CN114383495A - double-Hall yaw angle measuring method - Google Patents
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- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/30—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring angles or tapers; for testing the alignment of axes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract
The invention discloses a double-Hall yaw angle measuring method, which is characterized in that the yaw angle of a wind generating set is acquired through two Hall sensors arranged in a shell, the two Hall sensors are configured with different transmission ratios, a 1# Hall sensor adopts a turn number accumulation method to measure the yaw angle, the yaw angle corresponding to the turn of the 1# Hall sensor is calculated firstly, then the yaw angle is calculated in real time according to the accumulated turn number and a controller acquisition value, and a 2# Hall sensor calculates the yaw angle in real time through a transformation ratio and the controller acquisition value. The two Hall sensors simultaneously and independently measure the yaw angle, and when the number of turns of the 1# Hall sensor is accumulated wrongly, the 2# Hall sensor participates in the correction of the number of turns of the 1# Hall sensor.
Description
Technical Field
The invention relates to the technical field of wind power generation equipment, in particular to a double-Hall yaw angle measuring method.
Background
The yaw angle measuring device on the market at present mainly comprises the following components:
1. measuring by using a gear transmission and a built-in encoder;
2. gear transmission and built-in potentiometer measurement;
3. and measuring by using a gear transmission and an external encoder.
The above-described measuring device has the following problems:
1. the gear transmission and the built-in encoder are used for measurement, the algorithm is simple, the precision is high, but the cost of the encoder is high;
2. the gear transmission and built-in potentiometer measurement are adopted, the algorithm is simple, the precision is general, and the service life of the potentiometer is short due to the conditions such as abrasion and the like;
3. the gear transmission and the external encoder are used for measurement, the structure is more complex, the algorithm is simple, and the cost is higher.
Disclosure of Invention
Aiming at the defects of a yaw angle measuring device in the existing market, the technical scheme adopted by the invention for solving the technical problems is as follows: a dual hall yaw angle measurement method, the method comprising:
gather wind generating set's driftage angle through setting up two hall sensor inside the casing, two hall sensor configuration different drive ratios: the 1# Hall sensor measures a yaw angle by adopting a turn number accumulation method, firstly calculates the yaw angle corresponding to one turn of the 1# Hall sensor, and then calculates a real-time yaw angle according to the accumulated turn number and a controller acquisition value; the 2# Hall sensor calculates the yaw angle in real time through the transformation ratio and the acquisition value of the controller; the two Hall sensors simultaneously and independently measure the yaw angle, and when the number of turns of the 1# Hall sensor is accumulated wrongly, the 2# Hall sensor participates in the correction of the number of turns of the 1# Hall sensor.
The double-hall yaw angle measurement method is as follows:
A0the acquisition value input by the sensor in the last scanning period of the controller;
A1the acquisition value input by the sensor in the current scanning period of the controller;
the clockwise rotation yaw angle of the Hall sensor is increased, and the number of turns of the Hall sensor is cumulatively increased;
the counterclockwise rotation yaw angle of the Hall sensor is reduced, and the accumulated number of turns of the Hall sensor is reduced;
the accumulated number of turns of the Hall sensor is not equal to 0;
0-32767 is a controller acquisition value corresponding to 4-20mA of accumulated analog input signals of Hall sensor turns, the controller acquisition value is changed from 32767 to 0 by changing into plus one turn, and from 0 to 32767 by changing into minus one turn;
n represents the difference value of the acquisition value of the previous period and the current period of the scanning period of the controller, and the difference value is the verification value of the accumulated number of turns of the Hall in one turn;
m represents the difference value of the acquisition value of the previous period and the current period of the scanning period of the controller, and the difference value is that the accumulated number of Hall turns exceeds one turn and is less than two turns of verification value;
the 1# Hall sensor circle number accumulation method flow is as follows:
when | A0-A1When n is less than or equal to n, no calculation of accumulated turns is performed in the same turn, A1Is assigned to A0;
When | A0-A1N is not more than | and A0-A1Is more than or equal to m and A0-A1When m is not more than-m, the Hall rotates clockwise, the number of turns is increased, A1Is assigned to A0The current accumulated turn number = the accumulated turn number +1 of the last scanning period;
when | A0-A1N is not more than | and A0-A1Not less than m and A0-A1When m is less than or equal to m, the Hall rotates anticlockwise, the number of turns is reduced, A1Is assigned to A0The current accumulated turn number = the accumulated turn number-1 of the last scanning period;
when | A0-A1N is not more than | and A0-A1Not less than m and A0-A1When m is not more than-m, no calculation of accumulated number of turns is performed, A1Is assigned to A0。
In the above method for measuring a yaw angle with two hall sensors, the method for calculating the yaw angle measured with the 1# hall sensor includes:
(1) the yaw angle of the 1# Hall sensor rotating for one circle is as follows:
the 1# Hall sensor rotates for one circle by a yaw angle =360 degrees multiplied by the number of teeth of a big gear of a double-sensor limit switch/the number of teeth of a yaw outer gear ring multiplied by the transmission ratio;
(2) and then calculating the real-time yaw angle measured by the 1# Hall sensor according to the yaw angle and the accumulated number of turns of the 1# Hall sensor during one turn and the acquisition value of the controller:
if the number of turns of the 1# Hall sensor is accumulated and increased, namely the 1# Hall sensor rotates clockwise, and the number of turns is more than or equal to 1:
the real-time yaw angle =1# hall sensor turns one turn yaw angle x (hall accumulated turns-1) +1# hall sensor turns 1 turn yaw angle/32767 × input value;
secondly, if the number of turns of the 1# Hall sensor is accumulated and reduced, namely the 1# Hall sensor rotates anticlockwise, and the number of turns is less than or equal to-1:
real-time yaw angle =1# hall sensor revolution yaw angle × (hall cumulative turns +1) +1# hall sensor revolution 1 revolution yaw angle/32767 × (input-32767).
In the above method for measuring a double hall yaw angle, the method for calculating the 2# hall actual time yaw angle includes:
real-time yaw angle =360 × gear ratio × large gear tooth number/yaw outer gear tooth number/32767 × (input value-32767/2).
According to the double-Hall yaw angle measuring method, when the number of turns of the 1# Hall sensor is accumulated to be wrong, the 2# Hall sensor participates in the number of turns calibration of the 1# Hall sensor, and the calibration process is as follows:
when the difference value of the yaw angles measured by the 1# Hall sensor and the 2# Hall sensor is larger than the difference value between the yaw angle rotated by 1 circle of the 1# Hall sensor and the error range of the yaw angle measured by the 2# Hall sensor, the number of circles of the 1# Hall sensor is considered to be accumulated wrongly, and the yaw angle measured by the 2# Hall sensor is a correct value;
substituting the yaw angle measured by the 2# Hall sensor into a formula for calculating the real-time yaw angle by the 1# Hall sensor by taking the yaw angle measured by the 1# Hall sensor as the yaw angle measured by the 1# Hall sensor, and reversely deducing the accumulated turn number of the 1# Hall sensor;
and respectively adding 1 circle to the accumulated number of turns of the reversely pushed 1# Hall sensor and subtracting 1 circle to calculate the number of turns, respectively calculating the yaw angles corresponding to the number of turns added with 1 circle, subtracted with 1 circle and reversely pushed out through a method for calculating the yaw angle through the 1# Hall sensor, and then respectively solving a difference value with the yaw angle measured by the 2# Hall sensor, wherein the accumulated number of turns with the minimum difference value is the correct accumulated number of turns of the 1# Hall sensor, and the accumulated number of turns of the 1# Hall sensor is corrected accordingly.
The invention has the beneficial effects that:
1. according to the scheme, a redundant backup design method that double Hall sensors respectively calculate the yaw angle is adopted, when the 1# Hall sensor fails, the 2# Hall sensor can still measure the yaw angle, and only the precision is low; when the 2# Hall has a fault, the 1# Hall can independently measure the yaw angle, the measurement precision is not affected, and the reliability is improved.
2. According to the scheme, the 1# Hall sensor calculates the yaw angle by adopting a method of accumulating turns, so that the accuracy is improved, and meanwhile, the transmission ratio of the 1# Hall sensor is small and is 4:1, so that the precision is improved and can reach 0.5 degrees.
3. When the accumulated number of turns of the 1# Hall sensor is wrong, the 2# Hall sensor automatically participates in the calibration of the yaw angle of the 1# Hall sensor, and the stability in operation is guaranteed.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of a 1# Hall turn number accumulation algorithm proposed by the present invention.
FIG. 2 is a calibration flow chart;
fig. 3 is a diagram illustrating the number of turns of the 1# hall sensor cumulatively.
Detailed Description
In order to more clearly illustrate the technical solution of the present invention, the following further description is made with reference to the accompanying drawings, and it is obvious that the following described drawings are only one embodiment of the present invention, and it is within the scope of the present invention for a person of ordinary skill in the art to obtain other embodiments based on the drawings and the embodiment without any creative effort.
A dual hall yaw angle measurement method, as shown in fig. 1-3, comprising:
gather wind generating set's driftage angle through setting up two hall sensor inside the casing, two hall sensor configuration different drive ratios: the 1# Hall sensor measures a yaw angle by adopting a turn number accumulation method, firstly calculates the yaw angle corresponding to one turn of the 1# Hall sensor, and then calculates a real-time yaw angle according to the accumulated turn number and a controller acquisition value; the 2# Hall sensor calculates the yaw angle in real time through the transformation ratio and the acquisition value of the controller; the two Hall sensors simultaneously and independently measure the yaw angle, and when the number of turns of the 1# Hall sensor is accumulated wrongly, the 2# Hall sensor participates in the correction of the number of turns of the 1# Hall sensor.
The double-hall yaw angle measurement method is as follows:
A0the acquisition value input by the sensor in the last scanning period of the controller;
A1the acquisition value input by the sensor in the current scanning period of the controller;
the clockwise rotation yaw angle of the Hall sensor is increased, and the number of turns of the Hall sensor is cumulatively increased;
the counterclockwise rotation yaw angle of the Hall sensor is reduced, and the accumulated number of turns of the Hall sensor is reduced;
the accumulated number of turns of the Hall sensor is not equal to 0;
0-32767 is a controller acquisition value corresponding to 4-20mA of accumulated analog input signals of Hall sensor turns, the controller acquisition value is changed from 32767 to 0 by changing into plus one turn, and from 0 to 32767 by changing into minus one turn;
n represents the difference value of the acquisition value of the previous period and the current period of the scanning period of the controller, and the difference value is the verification value of the accumulated number of turns of the Hall in one turn;
m represents the difference value of the acquisition value of the previous period and the current period of the scanning period of the controller, and the difference value is that the accumulated number of Hall turns exceeds one turn and is less than two turns of verification value;
the 1# Hall sensor circle number accumulation method flow is as follows:
when | A0-A1When n is less than or equal to n, no calculation of accumulated turns is performed in the same turn, A1Is assigned to A0;
When | A0-A1N is not more than | and A0-A1Is more than or equal to m and A0-A1When m is not more than-m, the Hall rotates clockwise, the number of turns is increased, A1Is assigned to A0The current accumulated turn number = the accumulated turn number +1 of the last scanning period;
when | A0-A1N is not more than | and A0-A1Not less than m and A0-A1When m is less than or equal to m, the Hall rotates anticlockwise, the number of turns is reduced, A1Is assigned to A0The current accumulated turn number = the accumulated turn number-1 of the last scanning period;
when | A0-A1N is not more than | and A0-A1Not less than m and A0-A1When m is not more than-m, no calculation of accumulated number of turns is performed, A1Is assigned to A0。
Yaw angle calculation method measured by 1# Hall sensor
Examples are: the number of teeth of a big gear of the double-sensor limit switch is =10, the number of teeth of a yaw outer gear ring is =207, and the transmission ratio is = 4;
(1) the yaw angle of the 1# Hall sensor rotating for one circle is as follows:
1# Hall sensor turns one turn and yaws angle = 360X double sensor limit switch big gear tooth number (10)/yaws outer gear ring tooth number (207) × transmission ratio (4/1) = 360X 10/207X 4 ≈ 69.56 °
(2) And then calculating the real-time yaw angle measured by the 1# Hall sensor according to the yaw angle and the accumulated number of turns of the 1# Hall sensor during one turn and the acquisition value of the controller:
if the number of turns is more than or equal to 1, namely the 1# Hall sensor rotates clockwise,
1# sensor yaw angle =1 sensor revolution yaw angle x (statistical number of turns-1) +1# hall sensor revolution yaw angle/32767 × input value.
Secondly, if the number of turns is less than or equal to minus 1, the 1# Hall sensor rotates anticlockwise,
1# hall sensor yaw angle =1# hall sensor yaw angle x (number of statistical turns +1) +1# hall sensor yaw angle/32767 x (input-32767).
2# yaw angle calculation method measured by Hall sensor:
2# hall sensor yaw angle =360 × gear ratio (160/1) × large gear tooth number (10)/yaw outer ring gear tooth number (207)/32767 × (input value-32767/2).
When the number of turns of the 1# Hall sensor is accumulated to be wrong, the 2# Hall sensor participates in the calibration of the number of turns of the 1# Hall sensor.
The calibration procedure was as follows:
the calibration process is the inverse operation of the yaw angle calculation of the 1# Hall sensor, the accumulated turns are calculated firstly when the 1# Hall sensor calculates the yaw angle, and then the yaw angle is calculated according to the numerical value (0-32767) read by the controller.
Because the Hall sensor is the yaw angle directly calculated through the mechanical transmission ratio, the yaw angle is considered to be calculated without errors on the premise of not considering abnormal phenomena such as gear jumping and the like, and the places where the 1# Hall sensor and the 2# Hall sensor possibly have calculation errors are only the places where the number of turns of the 1# Hall sensor is accumulated and wrong.
When the difference value of the yaw angles measured by the 1# Hall sensor and the 2# Hall sensor is larger than the difference value between the yaw angle rotated by 1 circle of the 1# Hall sensor and the error range of the yaw angle measured by the 2# Hall sensor, the number of circles of the 1# Hall sensor is considered to be accumulated wrongly, and the yaw angle measured by the 2# Hall sensor is a correct value; taking the number 207 of the yaw outer gear rings as an example, the yaw angle corresponding to one turn of the 1# hall sensor is 69.56 degrees, the measurement error of the 2# hall sensor is 20 degrees, if the difference value of the yaw angles measured by the 1# hall sensor and the 2# hall sensor is greater than 69.56-20 degrees =49.56 degrees, the accumulated error of the number of turns of the 1# hall sensor exceeds 1 turn, and the number of turns is more than one turn and less than the real number of turns. When the difference value of the yaw angles measured by the 1# Hall sensor and the 2# Hall sensor is larger than 49.56 degrees, the yaw angle measured by the 2# Hall sensor is taken as a correct value,
substituting the yaw angle measured by the 2# Hall sensor into a formula for calculating the real-time yaw angle by the 1# Hall sensor by taking the yaw angle measured by the 1# Hall sensor as the yaw angle measured by the 1# Hall sensor, and reversely deducing the accumulated turn number of the 1# Hall sensor;
and respectively adding 1 circle to the accumulated number of turns of the reversely pushed 1# Hall sensor and subtracting 1 circle to calculate the number of turns, respectively calculating the yaw angles corresponding to the number of turns added with 1 circle, subtracted with 1 circle and reversely pushed out through a method for calculating the yaw angle through the 1# Hall sensor, and then respectively solving a difference value with the yaw angle measured by the 2# Hall sensor, wherein the accumulated number of turns with the minimum difference value is the correct accumulated number of turns of the 1# Hall sensor, and the accumulated number of turns of the 1# Hall sensor is corrected accordingly.
The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the scope of the present invention is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present invention, and such modifications and equivalents should also be considered as falling within the scope of the present invention.
Claims (5)
1. A dual hall yaw angle measurement method, the method comprising:
gather wind generating set's driftage angle through setting up two hall sensor inside the casing, two hall sensor configuration different drive ratios: the 1# Hall sensor measures a yaw angle by adopting a turn number accumulation method, firstly calculates the yaw angle corresponding to one turn of the 1# Hall sensor, and then calculates a real-time yaw angle according to the accumulated turn number and a controller acquisition value; the 2# Hall sensor calculates the yaw angle in real time through the transformation ratio and the acquisition value of the controller; the two Hall sensors simultaneously and independently measure the yaw angle, and when the number of turns of the 1# Hall sensor is accumulated wrongly, the 2# Hall sensor participates in the correction of the number of turns of the 1# Hall sensor.
2. The dual Hall yaw angle measurement method of claim 1,
pre-specifying:
A0the acquisition value input by the sensor in the last scanning period of the controller;
A1the acquisition value input by the sensor in the current scanning period of the controller;
the clockwise rotation yaw angle of the Hall sensor is increased, and the number of turns of the Hall sensor is cumulatively increased;
the counterclockwise rotation yaw angle of the Hall sensor is reduced, and the accumulated number of turns of the Hall sensor is reduced;
the accumulated number of turns of the Hall sensor is not equal to 0;
0-32767 is a controller acquisition value corresponding to 4-20mA of accumulated analog input signals of Hall sensor turns, the controller acquisition value is changed from 32767 to 0 by changing into plus one turn, and from 0 to 32767 by changing into minus one turn;
n represents the difference value of the acquisition value of the previous period and the current period of the scanning period of the controller, and the difference value is the verification value of the accumulated number of turns of the Hall in one turn;
m represents the difference value of the acquisition value of the previous period and the current period of the scanning period of the controller, and the difference value is that the accumulated number of Hall turns exceeds one turn and is less than two turns of verification value;
the 1# Hall sensor circle number accumulation method flow is as follows:
when | A0-A1When n is less than or equal to n, no calculation of accumulated turns is performed in the same turn, A1Is assigned to A0;
When | A0-A1N is not more than | and A0-A1Is more than or equal to m and A0-A1When m is not more than-m, the Hall rotates clockwise, the number of turns is increased, A1Is assigned to A0The current accumulated turn number = the accumulated turn number +1 of the last scanning period;
when | A0-A1N is not more than | and A0-A1Not less than m and A0-A1When m is less than or equal to m, the Hall rotates anticlockwise, the number of turns is reduced, A1Is assigned to A0The current accumulated turn number = the accumulated turn number-1 of the last scanning period;
when | A0-A1N is not more than | and A0-A1Not less than m and A0-A1When m is not more than-m, no calculation of accumulated number of turns is performed, A1Is assigned to A0。
3. The double-Hall yaw angle measuring method according to claim 1, wherein the 1# Hall sensor is used for measuring the yaw angle by the calculation method comprising the following steps:
(1) the yaw angle of the 1# Hall sensor rotating for one circle is as follows:
the 1# Hall sensor rotates for one circle by a yaw angle =360 degrees multiplied by the number of teeth of a big gear of a double-sensor limit switch/the number of teeth of a yaw outer gear ring multiplied by the transmission ratio;
(2) and then calculating the real-time yaw angle measured by the 1# Hall sensor according to the yaw angle and the accumulated number of turns of the 1# Hall sensor during one turn and the acquisition value of the controller:
if the number of turns of the 1# Hall sensor is accumulated and increased, namely the 1# Hall sensor rotates clockwise, and the number of turns is more than or equal to 1:
the real-time yaw angle =1# hall sensor turns one turn yaw angle x (hall accumulated turns-1) +1# hall sensor turns 1 turn yaw angle/32767 × input value;
secondly, if the number of turns of the 1# Hall sensor is accumulated and reduced, namely the 1# Hall sensor rotates anticlockwise, and the number of turns is less than or equal to-1:
real-time yaw angle =1# hall sensor revolution yaw angle × (hall cumulative turns +1) +1# hall sensor revolution 1 revolution yaw angle/32767 × (input-32767).
4. The method for measuring the double Hall yaw angle according to claim 1, wherein the method for calculating the real-time yaw angle of the 2# Hall measurement is as follows:
real-time yaw angle =360 × gear ratio × large gear tooth number/yaw outer gear tooth number/32767 × (input value-32767/2).
5. The dual-Hall yaw angle measurement method of claim 1, wherein when the number 1 Hall sensor turns accumulate errors, the number 2 Hall sensor participates in the number 1 Hall sensor turns calibration, and the calibration procedure is as follows:
when the difference value of the yaw angles measured by the 1# Hall sensor and the 2# Hall sensor is larger than the difference value between the yaw angle rotated by 1 circle of the 1# Hall sensor and the error range of the yaw angle measured by the 2# Hall sensor, the number of circles of the 1# Hall sensor is considered to be accumulated wrongly, and the yaw angle measured by the 2# Hall sensor is a correct value;
substituting the yaw angle measured by the 2# Hall sensor into a formula for calculating the real-time yaw angle by the 1# Hall sensor by taking the yaw angle measured by the 1# Hall sensor as the yaw angle measured by the 1# Hall sensor, and reversely deducing the accumulated turn number of the 1# Hall sensor;
and respectively adding 1 circle to the accumulated number of turns of the reversely pushed 1# Hall sensor and subtracting 1 circle to calculate the number of turns, respectively calculating the yaw angles corresponding to the number of turns added with 1 circle, subtracted with 1 circle and reversely pushed out through a method for calculating the yaw angle through the 1# Hall sensor, and then respectively solving a difference value with the yaw angle measured by the 2# Hall sensor, wherein the accumulated number of turns with the minimum difference value is the correct accumulated number of turns of the 1# Hall sensor, and the accumulated number of turns of the 1# Hall sensor is corrected accordingly.
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