CN114393543B - Rotor processing equipment - Google Patents
Rotor processing equipment Download PDFInfo
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- CN114393543B CN114393543B CN202210153609.7A CN202210153609A CN114393543B CN 114393543 B CN114393543 B CN 114393543B CN 202210153609 A CN202210153609 A CN 202210153609A CN 114393543 B CN114393543 B CN 114393543B
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- rotor
- clamp
- assembly
- clamp spring
- spring
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
- B25B27/30—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same positioning or withdrawing springs, e.g. coil or leaf springs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The application provides a rotor processing device, comprising: the conveying line assembly is used for conveying the rotor to be processed; the clamping spring transmission assembly is used for outputting clamping springs to be assembled; the assembly component is provided with a clamp spring clamp for grabbing the clamp spring, and the clamp spring clamp is movably arranged so as to grab the clamp spring on the clamp spring transmission component through the clamp spring clamp and install the clamp spring on the rotor on the conveying line component. The rotor processing equipment solves the problem of lower production efficiency of the motor in the prior art.
Description
Technical Field
The application relates to the field of motor production, in particular to rotor processing equipment.
Background
With market development, motor product diversification has become a normal state, thereby causing a factory to put new demands on production line equipment, namely, multiple products can be produced without influencing the yield, which also becomes a bottleneck problem of motor automation equipment.
It can be seen that the existing similar equipment is low in efficiency and cannot meet the requirement of efficient production of multiple products.
Disclosure of Invention
The application mainly aims to provide rotor processing equipment so as to solve the problem of lower production efficiency of a motor in the prior art.
In order to achieve the above object, according to one aspect of the present application, there is provided a rotor processing apparatus comprising: the conveying line assembly is used for conveying the rotor to be processed; the clamping spring transmission assembly is used for outputting clamping springs to be assembled; the assembly component is provided with a clamp spring clamp for grabbing the clamp spring, and the clamp spring clamp is movably arranged so as to grab the clamp spring on the clamp spring transmission component through the clamp spring clamp and install the clamp spring on the rotor on the conveying line component.
Further, jump ring transmission assembly still includes: the vibration disc is used for storing a plurality of clamping springs; the discharging material channel is communicated with the vibration disc so that the clamp spring is transferred to the discharging material channel under the vibration action of the vibration disc; the material channel that plugs into, the material channel that plugs into sets up in the discharge gate department that the material was said to make the jump ring on the material channel that plugs into shift to plug into on the material channel, with the jump ring that is located on the material channel that plugs into through jump ring anchor clamps clamp.
Further, jump ring transmission assembly still includes: and the jacking assembly is at least partially movably arranged so as to jack up the clamping springs positioned on the connecting material channel through the jacking assembly, so that the clamping springs are jacked into corresponding clamping spring clamps.
Further, the jacking assembly includes: jacking a piston cylinder; the jacking plate is arranged on a piston rod of the jacking piston cylinder, and is positioned at a discharge hole of the connecting material channel so as to receive the clamping spring output by the connecting material channel and jack the clamping spring into a corresponding clamping spring clamp under the driving of the jacking piston cylinder.
Further, the fitting assembly further comprises: and the clamp spring clamp is arranged on the moving module, so that the clamp spring is transferred to the conveying line assembly from the clamp spring conveying assembly under the driving of the moving module.
Further, the plurality of clamp spring clamps synchronously move so as to simultaneously mount the plurality of clamp springs on the plurality of rotors, and the plurality of clamp spring clamps are arranged on the movable module; and/or the moving module comprises an X-axis module, a Y-axis module and a Z-axis module, wherein the X-axis module is movably arranged on the Y-axis module along the extending direction of the Y-axis module, and the Z-axis module is movably arranged on the X-axis module along the extending direction of the X-axis module; the movable module further comprises a plurality of clamp piston cylinders and clamping mounting plates, the clamping mounting plates are movably mounted on the Z-axis module along the extending direction of the Z-axis module, the clamp piston cylinders are mounted on the clamping mounting plates, and the clamp spring clamps are mounted on piston rods of the clamp piston cylinders in a one-to-one correspondence manner.
Further, the rotor processing apparatus further includes: the rotor positioning assembly is arranged on one side of the conveying line assembly, so that when the rotor on the conveying line assembly moves to a position to be assembled, the rotor is positioned through the rotor positioning assembly.
Further, the rotor positioning assembly includes: a support frame; the limiting piston cylinder is arranged on the supporting frame; the limiting push plate is movably arranged to be abutted with the rotor when the rotor moves to the position to be assembled.
Further, the rotor processing apparatus further includes: the rotor tooling assembly is used for being placed on the conveying line assembly; the rotor tooling assembly comprises a tooling bottom plate, a supporting seat and a rotor shaft supporting plate, wherein the supporting seat is arranged on the tooling bottom plate, a positioning groove for positioning a rotor body of a rotor is formed in the supporting seat, and the rotor shaft supporting plate is arranged on one side of the supporting seat so as to support a rotor shaft of the rotor; the first end face of the rotor body is abutted with the groove wall of the positioning groove, and the rotor positioning assembly is used for positioning the end face, far away from the first end of the rotor body, of the rotor shaft of the rotor.
Further, the supporting seats and the rotor shaft supporting plates are multiple, and the supporting seats and the rotor shaft supporting plates are arranged in a one-to-one correspondence mode so as to support the rotors through the supporting seats and the rotor shaft supporting plates.
By applying the technical scheme of the application, the rotor processing equipment comprises the conveying line assembly, the clamp spring transmission assembly and the assembly, wherein the conveying line assembly is used for conveying a rotor to be processed, the clamp spring transmission assembly is used for outputting a clamp spring to be assembled, the assembly is provided with a clamp spring clamp for grabbing the clamp spring, the clamp spring clamp is movably arranged so as to grab the clamp spring on the clamp spring transmission assembly through the clamp spring clamp and install the clamp spring on the conveying line assembly on the rotor on the conveying line assembly, and therefore, the clamp spring can be installed on the rotor through the rotor processing equipment, the automation of production is realized, and the production efficiency of a motor is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:
fig. 1 shows a schematic overall structure of a first view of an embodiment of a rotor machining apparatus according to the present application;
fig. 2 shows a schematic overall structure of a second view of an embodiment of a rotor machining apparatus according to the present application;
FIG. 3 shows an enlarged schematic view of region A of the rotor machining apparatus according to FIG. 2;
FIG. 4 shows an enlarged schematic view of region B of the rotor machining apparatus according to FIG. 3;
fig. 5 shows a schematic structural view of an assembly component of an embodiment of a rotor machining apparatus according to the present application;
FIG. 6 shows an enlarged schematic view of region C of the rotor machining apparatus according to FIG. 5;
fig. 7 shows a schematic view of a jump ring lift of an embodiment of a rotor machining apparatus according to the application;
FIG. 8 shows a schematic structural view of a rotor positioning assembly of an embodiment of a rotor machining apparatus according to the present disclosure;
fig. 9 shows a schematic view of the cooperation of the clamping spring with the long axis side of the rotor shaft of an embodiment of the rotor machining device according to the application;
fig. 10 shows a schematic view of the cooperation of a clamping spring with the short axis side of the rotor shaft of an embodiment of the rotor machining device according to the application; and
fig. 11 shows a process flow diagram of the assembly of the clamping spring to the short axis side of the rotor shaft according to an embodiment of the rotor machining device of the application.
Wherein the above figures include the following reference numerals:
1. a frame; 10. a conveyor line assembly; 100. a rotor; 101. a rotor body; 102. a rotor shaft; 200. clamping springs;
20. a clamp spring transmission assembly; 21. a vibration plate; 210. a discharging material channel; 211. connecting a material channel; 212. a vibrating plate supporting bottom plate; 213. adjusting a screw; 214. an adjusting nut; 22. a jacking assembly; 220. jacking a piston cylinder; 221. a jacking plate; 222. jacking the connecting plate; 223. jacking the mounting plate; 224. lifting the bottom plate;
30. assembling the assembly; 31. clamping spring clamps; 32. a mobile module; 320. an X-axis module; 3201. an X-axis module support plate; 3202. an X-axis module mounting plate; 321. a Y-axis module; 322. a Z-axis module; 310. a clamp piston cylinder; 311. clamping a mounting plate; 33. a module support; 331. a first module support frame; 332. a second module support frame; 34. a drag chain; 341. a first tow chain; 342. a second tow chain; 3420. a drag chain pallet; 35. a slide rail; 350. a slide rail stop;
40. a rotor positioning assembly; 41. a support frame; 42. a limit piston cylinder; 43. a limit push plate; 44. a first mounting plate;
50. a rotor tooling assembly; 51. a tool bottom plate; 52. a support base; 520. a positioning groove; 53. a rotor shaft support plate; 54. and (5) positioning the plate.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
Referring to fig. 1 to 10, the present application provides a rotor processing apparatus, comprising: a conveyor line assembly 10 for conveying a rotor 100 to be processed; the clamp spring transmission assembly 20, the clamp spring transmission assembly 20 is used for outputting a clamp spring 200 to be assembled; the assembly 30, the assembly 30 having a clamp spring clamp 31 for grasping the clamp spring 200, the clamp spring clamp 31 being movably disposed to grasp the clamp spring 200 on the clamp spring transfer assembly 20 by the clamp spring clamp 31 and mount it to the rotor 100 on the conveyor line assembly 10.
The rotor machining equipment comprises a conveying line assembly 10, a clamp spring transmission assembly 20 and an assembly 30, wherein the conveying line assembly 10 is used for conveying a rotor 100 to be machined, the clamp spring transmission assembly 20 is used for outputting a clamp spring 200 to be assembled, the assembly 30 is provided with a clamp spring clamp 31 for grabbing the clamp spring 200, the clamp spring clamp 31 is movably arranged to grab the clamp spring 200 on the clamp spring transmission assembly 20 through the clamp spring clamp 31 and install the clamp spring 200 on the rotor 100 on the conveying line assembly 10, so that the clamp spring 200 can be installed on the rotor 100 through the rotor machining equipment, production automation is achieved, and production efficiency of a motor is improved.
Specifically, the clip spring transmission assembly 20 further includes: a vibration plate 21 for storing a plurality of clamp springs 200; the discharging material channel 210, the discharging material channel 210 is communicated with the vibration disc 21, so that the clamp spring 200 is transferred to the discharging material channel 210 under the vibration action of the vibration disc 21; the material channel 211 is connected, and the material channel 211 is arranged at the discharge hole of the discharge material channel 210, so that the clamp spring 200 on the discharge material channel 210 is transferred to the material channel 211, and the clamp spring 200 on the material channel 211 is clamped by the clamp spring clamp 31.
In the embodiment of the application, the vibration plate 21 sequentially vibrates the clamping springs 200 to the connection material channel 211 under the action of circular vibration and direct vibration.
Specifically, the rotor processing device of the application further comprises a frame 1, and the conveying line assembly 10, the clamp spring transmission assembly 20 and the assembly 30 are all arranged on the frame 1.
Specifically, the vibration plate 21 is mounted on the table of the frame 1.
Specifically, the clamp spring transmission assembly 20 includes a vibration plate support bottom plate 212, the vibration plate support bottom plate 212 is located below the workbench of the machine frame 1, the vibration plate support bottom plate 212 is arranged at intervals with the workbench of the machine frame 1, the clamp spring transmission assembly 20 further includes an adjusting screw 213 and an adjusting nut 214, the adjusting screw 213 is arranged on the vibration plate support bottom plate 212 in a penetrating manner, the adjusting nut 214 is arranged on the adjusting screw 213 in a sleeved manner, and the adjusting nut 214 is arranged on one side, away from the vibration plate support bottom plate 212, of the workbench of the machine frame 1, so that stability of the clamp spring transmission assembly 20 is guaranteed through the vibration plate support bottom plate 212, and the position of the workbench of the machine frame 1 where the vibration plate 21 is located can be adjusted through adjusting the adjusting nut 214.
Specifically, the vibration plate 21 is mounted on the side of the table of the frame 1 remote from the vibration plate support base plate 212.
As shown in fig. 3 and 4, the clip spring transmission assembly 20 further includes: the jacking component 22, at least part of the jacking component 22 is movably arranged to jack up the clamping springs 200 positioned on the connection material channels 211 through the jacking component 22 so as to jack up the clamping springs 200 into the corresponding clamping spring clamps 31.
Specifically, the jacking assembly 22 includes: jacking up the piston cylinder 220; the jacking plate 221, the jacking plate 221 is arranged on a piston rod of the jacking piston cylinder 220, and the jacking plate 221 is positioned at a discharge hole of the connecting material channel 211 so as to receive the clamp spring 200 output by the connecting material channel 211 and jack the clamp spring 200 into the corresponding clamp spring clamp 31 under the driving of the jacking piston cylinder 220.
In the implementation process of the embodiment of the present application, as shown in fig. 7, after the vibration disc 21 sequentially vibrates the clamping springs 200 onto the connection material channel 211 under the action of circular vibration and direct vibration, only one clamping spring 200 is lifted into the clamping spring clamp 31 every time when the lifting piston cylinder 220 moves under the action of the lifting plate 221.
Specifically, the jacking assembly 22 includes a jacking connection plate 222, a jacking mounting plate 223, and a jacking bottom plate 224, the jacking bottom plate 224 is mounted on the table of the frame 1, the jacking mounting plate 223 is mounted on the jacking bottom plate 224, and the jacking mounting plate 223 is used for mounting the jacking piston cylinder 220, and the jacking connection plate 222 is mounted on a piston rod of the jacking piston cylinder 220 to be connected with the jacking plate 221 through the jacking connection plate 222.
Specifically, the jacking mounting plate 223 is L-shaped, and the jacking mounting plate 223 includes a first plate body portion for being connected with the jacking bottom plate 224, and a second plate body portion connected with the side wall of the jacking piston cylinder 220 to mount the jacking piston cylinder 220 on the frame 1.
As shown in fig. 5, the fitting assembly 30 further includes: the moving module 32 and the clamp spring clamp 31 are arranged on the moving module 32, so that the clamp spring 200 is transferred from the clamp spring transmission assembly 20 to the conveying line assembly 10 under the driving of the moving module 32.
Specifically, the clip clamp 31 has a clamping portion that is adapted in size to the shape of the outer contour of the clip 200 to clamp the clip 200 by the clamping portion.
Specifically, the number of the clamp spring clamps 31 is multiple, the clamp spring clamps 31 move synchronously to simultaneously mount the clamp springs 200 on the rotors 100, and the clamp spring clamps 31 are all arranged on the moving module 32, so that the clamp springs 200 can be simultaneously mounted on the rotors by the rotor processing equipment, and the production efficiency of the motor is further improved; and/or the moving module 32 comprises an X-axis module 320, a Y-axis module 321 and a Z-axis module 322, wherein the X-axis module 320 is movably arranged on the Y-axis module 321 along the extending direction of the Y-axis module 321, and the Z-axis module 322 is movably arranged on the X-axis module 320 along the extending direction of the X-axis module 320; the moving module 32 further includes a plurality of clamp piston cylinders 310 and a clamping mounting plate 311, the clamping mounting plate 311 is movably mounted on the Z-axis module 322 along the extending direction of the Z-axis module 322, the plurality of clamp piston cylinders 310 are mounted on the clamping mounting plate 311, and the plurality of clamp spring clamps 31 are mounted on piston rods of the plurality of clamp piston cylinders 310 in a one-to-one correspondence.
Specifically, the mobile module 32 further includes a plurality of module support frames 33, the plurality of module support frames 33 are arranged at intervals along the extending direction of the X-axis module 320, and the X-axis module 320 is mounted on the plurality of module support frames 33.
As shown in fig. 5, the mobile module 32 further includes an X-axis module support plate 3201 and an X-axis module mounting plate 3202, the X-axis module mounting plate 3202 is mounted on the plurality of module support frames 33, the X-axis module support plate 3201 is mounted on the X-axis module mounting plate 3202, and the X-axis module 320 is mounted on the X-axis module support plate 3201.
In the embodiment of the application, the module support frame 33 includes a first module support frame 331 and a second module support frame 332, and the first module support frame 331 and the second module support frame 332 are respectively disposed at two ends of the X-axis module.
Specifically, the Y-axis module 321 is disposed on the second module support 332, and the extending direction of the X-axis module 320 is perpendicular to the extending direction of the Y-axis module; the workbench of the first module support 331 is provided with a sliding rail 35, the extending direction of the sliding rail 35 is parallel to the extending direction of the Y-axis module 321, the first module support 331 is also provided with two sliding rail stoppers 350, and the two sliding rail stoppers 350 are arranged at two ends of the sliding rail 35 along the extending direction of the sliding rail 35 so as to limit the moving range of the X-axis module 320.
As shown in fig. 1 and 2, each module support frame 33 includes two support arms, one of which is provided at an end of the table of the module support frame 33, and the other of which is provided on a side wall of the module support frame 33 on a side away from the moving module 32, the two support arms being mounted on both sides of the width direction of the conveyor line assembly 10, and the plurality of module support frames 33 being provided at intervals along the extending direction of the conveyor line assembly 10.
Specifically, at least part of the table of the module support frame 33 extends toward the vibration plate 21, and at least part of the table of the module support frame 33 coincides with the vibration plate 21.
Specifically, the rotor processing apparatus of the present application further includes a drag chain 34, the drag chain 34 includes a first drag chain 341 and a second drag chain 342, at least a portion of the first drag chain 341 is disposed on a plate body portion of a side of the X-axis module 320 away from the module support frame 33, the rotor processing apparatus further includes a drag chain support plate 3420, the drag chain support plate 3420 is mounted on a side wall of the second module support frame 332 away from the first module support frame 331, the drag chain support plate 3420 has a receiving groove for receiving the second drag chain 342, an extending direction of the receiving groove is identical to an extending direction of the Y-axis module 321, and at least a portion of the second drag chain 342 is disposed in the receiving groove.
As shown in fig. 1 and 8, the rotor processing apparatus further includes: the rotor positioning assembly 40, the rotor positioning assembly 40 is disposed at one side of the conveyor line assembly 10 to position the rotor 100 by the rotor positioning assembly 40 when the rotor 100 on the conveyor line assembly 10 moves to the position to be assembled.
Specifically, the rotor positioning assembly 40 includes: a support frame 41; the limiting piston cylinder 42, the limiting piston cylinder 42 is installed on the supporting frame 41; the limit pushing plate 43, the limit pushing plate 43 is movably arranged to be abutted with the rotor 100 when the rotor 100 moves to the position to be assembled.
As shown in fig. 9, the rotor processing apparatus further includes: a rotor tooling assembly 50, the rotor tooling assembly 50 being for placement on the conveyor line assembly 10; the rotor tooling assembly 50 comprises a tooling bottom plate 51, a supporting seat 52, a rotor shaft supporting plate 53 and a positioning plate 54, wherein the positioning plate 54 is arranged on the tooling bottom plate 51, the supporting seat 52 is arranged on the positioning plate 54, a positioning groove 520 for positioning a rotor body 101 of a rotor 100 is arranged on the supporting seat 52, and the rotor shaft supporting plate 53 is arranged on one side of the supporting seat 52 so as to support a rotor shaft 102 of the rotor 100; the first end surface of the rotor body 101 abuts against the groove wall of the positioning groove 520, and the rotor positioning assembly 40 is used for positioning the end surface of the rotor shaft 102 of the rotor 100, which is far away from the first end of the rotor body 101.
Specifically, the rotor shaft 102 of the rotor 100 is inserted at the axial center of the rotor body 101, specifically, the rotor shaft 102 is riveted with the rotor body 101, the riveted rotor shaft 102 includes a short axis side and a long axis side, and clip spring grooves are provided on both the short axis side and the long axis side.
Specifically, the plurality of support seats 52 and the plurality of rotor shaft support plates 53 are each plural, and the plurality of support seats 52 are provided in one-to-one correspondence with the plurality of rotor shaft support plates 53 to support the plurality of rotors 100 by the plurality of support seats 52 and the plurality of rotor shaft support plates 53.
In the implementation process of the embodiment of the application, the clamp spring clamp 31 carries the clamp spring 200, performs plane movement through the X-axis module 320 and the Y-axis module 321 of the moving module 32, moves to the position above the clamp spring groove on the short axis side corresponding to the rotor 100 of the rotor tool assembly 50, and after the rotor tool assembly 50 is transported to a fixed position by the conveying line assembly 10, the limiting piston cylinder 42 of the rotor positioning assembly 40 moves to position the rotor 100 by limiting the rotor shaft 102; at this time, one end face of the rotor 100 coincides with the inner wall of the support base 52, and one end face of the rotor shaft 102 is positioned by the rotor shaft support plate 53; the moving module 32 drives the clamp piston cylinder 310 and the clamp spring clamp 31 to move downwards to a set position in the Z-axis module 322, the clamp piston cylinder 310 acts to flush the clamp spring 200 in the clamp spring clamp 31 into a clamp spring groove on the short shaft side of the rotor shaft 102 through the thrust of the clamp piston cylinder 310; after the clamp piston cylinder 310 is in place, the clamp spring clamp 31 is lifted, the short-axis clamp spring punching process is completed, the Z-axis module 322 drives the clamp spring clamp 31 to return to the jacking plate 221, and the clamp spring 200 is driven into the clamp spring groove on the long-axis side of the rotor shaft 102 by repeating the process.
Specifically, the limiting piston cylinder 42 is a biaxial limiting cylinder; the clamp piston cylinder 310 is a push-down sliding table cylinder; the jacking piston cylinder 220 is a slipway cylinder.
As shown in fig. 11, in the implementation process of the embodiment of the application, the rotor processing equipment starts to work, and the vibration plate directly vibrates and discharges; the moving module 32 transplants the clamp spring to a clamp spring discharge port (a discharge port of the discharge channel 210); the rotor tooling assembly 50 is transported with the riveted rotor 100 along the conveying direction of the conveyor line assembly 10 to a predetermined station (circlip station) of the conveyor line.
Specifically, after the vibration disc directly vibrates and discharges, judging whether a clamping spring 200 exists at the discharge port of the discharge channel 210, when the clamping spring 200 exists at the discharge port of the discharge channel 210 and the clamp is transplanted to the discharge port of the clamping spring, pushing the clamping spring 200 out into the clamping spring clamp 31 by a material distributing cylinder (namely a jacking piston cylinder 220), if the clamping spring 200 does not exist at the discharge port of the discharge channel 210, continuing directly vibrating and discharging by the vibration disc; after the assembled rotor 100 of the tooling flows to the clamp spring beating station, a jacking air cylinder (a jacking piston cylinder 220) ascends, a rotor shaft end positioning air cylinder (a limiting piston cylinder 42) stretches out, and a rotor pressing air cylinder (a clamp piston cylinder 310) presses down.
Specifically, after the distributing cylinder (jacking piston cylinder 220) pushes out the clamping spring 200 into the clamping spring clamp, judging whether the clamping spring 200 exists in the clamping spring clamp 31, when the clamping spring 200 exists in the clamping spring clamp, directly vibrating and discharging the vibration plate 21, and pushing out a second clamping spring, otherwise, continuously directly vibrating and discharging the vibration plate 21; after the second clamp spring 200 is pushed out by the vibration plate 21, whether two clamp springs 200 exist in the clamp spring clamp 31 is judged, and when two clamp springs exist in the clamp spring clamp 31, the clamp spring clamp 31 moves to the position above the corresponding clamp spring groove position of the rotor shaft 102.
When the clamp spring clamp 31 moves above the corresponding clamp spring slot of the rotor shaft 102 and rises in the jacking cylinder (jacking piston cylinder 220), the rotor shaft end positioning cylinder (limiting piston cylinder 42) stretches out, and after the rotor pressing cylinder (clamp piston cylinder 310) is pressed down, the cylinder (clamp piston cylinder 310) pushes out the clamp spring clamp 31 to punch the clamp spring 200 downwards (assemble the clamp spring 200 into the clamp spring slot).
Further, judging whether the clamping spring 200 exists in the clamping spring clamp 31, if the clamping spring 200 exists in the clamping spring clamp 31, giving an alarm, otherwise, judging whether the clamping spring exists in the clamping spring groove of the rotor shaft 102 of the rotor 100; if the clamp spring groove is not provided with the clamp spring, an alarm is given, otherwise, the process is repeated, a second clamp spring of the rotor starts to be assembled (the clamp spring is assembled into the other clamp spring groove of the rotor shaft 102), after the two clamp springs are assembled, the positioning cylinder (the limiting piston cylinder 42) is retracted, the jacking cylinder (the jacking piston cylinder 220) is lowered, and the tooling plate (the tooling bottom plate 51) flows out along the conveying direction of the conveying line assembly 10.
In conclusion, the application can assemble the same clamp spring slot positions of the two rotors at the same time, thereby improving the production efficiency. To improve the accuracy, the rotor can be positioned and pressed by the rotor positioning assembly 40 before the rotor is clamped with the clamp spring. Through the movement of the assembly moving module 32 and the smart design of the clamp spring clamp, the compatibility of various rotor products is realized; and, moreover, the method comprises the steps of. The application can adjust the height of the snap spring before punching through the program point position, thereby reducing the debugging difficulty and reducing the manual mechanical adjustment.
From the above description, it can be seen that the above embodiments of the present application achieve the following technical effects:
the rotor machining equipment comprises a conveying line assembly 10, a clamp spring transmission assembly 20 and an assembly 30, wherein the conveying line assembly 10 is used for conveying a rotor 100 to be machined, the clamp spring transmission assembly 20 is used for outputting a clamp spring 200 to be assembled, the assembly 30 is provided with a clamp spring clamp 31 for grabbing the clamp spring 200, the clamp spring clamp 31 is movably arranged to grab the clamp spring 200 on the clamp spring transmission assembly 20 through the clamp spring clamp 31 and install the clamp spring 200 on the rotor 100 on the conveying line assembly 10, and therefore the clamp spring 200 can be installed on the rotor 100 through the rotor machining equipment, production automation is achieved, and production efficiency of a motor is improved.
The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims (8)
1. A rotor machining apparatus, comprising:
a conveyor line assembly (10) for conveying a rotor (100) to be processed;
the clamp spring transmission assembly (20), the clamp spring transmission assembly (20) is used for outputting a clamp spring (200) to be assembled;
-an assembly (30), the assembly (30) having a clamp spring clamp (31) gripping the clamp spring (200), the clamp spring clamp (31) being movably arranged to grip the clamp spring (200) on the clamp spring transfer assembly (20) by the clamp spring clamp (31) and mount it to a rotor (100) on the transfer wire assembly (10);
a rotor positioning assembly (40), the rotor positioning assembly (40) being arranged on one side of the conveyor line assembly (10) to position a rotor (100) on the conveyor line assembly (10) by the rotor positioning assembly (40) when the rotor (100) moves to a position to be assembled;
the conveying direction of the conveying line assembly (10) is perpendicular to the distribution direction of the conveying line assembly (10) and the clamp spring conveying assembly (20);
the fitting assembly (30) further comprises: the clamp spring clamp (31) is arranged on the moving module (32) so as to transfer the clamp spring (200) from the clamp spring transmission assembly (20) to the conveying line assembly (10) under the drive of the moving module (32);
the mobile module (32) comprises an X-axis module (320), a Y-axis module (321) and a Z-axis module (322), wherein the X-axis module (320) is movably arranged on the Y-axis module (321) along the extending direction of the Y-axis module (321), and the Z-axis module (322) is movably arranged on the X-axis module (320) along the extending direction of the X-axis module (320); the movable module (32) further comprises a plurality of clamp piston cylinders (310) and clamping mounting plates (311), the clamping mounting plates (311) are movably mounted on the Z-axis module (322) along the extending direction of the Z-axis module (322), the clamp piston cylinders (310) are mounted on the clamping mounting plates (311), and the clamp spring clamps (31) are mounted on piston rods of the clamp piston cylinders (310) in a one-to-one correspondence mode.
2. Rotor machining device according to claim 1, characterized in that the snap spring transmission assembly (20) further comprises:
a vibration plate (21) for storing a plurality of the snap springs (200);
a discharging material channel (210), wherein the discharging material channel (210) is communicated with the vibration disc (21) so as to enable the clamp spring (200) to be transferred onto the discharging material channel (210) under the vibration action of the vibration disc (21);
the clamping spring clamping device comprises a connecting material channel (211), wherein the connecting material channel (211) is arranged at a discharge hole of the discharging material channel (210), so that the clamping spring (200) on the discharging material channel (210) is transferred onto the connecting material channel (211), and the clamping spring (200) on the connecting material channel (211) is clamped by the clamping spring clamp (31).
3. Rotor machining device according to claim 2, characterized in that the snap spring transmission assembly (20) further comprises:
the jacking assembly (22) is arranged at least partially in a movable mode, so that the jacking assembly (22) jacks up the clamping springs (200) located on the connecting material channels (211) to jack the clamping springs (200) into the corresponding clamping spring clamps (31).
4. A rotor machining apparatus according to claim 3, wherein the jacking assembly (22) comprises:
jacking up the piston cylinder (220);
the jacking plate (221), the jacking plate (221) is arranged on a piston rod of the jacking piston cylinder (220), and the jacking plate (221) is positioned at a discharge hole of the connecting material channel (211) so as to receive the clamp spring (200) output by the connecting material channel (211) and jack the clamp spring (200) into the corresponding clamp spring clamp (31) under the driving of the jacking piston cylinder (220).
5. The rotor processing apparatus of claim 1 wherein,
the clamping spring clamps (31) are multiple, the clamping spring clamps (31) move synchronously, so that the clamping springs (200) are installed on the rotors (100) at the same time, and the clamping spring clamps (31) are all arranged on the movable module (32).
6. The rotor machining apparatus of claim 1, wherein the rotor positioning assembly (40) comprises:
a support (41);
a limit piston cylinder (42), the limit piston cylinder (42) being mounted on the support frame (41);
a limit push plate (43), the limit push plate (43) being movably arranged to abut the rotor (100) when the rotor (100) is moved to the position to be assembled.
7. The rotor machining apparatus of claim 1, further comprising:
a rotor tooling assembly (50), the rotor tooling assembly (50) being for placement on the conveyor line assembly (10);
the rotor tool assembly (50) comprises a tool bottom plate (51), a supporting seat (52) and a rotor shaft supporting plate (53), wherein the supporting seat (52) is arranged on the tool bottom plate (51), a positioning groove (520) for positioning a rotor body (101) of the rotor (100) is formed in the supporting seat (52), and the rotor shaft supporting plate (53) is arranged on one side of the supporting seat (52) so as to support a rotor shaft (102) of the rotor (100); the first end face of the rotor body (101) is abutted with the groove wall of the positioning groove (520), and the rotor positioning assembly (40) is used for positioning the end face, far away from the first end of the rotor body (101), of the rotor shaft (102) of the rotor (100).
8. The rotor machining apparatus according to claim 7, wherein the support seats (52) and the rotor shaft support plates (53) are each plural, and plural support seats (52) are provided in one-to-one correspondence with plural rotor shaft support plates (53) to support plural rotors (100) by the plural support seats (52) and the plural rotor shaft support plates (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210153609.7A CN114393543B (en) | 2022-02-18 | 2022-02-18 | Rotor processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210153609.7A CN114393543B (en) | 2022-02-18 | 2022-02-18 | Rotor processing equipment |
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| Publication Number | Publication Date |
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| CN114393543A CN114393543A (en) | 2022-04-26 |
| CN114393543B true CN114393543B (en) | 2023-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210153609.7A Active CN114393543B (en) | 2022-02-18 | 2022-02-18 | Rotor processing equipment |
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| CN205566035U (en) * | 2016-03-28 | 2016-09-07 | 三固（厦门）科技有限公司 | A jump ring automatic installation equipment for electric motor rotor |
| CN106271549A (en) * | 2016-10-08 | 2017-01-04 | 温州职业技术学院 | Engine rotor jump ring automatic assembly equipment |
| CN106341003A (en) * | 2016-08-31 | 2017-01-18 | 浙江厚达智能科技股份有限公司 | Automatic jump ring system |
| CN206123058U (en) * | 2016-08-31 | 2017-04-26 | 浙江厚达智能科技股份有限公司 | Device is got to jump ring automatic clamp |
| WO2018098616A1 (en) * | 2016-11-29 | 2018-06-07 | 黄孝如 | Snap spring fitting device |
| CN108723768A (en) * | 2018-06-15 | 2018-11-02 | 留丹翠 | A kind of assembling production equipment of toothed belt wheel rotor |
| CN112152404A (en) * | 2020-09-30 | 2020-12-29 | 苏州迅益科系统科技有限公司 | Motor rotor jump ring equipment mechanism |
| CN213053618U (en) * | 2020-09-10 | 2021-04-27 | 深圳市兴特创自动化设备有限公司 | Rotor snap spring pressing machine |
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2022
- 2022-02-18 CN CN202210153609.7A patent/CN114393543B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205566035U (en) * | 2016-03-28 | 2016-09-07 | 三固（厦门）科技有限公司 | A jump ring automatic installation equipment for electric motor rotor |
| CN106341003A (en) * | 2016-08-31 | 2017-01-18 | 浙江厚达智能科技股份有限公司 | Automatic jump ring system |
| CN206123058U (en) * | 2016-08-31 | 2017-04-26 | 浙江厚达智能科技股份有限公司 | Device is got to jump ring automatic clamp |
| CN106271549A (en) * | 2016-10-08 | 2017-01-04 | 温州职业技术学院 | Engine rotor jump ring automatic assembly equipment |
| WO2018098616A1 (en) * | 2016-11-29 | 2018-06-07 | 黄孝如 | Snap spring fitting device |
| CN108723768A (en) * | 2018-06-15 | 2018-11-02 | 留丹翠 | A kind of assembling production equipment of toothed belt wheel rotor |
| CN213053618U (en) * | 2020-09-10 | 2021-04-27 | 深圳市兴特创自动化设备有限公司 | Rotor snap spring pressing machine |
| CN112152404A (en) * | 2020-09-30 | 2020-12-29 | 苏州迅益科系统科技有限公司 | Motor rotor jump ring equipment mechanism |
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| Publication number | Publication date |
|---|---|
| CN114393543A (en) | 2022-04-26 |
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