CN206767984U - A kind of carragheen alkali process system with alkali concn and temperature-monitoring function - Google Patents

A kind of carragheen alkali process system with alkali concn and temperature-monitoring function Download PDF

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Publication number
CN206767984U
CN206767984U CN201720607037.XU CN201720607037U CN206767984U CN 206767984 U CN206767984 U CN 206767984U CN 201720607037 U CN201720607037 U CN 201720607037U CN 206767984 U CN206767984 U CN 206767984U
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China
Prior art keywords
lid
kettle
alkali
temperature
carragheen
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Expired - Fee Related
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CN201720607037.XU
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Chinese (zh)
Inventor
王元龙
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Lv Li Bio Tech Ltd Fujian
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Lv Li Bio Tech Ltd Fujian
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Priority to CN201720607037.XU priority Critical patent/CN206767984U/en
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Abstract

The utility model discloses a kind of carragheen alkali process system with alkali concn and temperature-monitoring function, including kettle, and a lid is stamped on kettle top, and lid portion outside is equipped with a motor, and motor lower end is connected a drive link, and drive link bottom is equipped with multigroup stirring cutter;Lid is provided with feed tube, and kettle bottom is provided with drain pipe;Kettle body bottom is equipped with heater, alkali concn tester and temperature sensor;Lid is provided with filling hole, and the one filling door that can be outwarded winding is housed on filling hole top;A permeability cell is also equipped with lid;The utility model can reduce material carrying, reduce labor intensity, improve production efficiency.

Description

A kind of carragheen alkali process system with alkali concn and temperature-monitoring function
Technical field
Energy-conserving and environment-protective carragheen device-specific part and dynamic power machine technology are the utility model is related to, is more particularly to one kind Carragheen alkali process system with alkali concn and temperature-monitoring function.
Background technology
Carragheen is one of three big algins, also makes angle insert dish glue, deer horn phycocolloid, Irish dish glue, mainly from red algae Angle insert and obtained in the marine alga such as Lepidium, Eucheuma, China fir Trentepohlia and husky Lepidium;Its yield is only second to algin, occupies second, Due to its excellent property and it is widely applied and receives much concern.
The half ester formula sulfate that the reactivity of carragheen carries on galactose residue, it has stronger the moon Ion activity, it is a kind of typical anion polysaccharide.The relative molecular mass 10 of the carragheen of commercialization5~106, carragheen Relative molecular mass has obvious influence to performance and purposes.Food-grade carragheen is white or faint yellow, surface folding, micro- Glossy, translucent plates or powder, it is odorless or have micro- smelly, tasteless, mouthfeel stick-slip, it is dissolved in more than 60 DEG C of hot water In, it is transparent for slight milky mobile liquid to form viscosity.Because carragheen macromolecular does not have structure, the anion of branch Characteristic, they can form high viscosity solution.
The extraction process of carragheen is:Marine alga-cleaning-alkali process-washing to neutrality-carry glue-filtering-(before filtering plus 0.2%KC l)-cooling slitting-dehydration-drying.
The degree of alkali process and product quality are closely related, alkali process degree weight, and gel strength is high, viscosity is low;Alkali process Mild degree, gel viscosity is high, low intensity.During alkali process, alkali concn, temperature and time for carragheen yield and Quality has important influence.In the prior art, small processing factory causes labor intensity by multi-step separate machined Greatly, alkali concn, time and monitoring temperature are inadequate during alkali process, cause the low yield either poor quality of carragheen.
Utility model content
The purpose of this utility model is to provide a kind of carragheen alkali process system with alkali concn and temperature-monitoring function System, the utility model can reduce material carrying, reduce labor intensity, improve production efficiency.
To solve this technical problem, the technical solution of the utility model is:One kind has alkali concn and temperature-monitoring function Carragheen alkali process system, including kettle, kettle top is stamped a lid, and lid portion outside is equipped with a motor, and motor lower end is consolidated An even drive link, drive link bottom is equipped with multigroup stirring cutter;Lid is provided with feed tube, and kettle bottom is provided with drain pipe;Kettle Internal bottom is equipped with heater, alkali concn tester and temperature sensor;Lid is provided with filling hole, is filled on filling hole top There is a filling door that can be outwarded winding;A permeability cell is also equipped with lid.
Further improve, the position that the lid portion inside is in contact with the kettle top is equipped with a sealant.
Further improve, the outer wall of the kettle on the downside of the lid is uniformly provided with multiple spacing preiections, the lid Cover when on the kettle, the lower edge of the lid is in contact with the spacing preiection, the spacing preiection and the lid Outer surface multiple hasps are uniformly housed.
Further improve, the filling door hinge is connected on the upper surface of the lid.
Further improve, the permeability cell is inverted L-shaped.
Further improve, cutter is stirred described in each group includes two blades, and one of them described blade is than another institute State blade position height;The blade of two blades helically wire.
Further improve, in addition to a PLC, the PLC respectively with the heater, the alkali concn tester and institute Temperature sensor signal connection is stated, the PLC is also connected with an alarm signal.
By using above-mentioned technical proposal, the beneficial effects of the utility model are:First by the lid of cleaning in the utility model Body is covered on the kettle of cleaning, and stock algae is added into kettle from filling hole, by feed tube by clear water and aqueous slkali It is passed into kettle, startup motor, the stirring cutter on motor driven drive link is crushed and stirred to raw material algae, while profit Heat preservation is carried out to the mixed liquor in kettle with heater, and by alkali concn tester and temperature sensor in kettle The alkali concn and temperature for extracting the solution of carragheen are monitored, and keeping carragheen to have during alkali process can accurately supervise The alkali concn and temperature of control, obtain solidifying degree and viscosity meets the carragheen of demand.The utility model completes in a kettle The cleaning of raw material algae and alkali process, reduce material and carry, reduce labor intensity, improve production efficiency.Meanwhile the utility model is also With the possibility of bacterium and impurity into kettle is reduced, the quality of carragheen is improved.
So as to realize above-mentioned purpose of the present utility model.
Brief description of the drawings
Fig. 1 is the utility model section structural representation.
In figure:
Kettle 1;Drain pipe 11;Spacing preiection 12;Hasp 13;Lid 2;Feed tube 21;Filling hole 22;Filling door 23;Thoroughly Tracheae 24;Sealant 25;Motor 3;Drive link 4;Stir cutter 5;Blade 51;Heater 6;Alkali concn tester 7;Temperature passes Sensor 8.
Embodiment
In order to which the technical solution of the utility model is explained further, the utility model is entered below by specific embodiment Row elaborates.
The utility model discloses a kind of carragheen alkali process system with alkali concn and temperature-monitoring function, such as Fig. 1 institutes Show, including kettle 1, a lid 2 is stamped on the top of kettle 1, and the outside of lid 2 is equipped with a motor 3, and the lower end of motor 3 is connected a drive link 4, the bottom of drive link 4 is equipped with multigroup stirring cutter 5;Lid 2 is provided with feed tube 21, and the bottom of kettle 1 is provided with drain pipe 11;Kettle 1 inner bottom part is equipped with heater 6, alkali concn tester 7 and temperature sensor 8;Lid 2 is provided with filling hole 22, in filling hole 22 tops are equipped with a filling door 23 that can be outwarded winding;A permeability cell 24 is also equipped with lid 2.First by the lid of cleaning in the present embodiment Body 2 is covered on the kettle 1 of cleaning, and stock algae is added into kettle 1 from filling hole 22, by feed tube 21 by clear water and The hot aqueous slkali of preference temperature is passed into kettle 1, starts motor 3, and motor 3 drives the stirring cutter 5 on drive link 4 to original Material algae is crushed and stirred, while carries out Heat preservation to the mixed liquor in kettle 1 using heater 6, and dense by alkali Degree tester 7 and temperature sensor 8 are monitored to the alkali concn of the solution of extraction carragheen and temperature in kettle 1, keep card Draw glue that there is the alkali concn that can accurately monitor and temperature during alkali process, obtain solidifying degree and viscosity meets the OK a karaoke club of demand Glue.The present embodiment completes cleaning and the alkali process of raw material algae in a kettle 1, reduces material and carries, reduces labor intensity, Improve production efficiency.Meanwhile the present embodiment also has the possibility for reducing bacterium and impurity into kettle 1, beneficial to raising OK a karaoke club The quality of glue.
The position being in contact inside lid 2 described in the present embodiment with the top of kettle 1 is equipped with a sealant 25.This is close Sealing 25 improves the sealing between lid 2 and kettle 1, further reduces the pollutant such as dust and bacterium and enters in kettle 1 Pollute the possibility of carragheen.
The outer wall of the kettle 1 on the downside of lid 2 described in the present embodiment is uniformly provided with multiple spacing preiections 12, the lid Body 2 is covered when on the kettle 1, and the lower edge of the lid 2 is in contact with the spacing preiection 12, the He of spacing preiection 12 The outer surface of the lid 2 is uniformly equipped with multiple hasps 13.Spacing preiection 12 is covered on kettle 1 beneficial to lid 2 is closely horizontal End, prevent the run-off the straight of lid 2 cause kettle 1 covering and it is poorly sealed close;Meanwhile the hasp 13 that spacing preiection 12 is provided with will Lid 2 is locked on kettle 1, and it is askew to prevent that lid 2 from accidentally being touched in process of production, prevents from being contaminated in kettle 1.
Filling door described in the present embodiment 23 is hinged on the upper surface of the lid 2.On the one hand it is easy to open and closing adds Bin gate 23, while it is also convenient for the cleaning of filling door 23.
The preferred permeability cell 24 is inverted L-shaped in the present embodiment.Outlet one end of permeability cell 24 is horizontally oriented, While gas permeability is kept, the possibility that foreign matter enters in kettle 1 is reduced.
Stirring cutter 5 in the present embodiment described in each group includes two blades 51, and one of them described blade 51 is than another The individual position of the blade 51 is high;The blade of two blades 51 helically wire.The two panels blade 51 of each group of stirring cutter 5 Helically line is distributed blade, crushing beneficial to raw material algae and stirs, and multigroup stirring cutter 5 collective effect, which is beneficial to improve, to be crushed Efficiency increases the uniformity of the fluid mixing of solution in kettle 1 simultaneously, the transmission speed of temperature is improved, beneficial to acquisition high-quality card Draw glue.
Also include a PLC in the present embodiment, the PLC respectively with the heater 6, the alkali concn tester 7 and The signal of temperature sensor 8 connection, the PLC are also connected with an alarm signal.Temperature is pre-entered in PLC and alkali is dense The number range of degree, the numerical value of the test of the alkali concn tester 7 and the temperature sensor 8 is not in the setting of the PLC In the range of when, the alarm equipment alarm, staff is overhauled and controlled to kettle 1 in time, is reduced because being supervised in production process Control it is not in place and caused by loss, keep the carragheen greater homogeneity of production stable.
The course of work of the present embodiment
First lid 2 is covered on kettle 1, lid 2 is locked on kettle 1 by hasp 13;The raw material algae of bulk is passed through Filling door 23 is added into kettle 1, and add clear water into kettle 1 by feed tube 21 is cleaned for several times to raw material algae, cleaning Water afterwards is discharged by the drain pipe 11 of the bottom of kettle 1;After raw material algae is cleaned, added by feed tube 21 into kettle 1 The aqueous slkali of preference temperature and concentration, when aqueous slkali is added to amount set in advance, start motor 3, it is multigroup on drive link 4 Stirring cutter 5 is stirred to raw material algae, and raw material algae is crushed while immersion to raw material algae, is present in raw material algae In carragheen progress into solution;The heater 6 of the bottom of kettle 1 heats to solution, keeps solution temperature steady It is fixed;The alkali concn tester 7 and the temperature sensor 8 of the bottom of kettle 1 are monitored to the temperature and alkali concn of solution.If The numerical value that alkali concn tester 7 and the temperature sensor 8 detect is not in default number range, then alarm equipment alarm.
Above-described embodiment and schema and non-limiting product form of the present utility model and style, any art The appropriate change or modification that those of ordinary skill is done to it, all should be regarded as not departing from patent category of the present utility model.

Claims (7)

  1. A kind of 1. carragheen alkali process system with alkali concn and temperature-monitoring function, it is characterised in that:Including kettle, kettle A lid is stamped on top, and lid portion outside is equipped with a motor, and motor lower end is connected a drive link, and drive link bottom is equipped with multigroup stirring Cutter;Lid is provided with feed tube, and kettle bottom is provided with drain pipe;Kettle body bottom is equipped with heater, alkali concn tester And temperature sensor;Lid is provided with filling hole, and the one filling door that can be outwarded winding is housed on filling hole top;It is also equipped with lid One permeability cell.
  2. 2. a kind of carragheen alkali process system with alkali concn and temperature-monitoring function as claimed in claim 1, its feature It is:The position that the lid portion inside is in contact with the kettle top is equipped with a sealant.
  3. 3. a kind of carragheen alkali process system with alkali concn and temperature-monitoring function as claimed in claim 1, its feature It is:The outer wall of the kettle on the downside of the lid is uniformly provided with multiple spacing preiections, and the cover cap is on the kettle When, the lower edge of the lid is in contact with the spacing preiection, and the outer surface of the spacing preiection and the lid uniformly fills There are multiple hasps.
  4. 4. a kind of carragheen alkali process system with alkali concn and temperature-monitoring function as claimed in claim 1, its feature It is:The filling door hinge is connected on the upper surface of the lid.
  5. 5. a kind of carragheen alkali process system with alkali concn and temperature-monitoring function as claimed in claim 1, its feature It is:The permeability cell is inverted L-shaped.
  6. A kind of 6. carragheen alkali process system with alkali concn and temperature-monitoring function as described in any one of claim 1 to 5 System, it is characterised in that:Cutter is stirred described in each group includes two blades, and one of them described blade is than blade another described Position is high;The blade of two blades helically wire.
  7. A kind of 7. carragheen alkali process system with alkali concn and temperature-monitoring function as described in any one of claim 1 to 5 System, it is characterised in that:Also include a PLC, the PLC respectively with the heater, the alkali concn tester and the temperature Sensor signal connection is spent, the PLC is also connected with an alarm signal.
CN201720607037.XU 2017-05-27 2017-05-27 A kind of carragheen alkali process system with alkali concn and temperature-monitoring function Expired - Fee Related CN206767984U (en)

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Application Number Priority Date Filing Date Title
CN201720607037.XU CN206767984U (en) 2017-05-27 2017-05-27 A kind of carragheen alkali process system with alkali concn and temperature-monitoring function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720607037.XU CN206767984U (en) 2017-05-27 2017-05-27 A kind of carragheen alkali process system with alkali concn and temperature-monitoring function

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Publication Number Publication Date
CN206767984U true CN206767984U (en) 2017-12-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111939593A (en) * 2020-08-26 2020-11-17 福建天源兴达生物科技有限公司 Gracilaria verrucosa soaking and cooking system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111939593A (en) * 2020-08-26 2020-11-17 福建天源兴达生物科技有限公司 Gracilaria verrucosa soaking and cooking system
CN111939593B (en) * 2020-08-26 2024-08-09 福建天源兴达生物科技有限公司 Gracilaria verrucosa soaking and steaming system

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20171219

Termination date: 20200527