CN114393808A - Film blowing equipment with wind energy utilization detection function and internet-based operation management system thereof - Google Patents
Film blowing equipment with wind energy utilization detection function and internet-based operation management system thereof Download PDFInfo
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- CN114393808A CN114393808A CN202111566545.5A CN202111566545A CN114393808A CN 114393808 A CN114393808 A CN 114393808A CN 202111566545 A CN202111566545 A CN 202111566545A CN 114393808 A CN114393808 A CN 114393808A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/78—Measuring, controlling or regulating
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- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of research and design of film blowing equipment, in particular to film blowing equipment with wind energy utilization detection and an internet-based operation management system thereof. Compared with the prior art, the invention has the beneficial effects that: according to the invention, in the film blowing process, the detected data is sent to the data storage cloud for storage, so that equipment manufacturers can conveniently extract required data, the data is reasonably analyzed and processed, and the improvement of the equipment is facilitated.
Description
Technical Field
The invention relates to the technical field of research and development and design of film blowing equipment, in particular to film blowing equipment with wind energy utilization detection and an internet-based operation management system thereof.
Background art:
the plastic film can be produced by adopting a film blowing method, during production, molten plastic materials are extruded from an extrusion port of an extruder, then flow through a complex runner distribution system, and are extruded from a gap of a circular ring-shaped die orifice to form a circular ring-shaped film bubble, and the circular ring-shaped film bubble is blown to form a cylindrical plastic film. The equipment for carrying out the blown film process is called a blown film line, the manufacturer for carrying out the blown film process (i.e. the plastic film manufacturer) is called a film manufacturer, and the manufacturer for manufacturing the blown film line (i.e. the blown film equipment) is called an equipment manufacturer.
The production process of the plastic film production process is complex, and the process control parameters and the variable factors are more, such as temperature, extrusion pressure, extrusion speed, extrusion thickness, bubble diameter, number of co-extrusion layers, distribution paths (mainly comprising a spiral sleeve and a superposition plane), energy consumption, inflation pressure and the like. Because the process control parameters and the variation factors are more, the model is updated more quickly, and each specific film manufacturer often lacks enough experience and enough amount of historical data to analyze and warn the production process and equipment performance, and the knowledge of the production process parameters and the equipment performance is not detailed enough, so that the control of the production process and the early warning effect of the equipment performance are poor.
In the operation process of equipment, need a plurality of check out test set to monitor the state of plastic film, the inside state of plastic film in the blown film can't be monitored, because the inside cavity that is in a relative sealed of plastic film, the problem that leads to facing mainly has: the detection equipment cannot be arranged in the plastic film, and the power supply and the signal transmission of the detection equipment are not transmitted to the outside.
The invention content is as follows:
the invention aims to provide a film blowing device with wind energy utilization detection aiming at the prior technical situation, and the film blowing device comprises: support, extruder and rotatory tractor, the support on set up an extruder at least, the support top sets up rotatory tractor, the discharge head of extruder is connected in gathering materials blown film spare, rotatory tractor's two skew roller sets set up in gathering materials blown film spare top, the top of two skew roller sets is equipped with two rollers and heat sink of drawing in, the rotary disk drives two skew roller sets and rotates, it is equipped with the air-out pipeline to gather materials blown film spare top, the air-out pipeline is equipped with ejection of compact membrane detection module, ejection of compact membrane detection module's drive fan is connected in the generator, the generator passes through power conversion electric connection in control panel, control panel electric connection in signal transceiver, sensor and camera, control panel passes through signal transceiver send signal to control terminal.
Specifically, two skew roller set both sides all install on the runing rest, two skew roller set is arranged by many round rollers and forms, two skew roller set one side is equipped with excessive roller set, the runing rest is installed on the rotary disk, two skew roller set are the type of falling V and arrange, the roller set of two skew roller set is mirror symmetry and distributes.
The extruder mainly comprises a heating ring group, a feeding hopper, a stirring extrusion group and a discharge head, wherein the feeding hopper is arranged at the top of one end of the stirring extrusion group, the other end of the stirring extrusion group is connected with a film collecting and blowing piece through the discharge head, the heating ring group is arranged on the periphery of the stirring extrusion group, and the stirring extrusion group is connected with an extrusion motor through a transmission box body.
An internet-based operations management system comprising: film manufacturer monitoring module, film manufacturer camera detection module, film manufacturer signal transmission module, the data storage high in the clouds, equipment manufacturer data processing center, film manufacturer monitoring module and film manufacturer camera detection module equipment are through film manufacturer signal transmission module transmission signal to data storage high in the clouds, manufacturer data processing center passes through internet signal connection in data storage high in the clouds.
Specifically, the film manufacturer monitoring module and the film manufacturer camera detection module record corresponding real-time process parameters of the film blowing production line and transmit the real-time process parameters to the data storage cloud end through the internet; the data storage cloud stores data transmitted by all the film manufacturers; a data analysis and statistics module of the equipment manufacturer data processing center carries out statistical analysis on the stored data, calculates the average value of the process parameters of all the film manufacturers, calculates the alarm threshold value of the process parameters according to the abnormal condition of each film manufacturer, and establishes the corresponding functional relation among the process parameters and the functional relation between the equipment performance and the process parameters; the data comparison processing module of the equipment manufacturer compares the process parameters transmitted by each film manufacturer in real time with the average value/alarm threshold value calculated by the data analysis statistical module respectively, and calculates the equipment performance of the film manufacturer according to the functional relationship established by the data analysis statistical module; and a prompt information sending module of the equipment manufacturer sends the comparison result and the prediction result to an information receiving module of a corresponding film manufacturer through the Internet.
Specifically, film manufacturer monitoring module mainly by rolling detection module and ejection of compact membrane detection module, draw module, cooling module, ejection of compact membrane detection module sets up and generates electricity inside blowing the membrane and through wind energy, ejection of compact membrane detection module's control panel passes through signal transceiver and sends signal to film manufacturer monitoring module's control terminal.
Specifically, film manufacturer camera detection module's camera electric connection is in control terminal, and control terminal sends real-time image to data storage high in the clouds.
Compared with the prior art, the invention has the beneficial effects that:
1. because the same type of blown film production line produced by each equipment manufacturer usually reaches dozens of or even hundreds of blown film production lines, the production process data volume collected by the system is dozens of or even hundreds of times of that of each specific film manufacturer, and therefore, by means of the platform provided by the equipment manufacturer, each specific film manufacturer can enjoy more experienced, more specific, more detailed and more targeted production process parameter monitoring and equipment performance prediction, so that the production process monitoring effect and the equipment performance early warning effect of each film manufacturer are greatly improved;
2. the plastic film blowing system has the advantages that the plastic film is required to be monitored in real time in the film blowing process, detected data are sent to the data storage cloud end to be stored, equipment manufacturers can conveniently extract required data, reasonable analysis and processing are carried out on the data, and the improvement of equipment is facilitated.
3. According to the invention, the discharging film detection module is additionally arranged in the plastic film in the film blowing process, real-time detection can be carried out in the plastic film, and wind energy generated in the film blowing process is utilized to provide electric energy for the discharging film detection module, so that data detected in the film can be sent to the control terminal of the film manufacturer monitoring module, and then the data is uploaded to the data storage cloud end by the film manufacturer monitoring module.
Description of the drawings:
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of a discharging film detecting module according to the present invention
Fig. 3 is a schematic diagram of the internet connection of the present invention.
Description of the labeling: the system comprises a support 1, an extruder 2, a rotary tractor 3, an aggregate film blowing part 4, a discharging film detection module 5, a double-inclined roller set 6, a film manufacturer monitoring module 7, a film manufacturer camera detection module 8, a film manufacturer signal sending module 9, a data storage cloud 10 and an equipment manufacturer data processing center 11; a driving fan 51, a generator 52, a power supply converter 53, a signal transmitter and receiver 54, a control panel 55 and a sensor 56;
the specific implementation mode is as follows:
in order to make the examination committee more aware of the objects, features and functions of the present invention, the following preferred embodiments are described in detail with reference to the drawings:
FIG. 1 is a schematic structural diagram of the present invention, and the film blowing apparatus with wind energy utilization detection comprises: support, extruder and rotatory tractor, the support on set up an extruder at least, the support top sets up rotatory tractor, the discharge head of extruder is connected in gathering materials blown film spare, rotatory tractor's two skew roller sets set up in gathering materials blown film spare top, the top of two skew roller sets is equipped with two rollers and heat sink of drawing in, the rotary disk drives two skew roller sets and rotates, it is equipped with the air-out pipeline to gather materials blown film spare top, the air-out pipeline is equipped with ejection of compact membrane detection module, ejection of compact membrane detection module's drive fan is connected in the generator, the generator passes through power conversion electric connection in control panel, control panel electric connection is in the ware of receiving the signal, sensor and camera, control panel passes through the ware of receiving the signal and sends signal to control terminal.
In the film blowing process, wind energy is needed to blow the film, the discharging film detection module is arranged on the air outlet pipeline, the wind energy is utilized to drive the driving fan to rotate, so that the generator of the discharging film detection module operates, the control panel, the signal transceiver, the sensor and the camera are powered, the sensor and the camera can normally operate, data inside the film are detected, and the signal transceiver sends the data to the control terminal.
According to the scheme, the two sides of the double-inclined roller group are both installed on the rotary support, the double-inclined roller group is formed by arranging the plurality of round rollers, the transition roller group is arranged on one side of the double-inclined roller group, the rotary support is installed on the rotary disk, the double-inclined roller group is arranged in an inverted V shape, and the roller group of the double-inclined roller group is distributed in a mirror symmetry mode.
According to the scheme, the extruder mainly comprises a heating ring group, a feeding hopper, a stirring extrusion group and a discharging head, wherein the feeding hopper is arranged at the top of one end of the stirring extrusion group, the other end of the stirring extrusion group is connected with a film collecting and blowing piece through the discharging head, the heating ring group is installed on the periphery of the stirring extrusion group, and the stirring extrusion group is connected with an extrusion motor through a transmission box body.
An internet-based operations management system comprising: film manufacturer monitoring module, film manufacturer camera detection module, film manufacturer signal transmission module, the data storage high in the clouds, equipment manufacturer data processing center, film manufacturer monitoring module and film manufacturer camera detection module equipment are through film manufacturer signal transmission module transmission signal to data storage high in the clouds, manufacturer data processing center passes through internet signal connection in data storage high in the clouds.
According to the scheme, the film manufacturer monitoring module and the film manufacturer camera detection module record corresponding real-time process parameters of the film blowing production line and transmit the real-time process parameters to the data storage cloud end through the Internet; the data storage cloud stores data transmitted by all the film manufacturers; a data analysis and statistics module of the equipment manufacturer data processing center carries out statistical analysis on the stored data, calculates the average value of the process parameters of all the film manufacturers, calculates the alarm threshold value of the process parameters according to the abnormal condition of each film manufacturer, and establishes the corresponding functional relation among the process parameters and the functional relation between the equipment performance and the process parameters; the data comparison processing module of the equipment manufacturer compares the process parameters transmitted by each film manufacturer in real time with the average value/alarm threshold value calculated by the data analysis statistical module respectively, and calculates the equipment performance of the film manufacturer according to the functional relationship established by the data analysis statistical module; and a prompt information sending module of the equipment manufacturer sends the comparison result and the prediction result to an information receiving module of a corresponding film manufacturer through the Internet.
According to the scheme, the film manufacturer monitoring module is mainly composed of a rolling detection module, a discharging film detection module, a traction module and a cooling module, the discharging film detection module is arranged inside a blown film and generates electricity through wind energy, and a control panel of the discharging film detection module sends signals to a control terminal of the film manufacturer monitoring module through a signal transceiver.
According to the scheme, the camera of the film manufacturer camera detection module is electrically connected to the control terminal, and the control terminal sends the real-time image to the data storage cloud.
The film manufacturer field data recording module records the corresponding real-time process parameters of the film blowing production line and transmits the real-time process parameters to the equipment manufacturer data processing center through the Internet; the data storage module of the equipment manufacturer data processing center stores the data transmitted by all the film manufacturers; a data analysis and statistics module of the equipment manufacturer data processing center carries out statistical analysis on the stored data, calculates the average value of the process parameters of all the film manufacturers, calculates the alarm threshold value of the process parameters according to the abnormal condition of each film manufacturer, and constructs the corresponding functional relation among all the process parameters so as to construct the functional relation between the equipment performance and the process parameters; the data comparison processing module of the equipment manufacturer compares the process parameters transmitted by each film manufacturer in real time with the average value/alarm threshold value calculated by the data analysis statistical module respectively, and calculates the equipment performance of the film manufacturer according to the functional relationship established by the data analysis statistical module; and a prompt information sending module of the equipment manufacturer sends the comparison result and the prediction result to an information receiving module of a corresponding film manufacturer through the Internet.
It should be understood that the above-mentioned drawings are merely illustrative of the preferred embodiments of the present invention, and that the scope of the invention is not limited thereto.
Claims (7)
1. Blown film equipment with wind energy utilization detection, includes: support, extruder and rotatory tractor, its characterized in that: the support on set up an extruder at least, the support top sets up rotatory tractor, the discharge head of extruder is connected in gathering materials blown film spare, rotatory tractor's two skewed roller sets set sets up in gathering materials blown film spare top, the top of two skewed roller sets is equipped with two rollers and the heat sink of drawing in, the rotary disk drives two skewed roller sets and rotates, gather materials blown film spare top and be equipped with out the air duct, it is equipped with ejection of compact membrane detection module to go out the air duct, ejection of compact membrane detection module's driving fan is connected in the generator, the generator passes through power conversion electric connection in control panel, control panel electric connection is in signal transceiver, sensor and camera, control panel passes through signal transceiver send-out signal to control terminal.
2. The film blowing apparatus with wind energy utilization detection according to claim 1, wherein: the double-inclined roller set is characterized in that two sides of the double-inclined roller set are both installed on the rotary support, the double-inclined roller set is formed by arranging a plurality of round rollers, one side of the double-inclined roller set is provided with an excessive roller set, the rotary support is installed on the rotary disk, the double-inclined roller set is arranged in an inverted V shape, and the roller set of the double-inclined roller set is distributed in a mirror symmetry mode.
3. The film blowing apparatus with wind energy utilization detection according to claim 2, wherein: the extruder mainly comprises a heating ring group, a feeding funnel, a stirring extrusion group and a discharging head, wherein the feeding funnel is arranged at the top of one end of the stirring extrusion group, the other end of the stirring extrusion group is connected to an aggregate film blowing piece through the discharging head, the heating ring group is arranged on the periphery of the stirring extrusion group, and the stirring extrusion group is connected to an extrusion motor through a transmission box body.
4. The internet-based operation management system of the film blowing equipment with wind energy utilization detection according to claims 1 to 3, characterized in that: film manufacturer monitoring module, film manufacturer camera detection module, film manufacturer signal transmission module, the data storage high in the clouds, equipment manufacturer data processing center, film manufacturer monitoring module and film manufacturer camera detection module equipment are through film manufacturer signal transmission module transmission signal to data storage high in the clouds, manufacturer data processing center passes through internet signal connection in data storage high in the clouds.
5. The internet-based operations management system of claim 4, wherein: the film manufacturer monitoring module and the film manufacturer camera detection module record corresponding real-time process parameters of the film blowing production line and transmit the real-time process parameters to the data storage cloud end through the Internet; the data storage cloud stores data transmitted by all the film manufacturers; a data analysis and statistics module of the equipment manufacturer data processing center carries out statistical analysis on the stored data, calculates the average value of the process parameters of all the film manufacturers, calculates the alarm threshold value of the process parameters according to the abnormal condition of each film manufacturer, and establishes the corresponding functional relation among the process parameters and the functional relation between the equipment performance and the process parameters; the data comparison processing module of the equipment manufacturer compares the process parameters transmitted by each film manufacturer in real time with the average value/alarm threshold value calculated by the data analysis statistical module respectively, and calculates the equipment performance of the film manufacturer according to the functional relationship established by the data analysis statistical module; and a prompt information sending module of the equipment manufacturer sends the comparison result and the prediction result to an information receiving module of a corresponding film manufacturer through the Internet.
6. The internet-based operations management system of claim 5, wherein: the film manufacturer monitoring module is mainly composed of a rolling detection module, a discharging film detection module, a traction module and a cooling module, wherein the discharging film detection module is arranged inside a blown film and generates electricity through wind energy, and a control panel of the discharging film detection module sends signals to a control terminal of the film manufacturer monitoring module through a signal transceiver.
7. The internet-based operations management system of claim 6, wherein: the film manufacturer camera detection module is characterized in that a camera of the film manufacturer camera detection module is electrically connected to the control terminal, and the control terminal sends a real-time image to the data storage cloud.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111566545.5A CN114393808A (en) | 2021-12-21 | 2021-12-21 | Film blowing equipment with wind energy utilization detection function and internet-based operation management system thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111566545.5A CN114393808A (en) | 2021-12-21 | 2021-12-21 | Film blowing equipment with wind energy utilization detection function and internet-based operation management system thereof |
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| CN114393808A true CN114393808A (en) | 2022-04-26 |
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| CN202111566545.5A Pending CN114393808A (en) | 2021-12-21 | 2021-12-21 | Film blowing equipment with wind energy utilization detection function and internet-based operation management system thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114757600A (en) * | 2022-06-16 | 2022-07-15 | 淄博睿智通机电科技有限公司 | Heavy film inflation film manufacturing machine operation analysis management and control system based on data analysis |
-
2021
- 2021-12-21 CN CN202111566545.5A patent/CN114393808A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114757600A (en) * | 2022-06-16 | 2022-07-15 | 淄博睿智通机电科技有限公司 | Heavy film inflation film manufacturing machine operation analysis management and control system based on data analysis |
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