CN114394344B - Silo cleaning system - Google Patents
Silo cleaning system Download PDFInfo
- Publication number
- CN114394344B CN114394344B CN202210079440.5A CN202210079440A CN114394344B CN 114394344 B CN114394344 B CN 114394344B CN 202210079440 A CN202210079440 A CN 202210079440A CN 114394344 B CN114394344 B CN 114394344B
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- CN
- China
- Prior art keywords
- ring
- cleaning
- rolling
- silo
- rolling device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 78
- 238000005096 rolling process Methods 0.000 claims abstract description 59
- 238000004804 winding Methods 0.000 claims abstract description 56
- 238000010008 shearing Methods 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 5
- 238000010926 purge Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/0093—Devices for cleaning the internal surfaces of the container and forming part of the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
Abstract
The invention discloses a silo cleaning system, which belongs to the technical field of silo cleaning equipment and comprises a rolling system and a cleaning ring, wherein the rolling system comprises a rolling device I, a rolling device II, a rolling device III, a rolling device IV and a rolling device V, the rolling device I comprises a driving motor and rolling rollers, a group of through holes are further formed in the top of the silo, each rolling roller is provided with a through hole, the structures of the rolling devices are the same, the rolling device I, the rolling device II and the rolling device III form a lifting system, and the lifting system is used for controlling the lifting and the descending of the whole cleaning ring. The first winding device, the second winding device and the third winding device are respectively connected with a cleaning ring through pull ropes, the cleaning ring is provided with hanging rings which are arranged in equal proportion, one end of each pull rope is connected with the hanging ring, the other end of each pull rope is connected with a winding roller, and the fourth winding device and the fifth winding device form a left-right moving lifting system. Solves the technical problem of poor cleaning effect of the existing silo, and is mainly applied to the aspect of silo cleaning.
Description
Technical Field
The invention belongs to the technical field of silo equipment, and particularly relates to a silo cleaning system.
Background
Large silos often have heights and diameters up to tens of meters. After the silo is used for a long time, the silo wall can be reserved with materials, namely, the phenomenon of wall hanging occurs. Because the silo is higher and bigger, the environment in the silo is bad and the light is dark, the existing wall hanging condition is checked by manually entering the silo, and the wall hanging condition is estimated by visual inspection through a flashlight, so that the wall hanging condition is difficult to be estimated accurately. The wall hanging is cleaned, and the professional construction team can manually clean the wall hanging through hanging or a scaffold, so that time and labor are wasted, safety accidents are easy to occur in high-altitude operation, and serious obstruction is brought to production; some of the methods use robots, rotating heads and the like to perform punctiform cleaning by cutting or beating the wall-hanging materials of the silo. Because the area of the inner wall of the silo is often thousands of square meters, even tens of thousands of square meters, the method for cleaning the silo is long in time and extremely low in efficiency, a silo can be cleaned up often in a plurality of days, material collapse often occurs, and safety accidents are caused, and the applicant also makes a plurality of patents related to the cleaning of the silo before, but the cleaning process still has a plurality of places needing improvement, and particularly when the caking of the inner wall of the silo is more, a silo cleaning system with better cleaning effect is needed to replace the existing equipment.
Disclosure of Invention
In order to solve the technical problems, the design provides a silo cleaning system, which adopts the following technical scheme:
the silo storehouse clearance system is characterized by comprising a rolling system and a clearance ring, wherein the rolling system comprises a rolling device I, a rolling device II, a rolling device III, a rolling device IV and a rolling device V, the rolling device I comprises a driving motor and a rolling roller, the driving motor is arranged at the top of a silo through a motor bracket, the rolling roller is arranged at the top of the silo through a fixing frame, a group of through holes are further formed in the top of the silo, through holes are formed in the edges of each rolling roller and are used for the passing of pull ropes, the rolling devices I, II and III form a lifting system, and the lifting system is used for controlling the lifting and the falling of the whole clearance ring. The first winding device, the second winding device and the third winding device are respectively connected with a cleaning ring through pull ropes, the cleaning ring is provided with hanging rings which are arranged in equal proportion, one end of each pull rope is connected with each hanging ring, the other end of each pull rope is connected with a winding roller, and the fourth winding device and the fifth winding device form a left-right moving lifting system.
Preferably: in order to better clean the inner wall of the silo, the cleaning ring comprises an inner ring and an outer ring, a chute is arranged on the inner side of the outer ring, a bulge is arranged on the outer side of the inner ring, the bulge is clamped in the chute to rotate freely, the cleaning effect is improved by controlling the rotation of the outer ring or the inner ring, cleaning plates I inclining inwards are arranged on the upper portion or the lower portion or the upper portion and the lower portion of the outer ring, cleaning plates II inclining outwards are arranged on the upper portion or the lower portion or the upper portion and the lower portion of the inner ring, a group of fixed pulleys are arranged on the outer ring or the inner ring respectively, a fixed ring is further arranged on the outer ring or the inner ring, a stay rope I is fixed on the fixed ring and then connected with a winding device V through the group of fixed pulleys, the stay rope II is fixed on the fixed ring and then connected with a winding device V through the fixed pulleys, the pulling force direction between the stay rope I and the stay rope II is opposite, and the working principle of the design is as follows: the outer ring or the inner ring is pulled by the first pull rope to rotate clockwise, then the outer ring or the inner ring is pulled by the second pull rope to rotate anticlockwise, the outer ring and the inner ring move mutually and drive the first cleaning plate and the second cleaning plate to form shearing movement, the grain accumulation blocks fall at a higher speed in the shearing movement process, the cleaning effect is better, the outer ring and the inner ring are of a multi-section assembly design, every two sections of inner rings are connected through the inner ring connecting piece to form a circular ring, and every two sections of outer rings are connected through the outer ring connecting piece to form a circular ring.
Preferably: the upper part and the lower part of the outer ring are provided with a cleaning plate I which is inclined inwards, the upper part and the lower part of the inner ring are provided with a cleaning plate II which is inclined outwards, and the cleaning plate I and the cleaning plate II are close to each other and are not contacted.
Preferably: in order to ensure the cleaning effect of the silo, the cleaning ring is made of a metal material.
Compared with the prior art, the invention has the following advantages: the shearing effect is formed by the mutual movement between the inner ring and the outer ring, the effect of better cleaning the silo is achieved, the overall cleaning effect is improved by more than 20%, and the method is suitable for comprehensive popularization and application.
Drawings
FIG. 1 is a diagram of the internal structure of a silo cleaning system of the present invention;
FIG. 2 is a schematic diagram of a cleaning ring configuration of a silo cleaning system of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2A;
FIG. 4 is an enlarged view of a portion of FIG. 2B;
FIG. 5 is a top view of a purge ring of a silo purge system of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5C;
FIG. 7 is a power system of a silo cleaning system of the invention;
FIG. 8 is an enlarged view of a portion of FIG. 7D;
FIG. 9 is a view of the inside of the purge ring of the present invention;
FIG. 10 is a front view of a purge ring of the present invention;
FIG. 11 is a front view of the cleaning ring of the present invention after the cleaning plate is installed
Fig. 12 is a schematic diagram of the operation of the side-to-side pull-up system of the present invention.
Description of the embodiments
Examples
As shown in fig. 1-12:
the silo warehouse cleaning system is characterized by comprising a rolling system and a cleaning ring 2, wherein the rolling system comprises a rolling device I11, a rolling device II 10, a rolling device III 9, a rolling device IV 7 and a rolling device V8, the rolling device I11 comprises a driving motor 5 and a rolling roller 6, the driving motor 5 is arranged at the top 3 of the silo through a motor bracket 5-1, the rolling roller 6 is arranged at the top 3 of the silo through a fixing bracket 6-1, the rolling device I11, the rolling device II 10 and the rolling device III 9 form a lifting system, the rolling device I11, the rolling device II 10 and the rolling device III 9 are respectively connected with the cleaning ring 2 through a pull rope 4, the cleaning ring 2 is provided with hanging rings 2-1-2 which are arranged in equal proportion, one end of a pull rope is connected with a hanging ring 2-1-2, the other end of the pull rope 4 is connected with a winding roller 6, a winding device four 7 and a winding device five 8 form a left-right moving lifting system, the cleaning ring 2 comprises an inner ring 2-2 and an outer ring 2-1, a sliding groove 2-1-4 is arranged at the inner side of the outer ring 2-1, a bulge 2-2-4 is further arranged at the outer side of the inner ring 2-2, the bulge 2-2-4 is clamped in the sliding groove 2-1-4 to rotate freely, cleaning plates I2-1-3 inclining inwards are arranged at the upper part and the lower part of the outer ring 2-1, cleaning plates II 2-2-3 inclining outwards are arranged at the upper part and the lower part of the inner ring 2-2, a group of fixed pulleys 2-1-6 are arranged on the outer ring 2-1, a fixed ring 2-1-5 is also arranged on the outer ring 2-1, the first stay rope is fixed on the fixed ring 2-1-5 and then connected with the winding device five 8 through a group of fixed pulleys 2-1-6, the second stay rope is fixed on the fixed ring 2-1-5 and then connected with the winding device four 7 through the fixed pulleys 2-1-6, the pulling force direction between the first stay rope and the second stay rope is opposite, the outer ring 2-1 and the inner ring 2-2 are of a multi-section assembly design, each two sections of the inner ring 2-2 are connected through an inner ring connecting piece 2-2-7 to form a circular ring, each two sections of the outer ring 2-1 are connected through an outer ring connecting piece 2-1-7 to form a circular ring, the upper part and the lower part of the outer ring 2-1 are provided with cleaning plates 2-1-3 which incline inwards, the upper part and the lower part of the inner ring 2-2 are provided with cleaning plates 2-2-3 which incline outwards, the cleaning plates 2-1-3 and the cleaning plates 2-2-3 are not contacted closely, and the cleaning ring 2 is made of metal material.
The working principle of the invention is as follows: firstly, a winding device is installed at the top of a silo 1, the winding devices are controlled and connected through a control system, then an inner ring 2-2 and an outer ring 2-1 are assembled into a large cleaning ring 2, each two inner rings 2-2 are connected through an inner ring connecting piece 2-2-7, a groove I2-2-1 is formed in the joint of each two inner rings 2-2, an inner ring connecting piece 2-2-7 is installed in the groove I2-2-1, each two outer rings 2-1 are connected through an outer ring connecting piece 2-1-7, an outer ring connecting piece 2-1-7 is arranged in the joint of the outer rings 2-1, the winding device I11, the winding device II 10, the winding device III 9, the winding device IV 7 and the winding device V8 are respectively pulled by a pull rope, the cleaning ring is placed in the silo 1, the winding device I11, the winding device II 10, the winding device III 9, the winding device IV 7 and the winding device V8 are firstly started, the winding device V7 and the winding device V8 are driven to rotate by the control system in the clockwise direction after the joint of the outer rings 2-1, the winding device V is controlled to rotate by a certain distance, and the winding device V1 is driven by the winding device V1 to rotate clockwise after the winding device 2-1 is rotated by the control system, and the winding device V1 is rotated by the winding device V1 to rotate, and the cleaning ring 1 is rotated by the clockwise direction.
When the cleaning ring 2 needs to be continuously lowered for a certain distance, the first winding device 11, the second winding device 10, the third winding device 9, the fourth winding device 7 and the fifth winding device 8 are simultaneously controlled to start to unwind ropes, the cleaning ring 2 slowly descends under the action of gravity, after the cleaning ring is lowered to a proper position, the fourth winding device 7 is controlled by the control system to drive the pull rope to move, the pull rope drives the outer ring 2-1 to rotate anticlockwise, the outer ring 2-1 rotates leftwards for a certain distance, the fourth winding device 7 stops working, the fifth winding device 8 starts to work to drive the outer ring 2-1 to move clockwise, and the cleaning ring circulates back and forth.
When the cleaning ring 2 descends to the bottom, the first winding device 11, the second winding device 10, the third winding device 9, the fourth winding device 7 and the fifth winding device 8 are controlled to start to pull upwards, and the cleaning ring 2 is driven to move upwards to clean the silo 1 until the inner wall of the silo 1 is cleaned.
The foregoing is merely a preferred embodiment of the invention, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the invention, which modifications would also be considered to be within the scope of the invention.
Claims (3)
1. A silo cleaning system is characterized by comprising a rolling system and a cleaning ring (2), wherein the rolling system comprises a rolling device I (11), a rolling device II (10), a rolling device III (9), a rolling device IV (7) and a rolling device V (8), the rolling device I (11) comprises a driving motor (5) and a rolling roller (6), the driving motor (5) is arranged at the top (3) of the silo through a motor bracket (5-1), the rolling roller (6) is arranged at the top (3) of the silo through a fixing bracket (6-1), a group of through holes (3-1) are further arranged on the top (3) of the silo, through holes (3-1) are formed in the edge of each rolling roller (6), the rolling device I (11), the rolling device II (10) and the rolling device III (9) form a pulling system, the rolling device I (11), the rolling device II (10) and the rolling device III (9) are respectively connected with the cleaning ring (2) through pull ropes (4), hanging rings (2-1-2) which are arranged in equal proportion are arranged on the cleaning ring (2), one end (4) is connected with the pull ropes (2-2) through the pull ropes (6), the winding device IV (7) and the winding device V (8) form a left-right moving pulling system, the cleaning ring (2) comprises an inner ring (2-2) and an outer ring (2-1), a sliding groove (2-1-4) is arranged at the inner side of the outer ring (2-1), a bulge (2-2-4) is arranged at the outer side of the inner ring (2-2), the bulge (2-2-4) is clamped in the sliding groove (2-1-4) to rotate freely, a cleaning plate I (2-1-3) inclining inwards is arranged at the upper part or the lower part or the upper part and the lower part of the outer ring (2-1), a cleaning plate II (2-2-3) inclining outwards is arranged at the upper part or the upper part and the lower part of the inner ring (2-2), a group of fixed pulleys (2-1-6) are arranged on the outer ring (2-1) or the inner ring (2-2), a fixed ring (2-1-5) is also arranged on the outer ring (2-1) or the inner ring (2-2) and is connected with the fixed pulley II (2-3) through the fixed pulley II (1-6) on the winding device V (1-8), the second stay rope is fixed on the fixed ring (2-1-5) and then is connected with the fourth winding device (7) through the fixed pulley (2-1-6), the pulling direction between the first stay rope and the second stay rope is opposite, the outer ring (2-1) and the inner ring (2-2) are in a multi-section assembly design, every two sections of the inner rings (2-2) are connected through the inner ring connecting piece (2-2-7) to form a circular ring, every two sections of the outer rings (2-1) are connected through the outer ring connecting piece (2-1-7) to form a circular ring, the first stay rope pulls the outer ring (2-1) or the inner ring (2-2) to rotate clockwise, and then the second stay rope pulls the outer ring (2-1) or the inner ring (2-2) to rotate anticlockwise, so that mutual movement is formed between the outer ring (2-1) and the inner ring (2-2) and the cleaning plate (2-3) and shearing movement is formed between the cleaning plate (2-2-3).
2. A silo cleaning system in accordance with claim 1, wherein: the upper part and the lower part of the outer ring (2-1) are provided with cleaning plates I (2-1-3) which incline inwards, the upper part and the lower part of the inner ring (2-2) are provided with cleaning plates II (2-2-3) which incline outwards, and the cleaning plates I (2-1-3) and the cleaning plates II (2-2-3) are close to each other and do not contact with each other.
3. A silo cleaning system in accordance with claim 1, wherein: the cleaning ring (2) is made of metal material.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111299780 | 2021-11-04 | ||
| CN2021112997800 | 2021-11-04 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114394344A CN114394344A (en) | 2022-04-26 |
| CN114394344B true CN114394344B (en) | 2023-12-01 |
Family
ID=81232059
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210079440.5A Active CN114394344B (en) | 2021-11-04 | 2022-01-24 | Silo cleaning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114394344B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB211640A (en) * | 1922-12-22 | 1924-02-28 | James Falconer | Improvements in apparatus for brushing and cleansing vats |
| CN101537417A (en) * | 2008-03-17 | 2009-09-23 | 林家华 | Method and device for cleaning internal drum and external drum of washing machine |
| CN211134893U (en) * | 2019-09-28 | 2020-07-31 | 哈尔滨理工大学 | Chemical barrel cleaning device |
| CN211587092U (en) * | 2019-11-26 | 2020-09-29 | 宿迁市现代生物科技股份有限公司 | Equipment for separating ammonium phosphate solid-liquid mixture |
| CN211800739U (en) * | 2019-12-20 | 2020-10-30 | 北京同仁堂（唐山）营养保健品有限公司 | Tilting-type reaction pot with scraping mechanism |
| CN112792070A (en) * | 2019-11-14 | 2021-05-14 | 江苏海宏信息科技有限公司 | Silo material wall built-up automatic monitoring and automatic cleaning device |
| CN213966236U (en) * | 2020-11-05 | 2021-08-17 | 浙江葆元牧业有限公司 | A blendor for stirring cream |
| CN113266190A (en) * | 2020-07-13 | 2021-08-17 | 周口师范学院 | Grain building silo with automatic cleaning device |
| CN214263124U (en) * | 2020-12-10 | 2021-09-24 | 南宁师范大学 | Environmental protection spraying type emulsified asphalt jar belt cleaning device |
-
2022
- 2022-01-24 CN CN202210079440.5A patent/CN114394344B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB211640A (en) * | 1922-12-22 | 1924-02-28 | James Falconer | Improvements in apparatus for brushing and cleansing vats |
| CN101537417A (en) * | 2008-03-17 | 2009-09-23 | 林家华 | Method and device for cleaning internal drum and external drum of washing machine |
| CN211134893U (en) * | 2019-09-28 | 2020-07-31 | 哈尔滨理工大学 | Chemical barrel cleaning device |
| CN112792070A (en) * | 2019-11-14 | 2021-05-14 | 江苏海宏信息科技有限公司 | Silo material wall built-up automatic monitoring and automatic cleaning device |
| CN211587092U (en) * | 2019-11-26 | 2020-09-29 | 宿迁市现代生物科技股份有限公司 | Equipment for separating ammonium phosphate solid-liquid mixture |
| CN211800739U (en) * | 2019-12-20 | 2020-10-30 | 北京同仁堂（唐山）营养保健品有限公司 | Tilting-type reaction pot with scraping mechanism |
| CN113266190A (en) * | 2020-07-13 | 2021-08-17 | 周口师范学院 | Grain building silo with automatic cleaning device |
| CN213966236U (en) * | 2020-11-05 | 2021-08-17 | 浙江葆元牧业有限公司 | A blendor for stirring cream |
| CN214263124U (en) * | 2020-12-10 | 2021-09-24 | 南宁师范大学 | Environmental protection spraying type emulsified asphalt jar belt cleaning device |
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| Publication number | Publication date |
|---|---|
| CN114394344A (en) | 2022-04-26 |
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