CN218555539U - Aluminum ingot forming and discharging mechanism of melting furnace - Google Patents

Abstract

The utility model discloses an aluminium ingot shaping discharge mechanism of melting furnace, including the slide rail board, the upper portion welding of slide rail board has two sets of mounting brackets, collecting box and barrel are installed to the top of slide rail board, the internally mounted of collecting box has the buffer board, the upper portion welding of air inlet section of thick bamboo has the fan, and the upper portion of fan installs electric heater to electric heater's upper portion is installed out the tuber pipe, and is two sets of the inside rotation of mounting bracket is run through there is the connecting axle, and the motor is installed to the terminal surface of a set of mounting bracket in left side, and the output terminal portion of motor and a set of the one end tip joint of connecting axle, it is two sets of the sprocket has all been cup jointed to the lateral wall of connecting axle, and is two sets of the lateral wall winding of sprocket has the chain. Has the beneficial effects that: the utility model discloses an eccentric wheel through the eccentric wheel that sets up, need not to install drive arrangement or operation workman manually operation, just can accomplish the drawing of patterns work of aluminium ingot fast, offers convenience for the drawing of patterns work of the aluminium ingot shaping discharge mechanism of melting furnace.

Description

Aluminum ingot forming and discharging mechanism of melting furnace

Technical Field

The utility model relates to an aluminium ingot shaping technical field particularly, relates to an aluminium ingot shaping discharge mechanism of melting furnace.

Background

The aluminum ingot is produced by using alumina-cryolite through an electrolysis method, aluminum liquid is injected into a mold in an aluminum ingot casting process, after the aluminum ingot casting is cooled into a casting blank and then taken out, a melting furnace is mostly used for converting waste materials into molten aluminum, in order to facilitate the formation, demolding and conveying of the aluminum ingot, an aluminum ingot forming and discharging mechanism of the melting furnace is mostly used for completing the formation, demolding and conveying of the aluminum ingot, and the aluminum ingot casting method has the advantages of being simple in operation, stable in structure, high in product percent of pass and the like in practical use.

The prior art discloses that the publication number is: CN204052866U an aluminium ingot shaping discharge mechanism of melting furnace, include aluminium ingot mould, driving chain, sprocket, support, demoulding mechanism, preheating device and connect the spindle device, demoulding mechanism includes roof beam structure, axis of rotation, locating lever, rapping bar, beats head, bolt hole and nut, and demoulding mechanism begins the during operation, locating lever and rapping bar all rotate downwards, the driving chain is relative motion forward with the locating lever, and when this locating lever top touched when the roller peak, the rapping bar drive is beaten the head unsettled, when this locating lever top was in between two adjacent rollers, beats the head and just in time fall in the both ends of aluminium ingot, makes the aluminium ingot drop from the aluminium ingot mould more easily.

Above-mentioned utility model, use the axis of rotation with the hand rotation, can increase operation workman's operation step, use drive arrangement, it is rotatory to drive the axis of rotation, can increase the production cost of making of the aluminium ingot shaping discharge mechanism of melting furnace, simultaneously, is difficult to once accurately insert between two adjacent rollers the locating lever top.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides an aluminium ingot shaping discharge mechanism of melting furnace need not to install drive arrangement or operation workman manually operation, just can accomplish the advantage of the drawing of patterns work of aluminium ingot fast, and then solves the problem among the above-mentioned background art.

(II) technical scheme

Need not to install drive arrangement or operation workman manually operation for realizing the aforesaid, just can accomplish the advantage of the drawing of patterns work of aluminium ingot fast, the utility model discloses a specific technical scheme as follows:

the utility model provides an aluminium ingot shaping discharge mechanism of melting furnace, includes the slide rail board, the upper portion welding of slide rail board has two sets of mounting brackets, collecting box and barrel are installed to the top of slide rail board, the internally mounted of collecting box has the buffer board, the upper portion welding of air inlet section of thick bamboo has the fan, and the upper portion of fan installs electric heater to electric heater's upper portion installs out the tuber pipe, and is two sets of the internal rotation of mounting bracket has run through the connecting axle, and the terminal surface of the a set of mounting bracket in left side installs the motor, and the output tip of motor and a set of the one end tip joint of connecting axle, two sets of the sprocket has all been cup jointed to the lateral wall of connecting axle, and two sets of the lateral wall winding of sprocket has the chain, and the left side is a set of the eccentric wheel is installed to the below of connecting axle, and the left side is a set of the rear end face of mounting bracket has run through the first bearing, and the inside of first bearing has run through the rotation axis to the lateral wall of rotation axis has cup jointed driven gear, the one end of rotation axis runs through the eccentric wheel, the lateral wall of connection axle has cup jointed the master gear, the lateral wall of chain has cup jointed, the erection column is installed to the one end of the built-in the one end of groove, and the one end of built-in type groove has seted up the built-in protruding pole, and the side wall of the telescopic spring has the end of T pole, the end of aluminium ingot mould.

Furthermore, the aluminum ingot mould, the mounting column, the built-in convex groove, the T-shaped rod and the telescopic spring are all provided with multiple groups.

Further, the main gear and the driven gear are meshed with each other.

Further, the terminal surface of buffer board runs through and has run through the pole, the second bearing is all installed to the terminal surface around the collecting box, the both ends that run through the pole run through two sets of respectively the second bearing, the through hole has been seted up to one side of collecting box, and the inner wall of through hole has seted up the multiunit ball socket, and the multiunit ball socket's inside all is provided with the ball, the inside of through hole runs through there is the stay cord, and the one end tip of stay cord bonds with one side of buffer board, the other end tip of stay cord has the stopper through glue bonding, the lateral wall of stay cord cup joints elastic spring.

Furthermore, the width of the elastic spring is smaller than that of the limiting block.

Further, two sets of chain wheels are meshed with the chain.

Furthermore, four groups of rollers are arranged on the lower parts of the collecting box and the air inlet drum.

Furthermore, the electric cabinet is installed to the left side a set of the terminal surface of mounting bracket, and the internally mounted of electric cabinet has control panel to control panel passes through electric wire and motor, fan and electric heater electric connection.

(III) advantageous effects

Compared with the prior art, the utility model provides an aluminium ingot shaping discharge mechanism of melting furnace possesses following beneficial effect:

(1) The utility model discloses an eccentric wheel, during the aluminium ingot shaping discharge mechanism of in-service use melting furnace, utilize control panel, make the motor begin work, the output of motor drives a set of connecting axle and carries out rotary motion, this group's connecting axle drives master gear synchronous revolution, utilize master gear and driven gear intermeshing, the master gear can promote driven gear rotatory, utilize first bearing, driven gear drives rotation axis and eccentric wheel rotatory, rotatory eccentric wheel can strike multiunit aluminium ingot mould, when the eccentric wheel strikes a set of aluminium ingot mould, can make this group's aluminium ingot mould move towards the direction of keeping away from the eccentric wheel, this in-process, this group's aluminium ingot mould can drive a set of T shape pole of homonymy and carry out synchronous motion, meanwhile, a set of expanding spring of homonymy is in compression state gradually, when the eccentric wheel breaks away from this group's aluminium ingot mould, a set of expanding spring is through a set of T shape pole of conflict homonymy, make this group's aluminium ingot mould reset, this in-process, this group's aluminium ingot mould vibrations, its inside aluminium ingot mould of this group can break away from this group's aluminium ingot mould, the use can obtain with the operation of each other groups aluminium ingot mould, the homonymy, the operation of installation need not to accomplish the aluminium ingot, the aluminium ingot quick drawing of the worker's of operation, the aluminium ingot shaping mechanism, the convenience is the drawing of aluminium ingot.

(2) The utility model discloses a buffer board, before the aluminium ingot drawing of patterns, operation workman removes the collecting box with the hand earlier, when the collecting box moves to anticipated position, can carry out drawing of patterns work, the aluminium ingot of vibrations drawing of patterns receives the action of gravity, can move down the motion, one side upper portion at the buffer board can be fallen to the aluminium ingot, one side upper portion of buffer board can be pressed to the aluminium ingot, utilize and run through pole and two sets of second bearing, the buffer board carries out clockwise rotation, in this process, the stay cord can be dragged to the buffer board, drive stopper extrusion elastic spring, elastic spring is in compression state gradually, when the impact of aluminium ingot disappears, elastic spring receives self elasticity effect, promote the stopper and carry out the motion that resets, in this process, the stay cord is dragged to the stopper, make the buffer board carry out the rotary motion that resets, after the buffer board resets, be in the tilt state, the inside that the buffer board collecting box that the slope can be followed to the aluminium ingot, can cushion the aluminium ingot that falls down to the drawing of patterns, avoid the aluminium ingot to fall to damage, protection work of aluminium ingot shaping discharge mechanism aluminium ingot shaping discharge brings a guarantee.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of an aluminum ingot forming and discharging mechanism of a melting furnace according to the present invention;

fig. 2 is a side view of the mounting bracket according to the present invention;

fig. 3 is a perspective view of the buffer plate provided by the present invention;

fig. 4 is an enlarged view of a in fig. 1 according to the present invention;

fig. 5 is an enlarged view of B in fig. 1 according to the present invention;

fig. 6 is an enlarged view of C in fig. 2 according to the present invention.

In the figure:

1. a slide rail plate; 2. a mounting frame; 3. a collection box; 4. an air inlet cylinder; 5. a buffer plate; 6. a fan; 7. an electric heater; 8. an air outlet pipe; 9. a motor; 10. a connecting shaft; 11. a sprocket; 12. an eccentric wheel; 13. a main gear; 14. a first bearing; 15. a rotating shaft; 16. a driven gear; 17. mounting a column; 18. a convex groove is arranged inside; 19. a T-shaped rod; 20. a tension spring; 21. an aluminum ingot mold; 22. a chain; 23. penetrating the rod; 24. a second bearing; 25. a through hole; 26. a ball socket; 27. a ball bearing; 28. pulling a rope; 29. a limiting block; 30. an elastic spring.

Detailed Description

For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.

According to the utility model discloses an embodiment provides an aluminium ingot shaping discharge mechanism of melting furnace.

The invention will now be further described with reference to the accompanying drawings and specific embodiments, as shown in figures 1-6, the aluminum ingot forming and discharging mechanism of the melting furnace according to the embodiment of the utility model comprises a slide rail plate 1, two groups of mounting frames 2 are welded on the upper part of the slide rail plate 1, a collecting box 3 and a barrel body are installed above the slide rail plate 1, a buffer plate 5 is installed inside the collecting box 3, a fan 6 is welded on the upper part of an air inlet barrel 4, and an electric heater 7 is installed on the upper part of the fan 6, an air outlet pipe 8 is arranged at the upper part of the electric heater 7, a connecting shaft 10 is rotatably penetrated inside the two groups of mounting frames 2, a motor 9 is arranged at the end surface of the left group of mounting frames 2, the end part of the output end of the motor 9 is clamped with one end part of a group of connecting shafts 10, the side walls of the two groups of connecting shafts 10 are sleeved with chain wheels 11, and the side walls of the two groups of chain wheels 11 are wound with chains 22, the eccentric wheels 12 are arranged below the left group of connecting shafts 10, the rear end surface of the left group of mounting frames 2 is penetrated with a first bearing 14, the inside of the first bearing 14 is penetrated with a rotating shaft 15, and the side wall of the rotating shaft 15 is sleeved with a driven gear 16, one end of the rotating shaft 15 penetrates through the eccentric wheel 12, the side wall of the connecting shaft 10 is sleeved with a main gear 13, the side wall of the chain 22 is provided with an installation column 17, the end part of one end of the installation column 17 is provided with a built-in convex groove 18, a T-shaped rod 19 is arranged in the built-in convex groove 18, a telescopic spring 20 is sleeved on the side wall of the T-shaped rod 19, an aluminum ingot mold 21 is welded at one end part of the T-shaped rod 19, through the arranged eccentric wheel 12, the demolding work of the aluminum ingot can be completed quickly without installing driving equipment or manual operation of operators, and convenience is brought to the demolding work of the aluminum ingot forming and discharging mechanism of the melting furnace.

In one embodiment, the aluminum ingot mold 21, the mounting column 17, the built-in convex groove 18, the T-shaped rod 19 and the expansion spring 20 are provided with a plurality of groups, and the plurality of groups of aluminum ingot molds 21 can receive aluminum water led out from the melting furnace.

In one embodiment, the main gear 13 is intermeshed with the driven gear 16 to facilitate the rotation of the driven gear 16.

In an embodiment, the terminal surface of buffer board 5 runs through and has run through pole 23, second bearing 24 is all installed to the front and back terminal surface of collecting box 3, run through two sets of second bearing 24 respectively at the both ends of pole 23, through hole 25 has been seted up to one side of collecting box 3, and the inner wall of through hole 25 has seted up multiunit ball socket 26, and the inside of multiunit ball socket 26 all is provided with ball 27, through hole 25's inside runs through has stay cord 28, and the one end tip of stay cord 28 bonds with one side of buffer board 5, the other end tip of stay cord 28 has stopper 29 through the glue bonding, the lateral wall of stay cord 28 cup joints elastic spring 30, buffer board 5 through setting up, can cushion the aluminium ingot that the drawing of patterns fell, avoid the aluminium ingot drawing of patterns to fall the damage, the protection work area of the aluminium ingot shaping discharge mechanism aluminium ingot for the melting furnace comes a guarantee.

In one embodiment, the width of the resilient spring 30 is less than the width of the stop 29 to prevent the resilient spring 30 from disengaging the pull cord 28.

In one embodiment, the two sets of sprockets 11 intermesh with the chain 22 to facilitate synchronous rotation of the two sets of sprockets 11.

In one embodiment, four sets of rollers are mounted on the lower portions of the collecting box 3 and the air inlet drum 4, and the four sets of rollers are convenient for moving and using the collecting box 3 and the air inlet drum 4.

In one embodiment, an electric cabinet is installed on the end face of the left group of mounting frames 2, a control panel is installed inside the electric cabinet, the control panel is electrically connected with the motor 9, the fan 6 and the electric heater 7 through electric wires, and the control panel can be realized through simple programming by a person skilled in the art.

The working principle is as follows:

when the aluminum ingot forming and discharging mechanism of the melting furnace is actually used, the control panel is utilized to enable the motor 9 to work, the output end of the motor 9 drives a group of connecting shafts 10 to rotate, the group of connecting shafts 10 drives the main gear 13 to rotate synchronously, the main gear 13 is meshed with the driven gear 16, the main gear 13 can push the driven gear 16 to rotate, the driven gear 16 drives the rotating shaft 15 and the eccentric wheel 12 to rotate by utilizing the first bearing 14, the rotating eccentric wheel 12 can impact a plurality of groups of aluminum ingot molds 21, when the eccentric wheel 12 impacts a group of aluminum ingot molds 21, the group of aluminum ingot molds 21 can be enabled to move towards the direction far away from the eccentric wheel 12, in the process, the group of aluminum ingot molds 21 can drive a group of T-shaped rods 19 on the same side to move synchronously, meanwhile, a group of telescopic springs 20 on the same side are gradually in a compression state, when the eccentric wheel 12 is separated from the group of aluminum ingot molds 21, A group of telescopic springs 20 on the same side enable the group of aluminum ingot molds 21 to reset through abutting against a group of T-shaped rods 19 on the same side, in the process, the group of aluminum ingot molds 21 vibrates, aluminum ingots in the aluminum ingot molds can be separated from the group of aluminum ingot molds 21, the rest groups of aluminum ingot molds 21 can be used and operated simultaneously, through the arranged eccentric wheel 12, the demolding work of the aluminum ingots can be completed rapidly without installing driving equipment or manual operation of operators, the demolding work of an aluminum ingot forming and discharging mechanism of a melting furnace is facilitated, meanwhile, before the aluminum ingots are demolded, the operators firstly move the collecting box 3 by hands, when the collecting box 3 is moved to a desired position, the demolding work can be performed, the aluminum ingots which are demolded by vibration can move downwards under the action of gravity, the aluminum ingots can fall on the upper part of one side of the buffer plate 5, the aluminum ingots can press the upper part of one side of the buffer plate 5, and the penetrating rod 23 and the two groups of second bearings 24 are utilized, buffer board 5 carries out clockwise rotation, in this process, stay cord 28 can be dragged to buffer board 5, drive stopper 29 extrusion elastic spring 30, elastic spring 30 is in compression state gradually, when the impact of aluminium ingot disappears, elastic spring 30 receives self spring action, promote stopper 29 and carry out the motion that resets, in this process, stay cord 28 is dragged to stopper 29, make buffer board 5 carry out the rotary motion that resets, after buffer board 5 resets, be in the tilt state, the aluminium ingot can fall into the inside of collecting box 3 along the buffer board 5 of slope, buffer board 5 through setting up, can cushion the aluminium ingot that the drawing of patterns fell, avoid the aluminium ingot drawing of patterns to fall the damage, bring a guarantee for the guard work of the aluminium ingot shaping discharge mechanism aluminium ingot of melting furnace.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The aluminum ingot forming and discharging mechanism of the melting furnace is characterized by comprising a sliding rail plate (1), wherein two groups of mounting frames (2) are welded on the upper portion of the sliding rail plate (1), a collecting box (3) and a barrel are installed above the sliding rail plate (1), a buffer plate (5) is installed inside the collecting box (3), a fan (6) is welded on the upper portion of an air inlet barrel (4), an electric heater (7) is installed on the upper portion of the fan (6), an air outlet pipe (8) is installed on the upper portion of the electric heater (7), two groups of connecting shafts (10) penetrate through the mounting frames (2) in a rotating mode, a motor (9) is installed on the end face of one group of the mounting frames (2) on the left side, the end face of the motor (9) is connected with the end portion of one group of the connecting shafts (10) in a clamped mode, chain wheels (11) are sleeved on the side walls of the two groups of the connecting shafts (10), chains (22) are wound on the side walls of the two groups of the mounting frames (11), eccentric wheels (12) are installed below the connecting shafts (10) on the one group of the connecting shafts (2) on the left side, a first bearing (14) penetrates through the end face of the rear end face of the left side, a first bearing (14) penetrates through the eccentric wheels (15) on the rotating shaft (15) and penetrates through the rotating shaft (15) on the rotating shaft (15) and the rotating shaft (15) on the rotating shaft (15), the lateral wall of connecting axle (10) has cup jointed master gear (13), erection column (17) are installed to the lateral wall of chain (22), and the one end tip of erection column (17) has seted up built-in convex groove (18) to the inside in built-in convex groove (18) is provided with T shape pole (19), the lateral wall of T shape pole (19) has cup jointed expanding spring (20), the one end tip welding of T shape pole (19) has aluminium ingot mould (21).

2. A melting furnace aluminum ingot forming discharging mechanism as claimed in claim 1, wherein the aluminum ingot mold (21), the mounting column (17), the built-in convex groove (18), the T-shaped rod (19) and the expansion spring (20) are provided with a plurality of sets.

3. An ingot forming and discharging mechanism for a melting furnace according to claim 1, wherein said main gear (13) is intermeshed with a driven gear (16).

4. The aluminum ingot forming and discharging mechanism of the melting furnace as claimed in claim 1, wherein a through rod (23) penetrates through the end surface of the buffer plate (5), second bearings (24) are mounted on the front end surface and the rear end surface of the collection box (3), two sets of second bearings (24) penetrate through two ends of the through rod (23) respectively, a through hole (25) is formed in one side of the collection box (3), multiple sets of ball sockets (26) are formed in the inner wall of the through hole (25), balls (27) are arranged in the multiple sets of ball sockets (26), a pull rope (28) penetrates through the inside of the through hole (25), one end of the pull rope (28) is bonded to one side of the buffer plate (5), a limit block (29) is bonded to the other end of the pull rope (28) through glue, and an elastic spring (30) is sleeved on the side wall of the pull rope (28).

5. An aluminum ingot forming and discharging mechanism of a melting furnace as set forth in claim 4, wherein the width of said elastic spring (30) is smaller than the width of the stopper (29).

6. A melting furnace ingot forming discharging mechanism as set forth in claim 1, wherein two sets of said sprockets (11) are engaged with the chain (22).

7. The aluminum ingot forming and discharging mechanism of a melting furnace as claimed in claim 1, wherein four sets of rollers are installed at the lower part of the collecting box (3) and the air inlet drum (4).

8. The aluminum ingot forming and discharging mechanism of a melting furnace as claimed in claim 1, wherein an electric cabinet is installed on the end surface of the left group of the mounting brackets (2), a control panel is installed inside the electric cabinet, and the control panel is electrically connected with the motor (9), the fan (6) and the electric heater (7) through electric wires.

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