CN114393767A - Automatic material flattening device of molding press and using method thereof - Google Patents
Automatic material flattening device of molding press and using method thereof Download PDFInfo
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- CN114393767A CN114393767A CN202210085110.7A CN202210085110A CN114393767A CN 114393767 A CN114393767 A CN 114393767A CN 202210085110 A CN202210085110 A CN 202210085110A CN 114393767 A CN114393767 A CN 114393767A
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
Abstract
The invention discloses an automatic material leveling device of a molding press and a using method thereof. The bulk cargo collecting box can collect bulk cargo through the collecting box, when the bulk cargo is collected, the first air pump is started, the first air pump pumps air in the collecting box out through the fixing groove, so that the inside of the collecting box is in a negative pressure state, the movable plate rotates under the change of internal and external pressure, the first spring is extruded, scattered materials of the main body are collected into the collecting box, and the first filter screen can prevent the materials from being pumped out, so that the collecting function is realized.
Description
Technical Field
The invention relates to the technical field of molding presses, in particular to an automatic material flattening device of a molding press and a using method thereof.
Background
The molding press is a device for molding materials by compression, and is used for molding and curing powdery, granular or fibrous plastics by putting the plastics into a mold cavity at a molding temperature and then closing and pressurizing the mold. Compression moulding can be used for both thermoset plastics, thermoplastic and rubber materials and wood chip products.
The existing material flattening device of the molding press has the following defects:
1. patent document CN110745588A discloses a material leveling device, and the right of protection "is to solve the problem that the angle of a scraper in the existing material leveling device is not adjustable; the utility model provides a material levels device, include the flexible arm of level and install at the terminal vertical flexible arm of the flexible arm of level, level and smooth device is installed to the lower extreme of vertical flexible arm, and level and smooth device scrapes the board frame and installs the scraper blade on scraping the board frame, scrapes the board frame and rotationally installs the lower extreme at vertical flexible arm through the round pin axle, is equipped with the promotion and scrapes the board frame around round pin axle pivoted hydraulic cylinder at flexible arm lower extreme and scrape between the board frame, and the axial of round pin axle is parallel with the flexible direction of vertical flexible arm. In the invention, in the process of vehicle advancing, if more materials are accumulated on the front side of the knife board, the scraper frame can rotate within a certain angle range by controlling the stretching of the hydraulic oil cylinder, so that the scraper and the advancing direction of the scraper form a certain angle, the materials on the front side of the scraper move sideward along the scraper, and the scraping resistance is reduced, but the device is lack of bulk material collection, so that great waste is caused;
2. patent document CN112123514A discloses a powder leveling device, the right of protection "includes: the powder discharging mechanism comprises a recovery device and a supporting plate, the supporting plate is connected to the side edge of the recovery device along the long edge direction of the recovery device, the bottom surface of the supporting plate is a plane and is positioned on a horizontal plane lower than the recovery device, the long edge side of the supporting plate far away from the recovery device is a shoveling side, and the shoveling side is in a pointed angle shape; the powder sweeping mechanism is arranged above the supporting plate and comprises a rotating shaft, a material sweeping plate and a motor, the material sweeping plates are arranged on the curved surface of the rotating shaft around the circumferential direction of the rotating shaft, and the motor drives the rotating shaft to rotate so that the material sweeping plate sweeps from the material shoveling side of the supporting plate to the direction of the recovery device; in the process that the green bricks move below the supporting plate, redundant powder is cleaned immediately under the shoveling effect of the supporting plate, so that the powder is leveled, the powder cannot be accumulated, the pattern shape formed by the powder is well stored, and the production quality of the product is effectively ensured;
3. patent document CN112629263A discloses a sintering machine material leveling device, the right item of protection "includes scraper assembly and straining device, scraper assembly including setting up the material leveling scraper mount and the scraper blade of being connected with material leveling scraper mount below sintering machine platform truck upper portion crossbeam, its characterized in that: the tensioning mechanism comprises a worm gear speed reducer, a manual wheel, a bearing seat assembly, a rotating main shaft, four steel wire rope drums, a lower steel wire rope, two pulley hangers, a fixed pulley, an upper steel wire rope, two channel steel rails and a channel steel wheel. The invention has the advantages that: the lifting device has the advantages that the lifting device is simple in structure, light in weight and convenient to install, production cost is reduced, yield is increased, efficiency is increased, the lifting and descending of the scraper plate in the vertical direction in the assembling process are controlled through the sliding assembly of the upper steel wire rope, the lower steel wire rope, the steel wire rope reel, the channel steel rail and the channel steel wheel, the height can be adjusted according to the material level, the material level on the sintering trolley is kept flat, the traditional complex connecting rod mechanism is replaced, and the lifting device cannot be adjusted and is inconvenient to use;
4. patent document CN110435345A discloses a die press, the claim of protection "relates to the technical field of coating production equipment. The mould press comprises an unwinding mechanism, an embossing seat, an infrared preheating device, an embossing wheel and a winding mechanism, wherein the infrared preheating device and the embossing wheel are installed on the embossing seat, the unwinding mechanism is located at the upstream of the embossing seat, the winding mechanism is located at the downstream of the embossing seat, the infrared preheating device is used for preheating coating so that the coating on the coating is softened, and the embossing wheel is used for embossing the preheated coating. The die press preheats and softens the coating on the coating by the infrared preheating device before the coating is delivered to the impression wheel, and delivers the coating directly to the impression wheel so that the coated impression work is normally performed. Thereby increased the selectivity of impression wheel material, reduced the use cost of impression wheel, improved the life of impression wheel, still reduced technology production condition simultaneously, the manufacturing cost "of whole reduction coating production, but its device lacks the detection structure, can not be fine detect the device.
Disclosure of Invention
The invention aims to provide an automatic material leveling device of a molding press and a using method thereof, and aims to solve the problems of lack of a collecting structure, a dust falling structure, an adjusting structure and a detecting structure in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic material flattening device of a molding press and a using method thereof comprise a main body, a material flattening device, a collecting box and a dust falling device, wherein the collecting box is arranged on the outer wall of one side of the main body;
the collecting box comprises a collecting box body, a collecting box, a sealing door, a buzzer, an air pump, a first filter screen and a plurality of collecting pipes, wherein the collecting box body is provided with a first filter screen;
the dust-settling device comprises a collecting box, a dust-settling pipe, a detector II, a connecting pipe and a collecting pipe, wherein a controller is installed on the inner wall of one side of the collecting box, a sensor is installed on the inner wall of the other side of the collecting box, a dust-settling device is installed on the outer wall of the other side of the main body, the dust-settling pipe is installed on the inner top wall of the dust-settling device, the detector II is installed on the inner bottom wall of the dust-settling device, the connecting pipe is installed on the inner wall of the main body, one end of the connecting pipe is connected with one end of the collecting pipe, and a die pressing hole is formed in the top of the main body.
Preferably, a plate is installed on the inner wall of the connecting pipe, a movable plate is installed on the inner bottom wall of the connecting pipe, and a first spring is installed on the outer wall of the movable plate.
Preferably, the division board is installed to the inner wall of dust fall ware, and the bottom filling of division board has water, and No. two air pumps are installed at the top of division board, and jet-propelled pipe is installed to the output of No. two air pumps, and the siphon is installed to the outer wall of jet-propelled pipe, and the bottom of division board is extended to the one end of siphon, and the inside of dust fall pipe is extended into at the top of jet-propelled pipe.
Preferably, the inner wall of dust fall pipe is installed and is blockked the piece, and little fog net is installed to the inner wall of dust fall pipe, and the dust fall shower nozzle is installed at the top of dust fall pipe, and the top of dust fall ware is extended to the top of dust fall shower nozzle.
Preferably, a first motor is installed on the inner bottom wall of the material flattening device, a reciprocating lead screw is installed at the output end of the first motor, a moving block is installed on the outer wall of the reciprocating lead screw, a moving rod is installed on the outer wall of the moving block, one end of the moving rod extends out of the outer wall of the material flattening device, a material flattening plate is installed at the bottom of the moving rod, a sliding groove is formed in the back face of the material flattening plate, an extending plate is installed on the outer wall of the sliding groove, a gear plate is installed on the outer wall of the extending plate, a first motor is installed on the back face of the material flattening plate, a driving gear is installed at the output end of the first motor, and the driving gear is meshed with the gear plate.
Preferably, a fixed plate is installed to the inner wall of controller, two sets of slide bars are installed to the outer wall of a fixed plate, the slider is installed to the outer wall of slide bar, the second motor is installed to the outer wall of slider, and the outer wall of a fixed plate of extending of second motor, the screw rod is installed to the output of second motor, No. two fixed plates are installed to the inner wall of controller, the picture peg is installed to the outer wall of No. two fixed plates, and the one end of picture peg is connected with the one end of screw rod, the top of picture peg is equipped with the through hole of variation in size, the outer wall of screw rod is encircleed and is installed reset spring.
Preferably, the guide wheel is all installed to the outer wall and the inner wall of inductor, and the switch is installed to the inner wall of inductor, and the second spring is installed to the inside roof of inductor, and the elevator is installed to the bottom of second spring, and the trigger bar is installed to the bottom of elevator, and the bearing plate is installed to the inside diapire of collecting box, and the third spring is installed to the bottom of bearing plate.
Preferably, the baffle is installed to the inner wall of No. two detectors, and the measuring pole is installed at the top of baffle, and the bottom of measuring pole extends the bottom of baffle, and the outer wall of measuring pole encircles and installs the fourth spring, and the connecting wire is installed at the top of measuring pole, and the floater is installed to the one end of connecting wire, and the tablet is installed to the bottom of baffle, and the conducting rod is installed to the outer wall of measuring pole.
Preferably, the use method of the automatic material flattening device of the molding press comprises the following steps:
s1, firstly, starting a first motor, wherein the first motor drives a reciprocating screw rod to rotate, so that a moving block drives a leveling plate to move on a main body to level and restore materials;
s2, when bulk materials are collected, starting an air pump, pumping air in a collecting box out through a fixing groove by the air pump, enabling the inside of the collecting box to be in a negative pressure state, enabling the collecting pipe and the connecting pipe to be in negative pressure, enabling a movable plate to rotate under the action of changes of internal and external pressure to extrude a first spring, enabling scattered materials of a main body to be collected into the collecting box, and enabling a first filter screen to prevent the materials from being pumped out;
s3, when the air pressure in the collecting box is adjusted, a second motor is started, the second motor rotates to drive a screw to rotate, the screw moves, the screw reacts on the second motor, the second motor drives a sliding block to slide on the surface of a sliding rod, the screw extrudes a plug board, the plug board is inserted into the air inlet pipe, through controlling the position of the plug board, penetrating controls with different sizes are positioned in the air inlet pipe, the aperture of the air inlet pipe is controlled, and a reset spring can help the second motor to return to the initial position;
s4, when dust is settled, starting the air pump II, driving air to flow by the air pump II, enabling the siphon pipe to suck water into the air injection pipe and then enter the dust settling pipe, enabling the water flow to impact the blocking block and be smashed into small water drops, enabling the water drops to continuously impact the micro-fog net, enabling the water drops to be smashed again and become fog, and finally spraying out from the dust settling nozzle to settle dust of the device;
s5, when the material collection of the inside collection of collecting box was full, material extrusion bearing plate, the bearing plate rotates and drives the shrink of third spring, the bearing plate drives the cable and removes, the cable is through guide wheel redirecting, the downward pulling elevator, the elevator drives the extension of second spring, the elevator drives trigger bar striking switch, make bee calling organ sound and warn, in addition when the inside water of dust fall ware reduces, the floater moves down, the little elasticity of yu fourth spring of buoyancy of floater, the measuring stick moves down and drives the conducting rod and slide on the sensing plate, can judge the water content through gliding distance, realize the detection function.
Compared with the prior art, the invention has the beneficial effects that:
1. the bulk cargo collecting box can collect bulk cargo by being provided with the collecting box, when the bulk cargo is collected, the first air pump is started, the first air pump pumps air in the collecting box out through the fixing groove, so that the inside of the collecting box is in a negative pressure state, the movable plate rotates under the change of internal and external pressure, the first spring is extruded, scattered materials of the main body are collected into the collecting box, and the first filter screen can prevent the materials from being pumped out;
2. the dust-settling device is provided with the dust-settling device, so that dust can be settled on the device, when dust is settled, the second air pump is started and drives air to flow, the siphon sucks water into the air injection pipe and then enters the dust-settling pipe, the water flow impacts the blocking block and is crushed into small water drops, the water drops continue to impact the micro-mist net, the water drops are crushed into mist again, and finally the mist is sprayed out from the dust-settling nozzle to settle dust on the device;
3. the device can be adjusted by installing the controller and the first motor, when the air pressure in the collecting box is adjusted, the second motor is started, the second motor rotates to drive the screw rod to rotate, so that the screw rod moves, the screw rod acts against the second motor, so that the second motor drives the sliding block to slide on the surface of the sliding rod, the screw rod extrudes the inserting plate, the inserting plate is inserted into the air inlet pipe, the penetrating controllers with different sizes are positioned in the air inlet pipe by controlling the position of the inserting plate, so that the aperture of the air inlet pipe is controlled, the reset spring can help the second motor to return to the initial position, the first motor drives the reciprocating screw rod to rotate, so that the moving block drives the material leveling plate to move on the main body, the material leveling is performed, when the material leveling plate is adjusted, the first motor is started, the first motor rotates to drive the driving gear to rotate, the driving gear drives the gear plate to move, the gear plate moves to drive the extension plate to extend out, and the extension plate slides in the chute to realize the functions of leveling and adjusting;
4. the device can be detected by installing the sensor and the second detector, when the collected materials in the collecting box are fully collected, the materials extrude the bearing plate, the bearing plate rotates to drive the third spring to contract, the bearing plate drives the cable to move, the cable changes direction through the guide wheel, the lifting block is pulled downwards and drives the second spring to extend, the lifting block drives the trigger lever to impact the switch, so that the buzzer sounds to warn, in addition, when the water in the dust remover is reduced, the floating ball moves downwards, the buoyancy of the floating ball is small, the elastic force of the fourth spring is reduced, the detection lever moves downwards to drive the conductive rod to slide on the sensing plate, the water content can be judged through the sliding distance, and the detection function is realized.
Drawings
FIG. 1 is a schematic view of the external structure of the present invention;
FIG. 2 is a schematic view of the material leveler of the present invention;
FIG. 3 is a schematic diagram of a flat panel structure according to the present invention;
FIG. 4 is a schematic view of the appearance structure of the collecting box of the present invention;
FIG. 5 is a front view of the collection box of the present invention;
FIG. 6 is a schematic diagram of a portion of the controller of the present invention;
FIG. 7 is a schematic diagram of a portion of the inductor of the present invention;
FIG. 8 is a schematic view of a connection pipe portion according to the present invention;
FIG. 9 is a schematic view of a portion of the dustfall device of the present invention;
FIG. 10 is a schematic illustration of the dust suppression tube portion of the present invention;
FIG. 11 is a schematic diagram of a second detector according to the present invention.
In the figure: 1. a main body; 101. die pressing holes; 2. flattening the material device; 201. a first motor; 202. a reciprocating screw rod; 203. a moving block; 204. flattening the material plate; 205. a chute; 206. an extension plate; 207. a first motor; 208. a gear plate; 3. a collection box; 301. an intercepting net; 302. a sealing door; 303. a buzzer; 304. fixing grooves; 305. a first air pump; 306. an air inlet pipe; 307. a first filter screen; 308. a collection pipe; 4. a controller; 401. a first fixing plate; 402. a slide bar; 403. a slider; 404. a second motor; 405. a screw; 406. a second fixing plate; 407. a return spring; 408. inserting plates; 5. an inductor; 501. a guide wheel; 502. a switch; 503. a second spring; 504. a lifting block; 505. a trigger lever; 506. a bearing plate; 507. a third spring; 6. a dust fall device; 601. a partition plate; 602. a second air pump; 603. a gas ejector tube; 7. a dust settling pipe; 701. a blocking block; 702. a fine mist screen; 703. a dust fall sprayer; 8. a second detector; 801. a detection lever; 802. a fourth spring; 803. a conductive rod; 804. an induction plate; 805. a floating ball; 9. a connecting pipe; 901. a first board; 902. a movable plate; 903. a first spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1: referring to fig. 3, 5 and 8, an embodiment of the present invention: an automatic leveling device of a molding press and a using method thereof comprise a main body 1, a leveling device 2, a collecting box 3 and a dust-settling device 6, wherein the collecting box 3 is installed on the outer wall of one side of the main body 1, an intercepting net 301 is installed on the outer wall of the collecting box 3, a sealing door 302 is installed on the outer wall of the collecting box 3, a buzzer 303 is installed on the outer wall of the collecting box 3, a fixing groove 304 is installed on the inner wall of the collecting box 3, a first air pump 305 is installed on the inner wall of the collecting box 3, an air inlet pipe 306 is installed at the input end of the first air pump 305, one end of the air inlet pipe 306 extends into the fixing groove 304, a first filter screen 307 is installed on the inner wall of the fixing groove 304, a plurality of collecting pipes 308 are installed on the outer wall of one side of the collecting box 3, a controller 4 is installed on the inner wall of the other side of the collecting box 3, an inductor 5 is installed on the outer wall of the other side of the main body 1, the dust-settling device 6 is installed on the top wall of the dust-settling device 7, detector 8 No. two is installed to the inside diapire of dust fall ware 6, connecting pipe 9 is installed to the inner wall of main part 1, and the one end of connecting pipe 9 is connected with the one end of collecting pipe 308, the top of main part 1 is equipped with mould pressing hole 101, a board 901 is installed to the inner wall of connecting pipe 9, fly leaf 902 is installed to the inside diapire of connecting pipe 9, first spring 903 is installed to the outer wall of fly leaf 902, when carrying out the collection of bulk cargo, start air pump 305, air pump 305 takes the air in collecting box 3 out through fixed slot 304, make the inside negative pressure state that is of collecting box 3, thereby the inside negative pressure of collecting pipe 308 and connecting pipe 9, fly leaf 902 receives the change rotation of inside and outside pressure, extrude first spring 903, make the scattered material of main part 1 collected the inside of collecting box 3, first filter screen 307 can prevent that the material from being pumped out.
Example 2: referring to fig. 1, 9 and 10, an embodiment of the present invention: an automatic material leveling device of a molding press and a using method thereof are disclosed, wherein a partition plate 601 is installed on the inner wall of a dust remover 6, water is filled at the bottom of the partition plate 601, a second air pump 602 is installed at the top of the partition plate 601, an air jet pipe 603 is installed at the output end of the second air pump 602, a siphon is installed on the outer wall of the air jet pipe 603, one end of the siphon extends out of the bottom of the partition plate 601, the top of the air jet pipe 603 extends into the dust remover 7, a blocking block 701 is installed on the inner wall of the dust remover 7, a micro mist net 702 is installed on the inner wall of the dust remover 7, a dust remover nozzle 703 is installed at the top of the dust remover pipe 7, the top of the dust remover nozzle 703 extends out of the top of the dust remover 6, when dust removal is carried out, the second air pump 602 is started, the second air pump 602 drives air to flow, so that the siphon sucks water into the inner part of the air jet pipe 603 and then into the dust remover pipe 7, and water impacts the blocking block 701, the water drops are broken into small water drops, and the water drops continue to impact the micro-fog net 702, so that the water drops are broken again into a fog shape and finally sprayed out of the dust fall spray head 703 to perform dust fall on the device.
Example 3: referring to fig. 1, fig. 2 and fig. 3, an embodiment of the present invention: an automatic material leveling device of a molding press and a using method thereof are provided, wherein a first motor 201 is arranged on the inner bottom wall of a material leveling device 2, a reciprocating screw rod 202 is arranged at the output end of the first motor 201, a moving block 203 is arranged on the outer wall of the reciprocating screw rod 202, a moving rod is arranged on the outer wall of the moving block 203, one end of the moving rod extends out of the outer wall of the material leveling device 2, a material leveling plate 204 is arranged at the bottom of the moving rod, a sliding groove 205 is arranged on the back surface of the material leveling plate 204, an extending plate 206 is arranged on the outer wall of the sliding groove 205, a gear plate 208 is arranged on the outer wall of the extending plate 206, a first motor 207 is arranged on the back surface of the material leveling plate 204, a driving gear is arranged at the output end of the first motor 207 and is meshed with the gear plate 208, the first motor 201 drives the reciprocating screw rod 202 to rotate, so that the moving block 203 drives the material leveling plate 204 to move on a main body 1, the material is leveled, and the material is adjusted, the first motor 207 is started, the first motor 207 rotates to drive the driving gear to rotate, the driving gear drives the gear plate 208 to move, the gear plate 208 moves to drive the extension plate 206 to stretch out, and the extension plate 206 slides in the sliding groove 205 to realize the functions of leveling and adjusting.
Example 4: referring to fig. 5 and 6, an embodiment of the present invention: an automatic material flattening device of a molding press and a using method thereof are disclosed, wherein a first fixing plate 401 is arranged on the inner wall of a controller 4, two groups of sliding rods 402 are arranged on the outer wall of the first fixing plate 401, a sliding block 403 is arranged on the outer wall of the sliding rod 402, a second motor 404 is arranged on the outer wall of the sliding block 403, the outer wall of the first fixing plate 401 extends out of the second motor 404, a screw 405 is arranged at the output end of the second motor 404, a second fixing plate 406 is arranged on the inner wall of the controller 4, an inserting plate 408 is arranged on the outer wall of the second fixing plate 406, one end of the inserting plate 408 is connected with one end of the screw 405, through holes with different sizes are arranged at the top of the inserting plate 408, a return spring 407 is arranged around the outer wall of the screw 405, when the air pressure in a collecting box 3 is adjusted, the second motor 404 is started, the second motor 404 rotates to drive the screw 405 to rotate, so that the screw 405 moves, the screw 405 acts on the second motor 404, the second motor 404 drives the sliding block 403 to slide on the surface of the sliding rod 402, the screw 405 extrudes the insertion plate 408, the insertion plate 408 is inserted into the air inlet pipe 306, the penetration control with different sizes is positioned in the air inlet pipe 306 by controlling the position of the insertion plate 408, so as to control the aperture of the air inlet pipe 306, and the return spring 407 can help the second motor 404 to return to the initial position.
Example 5: referring to fig. 5, 7, 9 and 11, an embodiment of the present invention: an automatic material leveling device of a molding press and a using method thereof are disclosed, wherein guiding wheels 501 are arranged on the outer wall and the inner wall of an inductor 5, a switch 502 is arranged on the inner wall of the inductor 5, a second spring 503 is arranged on the top wall of the inside of the inductor 5, a lifting block 504 is arranged at the bottom of the second spring 503, a trigger rod 505 is arranged at the bottom of the lifting block 504, a bearing plate 506 is arranged on the bottom of the inside of a collecting box 3, a third spring 507 is arranged at the bottom of the bearing plate 506, a partition plate is arranged on the inner wall of a second detector 8, a detection rod 801 is arranged at the top of the partition plate, the bottom of the detection rod 801 extends out of the bottom of the partition plate, a fourth spring 802 is arranged on the outer wall of the detection rod 801 in a surrounding manner, a connecting wire is arranged at the top of the detection rod 801, a floating ball 805 is arranged at one end of the connecting wire, a sensing plate 804 is arranged at the bottom of the partition plate, a conductive rod 803 is arranged on the outer wall of the detection rod 801, when the collected materials in the collecting box 3 are fully collected, the material extrudes the bearing plate 506, the bearing plate 506 rotates to drive the third spring 507 to contract, the bearing plate 506 drives the cable to move, the direction of the cable is changed through the guide wheel 501, the lifting block 504 is pulled downwards, the lifting block 504 drives the second spring 503 to extend, the lifting block 504 drives the trigger rod 505 to impact the switch 502, so that the buzzer 303 gives out sound to warn, in addition, when the water in the dust remover 6 is reduced, the floating ball 805 moves downwards, the buoyancy of the floating ball 805 is small and the elastic force of the fourth spring 802 is small, the detection rod 801 moves downwards to drive the conductive rod 803 to slide on the induction plate 804, the water content can be judged through the sliding distance, and the detection function is realized.
Further, the use method of the automatic material flattening device of the molding press comprises the following steps:
s1, firstly, starting the first motor 201, wherein the first motor 201 drives the reciprocating screw rod 202 to rotate, so that the moving block 203 drives the material leveling plate 204 to move on the main body 1, leveling the material, and when the material leveling plate 204 is adjusted, starting the first motor 207, wherein the first motor 207 rotates to drive the driving gear to rotate, the driving gear drives the gear plate 208 to move, the gear plate 208 moves to drive the extension plate 206 to extend out, and the extension plate 206 slides in the sliding groove 205, so that the material leveling and adjusting functions are realized;
s2, when collecting bulk materials, starting the first air pump 305, the first air pump 305 pumping air in the collection box 3 through the fixing groove 304 to make the inside of the collection box 3 in a negative pressure state, so that the negative pressure inside the collection pipe 308 and the connection pipe 9, the movable plate 902 rotating after receiving the change of internal and external pressure, and pressing the first spring 903, so that the scattered materials of the main body 1 are collected inside the collection box 3, and the first filter screen 307 can prevent the materials from being pumped out;
s3, when the air pressure in the collection box 3 is adjusted, the second motor 404 is started, the second motor 404 rotates to drive the screw 405 to rotate, the screw 405 moves, the screw 405 reacts on the second motor 404, the second motor 404 drives the sliding block 403 to slide on the surface of the sliding rod 402, the screw 405 extrudes the inserting plate 408, the inserting plate 408 is inserted into the air inlet pipe 306, the penetrating control with different sizes is positioned in the air inlet pipe 306 by controlling the position of the inserting plate 408, the aperture of the air inlet pipe 306 is controlled, and the return spring 407 can help the second motor 404 to return to the initial position;
s4, when dust is settled, the second air pump 602 is started, the second air pump 602 drives air to flow, so that the siphon sucks water into the air jet pipe 603, then the water enters the dust settling pipe 7, the water flow impacts the stop block 701 and is smashed into small water drops, the water drops continue to impact the micro mist net 702, the water drops are smashed again to be mist, and finally the water drops are sprayed out from the dust settling nozzle 703 to settle dust of the device;
s5, when the collected materials in the collection box 3 are full, the materials extrude the bearing plate 506, the bearing plate 506 rotates to drive the third spring 507 to contract, the bearing plate 506 drives the cable to move, the cable changes direction through the guide wheel 501, the lifting block 504 is pulled downwards, the lifting block 504 drives the second spring 503 to extend, the lifting block 504 drives the trigger rod 505 to impact the switch 502, so that the buzzer 303 makes a sound to warn, in addition, when the water in the dust fall device 6 is reduced, the floating ball 805 moves downwards, the buoyancy of the floating ball 805 is smaller than the elasticity of the fourth spring 802, the detection rod 801 moves downwards to drive the conductive rod 803 to slide on the induction plate 804, the water content can be judged according to the sliding distance, and the detection function is realized.
The working principle is that firstly, a first motor 201 is started, the first motor 201 drives a reciprocating screw rod 202 to rotate, so that a moving block 203 drives a material leveling plate 204 to move on a main body 1, materials are leveled and recovered, when the material leveling plate 204 is adjusted, a first motor 207 is started, the first motor 207 rotates to drive a driving gear to rotate, the driving gear drives a gear plate 208 to move, the gear plate 208 moves to drive an extension plate 206 to extend out, the extension plate 206 slides in a sliding groove 205, and the functions of leveling and adjusting are achieved;
when bulk materials are collected, the first air pump 305 is started, the first air pump 305 pumps air in the collecting box 3 out through the fixing groove 304, so that the inside of the collecting box 3 is in a negative pressure state, the negative pressure in the collecting pipe 308 and the connecting pipe 9 is accordingly generated, the movable plate 902 rotates after receiving the change of internal and external pressure, the first spring 903 is extruded, the scattered materials of the main body 1 are collected in the collecting box 3, and the first filter screen 307 can prevent the materials from being pumped out;
when the air pressure in the collecting box 3 is adjusted, the second motor 404 is started, the second motor 404 rotates to drive the screw 405 to rotate, so that the screw 405 moves, the screw 405 reacts on the second motor 404, so that the second motor 404 drives the sliding block 403 to slide on the surface of the sliding rod 402, the screw 405 extrudes the inserting plate 408, the inserting plate 408 is inserted into the air inlet pipe 306, the penetrating controllers with different sizes are positioned in the air inlet pipe 306 by controlling the position of the inserting plate 408, so that the aperture of the air inlet pipe 306 is controlled, and the return spring 407 can help the second motor 404 to return to the initial position;
when dust is reduced, the second air pump 602 is started, the second air pump 602 drives air to flow, so that the siphon sucks water into the air jet pipe 603, then the water enters the dust reduction pipe 7, the water flow impacts the blocking block 701 and is smashed into small water drops, the water drops continuously impact the micro-fog net 702, the water drops are smashed again to be in a fog shape, and finally the water drops are sprayed out from the dust reduction spray head 703 to reduce dust of the device;
when the collected materials in the collecting box 3 are full, the materials extrude the bearing plate 506, the bearing plate 506 rotates to drive the third spring 507 to contract, the bearing plate 506 drives the cable to move, the cable changes direction through the guide wheel 501, the lifting block 504 is pulled downwards to drive the second spring 503 to extend, the lifting block 504 drives the trigger rod 505 to impact the switch 502, so that the buzzer 303 gives out sound to warn, in addition, when the water in the dust remover 6 is reduced, the floating ball 805 moves downwards, the buoyancy of the floating ball 805 is reduced and the elasticity of the fourth spring 802 is reduced, the detection rod 801 moves downwards to drive the conductive rod 803 to slide on the induction plate 804, the water content can be judged according to the sliding distance, and the detection function is realized.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides an automatic flat material device of moulding press, includes main part (1), flat material ware (2), collecting box (3) and dust fall ware (6), its characterized in that: a collecting box (3) is arranged on the outer wall of one side of the main body (1);
the collecting device comprises a collecting box (3), a sealing door (302), a buzzer (303), a fixing groove (304), an air pump (305), an air inlet pipe (306), a first filter screen (307), a plurality of collecting pipes (308), a first filter screen and a second filter screen, wherein the intercepting net (301) is installed on the outer wall of the collecting box (3), the sealing door (302) is installed on the outer wall of the collecting box (3), the buzzer (303) is installed on the outer wall of the collecting box (3), the fixing groove (304) is installed on the inner wall of the collecting box (3), the first air pump (305) is installed on the inner wall of the collecting box (3), the air inlet pipe (306) is installed at the input end of the first air pump (305), one end of the air inlet pipe (306) extends into the fixing groove (304), the first filter screen (307) is installed on the inner wall of the fixing groove (304), and the plurality of collecting pipes (308) are installed on the outer wall of the collecting box (3);
controller (4) are installed to one side inner wall of collecting box (3), inductor (5) are installed to the opposite side inner wall of collecting box (3), dust fall ware (6) are installed to the opposite side outer wall of main part (1), dust fall pipe (7) are installed to the inside roof of dust fall ware (6), No. two detector (8) are installed to the inside diapire of dust fall ware (6), connecting pipe (9) are installed to the inner wall of main part (1), and the one end of connecting pipe (9) is connected with the one end of collecting pipe (308), the top of main part (1) is equipped with mould pressing hole (101).
2. The automatic leveling device of a die press according to claim 1, wherein: a plate (901) is installed on the inner wall of the connecting pipe (9), a movable plate (902) is installed on the inner bottom wall of the connecting pipe (9), and a first spring (903) is installed on the outer wall of the movable plate (902).
3. The automatic leveling device of a die press according to claim 1, wherein: division board (601) are installed to the inner wall of dust fall ware (6), and the bottom packing of division board (601) has water, and No. two air pumps (602) are installed at the top of division board (601), and jet-propelled pipe (603) are installed to the output of No. two air pumps (602), and the siphon is installed to the outer wall of jet-propelled pipe (603), and the one end of siphon extends the bottom of division board (601), and the top of jet-propelled pipe (603) extends into the inside of dust fall pipe (7).
4. The automatic leveling device of a die press according to claim 1, wherein: the inner wall of dust fall pipe (7) is installed and is blockked piece (701), and little fog net (702) are installed to the inner wall of dust fall pipe (7), and dust fall shower nozzle (703) are installed to the top of dust fall pipe (7), and the top of dust fall shower nozzle (703) extends the top of dust fall ware (6).
5. The automatic leveling device of a die press according to claim 1, wherein: first motor (201) is installed to the inside diapire of blowing flat ware (2), reciprocal lead screw (202) is installed to the output of first motor (201), movable block (203) is installed to the outer wall of reciprocal lead screw (202), the carriage release lever is installed to the outer wall of movable block (203), and the one end of carriage release lever extends the outer wall of blowing flat ware (2), flat flitch (204) is installed to the bottom of carriage release lever, the back of flat flitch (204) is equipped with spout (205), extension board (206) is installed to the outer wall of spout (205), gear plate (208) are installed to the outer wall of extension board (206), the back-mounted of flat flitch (204) has first motor (207), drive gear is installed to the output of first motor (207), and drive gear and gear plate (208) mesh mutually.
6. The automatic leveling device of a die press according to claim 1, wherein: fixed plate (401) is installed to the inner wall of controller (4), two sets of slide bar (402) are installed to the outer wall of fixed plate (401), slider (403) are installed to the outer wall of slide bar (402), second motor (404) are installed to the outer wall of slider (403), and the outer wall of extension fixed plate (401) of second motor (404), screw rod (405) are installed to the output of second motor (404), No. two fixed plate (406) are installed to the inner wall of controller (4), picture peg (408) are installed to the outer wall of No. two fixed plate (406), and the one end of picture peg (408) is connected with the one end of screw rod (405), the top of picture peg (408) is equipped with the through-hole of variation in size, reset spring (407) are installed in encircleing of the outer wall of screw rod (405).
7. The automatic leveling device of a die press according to claim 1, wherein: guide wheels (501) are installed on the outer wall and the inner wall of the inductor (5), a switch (502) is installed on the inner wall of the inductor (5), a second spring (503) is installed on the inner top wall of the inductor (5), a lifting block (504) is installed at the bottom of the second spring (503), a trigger rod (505) is installed at the bottom of the lifting block (504), a bearing plate (506) is installed on the inner bottom wall of the collecting box (3), and a third spring (507) is installed at the bottom of the bearing plate (506).
8. The automatic leveling device of a die press according to claim 1, wherein: the baffle is installed to the inner wall of No. two detector (8), and measuring rod (801) is installed at the top of baffle, and the bottom of measuring rod (801) extends the bottom of baffle, and the outer wall of measuring rod (801) is encircleed and is installed fourth spring (802), and the connecting wire is installed at the top of measuring rod (801), and floater (805) are installed to the one end of connecting wire, and tablet (804) are installed to the bottom of baffle, and conducting rod (803) are installed to the outer wall of measuring rod (801).
9. The automatic leveling device of a molding press and the use method thereof according to any one of claims 1 to 8, wherein the automatic leveling device of a molding press is used as follows:
s1, firstly, a first motor (201) is started, the first motor 201 drives a reciprocating screw rod 202 to rotate, so that a moving block (203) drives a material leveling plate (204) to move on a main body (1), materials are leveled and recovered, when the material leveling plate (204) is adjusted, a first motor (207) is started, the first motor (207) rotates to drive a driving gear to rotate, the driving gear drives a gear plate (208) to move, the gear plate (208) moves to drive an extension plate (206) to extend out, and the extension plate (206) slides in a sliding groove (205), so that the functions of leveling and adjusting are realized;
s2, when bulk materials are collected, a first air pump (305) is started, the first air pump (305) pumps air in the collecting box (3) out through the fixing groove (304), so that the inside of the collecting box (3) is in a negative pressure state, the negative pressure inside the collecting pipe (308) and the connecting pipe (9) is achieved, the movable plate (902) rotates under the change of internal and external pressure, the first spring (903) is extruded, scattered materials of the main body (1) are collected into the collecting box (3), and the first filter screen (307) can prevent the materials from being pumped out;
s3, when the air pressure in the collection box (3) is adjusted, a second motor (404) is started, the second motor (404) rotates to drive a screw rod (405) to rotate, the screw rod (405) moves, the screw rod (405) reacts on the second motor (404), the second motor (404) drives a sliding block (403) to slide on the surface of a sliding rod (402), the screw rod (405) extrudes an insertion plate (408), the insertion plate (408) is inserted into the air inlet pipe (306), through controlling the position of the insertion plate (408), penetrating controls of different sizes are located in the air inlet pipe 306, the aperture of the air inlet pipe 306 is controlled, and a return spring (407) can help the second motor (404) to return to an initial position;
s4, when dust is reduced, starting a second air pump (602), wherein the second air pump (602) drives air to flow, so that water is sucked into the air jet pipe 603 by a siphon pipe and then enters the dust reduction pipe (7), a water flow impacts a blocking block (701) and is crushed into small water drops, the water drops continue to impact a micro-fog net (702), the water drops are crushed again to form a fog shape, and finally the fog drops are sprayed out of a dust reduction spray head (703) to reduce dust of the device;
s5, when the collected materials in the collecting box (3) are full, the materials extrude the bearing plate (506), the bearing plate (506) rotates to drive the third spring (507) to contract, the bearing plate (506) drives the cable to move, the cable changes direction through the guide wheel (501), the lifting block (504) is pulled downwards, the lifting block (504) drives the second spring (503) to extend, the lifting block (504) drives the trigger rod (505) to impact the switch (502), so that the buzzer 303 gives out sound for warning, in addition, when the water in the dust fall device (6) is reduced, the floating ball (805) moves downwards, the buoyancy of the floating ball (805) is small and the elasticity of the fourth spring (802), the detection rod (801) moves downwards to drive the conductive rod (803) to slide on the sensing plate (804), the water content can be judged through the sliding distance, and the detection function is realized.
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| CN202210085110.7A CN114393767B (en) | 2022-01-25 | 2022-01-25 | Automatic material leveling device of molding press and application method of automatic material leveling device |
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| CN114393767B (en) | 2023-12-01 |
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