CN114414594A - Online detection device for moisture of gelatin paste for donkey-hide gelatin production - Google Patents
Online detection device for moisture of gelatin paste for donkey-hide gelatin production Download PDFInfo
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- CN114414594A CN114414594A CN202111576913.4A CN202111576913A CN114414594A CN 114414594 A CN114414594 A CN 114414594A CN 202111576913 A CN202111576913 A CN 202111576913A CN 114414594 A CN114414594 A CN 114414594A
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- 238000001514 detection method Methods 0.000 title claims abstract description 120
- 108010010803 Gelatin Proteins 0.000 title claims abstract description 32
- 239000008273 gelatin Substances 0.000 title claims abstract description 32
- 229920000159 gelatin Polymers 0.000 title claims abstract description 32
- 235000019322 gelatine Nutrition 0.000 title claims abstract description 32
- 235000011852 gelatine desserts Nutrition 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000007788 liquid Substances 0.000 claims abstract description 32
- 239000003292 glue Substances 0.000 claims abstract description 25
- 239000007921 spray Substances 0.000 claims abstract description 25
- 238000007789 sealing Methods 0.000 claims abstract description 23
- 235000015110 jellies Nutrition 0.000 claims description 6
- 239000008274 jelly Substances 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims 1
- 238000003756 stirring Methods 0.000 abstract description 4
- 239000012467 final product Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 23
- 238000013461 design Methods 0.000 description 4
- 239000000499 gel Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 239000006071 cream Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 241000283074 Equus asinus Species 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000001225 nuclear magnetic resonance method Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000010963 304 stainless steel Substances 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 235000021551 crystal sugar Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 230000001256 tonic effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 235000014101 wine Nutrition 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N22/00—Investigating or analysing materials by the use of microwaves or radio waves, i.e. electromagnetic waves with a wavelength of one millimetre or more
- G01N22/04—Investigating moisture content
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
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- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
The invention belongs to the technical field of donkey-hide gelatin production and application, and particularly relates to an online detection device for moisture of a gelatin paste for donkey-hide gelatin production. The rapid detection device comprises a detection rod inserted into glue paste, wherein the detection rod is provided with a detection chamber and an operation chamber, the detection chamber and the operation chamber are arranged in the detection rod at intervals, a sealing door for sealing the detection chamber is arranged on the detection rod, the sealing door is arranged on the detection rod in an overturning manner, a microwave module and a spray nozzle are arranged at the top of the detection chamber, a liquid discharge pipe is arranged at the bottom of the detection chamber, and the liquid discharge pipe extends into the operation chamber, the detection rod extending into the glue paste is matched with the detection chamber and the operation chamber arranged in the detection rod, so that the rapid detection of the water content of the glue paste at different depths is realized, the technical problem depending on manual experience in the prior art is solved, meanwhile, the scheme provided by the invention can meet the water content detection of different depth areas, can drive stirring equipment to stir in time, and further ensure the consistency of the water content, ensuring high quality requirements of the final product.
Description
Technical Field
The invention belongs to the technical field of donkey-hide gelatin production and application, and particularly relates to an online detection device for moisture of a gelatin paste for donkey-hide gelatin production.
Background
Donkey-hide gelatin, starting from Qinhan, has been used for more than 2000 years, is a traditional superior tonic and blood-enriching product, and is prepared by taking donkey hide as a main raw material and adding water of donkey-hide gelatin. The best one is amber, transparent and odorless. Also known as donkey-hide gelatin.
According to the provision of the preparation method of donkey-hide gelatin in the pharmacopoeia of the people's republic of China (2005 edition): soaking donkey hide, removing hair, cutting, cleaning, decocting in water, filtering, mixing filtrates, concentrating (adding appropriate amount of yellow wine, crystal sugar, and soybean oil respectively) to obtain soft extract, condensing, cutting, and air drying. The method can be specifically decomposed into: processing raw materials, extracting gum juice, clarifying and filtering, concentrating to obtain gum, cutting gel into gel, airing the gel, rubbing the gel, printing, sterilizing, packaging and warehousing. The whole process needs 49 working procedures, and can be completed within 30-60 days.
The concentration process mainly comprises the steps of placing the glue solution in a tilting-type concentration jacketed kettle, heating and slowly evaporating the glue solution to a certain thick paste shape, wherein in the process, a skilled technician is generally required to observe to ensure that the water content in the glue paste is not too low so as to ensure that the paste boiling phenomenon cannot occur. Although the control can be carried out by skilled workers, the method is too empirical and cannot ensure the same quality of each gum production, and therefore, how to accurately control the water content of the gelatin paste is a problem to be overcome by the current donkey-hide gelatin production industry.
Disclosure of Invention
Aiming at the technical problem of water content control of the donkey-hide gelatin in the concentration process, the invention provides the online detection device for the gelatin paste water content for donkey-hide gelatin production, which has the advantages of reasonable design, simple structure and convenient processing and can effectively measure the water content of the gelatin paste.
In order to achieve the above purpose, the invention adopts the technical scheme that the invention provides an online detection device for moisture of a glue paste for donkey-hide gelatin production, which comprises a detection rod inserted into the glue paste, wherein the detection rod is provided with a detection chamber and an operation chamber, the detection chamber and the operation chamber are arranged in the detection rod at intervals, the detection rod is provided with a sealing door for sealing the detection chamber, the sealing door is arranged on the detection rod in an overturning manner, the top of the detection chamber is provided with a microwave module and a spray nozzle, the bottom of the detection chamber is provided with a liquid discharge pipe, the liquid discharge pipe extends into the operation chamber, a liquid discharge pump communicated with the liquid discharge pipe is arranged in the operation chamber, the liquid discharge pump is provided with a liquid discharge pipe, the liquid discharge pipe extends out of the detection rod, the operation chamber is also provided with a spray water pump, and the spray water pump is communicated with the spray nozzle, be provided with the inlet tube in the detection pole, the inlet tube runs through the control chamber setting, be provided with into water on the inlet tube and divide the pipe, it divides pipe and spray pump intercommunication setting to intake.
Preferably, a driving shaft is arranged on the detection rod, the driving shaft penetrates through the detection chamber, the sealing door is sleeved on the driving shaft, the driving shaft extends out of the top of the detection rod, a driving motor is arranged on the top of the detection rod, and the driving motor and the driving shaft are connected.
Preferably, the microwave oven further comprises a base, a control box used for controlling the microwave module, the spray water pump, the liquid discharge pump and the driving motor is arranged on the base, and a control display screen is arranged on the control box.
Preferably, still be provided with rotary platform on the frame, rotary platform is last to be provided with the stand, be provided with the connecting box on the stand, the connecting box goes up and down to set up on the stand, the one end that the stand was kept away from to the connecting box is provided with the measuring pole, the measuring pole sets up the bottom at the connecting box.
Preferably, the driving shaft is disposed through the connection box, and the driving motor is disposed above the connection box.
Compared with the prior art, the invention has the advantages and positive effects that,
1. the invention provides an online moisture detection device for glue paste for donkey-hide gelatin production, which utilizes a detection rod extending into the glue paste to match with a detection chamber and an operation chamber arranged in the detection rod, so that the rapid detection of the moisture content of the glue paste at different depths is realized, the technical problem of depending on manual experience in the prior art is further solved, and meanwhile, the scheme provided by the invention meets the moisture detection of the areas at different depths, can drive stirring equipment to stir in time, further ensures the consistency of the moisture content, and ensures the high quality requirement of the final product.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive labor.
Fig. 1 is a schematic structural view of an online moisture detection device for a jelly for manufacturing donkey-hide gelatin provided in example 1;
fig. 2 is a schematic structural view of the online moisture detection device for donkey-hide gelatin production in another angle provided in example 1;
FIG. 3 is a partial half sectional view of the on-line moisture detecting apparatus for donkey-hide gelatin production jelly provided in example 1;
fig. 4 is a schematic structural diagram of the sealing door provided in embodiment 1;
in the above figures, 1, a detection rod; 11. sealing the door; 2. a detection chamber; 21. a microwave module; 22. a spray nozzle; 3. an operation chamber; 31. a liquid discharge pump; 32. a liquid discharge pipe; 33. a liquid outlet pipe; 34. a spray water pump; 35. a water inlet pipe; 36. a control cable; 4. a machine base; 41. a control box; 42. controlling the display screen; 5. rotating the platform; 6. a column; 7. a connection box; 8. a drive motor; 81. a drive shaft.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the present invention is not limited to the specific embodiments of the present disclosure.
In order to realize the online detection of the moisture of the glue paste, in the embodiment, the inside of the detection rod 1 is divided into a plurality of cavities by partition plates, each cavity is divided into a detection chamber 2 and an operation chamber 3 by the partition plates, wherein the detection chamber 2 is used for receiving the glue paste, for this purpose, a sealing door 11 for sealing the detection chamber 2 is arranged on the detection rod 1, the sealing door 11 is arranged on the detection rod 1 in an overturning manner, so that when the sealing door 11 is opened, the glue paste flows into the detection chamber 2, and the detection chamber 2 is closed to realize the detection.
Therefore, in order to facilitate detection, a microwave module 21 and a spray nozzle 22 are arranged at the top of the detection chamber 2, wherein the microwave module 21 is mainly used for realizing microwave moisture detection, the microwave moisture detection is to measure the content of free moisture in a substance by a high-frequency wave detection technology, and the measurement precision can reach 0.1% only by short and convenient calibration in the measurement process. The measuring probe transmits digital signals, so that the measurement is not easily influenced by interference. In the present embodiment, the microwave module 21 is a probe section. In this embodiment, the microwave moisture detection is mainly used in consideration of the existing moisture detection methods, which mainly include a resistance method, a capacitance method, a neutron method, a microwave method, an infrared method, and a nuclear magnetic resonance method, wherein the infrared method is mainly used for measuring surface moisture, the neutron method and the nuclear magnetic resonance method are based on the hydrogen atom effect in moisture, and the system is complex and the manufacturing cost is high, the resistance method and the capacitance method have the defects of high sampling requirement, poor anti-interference performance, and the like, and the measurement fluctuation range of the microwave method is within 0.1%, which can meet the implementation requirement, and therefore, in this embodiment, the microwave method is used.
Considering that the whole detection process is frequent detection, and the detection chamber 2 contains the glue left last time, the spray nozzle 22 is arranged at one side of the microwave module 21, and the glue is diluted and washed away by the spray nozzle 22, so that the next detection is not affected.
In order to discharge the washed paste, in this embodiment, the bottom of the detection chamber 2 is provided with a liquid discharge pipe 32, the bottom surface of the detection chamber 2 is inclined to facilitate discharging, the liquid discharge pipe 32 extends into the operation chamber 3, a liquid discharge pump 31 communicated with the liquid discharge pipe 32 is arranged in the operation chamber 3, a liquid outlet pipe 33 is arranged on the liquid discharge pump 31, the liquid outlet pipe 33 extends out of the detection rod 1, in this embodiment, the liquid outlet pipe 33 is also a food-grade stainless steel pipe, and the liquid outlet pipe is welded with the outer wall of the detection rod 1 to facilitate sealing. It should be noted that, in this embodiment, the direction of the liquid outlet pipe 33 is opposite to the direction of the detection chamber 2, so as to avoid the increase of water content in the part caused by liquid discharge and influence on the detection quality.
Similarly, for spraying water, still be provided with spray pump 34 in control chamber 3, spray pump 34 and shower nozzle 22 intercommunication setting, for supplying water for spray pump 34, be provided with inlet tube 35 in detection pole 1, inlet tube 35 runs through control chamber 3 and sets up, is provided with into water branch pipe on inlet tube 35, and specifically speaking, realizes connecting into water branch pipe through the tee bend, and the branch pipe of intaking is with spray pump 34 intercommunication setting. Thus, one water inlet pipe 35 can supply water to a plurality of operation chambers 3. Similarly, a control cable 36 is also arranged in the operation chamber 3 for connecting the microwave module 21, the spray water pump 34 and the drain pump 31, and the control cable 36 comprises a communication cable and a power supply cable, and is arranged to penetrate through the operation chamber 3 like the water inlet pipe 35, so as to realize control and signal reception of the microwave module 21, the spray water pump 34 and the drain pump 31.
Like this, through foretell setting, can realize the moisture detection of the gluey cream of the different degree of depth, like this, after experimental many times, just can effectual definite best moisture content, avoid relying on experience to boil out the problem that glue exists.
In order to realize opening and closing simultaneously of the sealing door 11 on the detection rod 1, in this embodiment, the detection rod 1 is provided with a driving shaft 81, the driving shaft 81 penetrates through the detection chamber 2, the sealing door 11 is sleeved on the driving shaft 81, and thus, the opening and closing simultaneously of the upper and lower sealing doors 11 can be realized through the rotation of the driving shaft 81, and the simultaneous detection is further ensured. For the convenience of control, the driving shaft 81 extends out of the top of the detection rod 1, the driving motor 8 is arranged at the top of the detection rod 1, and the driving motor 8 is connected with the driving shaft 81. In the present embodiment, a decelerator is added between the driving motor 8 and the driving shaft 81 to control the turning of the sealing door 11 in consideration of the rotation speed of the driving motor 8.
In this embodiment, will seal 11 settings of door and be the structure of center upset, the purpose that sets up like this can avoid gluing the cream and gush into completely in detecting room 2, like this, at the in-process that seals 11 quick upsets, can control basically that the volume of gushing into of gluing the cream accounts for about half of detecting room 2, like this, not only conveniently detects, also convenient washing.
In order to facilitate data display and equipment control, in this embodiment, the microwave oven comprises a base 4, the base 4 is in a rectangular box shape, a water pump is arranged in the base 4 and used for supplying water to the spray water pump 34, the base 4 can adopt a fixed structural design or a walking structure design, the walking design is preferably the best scheme, a control box 41 used for controlling the microwave module 21, the spray water pump 34, the liquid discharge pump 31 and the driving motor 8 is arranged on the base 4, and a control display screen 42 is arranged on the control box 41. The control of the microwave module 21, the water pump and the motor is well known in the art, so in this embodiment, detailed description is omitted, and the control display 42 is mainly used for displaying the detection result.
Considering that the detection rod 1 needs to be cleaned, for this reason, still be provided with rotary platform 5 on base 4, be provided with stand 6 on rotary platform 5, in this embodiment, stand 6 is C shaped steel, is provided with connecting box 7 on stand 6, and connecting box 7 is the setting of cuboid form, and connecting box 7 goes up and down to set up on stand 6, specifically speaking, is provided with elevator motor at the top of stand 6, is provided with the screw rod in stand 6, and connecting box 7 suit realizes going up and down on the screw rod. One end of the connecting box 7, which is far away from the upright post 6, is provided with a detection rod 1, and the detection rod 1 is arranged at the bottom of the connecting box 7. In addition to lifting the test rod 1, the connection box 7 also has the purpose of threading and tubing, through which water pipes and control cables 36 are passed into the test rod 1.
For convenience of arrangement, in the present embodiment, the drive shaft 81 is disposed through the junction box 7, and the drive motor 8 is disposed above the junction box 7.
Through the arrangement, when the detection device is used, the detection rod 1 is lifted, falls down and extends into the adhesive paste after reaching the designated position, and then the driving motor 8 controls the door sealing 11 to detect once every half minute.
The above description is only a preferred embodiment of the present invention, and not intended to limit the present invention in other forms, and any person skilled in the art may apply the above modifications or changes to the equivalent embodiments with equivalent changes, without departing from the technical spirit of the present invention, and any simple modification, equivalent change and change made to the above embodiments according to the technical spirit of the present invention still belong to the protection scope of the technical spirit of the present invention.
Claims (5)
1. An online detection device for moisture of a glue paste for donkey-hide gelatin production is characterized by comprising a detection rod inserted into the glue paste, wherein the detection rod is provided with a detection chamber and an operation chamber, the detection chamber and the operation chamber are arranged in the detection rod at intervals, the detection rod is provided with a sealing door for sealing the detection chamber, the sealing door is arranged on the detection rod in a turnover manner, the top of the detection chamber is provided with a microwave module and a spray nozzle, the bottom of the detection chamber is provided with a liquid discharge pipe, the liquid discharge pipe extends into the operation chamber, a liquid discharge pump communicated with the liquid discharge pipe is arranged in the operation chamber, the liquid discharge pump is provided with a liquid discharge pipe, the liquid discharge pipe extends out of the detection rod, a spray water pump is also arranged in the operation chamber and is communicated with the spray nozzle, a water inlet pipe is arranged in the detection rod and penetrates through the operation chamber, the water inlet pipe is provided with a water inlet branch pipe, and the water inlet branch pipe is communicated with the spray water pump.
2. The device for on-line detection of moisture in jelly paste for donkey-hide gelatin production as claimed in claim 1, wherein the detection rod is provided with a driving shaft, the driving shaft penetrates through the detection chamber, the sealing door is sleeved on the driving shaft, the driving shaft extends out of the top of the detection rod, the top of the detection rod is provided with a driving motor, and the driving motor and the driving shaft are connected.
3. The online moisture detection device for the jelly paste for donkey-hide gelatin production as claimed in claim 2, further comprising a base, wherein the base is provided with a control box for controlling the microwave module, the spray water pump, the drain pump and the driving motor, and the control box is provided with a control display screen.
4. The online moisture detection device for donkey-hide gelatin production jelly as claimed in claim 3, wherein the base is further provided with a rotary platform, the rotary platform is provided with a column, the column is provided with a connection box, the connection box is arranged on the column in a lifting manner, one end of the connection box, which is far away from the column, is provided with a detection rod, and the detection rod is arranged at the bottom of the connection box.
5. The on-line moisture detection device for donkey-hide gelatin production jelly as claimed in claim 4, wherein the driving shaft is disposed through the connection box, and the driving motor is disposed above the connection box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111576913.4A CN114414594A (en) | 2021-12-22 | 2021-12-22 | Online detection device for moisture of gelatin paste for donkey-hide gelatin production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111576913.4A CN114414594A (en) | 2021-12-22 | 2021-12-22 | Online detection device for moisture of gelatin paste for donkey-hide gelatin production |
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| CN114414594A true CN114414594A (en) | 2022-04-29 |
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| CN202111576913.4A Pending CN114414594A (en) | 2021-12-22 | 2021-12-22 | Online detection device for moisture of gelatin paste for donkey-hide gelatin production |
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| KR101948058B1 (en) * | 2018-08-20 | 2019-02-14 | 한국원자력환경공단 | Device measuring underground water content using time domain reflectometry(TDR) sensor |
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| CN111474322A (en) * | 2020-01-02 | 2020-07-31 | 南通中天精密仪器有限公司 | Modularized tubular soil moisture detection device and application method thereof |
| CN211402191U (en) * | 2019-12-24 | 2020-09-01 | 国九堂山东阿胶有限公司 | Automatic online moisture monitoring devices of donkey-hide gelatin cake |
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2021
- 2021-12-22 CN CN202111576913.4A patent/CN114414594A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1059469A (en) * | 1991-02-04 | 1992-03-18 | 天津大学 | The method and apparatus of Colla Corii Asini drying and shaping |
| US20050177309A1 (en) * | 2002-05-13 | 2005-08-11 | Ramanathan Sri Ranjan | Method and probe for measuring hydraulic conductivity of soil |
| CN207366554U (en) * | 2017-10-28 | 2018-05-15 | 云南农业大学 | A kind of different depth soil moisture content detection device |
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