CN114411139A - Continuous vertical spraying device and method for high-voltage isolating switch - Google Patents

Continuous vertical spraying device and method for high-voltage isolating switch Download PDF

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Publication number
CN114411139A
CN114411139A CN202111525554.XA CN202111525554A CN114411139A CN 114411139 A CN114411139 A CN 114411139A CN 202111525554 A CN202111525554 A CN 202111525554A CN 114411139 A CN114411139 A CN 114411139A
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China
Prior art keywords
dust
isolating switch
sliding block
laser
voltage isolating
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CN202111525554.XA
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Chinese (zh)
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CN114411139B (en
Inventor
田凯
刘博�
邹洪森
徐天书
鲁聪
李文
李科云
侯亮
陈一鸣
李波
姚建华
王梁
罗准
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Super High Voltage Co Of State Grid Ningxia Electric Power Co ltd
Zhejiang University of Technology ZJUT
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Super High Voltage Co Of State Grid Ningxia Electric Power Co ltd
Zhejiang University of Technology ZJUT
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Publication of CN114411139A publication Critical patent/CN114411139A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/02Coating starting from inorganic powder by application of pressure only
    • C23C24/04Impact or kinetic deposition of particles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

The invention discloses a continuous vertical spraying device and a method for a high-voltage isolating switch, which comprise the following steps: the spraying device comprises a rack, a first dust cleaning room, a spraying room, a second dust cleaning room and a dust recovery room, wherein the first dust cleaning room, the spraying room and the second dust cleaning room are sequentially arranged on the rack along the front-back direction of the rack; a first sliding block which can move along the front and back directions of the rack is arranged on the rack, and a switch placing rack is arranged on the first sliding block; the horizontal support plate is arranged on the upper surface of the rack and located below the first sliding block, the two vertical mounting plates are arranged in parallel and oppositely, the lower ends of the two vertical mounting plates are connected with the upper surfaces of the left end and the right end of the horizontal support plate respectively, a second sliding block which can move up and down is arranged on the surface of the other vertical mounting plate facing to the vertical mounting plate, each Laval nozzle is arranged on the lower end face of each second sliding block, and each laser with the angle adjustable is arranged on the upper end face of each second sliding block. The invention is convenient for carrying, can spray with high efficiency and obtains uniform coating.

Description

Continuous vertical spraying device and method for high-voltage isolating switch
Technical Field
The invention relates to the technical field of material surface treatment, in particular to a continuous vertical spraying device and method for a high-voltage isolating switch.
Background
As the capacity of power systems continues to increase, disconnectors are being developed for high voltage, large capacity, and miniaturization. The normal operation of the isolation switch, which is the largest device in the power system, plays a very critical role in the stable operation of the power system. The high-voltage isolating switch is the high-voltage switch equipment with the largest usage amount and the widest application range in the power system. The high-voltage isolating switch used by most of the transformer substations is still in an open type, contacts are mostly outdoors, the operation condition is severe, most components are basically exposed and are influenced by the external environment and weather for a long time, so that the conditions of oxidation, blackening, corrosion, crack, coating shedding, contact deformation and the like of different degrees are easy to occur under the condition that the isolating switch operates for a long time, the contact resistance of the contact is overlarge, heat is generated to influence the working performance of the contact, and the reliable power supply of the whole circuit and the safe and stable operation of a power grid are further influenced.
Laser assisted cold spraying (Laser assisted spray) also known as Supersonic Laser deposition (Supersonic Laser deposition) is a novel material surface treatment technology combining a cold spraying technology and Laser heating, powder particles are fed into a powder feeder by utilizing high-pressure air flow, the powder particles enter a Laval nozzle through the powder feeder for acceleration, and finally the surface of a workpiece synchronously heated by high-energy Laser beams is impacted at Supersonic speed.
However, the traditional supersonic laser deposition technology has large occupied area, can not realize the repair and reinforcement of on-site parts, and has low spraying and reinforcing efficiency, which limits the wide application of the technology in industry.
Disclosure of Invention
The embodiment of the invention provides a continuous vertical spraying device and a continuous vertical spraying method for a high-voltage isolating switch, and aims to solve the problems that a spraying device in the prior art is large in occupied area, cannot realize repair and reinforcement of field parts, and is low in spraying and reinforcement efficiency.
In a first aspect, a continuous vertical spraying device for a high-voltage isolating switch is provided, which comprises: the spraying device comprises a rack, a first dust cleaning room, a spraying room, a second dust cleaning room and a dust recovery room, wherein the first dust cleaning room, the spraying room and the second dust cleaning room are sequentially arranged on the rack along the front-back direction of the rack;
the rack is provided with a first sliding block which can move along the front and back directions of the rack, and the first sliding block is provided with a switch placing frame;
be provided with spray assembly in the spraying room, spray assembly includes: the laser device comprises a horizontal support plate, two vertical mounting plates, two Laval nozzles and two lasers, wherein the horizontal support plate is arranged on the upper surface of the rack and is positioned below the first sliding block, the two vertical mounting plates are arranged in parallel and oppositely, the lower ends of the two vertical mounting plates are respectively connected with the upper surfaces of the left end and the right end of the horizontal support plate, a second sliding block capable of moving up and down is arranged on the surface of each vertical mounting plate facing the other vertical mounting plate, each Laval nozzle is arranged on the lower end surface of each second sliding block, each laser with an adjustable angle is arranged on the upper end surface of each second sliding block, and the nozzle end of each Laval nozzle and the emitting end of each laser face the vertical central axis of the horizontal support plate;
ultrasonic dust removal equipment is respectively penetrated through the left side wall and the right side wall of the first dust cleaning room and the second dust cleaning room;
the dust is retrieved and is set up between the below of frame, between first clean dirt the spraying with lower surface between the second clean dirt all communicates the entry of collection powder fill, the export intercommunication of collection powder fill upper surface between the dust is retrieved, be provided with the air exhauster between the dust is retrieved, the lower surface between the dust is retrieved has been seted up and has been retrieved the mouth, it sets up the dust and retrieves the box to retrieve mouth department.
In a second aspect, a continuous vertical spraying method for a high-voltage isolating switch is provided, wherein the continuous vertical spraying device for the high-voltage isolating switch in the embodiment of the first aspect is adopted to spray powder to the high-voltage isolating switch;
the method comprises the following steps:
placing a high-voltage isolating switch on the switch placing frame;
setting the operating parameters of the Laval nozzle, the laser, the first sliding block, the second sliding block, the ultrasonic dust removal equipment and the exhaust fan;
adjusting the angle of the laser to adjust the coincidence degree of a laser spot emitted by the laser and a powder spot sprayed by the Laval nozzle;
and starting the high-voltage isolating switch continuous vertical spraying device for spraying.
Therefore, according to the embodiment of the invention, the whole device is arranged in a smaller space, and the characteristics of screw transmission are combined, so that the high-efficiency spraying of the high-voltage isolating switch is realized, and a uniform coating is obtained; the ultrasonic laser deposition device has the advantages that the occupied area is small, the ultrasonic laser deposition device can be carried at any time and any place, and the application scene of the ultrasonic laser deposition technology is obviously improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments of the present invention will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive labor.
FIG. 1 is a perspective view of a continuous vertical spray coating device for a high voltage isolator of an embodiment of the present invention;
FIG. 2 is a side view of a continuous vertical spray coating device for a high voltage isolator of an embodiment of the present invention;
FIG. 3 is a front view of a high voltage isolator continuous vertical spray coating apparatus of an embodiment of the present invention;
FIG. 4 is a perspective view of a spray assembly of a high voltage isolator continuous vertical spray coating device in accordance with an embodiment of the present invention;
FIG. 5 is a front view of a spray assembly of a high voltage isolator continuous vertical spray coating apparatus of an embodiment of the present invention;
fig. 6 is an enlarged view at a in fig. 5;
FIG. 7 is a flow chart of a method for continuous vertical spraying of a high voltage isolator switch in accordance with an embodiment of the present invention;
FIG. 8 is a schematic diagram of a continuous vertical spray process for a high voltage isolator switch according to an embodiment of the present invention;
fig. 9 is an effect diagram of continuous vertical spraying of the high-voltage isolating switch according to the embodiment of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention discloses a continuous vertical spraying device for a high-voltage isolating switch, which comprises the following components in parts by weight as shown in figures 1-6: the dust recycling device comprises a rack 1, a first dust cleaning room 2, a spraying room 3, a second dust cleaning room 4 and a dust recycling room 5, wherein the first dust cleaning room, the spraying room 3 and the second dust cleaning room are sequentially arranged on the rack 1 along the front-back direction of the rack 1. 2 between first clean dirt, 3 between the spraying, 4 between the second clean dirt and 5 between the dust is retrieved all satisfy the safety standard, can provide airtight environment for the inside experiment in the experimentation. The frame 1 may be supported by legs arranged at four corners.
The frame 1 is provided with a first slide block 6 which can move along the front and back directions of the frame 1. The front-back direction according to the embodiment of the present invention is the left-right direction as shown in fig. 2. The first slider 6 is provided with a switch placing frame 7. The switch placing frame 7 is used for placing a high-voltage isolating switch 8. The vertical section of the switch placing frame 7 is in an inverted U shape so as to adapt to the U shape of the high-voltage isolating switch 8.
A spraying component is arranged in the spraying room 3. Specifically, the spray assembly includes: a horizontal support plate 9, two vertical mounting plates 10, two laval nozzles 11 and two lasers 12. The horizontal support plate 9 is disposed on the upper surface of the frame 1 below the first slider 6 so that the horizontal support plate 9 does not restrict the movement of the first slider 6. The two vertical mounting plates 10 are oppositely arranged in parallel. The lower ends of the two vertical mounting plates 10 are respectively connected with the upper surfaces of the left end and the right end of the horizontal support plate 9. The left and right of the horizontal support plate 9 according to the embodiment of the present invention refer to the left and right direction as shown in fig. 5. It will be appreciated that the first slider 6 moves along a central axis extending back and forth of the horizontal support plate 9. On the surface of each vertical mounting plate 10 facing the other vertical mounting plate 10 is provided a second slide 13 which can be moved up and down. Each laval nozzle 11 is disposed on the lower end surface of each second slider 13. The upper end face of each second slider 13 is provided with each laser 12 with an adjustable angle. Preferably, in order to ensure the stability of the two vertical mounting plates 10, the upper ends of the two vertical mounting plates 10 may be connected by an arc plate 14.
The nozzle end of the laval nozzle 11 and the emitting end of the laser 12 are both directed towards the vertical central axis of the horizontal support plate 9, so that the laval nozzle 11 and the laser 12 can work against the high voltage isolation switch 8 when the first slider 6 with the switch holder 7 moves into position. Two Laval nozzles 11 are respectively sprayed on two vertical arms of the U-shaped high-voltage isolating switch 8, and two lasers 12 respectively irradiate the two vertical arms of the high-voltage isolating switch 8.
The Laval nozzle 11 is communicated with external powder supply equipment through a powder inlet pipe, and the Laval nozzle 11 is communicated with the external gas supply equipment through a gas inlet pipe. The spraying powder provided by the external powder supply device enters the Laval nozzle 11 through the powder inlet pipe under the action of high-pressure gas provided by the external gas supply device, so that the powder is sprayed out of the nozzle end of the Laval nozzle 11 at supersonic speed.
The exit shape of the nozzle end of the laval nozzle 11 is circular. Preferably, the laval nozzle 11 is arranged horizontally so that the powder is ejected horizontally.
The laser spot formed by the laser 12 is rectangular in shape. The spot size may be 5mm by 10mm laser 12 for: before spraying, the emitted light spots preheat the surface of a workpiece to be sprayed, so that the function of preheating a base material is achieved, and the combination of the coating and the matrix is promoted; in the spraying process, when the hardness of the powder or the substrate material is too high, the emitted laser facula coincides with the powder spot, the substrate and the powder are softened, and the bonding strength of the powder spot and the substrate is improved. The position of the laser spot can be adjusted by adjusting the firing angle of the laser 12.
Through the structural design, the high-voltage isolating switch 8 is placed on the switch placing frame 7. The first slide block 6 moves back and forth along the machine frame 1, the isolating switch placing frame 7 is moved to the horizontal supporting plate 9, and the Laval nozzle 11 and the laser 12 are opposite to the initial spraying position of the high-voltage isolating switch 8, so that the spraying operation can be carried out. Each second sliding block 13 drives the laval nozzle 11 and the laser 12 on the second sliding block to move up and down, and vertical spraying is carried out on the high-voltage isolating switch 8. After a vertical spraying is finished, the second slider 13 drives the switch placing frame 7 to move back and forth so as to comprehensively spray the surface of the high-voltage isolating switch 8.
The ultrasonic dust removing equipment 15 is respectively arranged on the left side wall and the right side wall of the first dust cleaning room 2 and the second dust cleaning room 4 in a penetrating mode. For example, two ultrasonic dust removing devices 15 are provided in the vertical direction per side wall. The ultrasonic dust removing device 15 may be an existing device, and for example, includes: ultrasonic transducers, ultrasonic generators, and the like. The ultrasonic transducer and the ultrasonic generator can agglomerate the powder in the first dust cleaning room 2 and the second dust cleaning room 4 into particle groups, so that the dust particles can be rapidly sucked away by the exhaust fan, and the redundant powder can be discharged.
The lower surfaces of the first dust cleaning room 2, the spraying room 3 and the second dust cleaning room 4 are communicated with the inlet of a powder collecting hopper 16. The outlet of the powder collecting hopper 16 is communicated with the upper surface of the dust recycling room 5. An exhaust fan is arranged in the dust recovery room 5. The exhaust fan is used for absorbing powder generated by spraying. The lower surface of the dust recycling room 5 is provided with a recycling port. The recovery opening is provided with a dust recovery box 17. The dust recovery box 17 is used to collect the powder absorbed from the suction fan. The dust recovery box 17 is detachable so that after the dust collection box 17 is full of dust, the dust in the dust recovery box 17 can be collected after the dust collection box is detached and the dust can be recovered through spraying and drying. The number of the recovery ports may be set according to actual conditions, and the number of the dust recovery boxes 17 is the same as the number of the recovery ports. For example, the embodiment of the present invention is provided with two recovery ports and two dust recovery boxes 17.
Through the structural design, the exhaust fan is started, and after powder enters the powder collecting hopper 16 from the lower surface openings of the first dust cleaning room 2, the spraying room 3 and the second dust cleaning room 4, the powder enters the dust recovery room 5 from the upper surface opening of the dust recovery room 5 through the powder collecting hopper 16, and then enters the dust recovery box 17 through the recovery port.
Preferably, the embodiment of the present invention may further include the following structure:
two end plates 18 are disposed opposite to each other at front and rear ends of the upper surface of the housing 1. The left side and the right side of the upper surface of the frame 1 can be respectively provided with two side plates 19, so that the structure on the frame 1 is further protected. A first motor 20 is disposed on a surface of one end plate 18 spaced from the other end plate 18. Both ends of the first lead screw 21 are rotatably connected to the two end plates 18, respectively. An output shaft of the first motor 20 is connected to one end of a first lead screw 21. The first lead screw 21 is located above the horizontal support plate 9 and between the two vertical mounting plates 10. The first slide block 6 is movably engaged and sleeved on the first lead screw 21. Preferably, the number of the first lead screws 21 is two, and thus, the number of the first motors 20 is two, so that the first slider 6 can be moved more smoothly.
Through the structural design, the first motor 20 is started, the first motor 20 drives the first lead screw 21 to rotate, and the first lead screw 21 drives the first sliding block 6 to move back and forth along the rack 1, so that the first sliding block sequentially enters the first dust cleaning room 2, the spraying room 3 and the second dust cleaning room 4, and corresponding operation is performed on the high-voltage isolating switch 8.
Preferably, the embodiment of the present invention may further include the following structure:
two limit plates 22 are vertically oppositely arranged on the surface of each vertical mounting plate 10 which is separated from the other vertical mounting plate 10. The surface between two limiting plates 22 of each vertical mounting plate 10 is provided with a through opening 23. Two ends of each second lead screw 24 are respectively and rotatably connected with the two limit plates 22 of each vertical mounting plate 10. The surface of one limiting plate 22 on the same vertical mounting plate 10, which is spaced from the other limiting plate 22, is provided with a second motor 25. An output shaft of each second motor 25 is connected to one end of each second lead screw 24. One end of the second lead screw 24 facing the same side of each second sliding block 13 is movably meshed and sleeved on each second lead screw 24. The other end of the second lead screw 24 of each second slider 13, which is back to the same side, passes through the through opening 23 of the corresponding vertical mounting plate 10. The upper end surface and the lower end surface of the other end of the second lead screw 24 of each second slide block 13, which is back to the same side, are respectively provided with a laser 12 and a Laval nozzle 11. Preferably, the number of the second lead screws 24 mounted on the same vertical mounting plate 10 is two, and therefore, the number of the second motors 25 mounted on the same vertical mounting plate 10 is also two, so that the second slider 13 moves more smoothly.
Through the structural design, the second motor 25 is started, the second motor 25 drives the second lead screw 24 to rotate, and the second lead screw 24 drives the second sliding block 13 to move up and down, so that the high-voltage isolating switch 8 is sprayed in the up-and-down direction.
Preferably, the embodiment of the present invention may further include the following structure:
each laser 12 is mounted on a base 26. The lower surface of the emitting end of each base 26 close to the mounted laser 12 is connected to the upper end surface of the other end of the second lead screw 24 of each second slider 13 facing away from the same side through a rotating shaft 27, so that each base 26 can rotate around each rotating shaft 27, and the lower surface of the emitting end of each base 26 far away from the mounted laser 12 and the upper end surface of the other end of the second lead screw 24 of each second slider 13 facing away from the same side are respectively connected to two ends of a spring bolt 28. The bolts of the spring bolts 28 pass through the corresponding seats 26 and into the springs of the spring bolts 28.
Through the structural design, the bolt of the spring bolt 28 is rotated, the extension amount of the spring is controlled through the screwing length of the bolt, the base 26 rotates around the rotating shaft 27, the angle of the laser 12 is adjusted, and the emitted light spot and the emitted powder spot can be coincided.
Preferably, the embodiment of the present invention may further include the following structure:
the upper end of the inlet of the first dust cleaning room 2 is connected with the upper ends of a plurality of first flexible baffle strips 29. The lower ends of the first flexible bars 29 are flush with the lower end of the inlet of the first dust compartment 2. A plurality of first flexible barrier strips 29 are arranged in sequence to seal the inlet of the first dust compartment 2. The first flexible barrier 29 may be a rubber material. Thus, the first flexible stop 29 can seal the inlet of the first dust-cleaning chamber 2 to prevent powder from overflowing, and the first flexible stop 29 can be lifted into the first dust-cleaning chamber 2 by the self-force in the moving process of the first sliding block 6.
Preferably, the embodiment of the present invention may further include the following structure:
the upper end of the outlet of the second dust cleaning room 4 is connected with the upper ends of a plurality of second flexible baffle strips. The lower ends of the second flexible baffle strips are flush with the lower end of the outlet of the second dust cleaning room 4. The plurality of second flexible baffle strips are sequentially arranged to seal the outlet of the second dust cleaning room 4. The second flexible barrier strip may be a rubber material. Therefore, the second flexible baffle strip can seal the outlet of the second dust cleaning room 4 to avoid powder overflow, and the second flexible baffle strip can be lifted by the self force to be moved out of the second dust cleaning room 4 in the moving process of the first sliding block 6.
Preferably, the embodiment of the present invention may further include the following structure:
the device also includes: and a controller. The controller is electrically connected to the laval nozzle 11 and the two lasers 12, respectively. In addition, the controller may also be electrically connected to the first motor 20, the second motor 25, the ultrasonic dust removal device 15, and the suction fan. The automatic control of the device is realized through a controller.
It will be appreciated that the apparatus may also include other conventional ancillary components to ensure proper use of the apparatus to ensure that the experiment is performed to the desired effect, for example, water cooled machines, pump sources, optical fibres, pipes and the like.
The embodiment of the invention also discloses a continuous vertical spraying method for the high-voltage isolating switch. The method adopts the continuous vertical spraying device for the high-voltage isolating switch to spray powder to the high-voltage isolating switch. Specifically, as shown in fig. 7, the method includes the following steps:
step S1: and placing the high-voltage isolating switch on a switch placing frame.
Generally, the high-voltage isolating switch is firstly subjected to sand blasting treatment.
Step S2: and setting the operating parameters of the Laval nozzle, the laser, the first sliding block, the second sliding block, the ultrasonic dust removal equipment and the exhaust fan.
Specifically, the operation parameters include: the powder feeding rate, the carrier gas pressure and the carrier gas type of the Laval nozzle, the power of the laser, the spraying distance, the moving speed and the pause time of the first slide block and the second slide block, the parameters of the ultrasonic dust removal equipment, the parameters of the exhaust fan and the like.
Before spraying, the powder is dried at 120 ℃ for 2 hours and then sent into external powder feeding equipment. The type of the sprayed carrier gas is nitrogen, the pressure of the carrier gas is 6MPa, the powder feeding rate is 2.0rpm/min, the spraying distance is 30mm, and the laser power of a laser is 1500W. The moving speed of the second slide block is 20mm/s, and the second slide block stops according to the requirement of spraying so as to uniformly spray. The moving speed of the first sliding block is determined according to the size of the high-voltage isolating switch and the spraying direction. For example, the size of each vertical channel on the surface of the high-voltage isolating switch is 10mm multiplied by 150mm in width, the size of the powder spot is phi 10mm, the first sliding block is vertically sprayed, the moving speed of the first sliding block is set to be 1mm/s, and the first sliding block is moved after stopping for 7.5 s.
Step S3: and adjusting the angle of the laser to adjust the coincidence degree of the laser spot emitted by the laser and the powder spot sprayed by the Laval nozzle.
Typically, the powder spot is located in the spot so that the laser can effectively soften the powder.
Step S4: and starting the continuous vertical spraying device of the high-voltage isolating switch for spraying.
Specifically, the first sliding block is moved to enable the first sliding block to sequentially enter a first dust cleaning room, a spraying room and a second dust cleaning room, and ultrasonic dust removing equipment among the first dust cleaning room, a laser and a Laval nozzle among the spraying room and ultrasonic dust removing equipment among the first dust cleaning room are correspondingly started. In the spraying room, after the first sliding block moves in place, the first sliding block stops moving, the second sliding block is moved to enable the Laval nozzle to spray vertically, after the vertical spraying is completed, the first sliding block is moved to enable the Laval nozzle to face to the next vertical direction of the high-voltage isolating switch, the second sliding block is moved to spray vertically, and the like, until all spraying operations are completed, a coating with uniform thickness is formed on the surface of the high-voltage isolating switch, the spraying process and the spraying effect are shown in figures 8 and 9, and then the first sliding block is moved to the second dust cleaning room. During and after the whole operation, the dust can be recovered by the exhaust fan.
In summary, according to the embodiment of the invention, the whole device is arranged in a smaller space and the characteristics of screw transmission are combined, so that high-efficiency spraying of the high-voltage isolating switch is realized, and a uniform coating is obtained; the ultrasonic laser deposition device has the advantages that the occupied area is small, the ultrasonic laser deposition device can be carried at any time and any place, and the application scene of the ultrasonic laser deposition technology is obviously improved.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The utility model provides a continuous vertical spraying device of high voltage isolator which characterized in that includes: the spraying device comprises a rack, a first dust cleaning room, a spraying room, a second dust cleaning room and a dust recovery room, wherein the first dust cleaning room, the spraying room and the second dust cleaning room are sequentially arranged on the rack along the front-back direction of the rack;
the rack is provided with a first sliding block which can move along the front and back directions of the rack, and the first sliding block is provided with a switch placing frame;
be provided with spray assembly in the spraying room, spray assembly includes: the laser device comprises a horizontal support plate, two vertical mounting plates, two Laval nozzles and two lasers, wherein the horizontal support plate is arranged on the upper surface of the rack and is positioned below the first sliding block, the two vertical mounting plates are arranged in parallel and oppositely, the lower ends of the two vertical mounting plates are respectively connected with the upper surfaces of the left end and the right end of the horizontal support plate, a second sliding block capable of moving up and down is arranged on the surface of each vertical mounting plate facing the other vertical mounting plate, each Laval nozzle is arranged on the lower end surface of each second sliding block, each laser with an adjustable angle is arranged on the upper end surface of each second sliding block, and the nozzle end of each Laval nozzle and the emitting end of each laser face the vertical central axis of the horizontal support plate;
ultrasonic dust removal equipment is respectively penetrated through the left side wall and the right side wall of the first dust cleaning room and the second dust cleaning room;
the dust is retrieved and is set up between the below of frame, between first clean dirt the spraying with lower surface between the second clean dirt all communicates the entry of collection powder fill, the export intercommunication of collection powder fill upper surface between the dust is retrieved, be provided with the air exhauster between the dust is retrieved, the lower surface between the dust is retrieved has been seted up and has been retrieved the mouth, it sets up the dust and retrieves the box to retrieve mouth department.
2. The continuous vertical spraying device for the high-voltage isolating switch according to claim 1, characterized in that: two end plates are arranged at the front end and the rear end of the upper surface of the rack oppositely, a first motor is arranged on the surface of the end plate separated from the end plate, two ends of a first lead screw are respectively connected with the end plate in a rotatable mode, an output shaft of the first motor is connected with one end of the first lead screw, the first lead screw is located above the horizontal supporting plate and located between the vertical mounting plates, and a first sliding block is movably meshed with the first lead screw in a sleeved mode.
3. The continuous vertical spraying device for the high-voltage isolating switch according to claim 1, characterized in that: each vertical mounting panel with another vertical mounting panel is separated from is on the surface that vertical mounting panel is separated from and sets up two limiting plates, each along vertical relative two limiting plates, each vertical mounting panel two the opening has been seted up on surface between the limiting plate, and the both ends of each second lead screw rotationally connect each respectively two of vertical mounting panel the limiting plate, it is same one on the vertical mounting panel the limiting plate with another the surface that the limiting plate is separated from is provided with the second motor, each the output shaft of second motor connects each the one end of second lead screw, each the orientation homonymy of second slider the movably meshing cover of one end of second lead screw is established at each on the second lead screw, each the homonymy dorsad of second slider the other end of second lead screw passes and corresponds the opening of vertical mounting panel, each the homonymy dorsad of second slider the up end and the lower terminal surface of the other end of second lead screw set up respectively the excitation A light and the laval nozzle.
4. The continuous vertical spraying device for the high-voltage isolating switch according to claim 3, characterized in that: each the laser instrument is installed on the base, each the installation that is close to of base the lower surface of the transmitting terminal of laser instrument and each the up end of the other end of second lead screw of the homonymy dorsad of second slider are connected through the pivot, make each the base can wind each the pivot rotates, and each the installation of keeping away from of base the lower surface of the transmitting terminal of laser instrument and each the homonymy dorsad of second slider the up end of the other end of second lead screw is the both ends of spring bolt's spring respectively connected, and spring bolt's bolt passes correspondingly the base penetrates in spring bolt's the spring.
5. The continuous vertical spraying device for the high-voltage isolating switch according to claim 1, characterized in that: the upper end of the inlet between the first dust cleaning room is connected with the upper ends of a plurality of first flexible baffle strips, the lower ends of the first flexible baffle strips are flush with the lower end of the inlet between the first dust cleaning room, and the first flexible baffle strips are sequentially arranged and sealed to seal the inlet between the first dust cleaning room.
6. The continuous vertical spraying device for the high-voltage isolating switch according to claim 1, characterized in that: the upper end of the outlet between the second dust cleaning room is connected with the upper ends of a plurality of second flexible baffle strips, the lower ends of the second flexible baffle strips are flush with the lower end of the outlet between the second dust cleaning room, and the second flexible baffle strips are sequentially arranged and sealed to seal the outlet between the second dust cleaning room.
7. The continuous vertical spraying device for the high-voltage isolating switch according to claim 1, characterized in that: the Laval nozzle is communicated with external powder supply equipment through a powder inlet pipe, and the Laval nozzle is communicated with the external gas supply equipment through a gas inlet pipe.
8. The continuous vertical spraying device of the high-voltage isolating switch according to claim 1, further comprising: and the controller is electrically connected with the Laval nozzle and the two lasers respectively.
9. The continuous vertical spraying device for the high-voltage isolating switch according to claim 1, characterized in that: the outlet of the nozzle end of the Laval nozzle is circular, and the laser spot formed by the laser is rectangular.
10. A continuous vertical spraying method for a high-voltage isolating switch is characterized in that the high-voltage isolating switch continuous vertical spraying device as claimed in any one of claims 1 to 9 is adopted to spray powder to the high-voltage isolating switch;
the method comprises the following steps:
placing a high-voltage isolating switch on the switch placing frame;
setting the operating parameters of the Laval nozzle, the laser, the first sliding block, the second sliding block, the ultrasonic dust removal equipment and the exhaust fan;
adjusting the angle of the laser to adjust the coincidence degree of a laser spot emitted by the laser and a powder spot sprayed by the Laval nozzle;
and starting the high-voltage isolating switch continuous vertical spraying device for spraying.
CN202111525554.XA 2021-12-14 2021-12-14 Continuous vertical spraying device and method for high-voltage isolating switch Active CN114411139B (en)

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CN114411139B CN114411139B (en) 2023-06-27

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112342539A (en) * 2020-10-06 2021-02-09 湖北超卓航空科技股份有限公司 Cold air power spraying device
CN113414022A (en) * 2021-04-02 2021-09-21 国网宁夏电力有限公司检修公司 Spraying pipe for spraying powder and spraying device
CN113414042A (en) * 2021-04-02 2021-09-21 国网宁夏电力有限公司检修公司 Repairing device for isolating switch electrical contact
CN113774372A (en) * 2021-09-15 2021-12-10 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 Cold spraying repair device and repair process for cracks of steel member

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112342539A (en) * 2020-10-06 2021-02-09 湖北超卓航空科技股份有限公司 Cold air power spraying device
CN113414022A (en) * 2021-04-02 2021-09-21 国网宁夏电力有限公司检修公司 Spraying pipe for spraying powder and spraying device
CN113414042A (en) * 2021-04-02 2021-09-21 国网宁夏电力有限公司检修公司 Repairing device for isolating switch electrical contact
CN113774372A (en) * 2021-09-15 2021-12-10 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 Cold spraying repair device and repair process for cracks of steel member

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