CN114388259A - Jointless multi-cake coil winding machine - Google Patents

Jointless multi-cake coil winding machine Download PDF

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Publication number
CN114388259A
CN114388259A CN202210037012.6A CN202210037012A CN114388259A CN 114388259 A CN114388259 A CN 114388259A CN 202210037012 A CN202210037012 A CN 202210037012A CN 114388259 A CN114388259 A CN 114388259A
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China
Prior art keywords
winding
winding device
double
pancake coil
motor
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CN202210037012.6A
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CN114388259B (en
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黄大兴
丁发柱
古宏伟
董浩
王锴
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Institute of Electrical Engineering of CAS
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Institute of Electrical Engineering of CAS
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/094Tensioning or braking devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F6/00Superconducting magnets; Superconducting coils
    • H01F6/06Coils, e.g. winding, insulating, terminating or casing arrangements therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E40/00Technologies for an efficient electrical power generation, transmission or distribution
    • Y02E40/60Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Superconductive Dynamoelectric Machines (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)

Abstract

The invention relates to a jointless multi-pancake coil winding machine. The winding machine comprises a first winding device, a second winding device, a tension sensor, a controller and a table rack; the first winding device and the second winding device have the same structure and are oppositely arranged; the tension sensor is connected with the controller and pressed on the superconducting tape; the tension sensor is used for measuring the tension of the superconducting tape and sending the tension to the controller; the controller, the first winding device and the second winding device are all arranged on the table rack; the controller is used for controlling the tension of the first winding device and the second winding device according to the tension in the winding process and adjusting the relative positions of the first winding device and the second winding device. The invention can realize the winding of the jointless multi-cake coil.

Description

Jointless multi-cake coil winding machine
Technical Field
The invention relates to the technical field of superconducting magnet winding, in particular to a jointless multi-cake coil winding machine.
Background
The second generation high temperature superconducting tape based on rare earth barium copper oxide (REBCO, RE is rare earth element) material has the advantages of high critical temperature, strong current carrying capacity, low operation cost and the like, thus having great application potential in the aspect of developing superconducting magnets. The second generation high temperature superconducting tape generally adopts a double-pancake winding method to form a modularized double-pancake coil, and then the double-pancake coil is connected by a connector to form the superconducting magnet.
When the superconducting tapes are connected with each other by their metal protective layers, the joints have electric resistance. When the superconducting magnet is electrified to operate, a large amount of heat energy can be generated at the joint, the stable operation of the magnet is influenced, and even the magnet is quenched or damaged. When the superconducting tapes are connected with each other through the superconducting layers, a superconducting joint with zero resistance is formed. The superconducting layer of the second-generation high-temperature superconducting strip is made of ceramic materials, the thickness of the superconducting layer is in the micron order, and the superconducting layer has high current-carrying capacity only under the condition of biaxial texture, so that the superconducting joint is very difficult to prepare, and the process is unstable; secondly, the superconducting layer connection interface of the superconducting joint is extremely fragile, making it difficult to operate in a strong magnetic field environment.
In view of the above, it is necessary to avoid using joints between the double-pancake coils as much as possible when developing a superconducting magnet. There is a need for a new winding machine to wind a jointless multipancake coil in a new winding method, thereby avoiding the use of a joint.
Disclosure of Invention
The invention aims to provide a jointless multi-pancake coil winding machine which can realize the winding of a jointless multi-pancake coil.
In order to achieve the purpose, the invention provides the following scheme:
1. an endless multi-pancake coil winding machine, comprising: the device comprises a first winding device, a second winding device, a tension sensor, a controller and a table frame;
the first winding device and the second winding device have the same structure and are oppositely arranged;
the tension sensor is connected with the controller and pressed on the superconducting tape;
the tension sensor is used for measuring the tension of the superconducting tape and sending the tension to the controller;
the controller, the first winding device and the second winding device are all arranged on the table rack;
the controller is used for controlling the tension of the first winding device and the second winding device according to the tension in the winding process and adjusting the relative positions of the first winding device and the second winding device.
Optionally, the first winding device and the second winding device each include: the winding device comprises a winding shaft, a bearing seat, a coupling, a first motor, a bracket, a guide rail, a screw rod and a second motor;
the winding shaft is arranged on the bearing block; the winding shaft is used for installing a tape reel and/or a superconducting coil framework for fixing the superconducting tape;
the first motor is connected with the winding shaft through the coupler; the bearing seat and the first motor are both fixed on a bracket; the bracket is arranged on the guide rail and is connected with the second motor through the screw rod; the guide rail is arranged on the table frame; the tension sensor is mounted on the bracket;
the first motor is used for driving the winding shaft to rotate through the coupler so as to realize winding of the superconducting tape between tape reels and/or superconducting coil frameworks of the superconducting tape; the controller is used for adjusting the rotating speed of the first motor according to the tension;
the second motor is used for driving the screw rod to rotate, so that the bracket moves along the guide rail, the relative position of the winding shaft is adjusted, and the tape reel and/or the superconducting coil framework of the superconducting tape material of the winding shaft are aligned.
Optionally, the first winding device and the second winding device each further include: a slider;
the bracket is connected with the guide rail through a sliding block.
Optionally, the method further comprises: a unidirectional rotation damper;
the first winding device and the second winding device both comprise: the winding device comprises a winding shaft, a coupler, a first motor, a bracket, a guide rail, a screw rod and a second motor;
when a winding shaft in the first winding device is driven by a first motor in the first winding device to actively rotate, a first motor in the second winding device is not started, a winding shaft in the second winding device performs damping rotation through a damper, and the first motor in the first winding device is matched with a tension sensor to control winding tension; on the contrary, when the winding shaft in the second winding device is actively rotated by the action of the first motor in the second winding device, the first motor in the first winding device is not started, the winding shaft in the first winding device is damped to rotate through the damper, and the winding tension is controlled by the first motor in the second winding device in cooperation with the tension sensor.
Optionally, the process of winding the jointless multi-pancake coil by the jointless multi-pancake coil winding machine includes:
respectively installing a main tape reel with a whole superconducting tape and a transition tape reel without the superconducting tape on winding shafts in a first winding device and a second winding device, and clockwise rotating the superconducting tape in the main tape reel by matching a tension sensor through a first motor in the first winding device and a first motor in the second winding device; the length of the winding belt is the length of the belt material required by a single-cake coil in a plurality of double cakes determined according to the design structure of the magnet;
installing a 1 st double-pancake coil framework on a winding shaft in a first winding device and placing the first double-pancake coil framework on the outer side of a main coil, moving the position of a transition coil disk on the corresponding winding shaft to be aligned with one side of the 1 st double-pancake coil framework through a screw rod in a second winding device, and winding a strip material on the transition coil disk on one side of the 1 st double-pancake coil framework to form a 1 st single pancake through anticlockwise rotation of a first motor in the first winding device and the second winding device in cooperation with a tension sensor, wherein the main coil disk and the 1 st double-pancake coil framework rotate coaxially;
removing a transition tape disc on a winding shaft in a second winding device, moving a 1 st double-pancake coil framework to the winding shaft in the second winding device, moving the position of the other side of the 1 st double-pancake coil framework on the winding shaft in the second winding device to be aligned with the inner side of a main tape disc through a screw rod in the second winding device, and winding a tape on the main tape disc on the other side of the 1 st double-pancake coil framework to form a 2 nd single pancake through clockwise rotation of a first motor in the first winding device and the second winding device in cooperation with a tension sensor, wherein the winding length is 2 times of the length of the tape required by one single pancake coil;
installing a 2 nd double-pancake coil framework on a winding shaft in a first winding device and placing the double-pancake coil framework on the outer side of a main belt plate, moving the position of one side of a 2 nd single-pancake coil on the winding shaft in a second winding device to be aligned with one side of the 2 nd double-pancake coil framework through a screw rod in the second winding device, and winding a belt material on the 2 nd single-pancake coil on one side of the 2 nd double-pancake coil framework to form a 3 rd single pancake through the anticlockwise rotation of a first motor in the first winding device and the second winding device in cooperation with a tension sensor to complete the winding of the 1 st double-pancake coil, wherein the main belt plate and the 2 nd double-pancake coil framework rotate coaxially;
moving the 2 nd double-pancake coil framework to a winding shaft in a second winding device, moving the position of the other side of the 2 nd double-pancake coil framework on the winding shaft in the second winding device to be aligned with the inner side of a main belt disc through a screw rod in the second winding device, and clockwise rotating a belt material on the main belt disc to form a 4 th single pancake by matching a tension sensor with a first motor in the first winding device and the second winding device to rotate clockwise, wherein the length of the winding belt is 2 times of the length of the belt material required by a single pancake coil;
installing a 3 rd double-pancake coil framework on a winding shaft in a first winding device and placing the 3 rd double-pancake coil framework on the outer side of a main belt plate, moving the position of one side of a 4 th single-pancake coil on the winding shaft in a second winding device to be aligned with one side of the 3 rd double-pancake coil framework through a lead screw in the second winding device, and winding a belt material on the 4 th single-pancake coil on one side of the 3 rd double-pancake coil framework to form a 5 th single pancake through the anticlockwise rotation of a first motor in the first winding device and the second winding device in cooperation with a tension sensor to complete the winding of the 2 nd double-pancake coil, wherein the main belt plate and the 3 rd double-pancake coil framework rotate coaxially;
and by analogy, finally completing the winding of the superconducting magnet with a plurality of double-pancake coils.
According to the specific embodiment provided by the invention, the invention discloses the following technical effects:
the jointless multi-cake coil winding machine provided by the invention can be used for winding jointless multi-cake coils, so that the situation that the stable operation of a magnet is influenced or the magnet is quenched or even damaged due to the reduction of heat energy or machine performance generated at a joint is avoided, and the stability and the safety of a high-temperature superconducting magnet and a system are greatly improved. In addition, the winding machine provided by the invention can wind the superconducting magnet only by two shafts which can rotate in the positive and negative directions, the process is simpler, the requirement on the winding machine for winding the coil is lower, and the winding machine is more practical.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
Fig. 1 is a schematic structural view of a jointless multi-pancake coil winding machine provided by the present invention;
fig. 2 is a schematic diagram of a process of winding an endless multi-pancake coil by the endless multi-pancake coil winding machine according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide a jointless multi-pancake coil winding machine which can realize the winding of a jointless multi-pancake coil.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
Fig. 1 is a schematic structural view of an endless multi-pancake coil winding machine according to the present invention, and as shown in fig. 1, the endless multi-pancake coil winding machine according to the present invention includes: a first winding device, a second winding device, a tension sensor 17, a controller 18 and a table frame 19;
the first winding device and the second winding device have the same structure and are oppositely arranged;
the tension sensor 17 is connected with the controller 18 and presses on the superconducting tape;
the tension sensor 17 is configured to measure a tension of the superconducting tape and send the tension to the controller 18;
the controller 18, the first winding device and the second winding device are all arranged on the table frame 19;
the controller 18 is configured to perform tension control on the first winding device and the second winding device according to the tension in the winding process, and adjust a winding position of the first winding device relative to a winding position of the second winding device.
The first winding device and the second winding device both comprise: the winding device comprises a winding shaft, a bearing seat, a coupling, a first motor, a bracket, a guide rail, a screw rod and a second motor;
the winding shaft is arranged on the bearing block; the winding shaft is used for installing a tape reel and/or a superconducting coil framework for fixing the superconducting tape;
the first motor is connected with the winding shaft through the coupler; the bearing seat and the first motor are both fixed on a bracket; the bracket is arranged on the guide rail and is connected with the second motor through the screw rod; the guide rails are mounted on the table frame 19; the tension sensor 17 is mounted on the bracket;
the first motor is used for driving the winding shaft to rotate through the coupler so as to realize winding of the superconducting tape between tape reels and/or superconducting coil frameworks of the superconducting tape; the controller 18 is used for adjusting the rotating speed of the first motor according to the tension so as to realize tension control in the winding process;
the second motor is used for driving the screw rod to rotate, so that the bracket moves along the guide rail, the relative position of the winding shaft is adjusted, and the tape reel and/or the superconducting coil framework of the superconducting tape material of the winding shaft are aligned.
As shown in fig. 1, the first winding device includes: the winding device comprises a winding shaft 1, a bearing block 3, a coupler 5, a first motor 7, a support 9, a guide rail 11, a screw rod 13 and a second motor 15;
the second winding device includes: the winding device comprises a winding shaft 2, a bearing block 4, a coupler 6, a first motor 8, a support 10, a guide rail 12, a screw rod 14 and a second motor 16;
as a specific embodiment, the first winding device and the second winding device each further include: a slider;
the bracket is connected with the guide rail through a sliding block.
As a specific embodiment, two bearing seats are replaced by a unidirectional rotation damper;
the first winding device and the second winding device both comprise: the winding device comprises a winding shaft, a coupler, a first motor, a bracket, a guide rail, a screw rod and a second motor;
when the winding shaft 1 in the first winding device is driven by the first motor 7 in the first winding device to actively rotate, the first motor 8 in the second winding device is not started, the winding shaft 2 in the second winding device performs damping rotation through a damper, and the first motor 7 in the first winding device is matched with the tension sensor 17 to control winding tension; on the contrary, when the winding shaft 2 in the second winding device is actively rotated by the first motor 8 in the second winding device, the first motor 7 in the first winding device is not started, the winding shaft 1 in the first winding device is damped to rotate by the damper, and the winding tension is controlled by the first motor 8 in the second winding device in cooperation with the tension sensor 17.
FIG. 2(a) shows the application where a length L of tape in the main reel (Z) is wound on the transition reel (G); FIG. 2(b) shows a single pie (Ia) of the present application formed by winding a length L of tape on a transition reel (G) around one side of a double-pie bobbin (I) with the main reel rotating coaxially with the double-pie bobbin (I); FIG. 2(c) shows a 2L length of tape from the main reel (Z) wound around the other side of the double-pancake bobbin (I) to form a single pancake (Ib) in the present application; FIG. 2(d) shows a single pancake coil (Ia) formed by winding a strip of length L on a single pancake coil bobbin (Ib) on one side of a double pancake coil bobbin (II) to complete the winding of a double pancake coil (Ic) during which a main tape reel (Z) rotates coaxially with the double pancake coil bobbin (II); FIG. 2(e) shows a 2L length of tape from the main reel (Z) being wound around the other side of the double-pancake bobbin (II) to form a single pancake (IIb) during which the double-pancake bobbins (I) and (II) rotate coaxially; fig. 2(f) shows that a strip material with the length of L on the single cake (IIb) is wound on one side of the double cake coil framework (III) to form a single cake (IIIa) in the present application, the winding of the double cake coil (II) is completed, and the main tape reel (Z) and the double cake coil framework (III) rotate coaxially therebetween, as shown in fig. 2, the process of winding the jointless multi-cake coil winding machine for the jointless multi-cake coil includes:
(a) respectively installing a main tape reel (Z) with a whole superconducting tape and a transition tape reel (G) without the superconducting tape on winding shafts 1 and 2, and clockwise rotating the superconducting tape in the main tape reel (Z) by matching a first motor 7 and a first motor 8 with a tension sensor 1717 to wind the superconducting tape on the transition tape reel (G), wherein the length of the wound tape is the length L of the tape needed by a single-pancake coil in a plurality of double-pancake coils determined according to the design structure of a magnet;
(b) the method comprises the following steps that a 1 st double-pancake coil bobbin (I) is installed on a winding shaft (1) and is arranged on the outer side of a main tape reel (Z), the position of a transition tape reel (G) on the winding shaft 2 is moved to be aligned with one side of the 1 st double-pancake coil bobbin (I) through a lead screw 14, a belt material on the transition tape reel (G) is wound on one side of the 1 st double-pancake coil bobbin (I) through anticlockwise rotation of first motors 7 and 8 in cooperation with a tension sensor 1717 to form a 1 st single pancake (Ia), and the main tape reel (Z) and the 1 st double-pancake coil bobbin (I) rotate coaxially;
(c) removing a transition tape reel (G) on the winding shaft 2, moving a 1 st double-pancake coil bobbin (I) onto the winding shaft 2, moving the position of the other side of the 1 st double-pancake coil bobbin (I) on the winding shaft 2 through a lead screw 14 to be aligned with the inner side of a main tape reel (Z), and winding a strip on the main tape reel (Z) on the other side of the 1 st double-pancake coil bobbin (I) through clockwise rotation of a first motor 7 and a first motor 8 in cooperation with a tension sensor 1717 to form a 2 nd single pancake (Ib), wherein the winding length is 2L;
(d) installing a 2 nd double-pancake coil framework (II) on a winding shaft (1) and placing the double-pancake coil framework (II) on the outer side of a main belt disk (Z), moving the position of one side of a 2 nd single-pancake coil (Ib) on the winding shaft 2 to be aligned with one side of the 2 nd double-pancake coil framework (II) through a lead screw 14, and winding a strip material on the 2 nd single-pancake coil (Ib) on one side of the 2 nd double-pancake coil framework (II) to form a 3 rd single pancake (IIa) through counterclockwise rotation of a first motor 7 and a first motor 8 in cooperation with a tension sensor 1717, so that the winding of the 1 st double-pancake coil (Ic) is completed, wherein the main belt disk (Z) and the 2 nd double-pancake coil framework (II) rotate coaxially;
(e) moving the 2 nd double-pancake coil bobbin (II) to the winding shaft 2, moving the position on the other side of the 2 nd double-pancake coil bobbin (II) on the winding shaft 2 to be aligned with the inner side of the main tape reel (Z) through the lead screw 14, and clockwise rotating the tape on the main tape reel (Z) to form a 4 th single cake (IIb) by matching the first motor 7 and the first motor 8 with the tension sensor 1717 and winding the tape on the other side of the 2 nd double-pancake coil bobbin (II), wherein the length of the wound tape is 2L;
(f) a 3 rd double-pancake coil bobbin (III) is arranged on the winding shaft (1) and is arranged on the outer side of the main tape reel (Z), the position of one side of a 4 th single-pancake coil (IIb) on the winding shaft 2 is moved to be aligned with one side of the 3 rd double-pancake coil bobbin (III) through the lead screw 14, a 5 th single pancake (IIIa) is formed by winding a strip material on the 4 th single-pancake coil (IIb) on one side of the 3 rd double-pancake coil bobbin (III) through the anticlockwise rotation of the first motor 7 and the first motor 8 in cooperation with the tension sensor 1717, the winding of the 2 nd double-pancake coil (IIc) is completed, and the main tape reel (Z) and the 3 rd double-pancake coil bobbin (III) rotate coaxially;
(g) and by analogy, the winding of the superconducting magnet with a plurality of double-pancake coils is finally completed.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The principles and embodiments of the present invention have been described herein using specific examples, which are provided only to help understand the method and the core concept of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.

Claims (5)

1. An endless multi-pancake coil winding machine, comprising: the device comprises a first winding device, a second winding device, a tension sensor, a controller and a table frame;
the first winding device and the second winding device have the same structure and are oppositely arranged;
the tension sensor is connected with the controller and pressed on the superconducting tape;
the tension sensor is used for measuring the tension of the superconducting tape and sending the tension to the controller;
the controller, the first winding device and the second winding device are all arranged on the table rack;
the controller is used for controlling the tension of the first winding device and the second winding device according to the tension in the winding process and adjusting the relative positions of the first winding device and the second winding device.
2. The endless multi-pancake coil winding machine according to claim 1, wherein each of the first winding device and the second winding device comprises: the winding device comprises a winding shaft, a bearing seat, a coupling, a first motor, a bracket, a guide rail, a screw rod and a second motor;
the winding shaft is arranged on the bearing block; the winding shaft is used for installing a tape reel and/or a superconducting coil framework for fixing the superconducting tape;
the first motor is connected with the winding shaft through the coupler; the bearing seat and the first motor are both fixed on a bracket; the bracket is arranged on the guide rail and is connected with the second motor through the screw rod; the guide rail is arranged on the table frame; the tension sensor is mounted on the bracket;
the first motor is used for driving the winding shaft to rotate through the coupler so as to realize winding of the superconducting tape between tape reels and/or superconducting coil frameworks of the superconducting tape; the controller is used for adjusting the rotating speed of the first motor according to the tension;
the second motor is used for driving the screw rod to rotate, so that the bracket moves along the guide rail, the relative position of the winding shaft is adjusted, and the tape reel and/or the superconducting coil framework of the superconducting tape material of the winding shaft are aligned.
3. The endless multi-pancake coil winding machine according to claim 2, wherein each of the first winding device and the second winding device further comprises: a slider;
the bracket is connected with the guide rail through a sliding block.
4. The jointless multi-pancake coil winding machine according to claim 1, further comprising: a unidirectional rotation damper;
the first winding device and the second winding device both comprise: the winding device comprises a winding shaft, a coupler, a first motor, a bracket, a guide rail, a screw rod and a second motor;
when a winding shaft in the first winding device is driven by a first motor in the first winding device to actively rotate, a first motor in the second winding device is not started, a winding shaft in the second winding device performs damping rotation through a damper, and the first motor in the first winding device is matched with a tension sensor to control winding tension; on the contrary, when the winding shaft in the second winding device is actively rotated by the action of the first motor in the second winding device, the first motor in the first winding device is not started, the winding shaft in the first winding device is damped to rotate through the damper, and the winding tension is controlled by the first motor in the second winding device in cooperation with the tension sensor.
5. The endless multi-pancake coil winding machine according to any one of claims 1-4, wherein the process of winding the endless multi-pancake coil winding machine comprises:
respectively installing a main tape reel with a whole superconducting tape and a transition tape reel without the superconducting tape on winding shafts in a first winding device and a second winding device, and clockwise rotating the superconducting tape in the main tape reel by matching a tension sensor through a first motor in the first winding device and a first motor in the second winding device; the length of the winding belt is the length of the belt material required by a single-cake coil in a plurality of double cakes determined according to the design structure of the magnet;
installing a 1 st double-pancake coil framework on a winding shaft in a first winding device and placing the first double-pancake coil framework on the outer side of a main coil, moving the position of a transition coil disk on the corresponding winding shaft to be aligned with one side of the 1 st double-pancake coil framework through a screw rod in a second winding device, and winding a strip material on the transition coil disk on one side of the 1 st double-pancake coil framework to form a 1 st single pancake through anticlockwise rotation of a first motor in the first winding device and the second winding device in cooperation with a tension sensor, wherein the main coil disk and the 1 st double-pancake coil framework rotate coaxially;
removing a transition tape disc on a winding shaft in a second winding device, moving a 1 st double-pancake coil framework to the winding shaft in the second winding device, moving the position of the other side of the 1 st double-pancake coil framework on the winding shaft in the second winding device to be aligned with the inner side of a main tape disc through a screw rod in the second winding device, and winding a tape on the main tape disc on the other side of the 1 st double-pancake coil framework to form a 2 nd single pancake through clockwise rotation of a first motor in the first winding device and the second winding device in cooperation with a tension sensor, wherein the winding length is 2 times of the length of the tape required by one single pancake coil;
installing a 2 nd double-pancake coil framework on a winding shaft in a first winding device and placing the double-pancake coil framework on the outer side of a main belt plate, moving the position of one side of a 2 nd single-pancake coil on the winding shaft in a second winding device to be aligned with one side of the 2 nd double-pancake coil framework through a screw rod in the second winding device, and winding a belt material on the 2 nd single-pancake coil on one side of the 2 nd double-pancake coil framework to form a 3 rd single pancake through the anticlockwise rotation of a first motor in the first winding device and the second winding device in cooperation with a tension sensor to complete the winding of the 1 st double-pancake coil, wherein the main belt plate and the 2 nd double-pancake coil framework rotate coaxially;
moving the 2 nd double-pancake coil framework to a winding shaft in a second winding device, moving the position of the other side of the 2 nd double-pancake coil framework on the winding shaft in the second winding device to be aligned with the inner side of a main belt disc through a screw rod in the second winding device, and clockwise rotating a belt material on the main belt disc to form a 4 th single pancake by matching a tension sensor with a first motor in the first winding device and the second winding device to rotate clockwise, wherein the length of the winding belt is 2 times of the length of the belt material required by a single pancake coil;
installing a 3 rd double-pancake coil framework on a winding shaft in a first winding device and placing the 3 rd double-pancake coil framework on the outer side of a main belt plate, moving the position of one side of a 4 th single-pancake coil on the winding shaft in a second winding device to be aligned with one side of the 3 rd double-pancake coil framework through a lead screw in the second winding device, and winding a belt material on the 4 th single-pancake coil on one side of the 3 rd double-pancake coil framework to form a 5 th single pancake through the anticlockwise rotation of a first motor in the first winding device and the second winding device in cooperation with a tension sensor to complete the winding of the 2 nd double-pancake coil, wherein the main belt plate and the 3 rd double-pancake coil framework rotate coaxially;
and by analogy, finally completing the winding of the superconducting magnet with a plurality of double-pancake coils.
CN202210037012.6A 2022-01-13 2022-01-13 Non-joint multi-cake coil winding machine Active CN114388259B (en)

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