CN114393475A - Surface polishing equipment for boiler manufacturing - Google Patents
Surface polishing equipment for boiler manufacturing Download PDFInfo
- Publication number
- CN114393475A CN114393475A CN202111543094.3A CN202111543094A CN114393475A CN 114393475 A CN114393475 A CN 114393475A CN 202111543094 A CN202111543094 A CN 202111543094A CN 114393475 A CN114393475 A CN 114393475A
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- CN
- China
- Prior art keywords
- polishing
- boiler
- grinding
- manufacturing according
- handle
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
Abstract
The invention relates to the technical field of boiler production and manufacture, in particular to surface polishing equipment for boiler manufacture, which comprises a mobile platform, wherein a power supply module is arranged in the mobile platform, and the surface polishing equipment further comprises: the polishing support frame is arranged on the moving platform and is provided with a lifting device; the storage box is arranged on the mobile platform, and a flexible spring lead connected with the power supply module is stored in the storage box; grinding device sets up on elevating gear and is connected with the flexible spring wire, is equipped with the handle on it, and grinding device realizes polishing the boiler surface automatically through moving platform's horizontal migration and elevating gear's oscilaltion cooperation, realizes that artifical handheld grinding device polishes the manual work of boiler surface through the handle. Compared with the existing manual mode, the invention has the characteristics of high efficiency, low cost and the like; compared with the existing automatic mode, the automatic polishing machine has stronger applicability and functionality and wider application range, and can make up the defect of the place which is automatically polished and cannot move.
Description
Technical Field
The invention relates to the technical field of boiler production and manufacturing, in particular to surface polishing equipment for boiler manufacturing.
Background
The boiler is an energy conversion device, the energy input to the boiler comprises chemical energy and electric energy in fuel, and the boiler outputs steam, high-temperature water or an organic heat carrier with certain heat energy. Most boilers are manufactured by adopting the processes of welding and the like. Therefore, grinding of the welding area after completion of welding is unavoidable.
Most of the traditional boiler polishing is manually operated, and the defects of low efficiency, high labor intensity and the like exist. The method can not adapt to the modern production requirement, so that most of the existing boiler grinding adopts automatic grinding, and the automatic grinding has the advantages of high efficiency, low cost and the like. In practice, however, the automatic grinding method is not suitable for some uneven areas on the surface of the boiler. Therefore, the polishing equipment which can polish manually and automatically and can polish in all aspects by manual and automatic mutual matching is urgently needed.
Disclosure of Invention
In order to solve the technical problem, the invention provides surface grinding equipment for boiler manufacturing.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
the utility model provides a surface equipment of polishing of boiler manufacturing usefulness, includes moving platform, moving platform's inside is equipped with power module, still includes:
the polishing support frame is arranged on the moving platform and is provided with a lifting device;
the storage box is arranged on the mobile platform, and a flexible spring lead connected with the power supply module is stored in the storage box;
grinding device sets up on elevating gear and is connected with the flexible spring wire, is equipped with the handle on it, and grinding device realizes polishing the boiler surface automatically through moving platform's horizontal migration and elevating gear's oscilaltion cooperation, realizes that artifical handheld grinding device polishes the manual work of boiler surface through the handle.
Preferably, elevating gear is including the symmetry set up at the inboard lift lead screw of support frame of polishing, the driving motor who is connected with the lift lead screw, set up on the lift lead screw and both ends slidable mounting are on the frame wall in the support frame of polishing, grinding device sets up on connecting the deckle board, driving motor sets up inside moving platform.
Preferably, the connection frame plate is provided with a placing clamping seat and clamping assemblies, the placing clamping seat is distributed along the front and back direction and is horizontally arranged, the clamping assemblies are located on two sides of the placing clamping seat, the placing clamping seat is of a semi-cylindrical structure, and the polishing device is arranged in the placing clamping seat.
Preferably, the clamping assembly comprises screw rods symmetrically arranged on the connecting frame plate and arc plates arranged on the inner end portions of the screw rods, the screw rods rotate and move in the left-right direction, and the arc plates are of a quarter-circle structure.
Preferably, a limiting clamping groove matched with the polishing device is formed in the placing clamping seat.
Preferably, the polishing device comprises a polishing machine shell with a cylindrical structure, a polishing motor arranged in the polishing machine shell, and a polishing head arranged on one end part of the polishing machine shell and connected with the polishing motor, and the polishing motor is connected with the flexible spring wire.
Preferably, the grinding machine shell is externally provided with a limiting convex edge matched with the limiting clamping groove.
Preferably, the end part of the grinding machine shell on the same side as the grinding head is provided with a plurality of binocular cameras.
Preferably, the handle is arranged on the top of the outer side of the grinding machine shell, and a manual button switch is correspondingly arranged on the handle.
Preferably, be equipped with on the outside box body of receiver with driving motor, flexible spring wire and binocular camera wireless communication connection in order to be used for the automatic control panel who polishes.
The invention has the beneficial effects that:
according to the automatic polishing device, the polishing device can automatically polish through the horizontal movement of the moving platform and the up-and-down lifting of the lifting device, and the manual polishing of the surface of the boiler by manually holding the polishing device through the handle is realized; compared with the existing manual mode, the method has the characteristics of high efficiency, low cost and the like; compared with the existing automatic mode, the automatic polishing machine has stronger applicability and functionality and wider application range, and can make up the defect of the place which is automatically polished and cannot move.
Drawings
The invention is further illustrated with reference to the following figures and examples:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the internal structure of the mobile platform according to the present invention;
FIG. 3 is a schematic structural view of a polishing support frame and a lifting device according to the present invention;
FIG. 4 is a schematic view of the polishing device according to the present invention;
fig. 5 is a schematic half sectional view of the polishing apparatus according to the present invention.
In the figure: 1. a mobile platform; 2. polishing the support frame; 3. a storage box; 4. a flexible spring wire; 5. a control panel; 6. a lifting screw rod; 7. a drive motor; 8. connecting the frame plates; 9. placing a card seat; 91. a limiting clamping groove; 10. a screw shaft; 11. an arc-shaped plate; 12. polishing the shell; 121. a limiting convex edge; 13. polishing the motor; 14. polishing head; 15. a binocular camera; 16. a handle; 17. a manual push-button switch; 18. and a power supply module.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained in the following with the accompanying drawings and the embodiments.
As shown in fig. 1 and 2, a surface polishing device for boiler manufacturing comprises a moving platform 1, a power module 18, a polishing support frame 2, a lifting device, a polishing device, a storage box 3, a flexible spring lead 4 and a control panel 5.
The moving platform 1 is a moving cabinet, and four traveling wheels with locking functions are arranged at the bottom of the moving platform. The power supply module 18 is disposed inside the mobile platform 1 for supplying power. 2 fixed mounting of support frame of polishing are in moving platform 1's top rear side department, receiver 3 installs the top front side department at moving platform 1, elevating gear sets up on support frame 2 of polishing, elevating gear and 18 circuit connection of power module, grinding device installs on elevating gear, set up the opening of mutual intercommunication on the rear side box surface of receiver 3, the top box surface, flexible spring wire 4 is accomodate in receiver 3, and one end is connected with power module 18, and the other end passes through the opening and is connected with grinding device, control panel 5 sets up on the front side box surface of receiver 3, power module 18 is controlled by control panel 5, be equipped with the display screen that is used for the automatic control button of polishing of grinding device and shows the automatic in-process picture of polishing in real time on control panel 5.
For places that cannot be sanded in the case of automatic sanding. The polishing device is provided with a handle 16 and a manual button switch 17, and the polishing device can be manually held by the handle 16 to manually polish places which cannot be automatically polished. The automatic polishing machine has the advantages that the applicability of the automatic polishing machine is greatly improved, the polishing efficiency is improved, and the labor cost is reduced by matching the automatic polishing function and the manual polishing function.
The flexible spring wire 4 has good extensibility, the power requirement of the motor can be met regardless of automatic grinding or manual grinding, and in addition, when the flexible spring wire is not used, the flexible spring wire 4 can be automatically retracted into the storage box 3, so that grinding is not influenced.
Specifically, as shown in fig. 3, the grinding support frame 2 is composed of two profile frames symmetrically distributed left and right and a reinforcing connecting plate connecting the two profile frames.
The lifting device comprises two lifting screw rods 6 arranged on the inner sides of the two section bar frames and two driving motors 7 arranged inside the mobile platform 1 and correspondingly connected with the two lifting screw rods 6, the two driving motors 7 are all in circuit connection with a power module 18 and supply power through the power module 18, and the two driving motors 7 drive the lifting screw rods 6 to rotate. Be provided with on two lift lead screws 6 and connect deckle board 8, both ends slidable mounting about connecting deckle board 8 is on the inboard frame wall of two section bar framves, be equipped with on connecting deckle board 8 along the fore-and-aft direction distribution and the level setting place cassette 9, it is half cylindrical structure to place cassette 9, the left and right sides that just is located and places cassette 9 on connecting deckle board 8 is equipped with clamping components, grinding device horizontal card is put after placing cassette 9 on, presss from both sides tight fixedly through clamping components to grinding device, and under the manual condition of polishing, unclamp clamping components to grinding device's centre gripping, carry down grinding device through handle 16 can.
In order to further ensure the stability of the polishing device after being placed in the placing clamp seat 9, the placing clamp seat 9 is provided with a limiting clamping groove 91, the polishing device is provided with a limiting convex edge 121 matched with the limiting clamping groove 91, the movement of the polishing device in the front-back direction is limited through the limiting clamping groove 91 and the limiting convex edge 121, and the clamping assembly limits the upward and downward jumping of the polishing device and the rotation of the polishing device in the circumferential direction. In addition, spacing draw-in groove 91, spacing chimb 121 still have the effect that is used for grinding device to place the location, whether cooperate completely through spacing draw-in groove 91, spacing chimb 121 when placing, judge whether grinding device places and targets in place.
As shown in fig. 3, the clamping assembly includes two screw rods 10 symmetrically disposed on the connecting frame plate 8 and distributed along the left and right direction, two arc plates 11 are disposed on the inner side ends of the two screw rods 10, each of the two arc plates 11 is a quarter circle, the radius of the circle center is matched with the radius of the clamping seat 9, and a knob convenient to rotate is disposed on the outer side end of each of the two screw rods 10.
As shown in fig. 4 and 5, the polishing device includes a polishing housing 12 having a cylindrical structure, and the limiting flange 121 is disposed at a lower semicircular portion of the polishing housing 12. Polishing motor 13 has been put to polishing machine shell 12's inside, polishing motor 13 is connected with flexible spring wire 4, polishing machine shell 12's rear end portion is equipped with polishing head 14 and distributes at polishing head 14 four binocular cameras 15 all around, polishing head 14 is connected with polishing motor 13's output shaft, and four binocular cameras 15 are connected with control panel 5 with wireless network connection's mode for image transmission to control panel 5 that will shoot is last, and shows through the display screen, supplementary automatic polishing.
The handle 16 is arranged at the upper end part of the front side of the grinding machine shell 12, and the manual button switch 17 is arranged at the front side of the handle 16, so that an operator can conveniently touch the handle 16 when holding the handle.
The working principle of the invention is as follows: the invention is divided into automatic control polishing and manual polishing.
The automatic polishing specifically comprises the following steps: move moving platform 1 to the initial position of treating the region of polishing, connect deckle board 8 to remove to lift lead screw 6 least significant end, after setting up the operational parameter on control panel 5, power module 18 is opened, for driving motor 7, grinding motor 13 supplies power, driving motor 7 orders about lift lead screw 6 and rotates, make and connect deckle board 8 at the uniform velocity and rise, in this moment, grinding motor 13 drives grinding head 14 and rotates and polish, four two mesh cameras 15 in the polishing process transmit the picture of shooting to the display screen on in real time and show, make things convenient for operating personnel to monitor, avoid the incident to take place, treat that grinding head 14 polishes after the current region, moving platform 1 to a back region, repeat above-mentioned process once more, finish until all polishing.
Manual polishing: the screw rod 10 is rotated to enable the arc-shaped plate 11 to be separated from clamping of the polishing device, then an operator holds the handle 16 to lift the polishing device from the placing clamping seat 9, then the polishing device is held to the area to be polished, and the manual button switch 17 is pressed to polish manually.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a surface equipment of polishing of boiler manufacturing usefulness, includes moving platform (1), and the inside of moving platform (1) is equipped with power module (18), its characterized in that: further comprising:
the polishing support frame (2) is arranged on the moving platform (1), and a lifting device is arranged on the polishing support frame;
the storage box (3) is arranged on the mobile platform (1), and a flexible spring lead (4) connected with the power module (18) is stored in the storage box;
grinding device sets up on elevating gear and is connected with flexible spring wire (4), is equipped with handle (16) on it, and grinding device passes through the horizontal migration of moving platform (1) and elevating gear's oscilaltion cooperation, realizes polishing the boiler surface is automatic, realizes that artifical handheld grinding device polishes the manual work of boiler surface through handle (16).
2. The surface grinding apparatus for boiler manufacturing according to claim 1, wherein: the lifting device comprises a lifting screw rod (6) symmetrically arranged on the inner side of the grinding support frame (2), a driving motor (7) connected with the lifting screw rod (6), and a connecting frame plate (8) which is arranged on the lifting screw rod (6) and is slidably arranged at the two ends of the frame wall on the inner side of the grinding support frame (2), the grinding device is arranged on the connecting frame plate (8), and the driving motor (7) is arranged inside the mobile platform (1).
3. The surface grinding apparatus for boiler manufacturing according to claim 2, wherein: the clamping device is characterized in that the connecting frame plate (8) is provided with a placing clamping seat (9) which is distributed along the front-back direction and horizontally arranged, and clamping assemblies which are positioned on two sides of the placing clamping seat (9), the placing clamping seat (9) is of a semi-cylindrical structure, and the polishing device is arranged in the placing clamping seat (9).
4. A surface grinding apparatus for boiler manufacturing according to claim 3, characterized in that: the clamping assembly comprises screw rods (10) symmetrically arranged on a connecting frame plate (8) and arc plates (11) arranged on the inner end portions of the screw rods (10), the screw rods (10) rotate and move in the left and right directions, and the arc plates (11) are of a quarter circular structure.
5. A surface grinding apparatus for boiler manufacturing according to claim 3, characterized in that: a limiting clamping groove (91) matched with the polishing device is formed in the placing clamping seat (9).
6. The surface grinding apparatus for boiler manufacturing according to claim 5, wherein: the polishing device comprises a polishing machine shell (12) with a cylindrical structure, a polishing motor (13) arranged in the polishing machine shell (12), and a polishing head (14) arranged on one end part of the polishing machine shell (12) and connected with the polishing motor (13), wherein the polishing motor (13) is connected with a flexible spring wire (4).
7. The surface grinding apparatus for boiler manufacturing according to claim 6, wherein: the grinding machine shell (12) is externally provided with a limiting convex edge (121) matched with the limiting clamping groove (91).
8. The surface grinding apparatus for boiler manufacturing according to claim 6, wherein: the end part of the grinding shell (12) on the same side with the grinding head (14) is provided with a plurality of binocular cameras (15).
9. The surface grinding apparatus for boiler manufacturing according to claim 6, wherein: the handle (16) is arranged on the top of the outer side of the grinding machine shell (12), and a manual button switch (17) is correspondingly arranged on the handle (16).
10. The surface grinding apparatus for boiler manufacturing according to claim 8, wherein: the automatic polishing device is characterized in that a control panel (5) which is connected with a driving motor (7), a flexible spring wire (4) and a binocular camera (15) in a wireless communication mode and used for automatic polishing is arranged on an outer box body of the storage box (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111543094.3A CN114393475A (en) | 2021-12-16 | 2021-12-16 | Surface polishing equipment for boiler manufacturing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111543094.3A CN114393475A (en) | 2021-12-16 | 2021-12-16 | Surface polishing equipment for boiler manufacturing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114393475A true CN114393475A (en) | 2022-04-26 |
Family
ID=81226710
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111543094.3A Pending CN114393475A (en) | 2021-12-16 | 2021-12-16 | Surface polishing equipment for boiler manufacturing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114393475A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000293A (en) * | 2018-01-18 | 2018-05-08 | 湖州振硕自动化科技有限公司 | A kind of auto-manual plank sander of dust removal |
| CN108214149A (en) * | 2018-01-18 | 2018-06-29 | 湖州振硕自动化科技有限公司 | A kind of multifunctional wood board grinding device of good dustproof effect |
| WO2019140592A1 (en) * | 2018-01-18 | 2019-07-25 | 常州恒联机械五金有限公司 | Automatic handle-polishing apparatus |
| CN211439349U (en) * | 2019-11-25 | 2020-09-08 | 湖北亚创电子科技有限公司 | Smart mobile phone frame equipment of polishing |
| CN211867330U (en) * | 2019-09-16 | 2020-11-06 | 福州外语外贸学院 | Wall grinding device for building engineering |
-
2021
- 2021-12-16 CN CN202111543094.3A patent/CN114393475A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000293A (en) * | 2018-01-18 | 2018-05-08 | 湖州振硕自动化科技有限公司 | A kind of auto-manual plank sander of dust removal |
| CN108214149A (en) * | 2018-01-18 | 2018-06-29 | 湖州振硕自动化科技有限公司 | A kind of multifunctional wood board grinding device of good dustproof effect |
| WO2019140592A1 (en) * | 2018-01-18 | 2019-07-25 | 常州恒联机械五金有限公司 | Automatic handle-polishing apparatus |
| CN211867330U (en) * | 2019-09-16 | 2020-11-06 | 福州外语外贸学院 | Wall grinding device for building engineering |
| CN211439349U (en) * | 2019-11-25 | 2020-09-08 | 湖北亚创电子科技有限公司 | Smart mobile phone frame equipment of polishing |
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