CN114391677A - Atomizer assembling process - Google Patents
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- CN114391677A CN114391677A CN202210094656.9A CN202210094656A CN114391677A CN 114391677 A CN114391677 A CN 114391677A CN 202210094656 A CN202210094656 A CN 202210094656A CN 114391677 A CN114391677 A CN 114391677A
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- 238000000034 method Methods 0.000 title claims abstract description 63
- 230000008569 process Effects 0.000 title claims abstract description 63
- 239000011265 semifinished product Substances 0.000 claims abstract description 119
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000741 silica gel Substances 0.000 claims abstract description 14
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 41
- 239000004744 fabric Substances 0.000 claims description 33
- 239000003292 glue Substances 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 7
- 230000000007 visual effect Effects 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 6
- 239000006199 nebulizer Substances 0.000 claims description 4
- 238000011179 visual inspection Methods 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 description 6
- 239000000779 smoke Substances 0.000 description 6
- 239000003571 electronic cigarette Substances 0.000 description 4
- 241000208125 Nicotiana Species 0.000 description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 231100000357 carcinogen Toxicity 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 238000005096 rolling process Methods 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/70—Manufacture
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
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Abstract
The embodiment of the invention discloses an atomizer assembling process, which uses an atomizer assembling line, wherein the atomizer assembling line comprises a first workbench, a second workbench, a first assembling module and a second assembling module, and the atomizer assembling process comprises the following steps: the first workbench pre-installs the oil filling silica gel on the oil bin to obtain a first semi-finished product, the first assembly module assembles the oil bin upper cover and the first semi-finished product to obtain a second semi-finished product, the second assembly module assembles the vent pipe and the second semi-finished product to obtain a third semi-finished product, and the second workbench pre-installs the oil filling plug and the oil filling plug pin on the third semi-finished product to obtain a fourth semi-finished product. According to the atomizer assembling process, the two assembling modules, namely the first assembling module and the second assembling module, are adopted to replace manual assembling, and the atomizer assembling efficiency is high. For current atomizer assembly process, generally all adopt artifical cooperation anchor clamps to assemble, the lower scheme of atomizer packaging efficiency, this scheme atomizer packaging efficiency is higher.
Description
Technical Field
The invention relates to the technical field of atomizer assembly, in particular to an atomizer assembly process.
Background
The smoke generated by burning tobacco contains dozens of carcinogens, such as tar, which can cause great harm to human health, and the smoke is diffused in the air to become second-hand smoke, and the surrounding people can also cause harm to the body after inhaling, so that smoking is forbidden in most public places. Therefore, the electronic cigarette is produced to meet the requirements of partial smokers. An electronic cigarette is an electronic product simulating a cigarette, and generally comprises a suction nozzle, an atomizer and a battery pack. When the electronic cigarette atomizer works, the atomizer heats tobacco tar contained in the atomizer, so that the tobacco tar is atomized into smoke, and the smoke can be smoked like a traditional cigarette. Along with the improvement of living standard, the electronic cigarette is more popular with people, does not need to clear up cigarette ash, has no unpleasant smoke smell, does not cause fire and is more environment-friendly.
The existing atomizer assembling process generally adopts a manual matching clamp to assemble, and the atomizer assembling efficiency is low.
Disclosure of Invention
The invention aims to provide an atomizer assembling process, and aims to solve the problem of low atomizer assembling efficiency.
In order to solve the above problems, the present invention provides an atomizer assembly process, which uses an atomizer assembly line, wherein the atomizer assembly line comprises a first workbench, a second workbench, a first assembly module and a second assembly module;
the atomizer assembling process comprises the following steps:
the first workbench pre-installs the oil filling silica gel on an oil bin to obtain a first semi-finished product;
the first assembly module assembles the oil bin upper cover and the first semi-finished product to obtain a second semi-finished product;
the second assembly module assembles the vent pipe and the second semi-finished product to obtain a third semi-finished product;
and the second workbench pre-installs the oil filling plug and the oil filling plug pin on the third semi-finished product to obtain a fourth semi-finished product.
In some preferred embodiments of the nebulizer assembly process, the first assembly module comprises a first assembly, a second assembly, and a third assembly; the first assembly module assembles the oil bin upper cover and the first semi-finished product to obtain the second semi-finished product by the following operations:
the first assembly part is used for pressing and mounting the oil filling silica gel after preassembly onto the oil bin;
the second assembly part cleans the oil filling silica gel after press mounting and the oil bin after press mounting;
and the third assembly is used for welding the oil bin upper cover and the cleaned oil bin together to obtain the second semi-finished product.
In some preferred embodiments of the atomizer assembling process, the second assembling module comprises a vent pipe feeding mechanism, a multi-station divider and a fourth assembly, and the multi-station divider is provided with a feeding station, a pre-assembling station and a press-fitting station which are sequentially arranged at intervals;
the second assembly module assembles the vent pipe and the second semi-finished product to obtain a third semi-finished product by the operations of:
conveying the second semi-finished product to the feeding station;
the multi-station divider rotates to convey the second semi-finished product to the pre-assembly station;
the breather pipe feeding mechanism conveys the breather pipe to the upper part of the multi-station divider;
preassembling the vent tube onto the second semi-finished product;
the multi-station divider rotates to convey the second semi-finished product to the press-fitting station;
and the fourth assembly presses the vent pipe onto the second semi-finished product to obtain the third semi-finished product.
In some preferred embodiments of the atomizer assembly process, the multi-station divider is a four-station divider.
In some preferred embodiments of the atomizer assembly process, the atomizer assembly line further comprises a third assembly module;
the atomizer assembly process further comprises the following steps:
and the third assembly module is used for assembling the magnet and the fourth semi-finished product to obtain a fifth semi-finished product.
In some preferred embodiments of the atomizer assembly process, the third assembly module comprises a fifth assembly, a sixth assembly, a visual detection system, a magnet feed mechanism, a seventh assembly, and an eighth assembly;
the third assembly module assembles the magnet and the fourth semi-finished product to obtain a fifth semi-finished product by the operations of:
the fifth assembly presses the oil filling plug and the oil filling plug pin after preassembling onto the third semi-finished product;
the sixth assembly piece and the visual detection system are used for dispensing the magnetic holes of the upper cover of the oil bin together;
the magnet feeding mechanism conveys the magnet to the magnet hole of the oil bin upper cover after dispensing;
the seventh assembly part presses the magnet in the magnet hole of the oil bin upper cover;
and the eighth assembly part wipes the glue overflowing when the magnet is pressed to obtain the fifth semi-finished product.
In some preferred embodiments of the atomizer assembly process, the magnet feed mechanism comprises a feed bar, a moving plate, and a suction nozzle;
the magnet feeding mechanism conveys the magnet to the magnet hole of the oil bin upper cover after dispensing, and the operation of the magnet hole is as follows:
the feeding rod conveys the magnet to the moving plate;
the moving plate drives the magnet to move to the position below the suction nozzle;
the suction nozzle adsorbs the magnet on the moving plate to the magnet hole of the oil bin upper cover after dispensing.
In some preferred embodiments of the atomizer assembly process, the eighth assembly member comprises a moving member on which a roller is rotatably disposed;
the eighth assembly part wipes off the glue overflowing when the magnet is pressed, and the operation of obtaining the fifth semi-finished product is as follows:
and the moving piece drives the idler wheel to move back and forth to wipe off the glue overflowing when the magnet is pressed, so that the fifth semi-finished product is obtained.
In some preferred embodiments of the atomizer assembly process, the eighth assembly further includes a cloth supplying wheel and a cloth collecting wheel, the cloth on the cloth supplying wheel is connected with the cloth collecting wheel through the roller, and the moving member is configured to drive the cloth on the roller to move back and forth.
In some preferred embodiments of the atomizer assembly process, the first assembly, the fourth assembly, the fifth assembly, and the seventh assembly are each a pneumatic cylinder, the second assembly is an ion blower, the third assembly is an ultrasonic fusion splicer, and the sixth assembly is a dispenser.
The embodiment of the invention has the following beneficial effects:
the atomizer assembling process comprises the following steps: the first workbench pre-installs the oil filling silica gel on the oil bin to obtain a first semi-finished product, the first assembly module assembles the oil bin upper cover and the first semi-finished product to obtain a second semi-finished product, the second assembly module assembles the vent pipe and the second semi-finished product to obtain a third semi-finished product, and the second workbench pre-installs the oil filling plug and the oil filling plug pin on the third semi-finished product to obtain a fourth semi-finished product. According to the atomizer assembling process, the two assembling modules, namely the first assembling module and the second assembling module, are adopted to replace manual assembling, and the atomizer assembling efficiency is high. For current atomizer assembly process, generally all adopt artifical cooperation anchor clamps to assemble, the lower scheme of atomizer packaging efficiency, this scheme atomizer packaging efficiency is higher.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Wherein:
FIG. 1 is a flow chart of an atomizer assembly process according to one embodiment.
Fig. 2 is a schematic perspective view of an atomizer assembly process according to an embodiment.
Fig. 3 is an enlarged schematic structural view of a first assembly module of the atomizer assembly process shown in fig. 2.
Fig. 4 is an enlarged structural view of a second assembly module of the atomizer assembly process shown in fig. 3.
Fig. 5 is an enlarged schematic structural view of a third assembly module of the atomizer assembly process shown in fig. 4.
Fig. 6 is a partially enlarged view of region a of a third assembly module of the atomizer assembly process shown in fig. 5.
Reference numerals:
100-a first stage;
200-a second work table;
300-a first assembly module, 310-a first station, 320-a first assembly, 330-a second assembly, 340-a third assembly, 350-a first gripper head, 361-a first transport mechanism, 363-a second transport mechanism;
400-a second assembly module, 410-a second operation table, 411-a base table, 413-a multi-station divider, 430-a fourth assembly, 450-a breather pipe feeding mechanism, 470-a second grabbing head, 491-a third conveying mechanism, 493-a fourth conveying mechanism;
500-a third assembly module, 510-a third operating platform, 520-a fifth assembly, 530-a sixth assembly, 540-a seventh assembly, 550-an eighth assembly, 551-a cloth supply wheel, 553-a cloth collection wheel, 555-a moving member, 5551-a roller, 560-a magnet feeding mechanism, 561-a feeding rod, 563-a moving plate, 565-a suction nozzle, 570-a third grabbing head, 581-a fifth conveying mechanism, 583-a sixth conveying mechanism;
600-third stage.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1 and 2, the present invention discloses an atomizer assembly process according to an embodiment using an atomizer assembly line including a first work stage 100, a second work stage 200, a first assembly module 300, and a second assembly module 400.
The atomizer assembling process comprises the following steps:
s10, pre-assembling the oil filling silica gel on an oil bin by the first workbench 100 to obtain a first semi-finished product;
s20, assembling the oil bin upper cover and the first semi-finished product by the first assembling module 300 to obtain a second semi-finished product;
s30, assembling the vent pipe and the second semi-finished product by the second assembling module 400 to obtain a third semi-finished product;
s40, the second working platform 200 pre-installs the oil filling plug and the oil filling plug pin on the third semi-finished product to obtain a fourth semi-finished product.
The atomizer assembling process comprises the following steps: s10, pre-assembling the oil filling silica gel on an oil bin by the first workbench 100 to obtain a first semi-finished product; s20, assembling the oil bin upper cover and the first semi-finished product by the first assembling module 300 to obtain a second semi-finished product; s30, assembling the vent pipe and the second semi-finished product by the second assembling module 400 to obtain a third semi-finished product; s40, the second working platform 200 pre-installs the oil filling plug and the oil filling plug pin on the third semi-finished product to obtain a fourth semi-finished product. According to the atomizer assembling process, two assembling modules, namely the first assembling module 300 and the second assembling module 400, are adopted to replace manual assembling, and the atomizer assembling efficiency is high. For current atomizer assembly process, generally all adopt artifical cooperation anchor clamps to assemble, the lower scheme of atomizer packaging efficiency, this scheme atomizer packaging efficiency is higher.
In some preferred embodiments of the nebulizer assembly process, as shown in fig. 3, the first assembly module 300 comprises a first assembly 320, a second assembly 330, and a third assembly 340.
S20, the first assembling module 300 assembles the oil bin upper cover and the first semi-finished product to obtain a second semi-finished product by:
s21, pressing the pre-installed oil filling silica gel onto an oil bin by the first assembly part 320;
s22, cleaning the oil filling silica gel after press mounting and the oil bin after press mounting by the second assembly part 330;
and S23, welding the oil bin upper cover and the cleaned oil bin together by the third assembly 340 to obtain a second semi-finished product.
Specifically, first assembly module 300 includes a first assembly 320, a second assembly 330, and a third assembly 340. S20, the first assembling module 300 assembles the oil bin upper cover and the first semi-finished product to obtain a second semi-finished product by: s21, pressing the pre-installed oil filling silica gel onto an oil bin by the first assembly part 320; s22, cleaning the oil filling silica gel after press mounting and the oil bin after press mounting by the second assembly part 330; s23, welding the oil bin upper cover and the cleaned oil bin together by the third assembly 340 to obtain a second semi-finished product, where the first assembly module 300 further includes a first operation table 310 and a first grabbing head 350, and the first assembly 320, the second assembly 330 and the first grabbing head 350 are all disposed on the first operation table 310, and the work flow is as follows: manually placing the oil bin pre-filled with the oil silicone on the first conveying mechanism 361 and flowing to a specified position, grabbing to a press-fitting position by the first grabbing head 350, press-fitting the pre-filled oil silicone on the oil bin by the first assembling member 320, grabbing to a cleaning position by the first grabbing head 350, starting the ion wind cleaning by the second assembling member 330, wherein the first assembling member 320 is an air cylinder, the second assembling member 330 is an ion fan, after the ion wind cleaning is finished, the first grabbing head 350 grabs the oil bin and puts the oil bin on the second conveying mechanism 363, flowing to the specified position, manually taking the cleaned oil bin from the second conveying mechanism 363, combining an upper cover of the oil bin and the oil bin, integrally putting the oil bin and the third assembling member 340 into a whole, and welding the oil bin and the third assembling member 340 into a whole, and the third assembling member 340 is an ultrasonic welding machine.
In some preferred embodiments of the atomizer assembly process, as shown in fig. 4, the second assembly module 400 includes a vent pipe feeding mechanism 450, a multi-station divider 413 and a fourth assembly 430, wherein the multi-station divider 413 is provided with a feeding station, a pre-assembling station and a press-fitting station which are sequentially arranged at intervals.
S30, assembling the vent pipe and the second semi-finished product to obtain a third semi-finished product by the second assembling module 400:
s31, conveying the second semi-finished product to a feeding station;
s32, the multi-station divider 413 rotates to convey the second semi-finished product to a pre-assembly station;
s33, the vent pipe feeding mechanism 450 conveys the vent pipe to the upper part of the multi-station divider 413;
s34, pre-assembling the vent pipe on the second semi-finished product;
s35, the multi-station divider 413 rotates to convey the second semi-finished product to a press-fitting station;
and S36, pressing the vent pipe on the second semi-finished product by a fourth assembly 430 to obtain a third semi-finished product.
Specifically, the second assembly module 400 includes a vent pipe feeding mechanism 450, a multi-station divider 413 and a fourth assembly 430, and the multi-station divider 413 is provided with a feeding station, a pre-assembling station and a press-fitting station which are sequentially arranged at intervals. S30, assembling the vent pipe and the second semi-finished product to obtain a third semi-finished product by the second assembling module 400: s31, conveying the second semi-finished product to a feeding station; s32, the multi-station divider 413 rotates to convey the second semi-finished product to a pre-assembly station; s33, the vent pipe feeding mechanism 450 conveys the vent pipe to the upper part of the multi-station divider 413; s34, pre-assembling the vent pipe on the second semi-finished product; s35, the multi-station divider 413 rotates to convey the second semi-finished product to a press-fitting station; s36, the fourth assembly 430 presses the vent pipe onto the second semi-finished product to obtain a third semi-finished product, the second assembly module 400 further includes a second gripper 470 and a base 411 of the multi-station divider 413 rotatably connected to the second gripper 470, the base 411 and the multi-station divider 413 form a second console 410, and the working process is as follows: the oil bin welded by ultrasonic is manually placed on the third conveying mechanism 491 and flows to a specified position, the second grabbing head 470 grabs the oil bin to the multi-station divider and then transfers to a vent pipe preassembling station, the vent pipe is automatically fed to the specified position by the vent pipe feeding mechanism 450, the second grabbing head 470 grabs the vent pipe and is preassembled to the oil bin, the multi-station divider 413 transfers to a press fitting station to complete press fitting of the vent pipe, the multi-station divider 413 transfers to a discharging station, the second grabbing head 470 takes the oil bin out and puts the oil bin on the fourth conveying mechanism 493 and flows to the specified position. Wherein the vent tube supply mechanism 450 is a vibrating disk and the fourth assembly 430 is a pneumatic cylinder.
In some preferred embodiments of the atomizer assembly process, the multi-station divider 413 is a four-station divider.
In some preferred embodiments of the atomizer assembly process, the atomizer assembly line further comprises a third assembly module 500.
The atomizer assembly process further comprises the following steps:
and S50, assembling the magnet and the fourth semi-finished product by the third assembly module 500 to obtain a fifth semi-finished product.
Specifically, the atomizer assembly line further comprises a third assembly module 500, and the atomizer assembly process further comprises the steps of: and S50, assembling the magnet and the fourth semi-finished product by the third assembly module 500 to obtain a fifth semi-finished product. The atomizer assembly efficiency can be further improved by the third assembly module 500.
In some preferred embodiments of the atomizer assembly process, as shown in fig. 5, the third assembly module 500 includes a fifth assembly 520, a sixth assembly 530, a visual detection system, a magnet feed mechanism 560, a seventh assembly 540, and an eighth assembly 550.
S50, the operation of the third assembly module 500 to assemble the magnet and the fourth semi-finished product to obtain a fifth semi-finished product is:
s51, pressing the oil filling plug and the oil filling plug pin after pre-installation onto a third semi-finished product by a fifth assembly component 520;
s52, the sixth assembly piece 530 and the visual detection system are used for dispensing the magnetic holes of the upper cover of the oil bin together;
s53, the magnet feeding mechanism 560 conveys the magnet to the magnet hole of the upper cover of the oil bin after dispensing;
s54, the seventh assembly part 540 presses the magnet in the magnet hole of the oil bin upper cover;
s55, the eighth assembly 550 wipes off the glue overflowing during the pressing of the magnet to obtain a fifth semi-finished product.
Specifically, the third assembly module 500 includes a fifth assembly 520, a sixth assembly 530, a visual inspection system, a magnet feeding mechanism 560, a seventh assembly 540, and an eighth assembly 550. S50, the operation of the third assembly module 500 to assemble the magnet and the fourth semi-finished product to obtain a fifth semi-finished product is: s51, pressing the oil filling plug and the oil filling plug pin after pre-installation onto a third semi-finished product by a fifth assembly component 520; s52, the sixth assembly piece 530 and the visual detection system are used for dispensing the magnetic holes of the upper cover of the oil bin together; s53, the magnet feeding mechanism 560 conveys the magnet to the magnet hole of the upper cover of the oil bin after dispensing; s54, the seventh assembly part 540 presses the magnet in the magnet hole of the oil bin upper cover; s55, the eighth assembly 550 wipes off the glue overflowing during the pressing of the magnet to obtain a fifth semi-finished product. The third assembly module 500 further includes a third operation table 510 and a third gripper head 570, wherein the fifth assembly 520, the sixth assembly 530, the seventh assembly 540, the eighth assembly 550, the magnet feeding mechanism 560, the visual inspection system and the third gripper head 570 are all disposed on the third operation table 510, and the work flow is as follows: manually placing an oil bin pre-installed with an oil filling plug and an oil filling plug pin on a fifth conveying mechanism 581, grabbing the oil bin to a pin press-mounting position by a third grabbing head 570, carrying out glue dispensing on a magnet hole of an upper cover of the oil bin by a fifth assembly part 520 after the oil filling plug and the oil filling plug pin are pre-installed on a semi-finished product on a second workbench 200, grabbing the oil bin to a glue dispensing position by a third grabbing head 570, matching with a visual detection system, carrying out glue dispensing on the magnet hole of the upper cover of the oil bin by the sixth assembly part, completing the glue dispensing, grabbing the oil bin to a magnet mounting position by the third grabbing head 570, conveying the magnet to the magnet hole of the upper cover of the oil bin after the glue dispensing by a magnet feeding mechanism 560, completing the magnet pre-installation, grabbing the oil bin to a final magnet pressing position by the third grabbing head 570, pressing the magnet in the magnet hole of the upper cover by a seventh assembly part 540, completing the final pressing of the magnet, grabbing the oil bin to a glue wiping position by the third grabbing head 570, and wiping the glue overflowing during the magnet press-mounting by an eighth assembly part 550.
In some preferred embodiments of the atomizer assembly process, as shown in fig. 6, the magnet feed mechanism 560 includes a feed bar 561, a moving plate 563, and a suction nozzle 565.
S53, the operation of the magnet feeding mechanism 560 to transfer the magnet into the magnet hole of the dispensed oil bin upper cover is:
s531, the feeding rod 561 transferring the magnet to the moving plate 563;
s532, the moving plate 563 drives the magnet to move to the position below the suction nozzle 565;
s533, the suction nozzle 565 sucks the magnet on the moving plate 563 to the magnet hole of the upper cover of the dispensed oil bin.
Specifically, the magnet feeding mechanism 560 includes a feeding bar 561, a moving plate 563, and a suction nozzle 565.
S53, the operation of the magnet feeding mechanism 560 to transfer the magnet into the magnet hole of the dispensed oil bin upper cover is: s531, the feeding rod 561 transferring the magnet to the moving plate 563; s532, the moving plate 563 drives the magnet to move to the position below the suction nozzle 565; s533, the suction nozzle 565 adsorbs the magnet on the moving plate 563 to the magnet hole of the upper cover of the oil bin after dispensing, and the working flow is as follows: the moving plate 563 moves to the lower side of the feeding rod 561, the magnet on the feeding rod 561 falls onto the moving plate 563, the moving plate 563 drives the magnet to move to a preset position, and the suction nozzle 565 adsorbs the magnet on the moving plate 563 to a magnet hole of the dispensing oil bin upper cover.
In some preferred embodiments of the atomizer assembly process, the eighth assembly 550 comprises a moving member 555, and the moving member 555 is rotatably provided with a roller 5551.
The eighth assembly 550 wipes off the glue overflowing during the compression of the magnet, obtaining a fifth semi-finished product by:
the moving member 555 drives the roller 5551 to move back and forth to wipe off the glue overflowing when the magnets are pressed, and a fifth semi-finished product is obtained.
In some preferred embodiments of the atomizer assembly process, the eighth assembly 550 further includes a cloth supplying wheel 551 and a cloth receiving wheel 553, the cloth on the cloth supplying wheel 551 is connected to the cloth receiving wheel 553 through a roller 5551, and the moving member 555 is used for driving the cloth on the roller 5551 to move back and forth.
Particularly, eighth built-up member 550 is still including supplying cloth wheel 551 and receipts cloth wheel 553, the cloth that supplies on the cloth wheel 551 passes through gyro wheel 5551 and receives cloth wheel 553 to be connected, moving member 555 is used for driving the cloth round trip movement on the gyro wheel 5551, thereby it cleans the glue that overflows to drive the cloth round trip movement on the gyro wheel 5551 through moving member 555, supply cloth wheel 551 and receipts cloth wheel 553 all to be in the rotation state this moment, supply cloth wheel 551 to provide the cloth that does not clean, receive the cloth rolling that cloth wheel 553 will clean the back, be favorable to improving the effect of cleaning of glue.
In some preferred embodiments of the atomizer assembly process, the atomizer assembly process further comprises the steps of:
s60, the third work table 600 performs appearance inspection on the fifth semi-finished product.
Specifically, the atomizer assembly process further comprises the following steps: s60, the third work table 600 performs appearance inspection on the fifth semi-finished product. The working process is as follows: the oil sump assembly is manually removed from the sixth transfer mechanism 583 and placed on the third table 600 for visual inspection.
In some preferred embodiments of the atomizer assembly process, first assembly 320, fourth assembly 430, fifth assembly 520, and seventh assembly 540 are all pneumatic cylinders, second assembly 330 is an ion blower, third assembly 340 is an ultrasonic fusion splicer, and sixth assembly 530 is a dispenser.
Specifically, the first assembly 320, the fourth assembly 430, the fifth assembly 520, and the seventh assembly 540 are all air cylinders, the second assembly 330 is an ion blower, the third assembly 340 is an ultrasonic fusion splicer, and the sixth assembly 530 is a dispenser, which can improve the atomizer assembly efficiency.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. An atomizer assembly process is characterized in that an atomizer assembly line is used, wherein the atomizer assembly line comprises a first workbench, a second workbench, a first assembly module and a second assembly module;
the atomizer assembling process comprises the following steps:
the first workbench pre-installs the oil filling silica gel on an oil bin to obtain a first semi-finished product;
the first assembly module assembles the oil bin upper cover and the first semi-finished product to obtain a second semi-finished product;
the second assembly module assembles the vent pipe and the second semi-finished product to obtain a third semi-finished product;
and the second workbench pre-installs the oil filling plug and the oil filling plug pin on the third semi-finished product to obtain a fourth semi-finished product.
2. The nebulizer assembly process of claim 1, wherein the first assembly module comprises a first assembly, a second assembly, and a third assembly;
the first assembly module assembles the oil bin upper cover and the first semi-finished product to obtain the second semi-finished product by the following operations:
the first assembly part is used for pressing and mounting the oil filling silica gel after preassembly onto the oil bin;
the second assembly part cleans the oil filling silica gel after press mounting and the oil bin after press mounting;
and the third assembly is used for welding the oil bin upper cover and the cleaned oil bin together to obtain the second semi-finished product.
3. The atomizer assembly process according to claim 2, wherein the second assembly module comprises a vent pipe feeding mechanism, a multi-station divider and a fourth assembly, and the multi-station divider is provided with a feeding station, a pre-assembling station and a press-fitting station which are sequentially arranged at intervals;
the second assembly module assembles the vent pipe and the second semi-finished product to obtain a third semi-finished product by the operations of:
conveying the second semi-finished product to the feeding station;
the multi-station divider rotates to convey the second semi-finished product to the pre-assembly station;
the breather pipe feeding mechanism conveys the breather pipe to the upper part of the multi-station divider;
preassembling the vent tube onto the second semi-finished product;
the multi-station divider rotates to convey the second semi-finished product to the press-fitting station;
and the fourth assembly presses the vent pipe onto the second semi-finished product to obtain the third semi-finished product.
4. The atomizer assembly process of claim 3, wherein said multi-station divider is a four-station divider.
5. The atomizer assembly process of claim 4, wherein said atomizer assembly line further comprises a third assembly module;
the atomizer assembly process further comprises the following steps:
and the third assembly module is used for assembling the magnet and the fourth semi-finished product to obtain a fifth semi-finished product.
6. The nebulizer assembly process of claim 5, wherein the third assembly module comprises a fifth assembly, a sixth assembly, a visual inspection system, a magnet feed mechanism, a seventh assembly, and an eighth assembly;
the third assembly module assembles the magnet and the fourth semi-finished product to obtain a fifth semi-finished product by the operations of:
the fifth assembly presses the oil filling plug and the oil filling plug pin after preassembling onto the third semi-finished product;
the sixth assembly piece and the visual detection system are used for dispensing the magnetic holes of the upper cover of the oil bin together;
the magnet feeding mechanism conveys the magnet to the magnet hole of the oil bin upper cover after dispensing;
the seventh assembly part presses the magnet in the magnet hole of the oil bin upper cover;
and the eighth assembly part wipes the glue overflowing when the magnet is pressed to obtain the fifth semi-finished product.
7. The atomizer assembly process of claim 6 wherein said magnet feed mechanism comprises a feed bar, a moving plate, and a suction nozzle;
the magnet feeding mechanism conveys the magnet to the magnet hole of the oil bin upper cover after dispensing, and the operation of the magnet hole is as follows:
the feeding rod conveys the magnet to the moving plate;
the moving plate drives the magnet to move to the position below the suction nozzle;
the suction nozzle adsorbs the magnet on the moving plate to the magnet hole of the oil bin upper cover after dispensing.
8. The atomizer assembly process of claim 6 wherein said eighth assembly member comprises a moving member having a roller rotatably disposed thereon;
the eighth assembly part wipes off the glue overflowing when the magnet is pressed, and the operation of obtaining the fifth semi-finished product is as follows:
and the moving piece drives the idler wheel to move back and forth to wipe off the glue overflowing when the magnet is pressed, so that the fifth semi-finished product is obtained.
9. The atomizer assembly process according to claim 8, wherein the eighth assembly member further comprises a cloth supplying wheel and a cloth collecting wheel, wherein the cloth on the cloth supplying wheel is connected with the cloth collecting wheel through the roller, and the moving member is used for driving the cloth on the roller to move back and forth.
10. The atomizer assembly process of claim 6 wherein said first assembly, said fourth assembly, said fifth assembly and said seventh assembly are each air cylinders, said second assembly is an ion blower, said third assembly is an ultrasonic welder and said sixth assembly is a dispenser.
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| CN202210094656.9A CN114391677A (en) | 2022-01-26 | 2022-01-26 | Atomizer assembling process |
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