, the winding baffle 19 enables the rotor winding 18 to be firmly and stably arranged on the rotor 1, and the winding baffle 19 can further limit the exposure degree of the rotor winding 18 in the rotor grooves 13, so that the rotor 1 can uniformly rotate; baffle gaps 16 are arranged between the winding baffles 19; the baffle gap 16 is arranged above the opening of the rotor groove 13, and the baffle gap 16 is obliquely arranged; the width of the baffle gap 16 is smaller than the width of the rotor groove 13; the rotor groove 13 is arranged obliquely; the rotating shaft connector 11 and the reverser are arranged at two ends of the rotating shaft 14; the rotating shaft 14 and the rotor core 15 are cylindrical, so that the rotor 1 can rotate conveniently, and the rotor 1 rotates more uniformly; the inclination angle, the opening width and the length of each rotor groove 13 are identical, the inclination angle of each winding baffle 19 is identical, and the opening width and the length of the baffle gap 16 are identical; so that the rotor 1 rotates more uniformly; the inclination angle of the rotor groove 13 is greater than 0 ° and less than 90 °; the inclination angle of the baffle gap 16 is greater than 0 ° and less than 90 °; in general, the inclination angle of the rotor groove 13 is preferably 6 °, and the inclination angle of the baffle gap 16 is preferably 6 °.
In some preferred modes, iron core positioning blocks 17 are further arranged on the rotating shaft 14, and the iron core positioning blocks 17 are arranged at two ends of the rotor iron core 15 and seal two ends of the rotor groove 13; the core positioning block 17 can be used not only to define the position of the rotor core 15, but also to allow a more stable fitting of the rotor windings 18 in the rotor slots 13.
In some preferred modes, a balance weight 10 is further arranged on the rotating shaft 14, the balance weight 10 is arranged at one end of the rotating shaft 14, which is close to the rotating shaft connector 11, the balance weight 10 is in a fan shape, and the rotation of the rotor 1 is balanced, stable and uniform through the balance weight 10.
The spindle connector 11 includes a connector first portion 111, a connector second portion 112, and a connector third portion 113; one end of the first connector 111 is connected with one end of the rotating shaft 14, the other end of the first connector 111 is connected with one end of the second connector 112, and the other end of the second connector 112 is connected with one end of the third connector 113; the diameter of the first portion 111 of the connector is larger than the diameter of the second portion 112 of the connector, and the diameter of the second portion 112 of the connector is larger than the diameter of the third portion 113 of the connector; the center points of the first connector part 111 and the second connector part 112 coincide, and the third connector part 113 is arranged on one side of the end face of the second connector part 112; in this embodiment, the end surface of the second portion 112 of the connector, which is connected to the third portion 113 of the connector, is an inclined surface, so that the connecting surface of the second portion 112 of the connector and the third portion 113 of the connector is larger, the connection is firmer, and the strength of the rotating shaft connector 11 is higher.
The commutator is columnar, a rectifying groove 121 is arranged on the side surface of the commutator, and the side surface of the commutator is in contact with the carbon brush 24 of the carbon brush assembly 22; the rectifying groove 121 includes a first rectifying area 122 and a second rectifying area 123, the first rectifying area 122 is communicated with the second rectifying area 123, the second rectifying area 123 is disposed on one side of the first rectifying area 122 close to the rotor core 15, the width of the first rectifying area 122 is smaller than that of the second rectifying area 123, when the commutator contacts with the carbon brush 24, powder is left in the rectifying groove 121, and the first rectifying area 122 and the second rectifying area 123 are disposed to facilitate cleaning of the rectifying groove 121; a rectifying block 124 is also arranged at one end of the commutator close to the rotor core 15; the rectifying block 124 is disposed between the second rectifying areas 123; the rectifying block 124 is in a shape of a J, the rectifying block 124 includes a rectifying bend 125, a first rectifying portion 126 and a second rectifying portion 127, one end of the first rectifying portion 126 and one end of the second rectifying portion 127 are respectively connected with two ends of the rectifying bend 125, the length of the first rectifying portion 126 is smaller than that of the second rectifying portion 127, and the directions of the first rectifying portion 126 and the second rectifying portion 127 are consistent; one end of the first rectifying part 126, which is far away from the rectifying bending 125, is connected with the commutator; the arrangement of the rectifying block 124 can enable the rotation of the commutator to be firmer and more stable, and the stability of the commutator 12 during operation is enhanced.
As shown in fig. 4 to 5, the stator 4 includes a stator core 42 and a magnetic strip 41; a stator space 44 is provided in the stator 4, and the rotor 1 is located in the stator space 44; a magnetic strip mounting part 43 is further arranged on the inner surface of the stator space 44, the magnetic strip 41 is vertically arranged in the magnetic strip mounting part 43, and the magnetic strip mounting part 43 is vertically arranged in the stator space 44; when the rotor 1 is positioned in the stator space 44, the rotor core 15 corresponds to the magnetic stripe mounting portion 43; the magnetic stripe mounting part 43 comprises a magnetic stripe limiting block 431 and a limiting connection block 432, wherein the inner surface of the magnetic stripe limiting block 431 is in contact with the rotor core 15, and the limiting connection block 432 is simultaneously connected with the outer surface of the connecting magnetic stripe limiting block 431 and the inner surface of the stator space 44; the outer surface of the magnetic stripe limiting block 431 and the inner surface of the stator space 44 are respectively provided with a corresponding magnetic stripe limiting surface 433; the magnetic stripe 41 is arranged between the outer surface of the magnetic stripe limiting block 431 and the inner surface of the stator space 44 and is contacted with the magnetic stripe limiting surface 433 of the two; the arrangement of the magnetic stripe mounting portion 43 facilitates the assembly of the magnetic stripe 41, and the arrangement of the magnetic stripe limiting surface 433 enables the magnetic stripe 41 to further promote the assembly firmness of the magnetic stripe 41.
In this embodiment, the magnetic stripe stopper 431 is arc-shaped and includes at least two magnetic stripe mounting portions 43; one surface of the magnetic stripe limiting block 431 surrounding the opening is an inner arc surface 434, the other surface of the magnetic stripe limiting block 431 is an outer arc surface 435, and the inner arc surface 434 of each magnetic stripe limiting block 431 faces the center point of the stator space 44; the magnetic stripe limiting surface 433 is arranged on the outer arc surface 435 of the magnetic stripe limiting block 431 and the inner surface of the stator space 44 and corresponds to each other, and the surface of the magnetic stripe 41 is simultaneously contacted with the magnetic stripe limiting surface 433 of the magnetic stripe limiting block 431 and the magnetic stripe limiting surface 433 of the stator space 44; the magnetic strip limiting surface 433 of the magnetic strip limiting block 431 and the magnetic strip limiting surface 433 of the stator space 44 are both planes, and the magnetic strip 41 is in a cuboid shape, so that the magnetic strip 41 is more attached to the magnetic strip limiting surface 433; the spacing between the magnetic strip limiting blocks 431 is equal, so that the rotor 1 is more stable when rotating in the stator space 44; the spacing connecting block 432 is connected with the extrados 435 of the magnetic stripe stopper 431 to the spacing connecting block 432 is connected with the central point of the magnetic stripe stopper 431, and the magnetic stripe limiting surface 433 sets up in the both sides of spacing connecting block 432, makes the assembly of magnetic stripe 41 more firm stable.
Generally, two magnetic stripe mounting portions 43 are provided in the stator space 44, and openings of the two magnetic stripe mounting portions 43 are corresponding to each other; meanwhile, four magnetic stripe limiting surfaces 433 are arranged on each magnetic stripe mounting part 43, and the four magnetic stripe limiting surfaces 433 are uniformly arranged on two sides of the limiting connection block 432; of course, the number of the magnetic stripe mounting portions 43 and the number of the magnetic stripe limiting surfaces 433 on two sides of the limiting connection block 432 can be increased according to the requirement, so as to increase the number of the magnetic stripes 41 and further increase the rotation power of the rotor 1; it should be noted that, the opening radian of the magnetic stripe stopper 431 corresponds to the shape and the size of the rotor core 15.
As shown in fig. 9 to 10, the carbon brush assembly 22 includes a carbon brush 24 and a brush holder 25, the brush holder 25 being provided on the mounting plate 21; a brush holder space 251 is provided in the brush holder 25, and a brush holder opening 252 corresponding to the brush holder space 251 is provided in the brush holder 25; the carbon brush 24 enters the brush holder space 251 through the brush holder opening 252 and moves in the brush holder space 251; the carbon brush assembly 22 comprises a carbon brush connecting block 26, one end of the carbon brush connecting block 26 is connected with the mounting plate 21, the other end of the carbon brush connecting block 26 penetrates through the brush holder 25 and is connected with the carbon brush 24, the carbon brush connecting block 26 enables the carbon brush 24 to move more firmly and stably, the carbon brush 24 is prevented from being deviated, and the current conduction is enabled to be more stable; the carbon brush assembly 22 further includes a movable spring 27, the movable spring 27 wrapping the carbon brush 24 and contacting the brush holder 25; the movable spring 27 can limit the moving direction of the carbon brush 24, avoid excessive contact between the carbon brush 24 and the brush holder 25, consume excessive pushing force, make the contact between the carbon brush 24 and the steering gear more stable, and further make the conduction of current more stable; the brush holder opening 252 is arranged at one end of the brush holder 25, and the brush holder opening 252 faces the center of the mounting plate through hole 211, so that the carbon brush 24 can be contacted with the commutator, and the output current direction is unchanged through the commutator; the assembly buckle 243 is disposed on the lower surface of the brush holder 25, and is connected to the mounting plate 21, thereby fixing the brush holder 25.
As shown in fig. 13, in the present embodiment, the carbon brush assembly 22 includes the first brush holder 253 and the second brush holder 254, the first brush holder 253 and the second brush holder 254 correspond to each other, and the brush holder opening 252 of the first brush holder 253 and the brush holder opening 252 of the second brush holder 254 are opposed; the carbon brush 24 includes a first carbon brush 241 and a second carbon brush 242, the first carbon brush 241 is disposed in the first brush holder 253, the second carbon brush 242 is disposed in the second brush holder 254, and the moving directions of the first carbon brush 241 and the second carbon brush 242 correspond to each other; the lower surfaces of the first brush holder 253 and the second brush holder 254 are provided with fitting buckles 243, the fitting buckles 243 are arranged at both ends of the lower surfaces of the first brush holder 253 and the second brush holder 254, and the fitting buckles 243 pass through the mounting plate 21 to contact with the upper surface of the mounting plate 21; the assembly button 243 is in an L shape, one end of the assembly button 243 contacts with two ends of the lower surfaces of the first brush holder 253 and the second brush holder 254, and the openings of the assembly buttons at the two ends of the lower surfaces of the first brush holder 253 and the second brush holder 254 correspond to each other, and the inner side surface and the outer side surface of the mounting plate 21 are disposed in the openings of the assembly buttons, so that the assembly of the first brush holder 253 and the second brush holder 254 is more firm and stable.
As shown in fig. 14, in the present embodiment, the brush holder 25 is provided on the lower surface of the mounting plate 21, and includes a fastener positioning portion 255; the fastener positioning parts 255 are arranged at two sides of the brush holder 25 and are positioned at one end of the brush holder opening 252, and the fastener positioning parts 255 are contacted with the movable springs 27; the movable spring 27 adopts a binocular constant force scroll spring, and comprises a limiting part 271 and a contact part 272; the limiting parts 271 are arranged at two ends of the contact part 272, the limiting parts 271 are contacted with the fastener positioning parts 255, the contact part 272 enters the brush holder space 251, and one end of the carbon brush 24 far away from the fastener positioning parts 255 is wrapped; the binocular constant force volute spring is matched with the fastener positioning part 255, so that the binocular constant force volute spring can apply acting force to the carbon brush 24 in two directions, and compared with a compression spring, the acting force applied to the carbon brush 24 by the binocular constant force volute spring is stable, and further the carbon brush 24 is more stable in contact with a steering gear.
In this embodiment, the brush holder 25 has a quadrangular shape, so that the brush holder 25 is more attached to the mounting plate 21, and the brush holder 25 is convenient to mount; the brush holder space 251 and the carbon brush 24 are also in a quadrangular shape, so that the carbon brush 24 is convenient to receive limiting acting force applied by the brush holder space 251 when moving in the brush holder space 251; a carbon brush contact surface 244 is arranged at one end of the carbon brush 24 far away from the movable spring 27, the carbon brush contact surface 244 is in a cambered surface and is contacted with the steering gear, and the cambered surface radian of the carbon brush contact surface 244 can be changed and adjusted according to the shape and the size of the steering gear; the fastener positioning portion 255 is in an "S" shape, one end of the fastener positioning portion 255 is connected to a side surface of the brush holder 25, and an opening direction on a side surface of the fastener positioning portion 255, which is close to the brush holder opening 252, corresponds to the direction of the brush holder opening 252, and the limiting portion 271 of the binocular constant force scroll spring is disposed in an opening of the fastener positioning portion 255, which corresponds to the direction of the brush holder opening 252, so as to facilitate installation of the binocular constant force scroll spring and cooperation of the binocular constant force scroll spring and the carbon brush 24.
In some preferred embodiments, more movable springs 27 may be used to wrap the carbon brush 24 at an end remote from the fastener positioning portion 255; for example, two movable springs 27 are used, wherein both the two movable springs 27 are binocular constant force scroll springs, and fastener positioning parts 255 are arranged on the left and right sides and the upper and lower sides of one end of the brush holder opening 252; the contact portion 272 of one of the movable springs 27 wraps the left and right sides of one end of the carbon brush 24 away from the fastener positioning portion 255, and the limiting portion 271 thereof contacts the fastener positioning portions 255 on the left and right sides; the contact portion 272 of the other movable spring 27 wraps the upper and lower sides of one end of the carbon brush 24 away from the fastener positioning portion 255, and the limiting portion 271 thereof contacts the fastener positioning portion 255 on the upper and lower sides; the two binocular constant force spiral springs are arranged in a staggered mode, so that the wrapping performance of the movable spring 27 on the carbon brush 24 is better, the acting force of the movable spring 27 can be more uniformly applied to the carbon brush 24, and the moving direction of the carbon brush 24 can be further more accurately limited; it should be noted that the number of the binocular constant force spiral springs can be added in the present invention, and it should be noted that the carbon brush 24 needs to be kept to be capable of receiving balanced acting force; and a compression spring can be additionally arranged, one end of the compression spring is connected with the inner surface of the brush holder space 251 far away from the brush holder opening 252, and the other end of the compression spring is connected with the staggered positions of the two movable springs 27, so that the carbon brush 24 is in closer contact with the steering gear.
The carbon brush connecting block 26 is connected with the upper surface of the carbon brush 24; a brush holder notch 256 is formed in the upper surface of the brush holder 25, and one end of the carbon brush connecting block 26 penetrates through the brush holder notch 256 to be connected with the carbon brush 24; the shape of the brush holder notch 256 corresponds to the movement range of the carbon brush 24, and when the carbon brush 24 moves in the brush holder space 251, the carbon brush connecting block 26 moves correspondingly in the brush holder notch 256; a limit button 212 is further arranged on the lower surface of the mounting plate 21, a limit space 213 is arranged in the limit button 212, the other end of the carbon brush connecting block 26 is limited in position through the limit button 212, and the carbon brush connecting block can synchronously move with the carbon brush 24 in the limit space 213 of the limit button 212; the setting of brush holder opening 256 and spacing knot 212 makes the assembly of carbon brush 24 more firm stable to brush holder opening 256 and spacing space 213 can make carbon brush 24 when the activity, and carbon brush connecting block 26 synchronous activity further promotes the assembly stability of carbon brush 24.
As shown in fig. 15, in the present embodiment, the carbon brush connection block 26 includes a first connection rod 261, a second connection rod 262, a third connection rod 263 and a fourth connection rod 264, one end of the first connection rod 261 and one end of the third connection rod 263 are connected to two ends of the second connection rod 262, and one end of the fourth connection rod 264 is connected to one end of the third connection rod 263 far from the second connection rod 262; the first connecting rod 261 and the third connecting rod 263 are perpendicular to the second connecting rod 262, the first connecting rod 261 and the third connecting rod 263 are oriented in the same direction, and the fourth connecting rod 264 and the third connecting rod 263 are perpendicular to each other; the first connecting rod 261, the second connecting rod 262, the third connecting rod 263 and the fourth connecting rod 264 are on the same straight line; one end of the first connecting rod 261, which is far away from the second connecting rod 262, is connected with the carbon brush 24; the limiting buckle 212 is in an L shape, and one end of the limiting buckle 212 is connected with the lower surface of the mounting plate 21, so that a limiting space 213 is formed; one end of the fourth connecting rod 264 far away from the third connecting rod 263 is arranged in the limiting space 213; in some preferred manners, a top plate 214 is further disposed on the lower surface of the mounting plate 21, where the top plate 214 corresponds to the movement range of the carbon brush connection block 26 in the limiting space 213, and contacts with one end of the carbon brush connection block 26 near the limiting space 213.
In the present embodiment, the opening direction of the limit button 212 is identical to the opening direction of the brush holder opening 252, and the limit button 212 is disposed at one side of the brush holder 25; when the first connecting rod 261 is connected, the third connecting rod 263 is located between the limit button 212 and the brush holder 25, and the movable range of the third connecting rod 263 is located between one end of the brush holder 25 away from the brush holder opening 252 and the fastener positioning portion 255; when the fourth connecting rod 264 moves to the opening of the limit button 212, the third connecting rod 263 contacts with the fastener positioning portion 255, and further defines the moving position of the carbon brush connecting block 26 through the fastener positioning portion 255, so that the carbon brush 24 can move synchronously when moving, and the assembly stability of the carbon brush 24 is further improved.
In some preferred embodiments, the limit button 212 may also be replaced by a sliding rail and a sliding block, the sliding rail is disposed on the lower surface of the mounting plate 21, the sliding block is disposed on the sliding rail, and the fourth connecting rod 264 is connected with the sliding block.
As shown in fig. 7-8, the filter assembly 23 is disposed on the upper surface of the mounting plate 21, and includes a filter capacitor 28 and a filter inductor assembly 29, a capacitor limiting slot 215 and an inductor assembly limiting slot 216 are disposed on the upper surface of the mounting plate 21, the assembly leg of the filter capacitor 28 is disposed in the capacitor limiting slot 215, and the assembly leg of the filter inductor assembly 29 is disposed in the inductor assembly limiting slot 216; a capacitor limiting part 281 is arranged in the capacitor limiting groove 215 to limit the position of the assembly pin of the filter capacitor 28, and an inductor component limiting part 291 is arranged in the inductor component limiting groove 216 to limit the position of the assembly pin of the filter inductor component 29; the arrangement of the capacitor spacing groove 215 and the inductor component spacing groove 216 makes the assembly of the filter component 23 more firm and stable, and the capacitor spacing portion 281 arranged in the capacitor spacing groove 215 and the inductor component spacing portion 291 arranged in the inductor component spacing groove 216 make the assembly of the filter component 23 more firm and stable, and further make the conduction of current more stable.
As shown in fig. 11, a limiting plate 217 is disposed on the upper surface of the mounting plate 21, and the limiting plate 217 is disposed along the edges of the capacitor limiting groove 215 and the inductor component limiting groove 216; the limiting plate 217 is arranged to facilitate the installation of the filter capacitor 28 and the filter inductor assembly 29, and prevent the assembly pin of the filter capacitor 28 and the assembly pin of the filter inductor assembly 29 from falling off from the capacitor limiting groove 215 and the inductor assembly limiting groove 216; an inductance component mounting seat 218 is arranged on the upper surface of the mounting plate 21, and a filter inductance component 29 is arranged in the inductance component mounting seat 218; further improving the assembly strength of the filter inductance assembly 29.
In this embodiment, the capacitance limiting portion 281 includes a first capacitance limiting block 282 and a second capacitance limiting block 283, and the assembly pin of the filter capacitor 28 is disposed between the first capacitance limiting block 282 and the second capacitance limiting block 283; so that the installation of the capacitance limiting portion 281 is more firm and stable.
As shown in fig. 12, in the present embodiment, the inductance component limiting portion 291 includes a first inductance component limiting block 292 and a second inductance component limiting block 293, and the assembly leg of the filter inductance component 29 is disposed between the first inductance component limiting block 292 and the second inductance component limiting block 293; the lower end surfaces of the first inductance component limiting block 292 and the second inductance component limiting block 293 are connected with the bottom surface of the inductance component limiting groove 216, a gap between the lower end surface of the first inductance component limiting block 292 and the lower end surface of the second inductance component limiting block 293 is larger than the diameter of an assembly pin of the filter inductance component 29, a gap between the upper end surface of the first inductance component limiting block 292 and the upper end surface of the second inductance component limiting block 293 is smaller than the diameter of the assembly pin of the filter inductance component 29, and the first inductance component limiting block 292 and the second inductance component limiting block 293 are made of elastic materials; the assembly and the disassembly of the filter inductance assembly 29 are convenient, and the assembly of the filter inductance assembly 29 is more firm and stable after the assembly is completed.
In this embodiment, the filter inductance assembly 29 includes a first filter inductance assembly 294 and a second filter inductance assembly 295, the first filter inductance assembly 294 corresponds to the first brush holder 253, and the second filter inductance assembly 295 corresponds to the second brush holder 254, so that the current conduction of the present invention is more stable; typically, a filter capacitor 28 is provided, where the filter capacitor 28 is disposed at the same end of the first filter inductor assembly 294 and the second filter inductor assembly 295, and between the first filter inductor assembly 294 and the second filter inductor assembly 295, so that the current of the present invention can be conducted more stably.
In the present embodiment, a connector fitting space 341 is provided in the piston connecting rod 34, and the piston connector 32 is provided in the connector fitting space 341; the arrangement of the piston connector 32 and the connector assembly space 341 makes the distance between the rotor 1 and the piston 31 shorter, so that the loss of acting force can be reduced when the rotating shaft connector 11 transmits acting force, the force of the piston 31 is stronger when the gas is compressed, and the working efficiency of the invention is better; the piston connecting rod 34 includes a fixing pin 342, and the fixing pin 342 is disposed in the connector assembling space 341 and passes through one end of the piston connector 32; the rotating shaft connector 11 passes through the piston connecting rod 34 to be connected with the other end of the piston connector 32, and the fixing pin 342 is mutually parallel to the rotating shaft connector 11, so that the piston assembly 3 can avoid shaking or vibration as much as possible when the rotating shaft connector 11 transmits acting force, and the acting force of the rotor 1 can be reserved to the greatest extent when the acting force is transmitted.
In the embodiment, the air pump comprises an air pump shell 5, wherein a stator and rotor movable space 51 and a piston accommodating space 52 are arranged in the air pump shell 5; the piston assembly 3 is arranged in the piston accommodating space 52, the rotor 1 and the motor carbon brush holder 2 are arranged in the stator-rotor movable space 51, and the motor carbon brush holder 2 is arranged at one end of the stator-rotor movable space 51, which is far away from the piston accommodating space 52.
In the present embodiment, the main housing 20 is further included, the mounting plate 21 is provided in the main housing 20, and the main housing 20 is fitted in the stator-rotor movable space 51.
Example 2:
as shown in fig. 16 to 17, in the present embodiment, a mounting plate 6 is further included, the mounting plate 6 being detachably mounted with the lower surface of the mounting plate 21; the surface of the assembly plate 6 close to the mounting plate 21 is the upper surface thereof, and the surface far away from the mounting plate 21 is the lower surface thereof; a fitting block 61 is provided on the upper surface of the fitting plate 6, and a fitting hole 219 is provided on the mounting plate 21, one end of the fitting block 61 is connected to the fitting plate 6, and the other end of the fitting block 61 is brought into contact with the upper surface of the mounting plate 21 through the fitting hole 219; the assembly block 61 is in an S shape or a C shape; the carbon brush assembly 22 is arranged on the assembly plate 6 and is positioned on the lower surface of the assembly plate 6; the limit button 212 and the top plate 214 are also arranged on the lower surface of the assembly plate 6; the capacitor limiting groove 215 and the inductor component limiting groove 216 penetrate the mounting plate 21, and the capacitor limiting portion 281 and the inductor component limiting portion 291 are disposed on the upper surface of the mounting plate 6; the capacitance limiting part 281 is arranged corresponding to the capacitance limiting groove 215, the first capacitance limiting block 282 and the second capacitance limiting block 283 are arranged on the upper surface of the assembly plate 6, and the assembly pin of the filter capacitor 28 is arranged between the first capacitance limiting block 282 and the second capacitance limiting block 283; the inductance component limiting part 291 is arranged corresponding to the inductance component limiting groove 216, the assembly pins of the wave inductance component are arranged between the first inductance component limiting block 292 and the second inductance component limiting block 293, and the lower end surfaces of the first inductance component limiting block 292 and the second inductance component limiting block 293 are connected with the upper surface of the assembly plate 6; the mounting plate 6 is convenient for mounting the carbon brush assembly 22, and can enhance the mounting stability of the filter assembly 23.
The mounting plate 6 is provided with a mounting plate through hole 62 corresponding to the mounting plate through hole 211, the brush holder 25 is fixed on the mounting plate 6 by a mounting buckle 243, and both the inner side surface and the outer side surface of the mounting plate 6 are disposed in the opening of the mounting buckle 243; the mounting plate 21 has a mounting buckle receiving groove 220 formed in a lower surface thereof, and the mounting buckle 243 is positioned between the mounting plate 6 and the mounting plate 21 and is disposed in the mounting buckle receiving groove 220 after the brush holder 25 is fixed to the mounting plate 6 by the mounting buckle 243.
The mounting plate 6 includes a first mounting plate 63 and a second mounting plate 64; the first mounting plate 63 and the second mounting plate 64 are each provided with a mounting block 61 on the upper surface thereof; the arrangement of the first mounting plate 63 and the second mounting plate 64 facilitates the mounting and dismounting of the mounting plate 6.
In the present embodiment, the filter capacitor 28 is provided with two assembly pins, so two capacitor limiting portions 281 are provided, and the two capacitor limiting portions 281 are both disposed on the upper surface of the first assembly plate 63; the two assembly pins of the filter inductance assembly 29 are provided, so that two inductance assembly limiting portions 291 are provided, and the two inductance assembly limiting portions 291 are respectively located on the first assembly plate 63 and the second assembly plate 64, so that the filter inductance assembly 29 is closer to the filter capacitor 28, and the current of the invention can be conducted more stably.
Other technical solutions of this embodiment are the same as those of embodiment 1.
It should be noted that other technical solutions of the present invention are all the prior art, so they are not described in detail.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the concept of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the present invention.

Claims (8)

1. The power transmission assembly of the inflator pump is characterized by comprising a rotor, a motor carbon brush frame and a piston assembly; one end of the rotor is provided with a rotating shaft connector eccentrically connected with the rotor, and the rotating shaft connector enters the piston assembly and is connected and assembled with the piston assembly; the other end of the rotor is provided with a steering gear which enters the motor carbon brush frame and is connected and assembled with the motor carbon brush frame;
the motor also comprises a stator, wherein a vertically arranged magnetic stripe is arranged in the stator; the rotor is provided with a rotor groove which is obliquely arranged, and the arrangement position of the rotor groove corresponds to the arrangement position of the magnetic stripe;
the motor carbon brush frame comprises a mounting plate, a carbon brush assembly and a filtering assembly, wherein the carbon brush assembly and the filtering assembly are respectively arranged on two sides of the mounting plate, and a mounting plate through hole for a rotor to pass through is formed in the mounting plate; the carbon brush assembly and the filter assembly are arranged around the mounting plate through hole, the carbon brush assembly is arranged on one surface of the mounting plate far away from the piston assembly, and the steering gear passes through the mounting plate through hole to be in contact with the carbon brush assembly;
The piston assembly comprises a piston and a piston connector, the piston connector is connected with the piston, and the rotating shaft connector is connected with the piston connector; the piston comprises a piston head, a piston connecting rod and a piston base, wherein the piston head and the piston base are arranged at two ends of the piston connecting rod, and the piston head, the piston connecting rod and the piston base are integrally designed;
a connector assembly space is arranged in the piston connecting rod, and the piston connector is arranged in the connector assembly space; the piston connecting rod comprises a fixing pin, wherein the fixing pin is arranged in the connector assembly space and penetrates through one end of the piston connector; the rotating shaft connector penetrates through the piston connecting rod to be connected with the other end of the piston connector; the fixed pin is parallel to the rotating shaft connector;
the air pump also comprises an air pump shell, wherein a rotor moving space and a piston accommodating space are arranged in the air pump shell; the piston assembly is arranged in the piston accommodating space, the rotor and the motor carbon brush rack are arranged in the rotor moving space, and the motor carbon brush rack is arranged at one end, far away from the piston accommodating space, of the rotor moving space.
2. The power transmission assembly of an inflator pump of claim 1, wherein the rotor comprises a rotating shaft and a rotor core fixed on the rotating shaft; rotor grooves are distributed on the side face of the rotor core, and are obliquely arranged; the rotating shaft connector and the reverser are arranged at two ends of the rotating shaft;
The rotor also comprises a rotor winding, and the rotor winding is arranged in the rotor groove; the two ends of the rotor groove correspond to the two ends of the rotor core; a winding baffle is arranged between the openings of the rotor grooves; baffle gaps are arranged between the winding baffles; the baffle gap is arranged above the opening of the rotor groove and is obliquely arranged; the width of the baffle gap is smaller than the width of the rotor groove;
the rotating shaft connector comprises a connector first part, a connector second part and a connector third part; one end of the first part of the connector is connected with one end of the rotating shaft, the other end of the first part of the connector is connected with one end of the second part of the connector, and the other end of the second part of the connector is connected with one end of the third part of the connector; the diameter of the first part of the connector is larger than that of the second part of the connector, and the diameter of the second part of the connector is larger than that of the third part of the connector; the center points of the first part and the second part of the connector coincide, and the third part of the connector is arranged on one side of the end face of the second part of the connector;
the commutator is columnar, a rectifying groove is formed in the side face of the commutator, the rectifying groove comprises a first rectifying area and a second rectifying area, the first rectifying area is communicated with the second rectifying area, the second rectifying area is arranged on one side, close to the rotor core, of the first rectifying area, and the width of the first rectifying area is smaller than that of the second rectifying area; a rectifying block is further arranged at one end of the commutator, which is close to the rotor core; the rectifying block is arranged between the second rectifying areas; the rectifying block is J-shaped, the rectifying block comprises a rectifying bend, a first rectifying part and a second rectifying part, one end of the first rectifying part and one end of the second rectifying part are respectively connected with two ends of the rectifying bend, the length of the first rectifying part is smaller than that of the second rectifying part, and the directions of the first rectifying part and the second rectifying part are consistent; and one end, far away from the rectifying bending, of the first rectifying part is connected with the commutator.
3. The power transmission assembly of an inflator of claim 1, wherein the stator comprises a stator core and a magnetic strip; a stator space is arranged in the stator, and the rotor is positioned in the stator space; the inner surface of the stator space is also provided with a magnetic stripe installation part, the magnetic stripe is vertically arranged in the magnetic stripe installation part, and the magnetic stripe installation part is vertically arranged in the stator space; when the rotor is positioned in the stator space, the rotor iron core corresponds to the magnetic stripe mounting part;
the magnetic stripe installation part comprises a magnetic stripe limiting block and a limiting connecting block, and the limiting connecting block is simultaneously connected with the outer surface of the connecting magnetic stripe limiting block and the inner surface of the stator space; the outer surface of the magnetic stripe limiting block and the inner surface of the stator space are respectively provided with a corresponding magnetic stripe limiting surface; the magnetic stripe is arranged between the outer surface of the magnetic stripe limiting block and the inner surface of the stator space and is contacted with the magnetic stripe limiting surface of the magnetic stripe limiting block and the inner surface of the stator space.
4. The power transmission assembly of an inflator according to claim 1, wherein the carbon brush assembly comprises a carbon brush and a brush holder, the brush holder being disposed on the mounting plate; a brush holder space is arranged in the brush holder, and a brush holder opening corresponding to the brush holder space is arranged on the brush holder; the carbon brush enters the brush holder space through the brush holder opening and moves in the brush holder space; the carbon brush assembly comprises a carbon brush connecting block, one end of the carbon brush connecting block is connected with the mounting plate, and the other end of the carbon brush connecting block penetrates through the brush holder and is connected with the carbon brush; the carbon brush assembly further comprises a movable spring, wherein the movable spring wraps the carbon brush and is in contact with the brush holder; the brush holder opening is arranged at one end of the brush holder, and faces to the center of the through hole of the mounting plate; the brush holder comprises an assembling buckle; the assembly buckle is arranged on the lower surface of the brush holder and is connected with the mounting plate, so that the brush holder is fixed.
5. The power transmission assembly of an inflator of claim 4, wherein the brush holder is disposed on a lower surface of the mounting plate and includes a fastener positioning portion; the fastener positioning parts are arranged on two sides of the brush holder and are positioned at one end of the brush holder opening, and the fastener positioning parts are contacted with the movable springs;
the movable spring adopts a binocular constant force volute spring and comprises a limiting part and a contact part; the limiting parts are arranged at two ends of the contact part, the limiting parts are contacted with the fastener positioning parts, the contact part enters the brush holding space, and one end of the carbon brush, which is far away from the fastener positioning parts, is wrapped.
6. The power transmission assembly of an inflator according to claim 4, wherein the carbon brush connection block is connected to an upper surface of the carbon brush; a brush holder notch is formed in the upper surface of the brush holder, and one end of the carbon brush connecting block penetrates through the brush holder notch to be connected with the carbon brush; the shape of the brush holder notch corresponds to the moving range of the carbon brush, and when the carbon brush moves in the brush holder space, the carbon brush connecting block moves correspondingly in the brush holder notch; the lower surface of the mounting plate is also provided with a limiting buckle, a limiting space is arranged in the limiting buckle, the other end of the carbon brush connecting block is limited in position through the limiting buckle, and the carbon brush connecting block can synchronously move with the carbon brush in the limiting space of the limiting buckle.
7. The power transmission assembly of the inflator pump according to claim 1, wherein the filter assembly is arranged on the upper surface of the mounting plate and comprises a filter capacitor and a filter inductor assembly, a capacitor limit groove and an inductor assembly limit groove are formed in the upper surface of the mounting plate, an assembly pin of the filter capacitor is arranged in the capacitor limit groove, and an assembly pin of the filter inductor assembly is arranged in the inductor assembly limit groove; the filter capacitor assembly structure comprises a capacitor limiting groove, a capacitor limiting part, an inductor assembly limiting part and a filter inductor assembly, wherein the capacitor limiting part is arranged in the capacitor limiting groove, the assembly pin position of the filter capacitor is limited, and the inductor assembly limiting part is arranged in the inductor assembly limiting groove, so that the assembly pin position of the filter inductor assembly is limited.
8. The power transmission assembly of an inflator pump of claim 7, wherein a limiting plate is arranged on the upper surface of the mounting plate, and the limiting plate is arranged along the edges of the capacitor limiting groove and the inductor assembly limiting groove;
an inductance component mounting seat is arranged on the upper surface of the mounting plate, and a filter inductance component is arranged in the inductance component mounting seat;
the capacitor limiting part comprises a first capacitor limiting block and a second capacitor limiting block, and an assembly pin of the filter capacitor is arranged between the first capacitor limiting block and the second capacitor limiting block;
The inductance component limiting part comprises a first inductance component limiting block and a second inductance component limiting block, and the assembly pin of the filter inductance component is arranged between the first inductance component limiting block and the second inductance component limiting block; the lower terminal surface of first inductance assembly stopper and second inductance assembly stopper is connected with the bottom surface of inductance assembly spacing groove, and the clearance between the lower terminal surface of first inductance assembly stopper and the lower terminal surface of second inductance assembly stopper is greater than the diameter of filter inductance assembly's assembly foot, and the clearance between the up end of first inductance assembly stopper and the up end of second inductance assembly stopper is less than filter inductance assembly's assembly foot's diameter to first inductance assembly stopper and second inductance assembly stopper adopt and have elastic material.
CN202111549899.9A 2021-12-17 2021-12-17 Power transmission assembly of inflator pump Active CN114421665B (en)

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CN112886751A (en) * 2021-01-18 2021-06-01 浙江捷昌线性驱动科技股份有限公司 Low-noise permanent magnet direct current motor

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WO2005046031A1 (en) * 2003-10-21 2005-05-19 Robert Bosch Gmbh Electric commutator armature machine equipped with an interference filter
JP2008035667A (en) * 2006-07-31 2008-02-14 Toshiba Corp Carbon brush and motor
JP2012070512A (en) * 2010-09-22 2012-04-05 Mabuchi Motor Co Ltd Dc motor
KR101649113B1 (en) * 2015-03-31 2016-08-19 계양전기 주식회사 Carbon brush assembly
CN205583972U (en) * 2016-05-05 2016-09-14 芜湖精诺汽车电器有限公司 Car is direct current motor for radiator fan
CN106130236A (en) * 2016-06-14 2016-11-16 浙江瑞翔机电科技股份有限公司 A kind of inflation electric motor for pump
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