CN220362077U - Automatic soldering mechanism for resistor disc - Google Patents
Automatic soldering mechanism for resistor disc Download PDFInfo
- Publication number
- CN220362077U CN220362077U CN202321996055.3U CN202321996055U CN220362077U CN 220362077 U CN220362077 U CN 220362077U CN 202321996055 U CN202321996055 U CN 202321996055U CN 220362077 U CN220362077 U CN 220362077U
- Authority
- CN
- China
- Prior art keywords
- tin
- head
- soldering
- automated
- resistor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005476 soldering Methods 0.000 title claims abstract description 48
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000004140 cleaning Methods 0.000 claims abstract description 18
- 238000003466 welding Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 27
- 238000002347 injection Methods 0.000 claims description 14
- 239000007924 injection Substances 0.000 claims description 14
- 229910000679 solder Inorganic materials 0.000 claims description 8
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Apparatuses And Processes For Manufacturing Resistors (AREA)
Abstract
The utility model discloses an automatic soldering mechanism for a resistor disc, which comprises the following steps: a frame body; the frame body is provided with a sliding component which moves horizontally; the lower end of the sliding component is provided with a tin welding head; a tin placing machine is arranged on the sliding component; the working height of the soldering head is transversely provided with a positioning table, a remainder collector and a cleaning assembly. The full-automatic resistor disc automatic soldering mechanism of this application design, after the resistor disc location, weld to can carry out the clout and collect and clean. The assembly capable of automatically adjusting the angle of the tin welding head is designed in the application, can adapt to different types of resistor discs, and increases the applicability of the whole equipment.
Description
Technical Field
The utility model relates to the technical field of resistor disc automatic assembly equipment, in particular to an automatic soldering mechanism for a resistor disc.
Background
In the production process of the resistor, a batch of resistors are adhered on a material belt at uniform intervals, two pins of the resistor are required to be respectively processed into a structure with long pins and short pins according to actual requirements, and aiming at the generation of a new technology, after the resistor is required to be cut, the resistor is pressed with a metal sheet, and then the pressed part is welded, so that no automatic processing equipment is required for the design of a new resistor sheet at present.
It is therefore necessary to design equipment capable of automated production to solve the above problems.
Disclosure of Invention
The utility model aims to provide an automatic soldering mechanism for a resistor disc.
To achieve the above object, the present utility model adopts the following:
an automated resistor sheet soldering mechanism comprising: a frame body; the frame body is provided with a sliding component which moves horizontally; the lower end of the sliding component is provided with a tin welding head; a tin placing machine is arranged on the sliding component; the working height of the soldering head is transversely provided with a positioning table, a remainder collector and a cleaning assembly.
The full-automatic resistor disc automatic soldering mechanism is designed, after the resistor disc is positioned, the resistor disc is welded, and the surplus material can be collected and cleaned.
Preferably, the sliding assembly includes: the panel is arranged on the frame body through a sliding rail and is connected with a sliding cylinder fixed on the frame body; the panel is provided with a longitudinal cylinder, the output end of the longitudinal cylinder is connected with a tin soldering head angle adjusting assembly arranged on the longitudinal sliding rail, and the output end of the tin soldering head angle adjusting assembly is provided with a tin soldering head; and one side of the longitudinal cylinder is provided with a tin discharging machine.
Preferably, the soldering head angle adjusting assembly includes: the lower end of the bidirectional sliding component is provided with a tin welding head through an angle adjusting frame; the solder joint is sleeved with a material injection pipe support, a material injection pipe is arranged on the material injection pipe support, and the output end of the material injection pipe is matched with the lower end of the solder joint.
Preferably, the positioning table includes: the base is provided with a positioning cylinder, and the upper end of the positioning cylinder is provided with a positioning seat; the longitudinal section of the positioning seat is L-shaped; the positioning seat is provided with a strip-shaped block for abutting against the resistor disc.
Preferably, the remainder collector includes: the collecting seat and the material sucking channel are arranged on the collecting seat; the upper end of the material sucking channel is bent, so that the port of the material sucking channel corresponds to the tin soldering head; the tail part of the suction channel is connected with an external residue collection bin.
Preferably, the cleaning assembly comprises: the cleaning bin is arranged on the supporting seat; and the outer side surface of the cleaning bin is provided with a material injection head.
Preferably, the bidirectional sliding assembly includes: the horizontal sliding block slide rail is used for horizontally moving and the longitudinal sliding block slide rail is positioned on the horizontal sliding block slide rail.
The utility model has the following advantages:
1. the full-automatic resistor disc automatic soldering mechanism of this application design, after the resistor disc location, weld to can carry out the clout and collect and clean.
2. The assembly capable of automatically adjusting the angle of the tin welding head is designed in the application, can adapt to different types of resistor discs, and increases the applicability of the whole equipment.
3. The application has multiple auxiliary treatment equipment, and clout is collected, clean subassembly etc. makes whole equipment production more high-efficient, reduces manual intervention.
Drawings
The following describes the embodiments of the present utility model in further detail with reference to the drawings;
FIG. 1 is a schematic view of an automated soldering mechanism for resistor sheets according to the present utility model;
FIG. 2 is a schematic view of a sliding assembly of an automated soldering mechanism for resistor sheets according to the present utility model;
FIG. 3 is a schematic view of the structure of the upper part of the sliding assembly of the automatic soldering mechanism for resistor sheets according to the present utility model;
FIG. 4 is a schematic view of a positioning table and cleaning assembly of an automated resistor soldering machine according to the present utility model;
FIG. 5 is a schematic view of the structure of a resistor automatic soldering mechanism positioning table and the back of a cleaning assembly according to the present utility model;
FIG. 6 is a schematic view of a bi-directional sliding assembly of an automated soldering mechanism for resistor sheets according to the present utility model;
FIG. 7 is a schematic view of a novel resistor sheet structure for processing by an automated resistor sheet soldering mechanism of the present utility model;
in the drawings, each reference numeral is:
the device comprises a 1-frame body, a 2-sliding component, a 201-panel, a 202-sliding cylinder, a 203-longitudinal cylinder, a 204-soldering head angle adjusting component, a 2041-bidirectional sliding component, a 20411-transverse sliding block sliding rail, a 20412-longitudinal sliding block sliding rail, a 2042-feeding pipe bracket, a 2043-feeding pipe, a 3-tin soldering head, a 4-tin placing machine, a 5-positioning table, a 501-base, a 502-positioning cylinder, a 503-positioning seat, a 504-strip block, a 6-residue collector, a 601-collecting seat, a 602-material sucking channel, a 7-cleaning component, a 701-supporting seat, a 702-cleaning bin and a 703-feeding head.
Detailed Description
In order to more clearly illustrate the present utility model, the present utility model will be further described with reference to preferred embodiments. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and that this utility model is not limited to the details given herein.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "front", "rear", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "disposed" are to be construed broadly, and may be fixedly connected, disposed, or detachably connected, disposed, or integrally connected, disposed, for example. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 to 7, an automated soldering mechanism for a resistor sheet includes: a frame body 1; the frame body 1 is provided with a sliding component 2 which moves horizontally; the lower end of the sliding component 2 is provided with a soldering head 3; the tin placing machine 3 is arranged on the sliding component 2; the working height of the soldering head 3 is transversely provided with a positioning table 5, a remainder collector 6 and a cleaning assembly 7.
The full-automatic resistor disc automatic soldering mechanism is designed, after the resistor disc is positioned, the resistor disc is welded, and the surplus material can be collected and cleaned.
Further, the sliding assembly 2 includes: the panel 201 is arranged on the frame body through a sliding rail, and the panel 201 is connected with the sliding cylinder 202 fixed on the frame body 1; the panel 201 is provided with a longitudinal cylinder 203, the output end of the longitudinal cylinder 203 is connected with a soldering head angle adjusting assembly 204 arranged on a longitudinal sliding rail, and the output end of the soldering head angle adjusting assembly 204 is provided with a soldering head 3; a tin discharging machine 4 is arranged on one side of the longitudinal cylinder 203.
Further, the solder joint angle adjustment assembly 204 includes: a bi-directional sliding component 2041, wherein the lower end of the bi-directional sliding component 2041 is provided with a soldering head 3 through an angle adjusting frame; the solder head 3 is sleeved with a material injection pipe support 2042, the material injection pipe support 2042 is provided with a material injection pipe 2043, and an output end is matched with the lower end of the solder head 3.
Further, the positioning table 5 includes: the base 501, a positioning cylinder 502 is arranged on the base 501, and a positioning seat 503 is arranged at the upper end of the positioning cylinder 502; the longitudinal section of the positioning seat 503 is L-shaped; the positioning seat 503 is provided with a bar block 504 for abutting against the resistor disc.
Further, the remainder collector 6 includes: a collecting seat 601 and a suction channel 602 arranged on the collecting seat 601; the upper end of the material sucking channel 602 is bent, so that the port of the material sucking channel 602 corresponds to the soldering head 3; the tail of the suction channel 602 is connected with an external residue collection bin.
Further, the cleaning assembly 7 comprises: a support base 701, a cleaning bin 702 disposed on the support base 701; the outer side surface of the cleaning bin 702 is provided with a material injection head 703.
The bi-directional sliding assembly 2041 comprises: a lateral slider rail 20411 for horizontal movement and a longitudinal slider rail 20412 located on the lateral slider rail.
The full-automatic resistor disc automatic soldering mechanism is designed, after the resistor disc is positioned, the resistor disc is welded, and the surplus material can be collected and cleaned. The assembly capable of automatically adjusting the angle of the tin soldering head is designed, and can adapt to different types of resistor discs, so that the applicability of the whole equipment is improved. The device has various auxiliary treatment equipment, residue collection, cleaning components and the like, so that the whole equipment is more efficient in production, and manual intervention is reduced.
It should be understood that the foregoing examples of the present utility model are provided merely for clearly illustrating the present utility model and are not intended to limit the embodiments of the present utility model, and that various other changes and modifications may be made therein by one skilled in the art without departing from the spirit and scope of the present utility model as defined by the appended claims.
Claims (7)
1. An automated resistor sheet soldering mechanism, comprising: a frame body; the frame body is provided with a sliding component which moves horizontally; the lower end of the sliding component is provided with a tin welding head; a tin placing machine is arranged on the sliding component;
the working height of the soldering head is transversely provided with a positioning table, a remainder collector and a cleaning assembly.
2. The automated resistor sheet soldering mechanism of claim 1, wherein the slide assembly comprises: the panel is arranged on the frame body through a sliding rail and is connected with a sliding cylinder fixed on the frame body; the panel is provided with a longitudinal cylinder, the output end of the longitudinal cylinder is connected with a tin soldering head angle adjusting assembly arranged on the longitudinal sliding rail, and the output end of the tin soldering head angle adjusting assembly is provided with a tin soldering head;
and one side of the longitudinal cylinder is provided with a tin discharging machine.
3. The automated resistor sheet soldering mechanism of claim 2, wherein the solder head angle adjustment assembly comprises: the lower end of the bidirectional sliding component is provided with a tin welding head through an angle adjusting frame; the solder joint is sleeved with a material injection pipe support, a material injection pipe is arranged on the material injection pipe support, and the output end of the material injection pipe is matched with the lower end of the solder joint.
4. The automated resistor sheet soldering machine of claim 1, wherein the positioning stage comprises: the base is provided with a positioning cylinder, and the upper end of the positioning cylinder is provided with a positioning seat; the longitudinal section of the positioning seat is L-shaped; the positioning seat is provided with a strip-shaped block for abutting against the resistor disc.
5. An automated resistor sheet soldering machine according to claim 1, wherein the remainder collector comprises: the collecting seat and the material sucking channel are arranged on the collecting seat; the upper end of the material sucking channel is bent, so that the port of the material sucking channel corresponds to the tin soldering head; the tail part of the suction channel is connected with an external residue collection bin.
6. The automated resistor sheet soldering mechanism of claim 1, wherein the cleaning assembly comprises: the cleaning bin is arranged on the supporting seat; and the outer side surface of the cleaning bin is provided with a material injection head.
7. An automated resistor sheet soldering machine according to claim 3, wherein the bi-directional slide assembly comprises: the horizontal sliding block slide rail is used for horizontally moving and the longitudinal sliding block slide rail is positioned on the horizontal sliding block slide rail.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321996055.3U CN220362077U (en) | 2023-07-27 | 2023-07-27 | Automatic soldering mechanism for resistor disc |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321996055.3U CN220362077U (en) | 2023-07-27 | 2023-07-27 | Automatic soldering mechanism for resistor disc |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220362077U true CN220362077U (en) | 2024-01-19 |
Family
ID=89515715
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321996055.3U Active CN220362077U (en) | 2023-07-27 | 2023-07-27 | Automatic soldering mechanism for resistor disc |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220362077U (en) |
-
2023
- 2023-07-27 CN CN202321996055.3U patent/CN220362077U/en active Active
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