CN114383415A - Aluminum product processing technology and processing device - Google Patents
Aluminum product processing technology and processing device Download PDFInfo
- Publication number
- CN114383415A CN114383415A CN202210027307.5A CN202210027307A CN114383415A CN 114383415 A CN114383415 A CN 114383415A CN 202210027307 A CN202210027307 A CN 202210027307A CN 114383415 A CN114383415 A CN 114383415A
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- Prior art keywords
- fixedly connected
- plate
- crushing tank
- aluminum
- block
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 90
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 238000003723 Smelting Methods 0.000 claims abstract description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 239000007789 gas Substances 0.000 claims description 33
- 238000007789 sealing Methods 0.000 claims description 26
- 239000002341 toxic gas Substances 0.000 claims description 20
- 239000002245 particle Substances 0.000 claims description 17
- 239000012535 impurity Substances 0.000 claims description 16
- 239000010865 sewage Substances 0.000 claims description 15
- 239000000428 dust Substances 0.000 claims description 12
- 239000002689 soil Substances 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 6
- 239000004411 aluminium Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 description 7
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/06—Crucible or pot furnaces heated electrically, e.g. induction crucible furnaces with or without any other source of heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/005—Crushing or disintegrating by reciprocating members hydraulically or pneumatically operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/14—Arrangements of heating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/008—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases cleaning gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/01—Charges containing mainly non-ferrous metals
- F27M2001/012—Aluminium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/13—Smelting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention relates to the technical field of aluminum product processing, in particular to an aluminum product processing technology and a processing device, and the aluminum product processing technology and the processing device comprise a bottom plate, a crushing tank, a smelting furnace, a gas collecting box, a feeding pipe, a trapezoidal block, a telescopic rod, a fixing plate, a first spring, a first L plate, a first cylinder, a threaded column, a sliding plate, a limiting ring and a sieve plate, wherein the crushing tank is fixedly connected to the top surface of the bottom plate, the smelting furnace is fixedly connected to the right end of the top surface of the bottom plate, and the gas collecting box is fixedly connected to the top surface of the smelting furnace. According to the invention, the bottom plate is placed at a proper position through the lifting ring, so that the transportation is convenient, the actual use effect is improved, water with a proper height is injected into the crushing tank through the water inlet pipe, the aluminum ore raw material is placed into the crushing tank through the feed pipe, the first air cylinder is started, the sliding plate is driven by the first air cylinder to hammer the aluminum ore raw material, the conical blocks are arranged on the surfaces of the fixed plate and the sliding plate, and the crushing efficiency of the sliding plate is improved.
Description
Technical Field
The invention relates to the technical field of aluminum product processing devices, in particular to an aluminum product processing technology and an aluminum product processing device.
Background
The aluminum product is a general name of living goods and industrial goods which are processed by adopting aluminum alloy as a main raw material, pure aluminum is soft, has low strength and good ductility, can be drawn into thin wires and rolled into foils, is widely used for manufacturing electric wires, cables, the radio industry and the packaging industry, and is favored by people because the price of the aluminum product is lower than that of copper. The existing aluminum product processing device is inconvenient to screen and clean raw materials of aluminum ores, and can generate some toxic gases in the melting process of the aluminum ores, and the gases can not only influence the surrounding air environment if the gases are directly discharged into the atmosphere without being recycled and processed.
Disclosure of Invention
The invention aims to provide a processing technology and a processing device for an aluminum product.
In order to achieve the purpose, the invention adopts the following technical scheme:
a processing technology and a processing device for aluminum products comprise a bottom plate, a crushing tank, a smelting furnace, a gas collecting box, a feeding pipe, a trapezoidal block, a telescopic rod, a fixed plate, a first spring, an L plate, a first cylinder, a threaded column, a sliding plate, a first clamping block, a second spring, a limiting ring and a sieve plate, wherein the crushing tank is fixedly connected with the top surface of the bottom plate, the smelting furnace is fixedly connected with the right end of the top surface of the bottom plate, the gas collecting box is fixedly connected with the top surface of the smelting furnace, the feeding pipe is connected with the top surface of the crushing tank through threads, the trapezoidal block is fixedly connected with the top of the inner wall of the crushing tank, the telescopic rod is fixedly connected with the right end surface of the trapezoidal block, the fixed plate is connected with the right end surface of the telescopic rod through threads, the first spring is arranged on the surface of the telescopic rod, and the L plate is fixedly connected with the right end of the surface of the crushing tank, and the top surface of the L plate is fixedly connected with a first air cylinder through a bolt, the left end surface of the first air cylinder is fixedly connected with a threaded column, the left end surface of the threaded column is connected with a sliding plate through a thread, the right end surface of the sliding plate is fixedly connected with a first clamping block, the right end surface of the inner wall of the crushing tank is fixedly connected with a second clamping block, a second spring is arranged inside the second clamping block, the inner wall of the crushing tank is fixedly connected with a limiting ring, and the top surface of the limiting ring is fixedly connected with a sieve plate through a bolt.
Preferably, the bottom surface of the bottom plate is fixedly connected with a rubber pad, the top surface of the bottom plate is fixedly connected with lifting rings, the lifting rings and the bottom plate form a fixed structure through bolts, the lifting rings are arranged in two groups, and the lifting rings are symmetrically arranged.
Preferably, the surface left end fixed connection of broken jar has the outlet pipe, and the surface intermediate position fixed connection of broken jar has the inlet tube, the left end fixed connection of broken jar has the motor board, and the top fixed connection of motor board has servo motor, the inner wall fixed connection of broken jar has annular piece, and the inside fixed connection of annular piece has the bearing, the inner wall fixed connection of annular piece has sealing washer one, the inside fixed connection of bearing has the axis of rotation, and the fixed surface of axis of rotation is connected has the stirring rod.
Preferably, the rotating shaft penetrates through the crushing tank and extends to the outside of the crushing tank, a second sealing ring is arranged at the joint of the rotating shaft and the crushing tank, a sleeve is fixedly connected to the surface of the left end of the rotating shaft, and the sleeve is fixedly connected with an extending shaft of the servo motor through a pin.
Preferably, the inner wall middle position fixed connection of crushing jar has the closing plate, and the bottom of closing plate is equipped with the bottom, the junction of bottom and closing plate is equipped with hinge one, the bottom fixed surface of bottom has the rotation seat, and rotates the inboard surface of seat and have the T axle through rotating the connection, the bottom fixed surface of T axle is connected has cylinder two, and the right-hand member surface of cylinder two passes through the inner wall fixed connection of bolt and crushing jar.
Preferably, the right end surface of the crushing tank is fixedly connected with a connecting pipe, the connecting pipe is communicated with the smelting furnace, the top surface of the connecting pipe is provided with a valve, the inner wall of the crushing tank is fixedly connected with an inclined plate, and the inclined plate is internally provided with drainage holes which are annularly arranged.
Preferably, the surfaces of the fixed plate and the sliding plate are fixedly connected with conical blocks, and the conical blocks, the fixed plate and the sliding plate are of an integrated structure.
Preferably, the right end surface of the smelting furnace is fixedly connected with a furnace door, a second hinge is arranged at the joint of the furnace door and the smelting furnace, the second hinge is provided with a plurality of hinges, the rear end surface of the furnace door is fixedly connected with a handle, the top surface of the smelting furnace is provided with a through hole, and the bottom end inside the smelting furnace is fixedly connected with a heater.
Preferably, the top of the gas collection box is fixedly connected with a concave plate, the inner wall of the concave plate is fixedly connected with a UV ultraviolet lamp, the concave plate is provided with a discharge pipe in a point surface fixed connection, the front surface and the rear surface of the gas collection box are fixedly connected with a pulse lamp, and the pulse lamp penetrates through the gas collection box and extends to the inside of the gas collection box.
An aluminum product processing technology comprises the following steps:
s1, placing the bottom plate at a proper position through a lifting ring, sequentially connecting the cylinder I, the servo motor, the cylinder II, the heater, the UV ultraviolet lamp and the pulse lamp to an external power supply, and injecting water with a proper height into the crushing tank through a water inlet pipe;
s2, putting the aluminum ore raw material into a crushing tank through a feeding pipe, starting a first air cylinder, driving a sliding plate to hammer the aluminum ore raw material by the air cylinder, wherein conical blocks are arranged on the surfaces of a fixed plate and the sliding plate, the crushing efficiency of the sliding plate is improved, and meanwhile, a first clamping block and a second clamping block can provide a reverse force for the moving process of the sliding plate, so that the hammering of the sliding plate is more stable, the sliding plate is not easy to damage, the aluminum block can be mixed with water after falling into the top of the sealing plate through a sieve plate, and particle impurities such as dust and soil attached to the aluminum block are dissolved in the water, so that the particle impurities can be separated from the aluminum block and cleaned;
s3, starting a servo motor, wherein the servo motor drives a rotating shaft and a stirring rod to rotate, so that particle impurities such as dust, mud and the like attached to an aluminum block are quickened to be cleaned;
s4, screwing a valve, enabling the cleaned aluminum block to fall into a smelting furnace through a connecting pipe, starting a heater, smelting the aluminum block by the heater, discharging toxic gas generated by smelting into a gas collection box through a through hole in the top of the smelting furnace, starting a UV (ultraviolet) lamp and a pulse lamp, decomposing the toxic gas in the gas collection box, opening a discharge pipe, and discharging the decomposed toxic gas, thereby avoiding the harm caused by directly discharging the toxic gas into the atmosphere;
s5, after the smelting is finished, the handle is held, the furnace door is opened through the second hinge, and the smelted aluminum block is taken out.
The invention has at least the following beneficial effects:
according to the invention, the bottom plate is placed at a proper position through the lifting ring, the transportation is convenient, the practical use effect is improved, the first air cylinder, the servo motor, the second air cylinder, the heater, the UV ultraviolet lamp and the pulse lamp are sequentially connected to an external power supply, water with a proper height is injected into the crushing tank through the water inlet pipe, the aluminum ore raw material is placed into the crushing tank through the water inlet pipe, the first air cylinder is started, the first air cylinder drives the sliding plate to hammer the aluminum ore raw material, conical blocks are arranged on the surfaces of the fixed plate and the sliding plate, the crushing efficiency of the sliding plate is improved, and meanwhile, the first clamping block and the second clamping block can provide reverse force for the moving process of the sliding plate, so that the hammering of the sliding plate is more stable, the sliding plate is not easy to damage, the aluminum block can be conveniently detached from the specified plate and the sliding plate through threads, the service life of the whole body is indirectly prolonged, the aluminum block can be mixed with water after falling into the top of the sealing plate through the sieve plate, and can be dissolved with particle impurities such as dust, soil and the like attached to the aluminum block In water, thereby separating and cleaning particle impurities from an aluminum block, improving the practicability, starting a servo motor, driving a rotating shaft and a stirring rod to rotate by the servo motor, accelerating the cleaning of the particle impurities such as dust, soil and the like attached to the aluminum block, starting a second air cylinder, pulling a T-shaped shaft by the second air cylinder, pulling a bottom cover to slide downwards by the T-shaped shaft, separating the bottom cover from a sealing plate by a first hinge, enabling the aluminum block and sewage to fall into the top of an inclined plate, arranging a plurality of drainage holes inside the inclined plate, enabling the sewage to flow into the bottom of a crushing tank through the drainage holes, opening a water outlet pipe to discharge the sewage, screwing a valve, enabling the cleaned aluminum block to fall into a smelting furnace through a connecting pipe, starting a heater, smelting the aluminum block by the heater, discharging toxic gas generated by smelting into a gas collection box through a through hole at the top of the smelting furnace, starting a UV (ultraviolet) lamp and a pulse lamp to decompose the toxic gas inside the gas collection box, and opening the discharge pipe to discharge decomposed toxic gas, so that the harm caused by direct discharge to the atmosphere is avoided.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a schematic side view of the present invention;
FIG. 5 is a schematic main section view of the crush can;
FIG. 6 is a schematic partial cross-sectional view of a smelting furnace;
FIG. 7 is an enlarged view of FIG. 5 at A;
FIG. 8 is an enlarged view of FIG. 5 at B;
fig. 9 is an enlarged view of fig. 5 at C.
In the figure: 1. a base plate; 2. a crushing tank; 3. a smelting furnace; 4. a gas collection tank; 5. a feed pipe; 6. a trapezoidal block; 7. a telescopic rod; 8. a fixing plate; 9. a first spring; 10. an L plate; 11. a first cylinder; 12. a threaded post; 13. a sliding plate; 14. a first clamping block; 15. a second clamping block; 16. a second spring; 17. a limiting ring; 18. a sieve plate; 19. a rubber pad; 20. a hoisting ring; 21. a water outlet pipe; 22. a water inlet pipe; 23. a motor plate; 24. a servo motor; 25. a ring block; 26. a bearing; 27. a first sealing ring; 28. a rotating shaft; 29. a stirring rod; 30. a second sealing ring; 31. a sleeve; 32. a sealing plate; 33. a bottom cover; 34. a first hinge; 35. a rotating seat; 36. a T-shaped shaft; 37. a second air cylinder; 38. a connecting pipe; 39. a valve; 40. a sloping plate; 41. a drainage aperture; 42. a conical block; 43. a furnace door; 44. a second hinge; 45. a handle; 46. a through hole; 47. a heater; 48. a concave plate; 49. a UV ultraviolet lamp; 50. a discharge pipe; 51. a pulsed lamp.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-9, an aluminum product processing technology and processing device comprises a bottom plate 1, a crushing tank 2, a smelting furnace 3, a gas collecting box 4, a feeding pipe 5, a trapezoidal block 6, an expansion link 7, a fixed plate 8, a spring I9, an L plate 10, a cylinder I11, a threaded column 12, a sliding plate 13, a clamping block I14, a clamping block II 15, a spring II 16, a limiting ring 17 and a sieve plate 18, wherein the crushing tank 2 is fixedly connected to the top surface of the bottom plate 1, the smelting furnace 3 is fixedly connected to the right end of the top surface of the bottom plate 1, the gas collecting box 4 is fixedly connected to the top surface of the smelting furnace 3, the feeding pipe 5 is fixedly connected to the top surface of the crushing tank 2 through a thread, the trapezoidal block 6 is fixedly connected to the top of the inner wall of the crushing tank 2, the expansion link 7 is fixedly connected to the right end surface of the trapezoidal block 6, and the fixed plate 8 is connected to the right end surface of the expansion link 7 through a thread, the surface of telescopic link 7 is equipped with spring one 9, broken jar 2's surperficial right-hand member fixed connection has L board 10, and the top surface of L board 10 has cylinder one 11 through bolt fixed connection, the left end fixed connection of cylinder one 11 has screw thread post 12, and the left end surface of screw thread post 12 has sliding plate 13 through threaded connection, the right-hand member fixed connection of sliding plate 13 has block one 14, broken jar 2's inner wall right-hand member fixed connection has block two 15, and the inside of block two 15 is equipped with spring two 16, broken jar 2's inner wall fixed connection's spacing ring 17, and the top surface of spacing ring 17 has sieve 18 through bolt fixed connection.
The scheme has the following working processes:
the bottom plate 1 is placed at a proper position through the hanging ring 20, the first air cylinder 11, the servo motor 24, the second air cylinder 37, the heater 47, the UV ultraviolet lamp 49 and the pulse lamp 51 are sequentially connected to an external power supply, water with a proper height is injected into the crushing tank 2 through the water inlet pipe 22, the aluminum ore raw material is placed into the crushing tank 2 through the water inlet pipe 5, the first air cylinder 11 is started, the first air cylinder 11 drives the sliding plate 13 to hammer the aluminum ore raw material, the conical blocks 42 are arranged on the surfaces of the fixed plate 8 and the sliding plate 13, the crushing efficiency of the sliding plate 13 is improved, meanwhile, the first clamping block 14 and the second clamping block 15 can provide a reverse force for the moving process of the sliding plate 13, the hammering of the sliding plate 13 is more stable, the sliding plate 13 is not easy to damage, the aluminum block can be mixed with the water after falling into the top of the sealing plate 32 through the sieve plate 18, and granular impurities such as dust, mud and the like attached to the aluminum block are dissolved in the water, so that particle impurities and aluminum blocks can be separated and cleaned, the servo motor 24 is started, the servo motor 24 drives the rotating shaft 28 and the stirring rod 29 to rotate, the cleaning of particle impurities such as dust, soil and the like attached to the aluminum blocks is accelerated, the cylinder II 37 is started, the cylinder II 37 pulls the T-shaped shaft 36, the T-shaped shaft 36 pulls the bottom cover 33 downwards to slide, the bottom cover 33 is separated from the sealing plate 32 through the hinge I34, the aluminum blocks and sewage fall into the top of the inclined plate 40, the inclined plate 40 is internally provided with a plurality of drainage holes 41, the sewage flows into the bottom of the crushing tank 2 through the drainage holes 41, the water outlet pipe 21 is opened to discharge the sewage, the valve 39 is screwed, the cleaned aluminum blocks fall into the smelting furnace 3 through the connecting pipe 38, the heater 47 is started, the aluminum blocks are smelted through the heater 47, toxic gas generated by smelting is discharged into the gas collection tank 4 through the through hole 46 at the top of the smelting furnace 3, the UV ultraviolet lamp 49 and the pulse lamp 51 are started, and decomposing the toxic gas in the gas collection box 4, opening the discharge pipe 50, and discharging the decomposed toxic gas, so that the harm caused by direct discharge to the atmosphere is avoided, holding the handle 45 after smelting, opening the furnace door 43 through the second hinge 44, and taking out the smelted aluminum block.
According to the working process, the following steps are known:
in the invention, the bottom plate 1 is placed at a proper position through the lifting ring 20, the transportation is convenient, the actual using effect is improved, the cylinder I11, the servo motor 24, the cylinder II 37, the heater 47, the UV ultraviolet lamp 49 and the pulse lamp 51 are sequentially connected to an external power supply, water with a proper height is injected into the crushing tank 2 through the water inlet pipe 22, the aluminum ore raw material is placed into the crushing tank 2 through the feed pipe 5, the cylinder I11 is started, the cylinder I11 drives the sliding plate 13 to hammer the aluminum ore raw material, the conical blocks 42 are arranged on the surfaces of the fixed plate 8 and the sliding plate 13, the crushing efficiency of the sliding plate 13 is improved, meanwhile, the clamping blocks I14 and the clamping blocks II 15 can provide a reverse force for the moving process of the sliding plate 13, the hammering of the sliding plate 13 is more stable, the sliding plate 13 is not easy to damage, the specified plate 8 and the sliding plate 13 are convenient to detach through threads, indirectly prolongs the service life of the whole, the aluminum block can be mixed with water after falling into the top of the sealing plate 32 through the sieve plate 18, and the particle impurities such as dust, soil and the like attached on the aluminum block are dissolved in the water, so that the particle impurities can be separated from the aluminum block and cleaned, the practicability is improved, the servo motor 24 is started, the servo motor 24 drives the rotating shaft 28 and the stirring rod 29 to rotate, the cleaning of the particle impurities such as the dust, the soil and the like attached on the aluminum block is accelerated, the cylinder II 37 is started, the cylinder II 37 pulls the T-shaped shaft 36, the T-shaped shaft 36 pulls the bottom cover 33 downwards to slide, so that the bottom cover 33 is separated from the sealing plate 32 through the hinge I34, the aluminum block and the sewage fall into the top of the inclined plate 40, a plurality of drainage holes 41 are arranged inside the inclined plate 40, the sewage flows into the bottom of the crushing tank 2 through the drainage holes 41, the water outlet pipe 21 is opened to discharge the sewage, the valve 39 is screwed, the cleaned aluminum block passes through the inside of the smelting furnace 3, the heater 47 is started, the heater 47 melts the aluminum block, the toxic gas generated by melting is discharged into the gas collecting box 4 through the through hole 46 at the top of the melting furnace 3, the UV ultraviolet lamp 49 and the pulse lamp 51 are started, the toxic gas in the gas collecting box 4 is decomposed, the discharge pipe 50 is opened, the decomposed toxic gas is discharged, the harm caused by direct discharge to the atmosphere is avoided, after the melting is finished, the handle 45 is held, the furnace door 43 is opened through the second hinge 44, and the melted aluminum block is taken out.
Further, the bottom surface of the bottom plate 1 is fixedly connected with a rubber pad 19, the top surface of the bottom plate 1 is fixedly connected with a hanging ring 20, the hanging ring 20 and the bottom plate 1 form a fixed structure through bolts, two groups of hanging rings 20 are arranged, and the hanging rings 20 are symmetrically arranged.
Further, the surface left end fixed connection of crushing jar 2 has outlet pipe 21, and the surface intermediate position fixed connection of crushing jar 2 has inlet tube 22, the left end fixed connection of crushing jar 2 has motor board 23, and the top fixed connection of motor board 23 has servo motor 24, the inner wall fixed connection of crushing jar 2 has annular piece 25, and the inside fixed connection of annular piece 25 has bearing 26, the inner wall fixed connection of annular piece 25 has sealing washer one 27, the inside fixed connection of bearing 26 has axis of rotation 28, and the fixed connection of the surface of axis of rotation 28 has stirring rod 29.
Further, the rotating shaft 28 penetrates through the crushing tank 2 and extends to the outside of the crushing tank, a second sealing ring 30 is arranged at the joint of the rotating shaft 28 and the crushing tank 2, a sleeve 31 is fixedly connected to the left end surface of the rotating shaft 28, and the sleeve 31 is fixedly connected with an extending shaft of the servo motor 24 through a pin.
Further, a sealing plate 32 is fixedly connected to the middle position of the inner wall of the crushing tank 2, a bottom cover 33 is arranged at the bottom of the sealing plate 32, a first hinge 34 is arranged at the joint of the bottom cover 33 and the sealing plate 32, a rotating seat 35 is fixedly connected to the bottom surface of the bottom cover 33, a T-shaped shaft 36 is rotatably connected to the inner side surface of the rotating seat 35, a second air cylinder 37 is fixedly connected to the bottom surface of the T-shaped shaft 36, and the right end surface of the second air cylinder 37 is fixedly connected to the inner wall of the crushing tank 2 through a bolt.
Furthermore, a connecting pipe 38 is fixedly connected to the right end surface of the crushing tank 2, the connecting pipe 38 is communicated with the smelting furnace 3, a valve 39 is arranged on the top surface of the connecting pipe 38, an inclined plate 40 is fixedly connected to the inner wall of the crushing tank 2, and drainage holes 41 which are annularly arranged are formed in the inclined plate 40.
Furthermore, the surfaces of fixed plate 8 and sliding plate 13 are fixedly connected with tapered block 42, and tapered block 42 is integrated with fixed plate 8 and sliding plate 13.
Further, a furnace door 43 is fixedly connected to the right end surface of the smelting furnace 3, a second hinge 44 is arranged at the joint of the furnace door 43 and the smelting furnace 3, a plurality of second hinges 44 are arranged, a handle 45 is fixedly connected to the rear end surface of the furnace door 43, a through hole 46 is formed in the top surface of the smelting furnace 3, and a heater 47 is fixedly connected to the bottom end inside the smelting furnace 3.
Further, a concave plate 48 is fixedly connected to the top of the gas collecting box 4, a UV ultraviolet lamp 49 is fixedly connected to the inner wall of the concave plate 48, a discharge pipe 50 is fixedly connected to the surface of the concave plate 48, a pulse lamp 51 is fixedly connected to the front and rear surfaces of the gas collecting box 4, and the pulse lamp 51 penetrates through the gas collecting box 4 and extends into the gas collecting box.
An aluminum product processing technology comprises the following steps:
s1, placing the bottom plate 1 at a proper position through the lifting ring 20, sequentially connecting the cylinder I11, the servo motor 24, the cylinder II 37, the heater 47, the UV ultraviolet lamp 49 and the pulse lamp 51 to an external power supply, and injecting water with a proper height into the crushing tank 2 through the water inlet pipe 22;
s2, putting the aluminum ore raw material into the crushing tank 2 through the feeding pipe 5, starting the first air cylinder 11, driving the sliding plate 13 to hammer the aluminum ore raw material by the first air cylinder 11, arranging the conical blocks 42 on the surfaces of the fixed plate 8 and the sliding plate 13, improving the crushing efficiency of the sliding plate 13, simultaneously providing a reverse force for the moving process of the sliding plate 13 by the first clamping block 14 and the second clamping block 15, enabling the hammering of the sliding plate 13 to be more stable, enabling the sliding plate 13 not to be easily damaged, enabling the aluminum block to fall into the top of the sealing plate 32 through the sieve plate 18, mixing with water, enabling particle impurities such as dust and soil attached to the aluminum block to be dissolved in the water, and further enabling the particle impurities to be separated from the aluminum block and cleaned;
s3, starting the servo motor 24, wherein the servo motor 24 drives the rotating shaft 28 and the stirring rod 29 to rotate, so that the cleaning of particles such as dust and soil attached to the aluminum block is accelerated, starting the air cylinder II 37, pulling the T-shaped shaft 36 by the air cylinder II 37, pulling the bottom cover 33 downwards by the T-shaped shaft 36 to slide, so that the bottom cover 33 is separated from the sealing plate 32 through the hinge I34, the aluminum block and the sewage fall into the top of the inclined plate 40, a plurality of drainage holes 41 are formed in the inclined plate 40, the sewage flows into the bottom of the crushing tank 2 through the drainage holes 41, and the water outlet pipe 21 is opened to discharge the sewage;
s4, screwing a valve 39, enabling the cleaned aluminum block to fall into the smelting furnace 3 through a connecting pipe 38, starting a heater 47, smelting the aluminum block by the heater 47, discharging toxic gas generated by smelting into a gas collection box 4 through a through hole 46 in the top of the smelting furnace 3, starting a UV (ultraviolet) lamp 49 and a pulse lamp 51, decomposing the toxic gas in the gas collection box 4, opening a discharge pipe 50, and discharging the decomposed toxic gas, thereby avoiding the harm caused by direct discharge into the atmosphere;
s5, after the smelting is finished, the handle 45 is held, the furnace door 43 is opened through the second hinge 44, and the smelted aluminum block is taken out.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An aluminum product processing device comprises a bottom plate (1), a crushing tank (2), a smelting furnace (3), a gas collecting box (4), a feeding pipe (5), a trapezoidal block (6), a telescopic rod (7), a fixing plate (8), a first spring (9), an L-shaped plate (10), a first cylinder (11), a threaded column (12), a sliding plate (13), a first clamping block (14), a second clamping block (15), a second spring (16), a limiting ring (17) and a sieve plate (18), and is characterized in that the crushing tank (2) is fixedly connected with the top surface of the bottom plate (1), the smelting furnace (3) is fixedly connected with the right end of the top surface of the bottom plate (1), the gas collecting box (4) is fixedly connected with the top surface of the smelting furnace (3), the feeding pipe (5) is connected with the top surface of the crushing tank (2) through threads, and the trapezoidal block (6) is fixedly connected with the top of the inner wall of the crushing tank (2), the right end surface of the trapezoidal block (6) is fixedly connected with a telescopic rod (7), the right end surface of the telescopic rod (7) is connected with a fixed plate (8) through threads, the surface of the telescopic rod (7) is provided with a first spring (9), the right end surface of the crushing tank (2) is fixedly connected with an L plate (10), the top surface of the L plate (10) is fixedly connected with a first air cylinder (11) through bolts, the left end surface of the first air cylinder (11) is fixedly connected with a threaded column (12), the left end surface of the threaded column (12) is connected with a sliding plate (13) through threads, the right end surface of the sliding plate (13) is fixedly connected with a first clamping block (14), the right end of the inner wall of the crushing tank (2) is fixedly connected with a second clamping block (15), a second spring (16) is arranged inside the second clamping block (15), and the inner wall of the crushing tank (2) is fixedly connected with a limiting ring (17), and the top surface of the limiting ring (17) is fixedly connected with a sieve plate (18) through a bolt.
2. The aluminum product processing device as claimed in claim 1, wherein the bottom surface of the bottom plate (1) is fixedly connected with a rubber pad (19), the top surface of the bottom plate (1) is fixedly connected with a lifting ring (20), the lifting ring (20) and the bottom plate (1) form a fixed structure through bolts, the lifting rings (20) are arranged in two groups, and the lifting rings (20) are arranged symmetrically with each other.
3. The aluminum product processing device as claimed in claim 1, wherein the left end of the surface of the crushing tank (2) is fixedly connected with a water outlet pipe (21), the middle position of the surface of the crushing tank (2) is fixedly connected with a water inlet pipe (22), the left end of the crushing tank (2) is fixedly connected with a motor plate (23), the top surface of the motor plate (23) is fixedly connected with a servo motor (24), the inner wall of the crushing tank (2) is fixedly connected with an annular block (25), the inner part of the annular block (25) is fixedly connected with a bearing (26), the inner wall of the annular block (25) is fixedly connected with a first sealing ring (27), the inner part of the bearing (26) is fixedly connected with a rotating shaft (28), and the surface of the rotating shaft (28) is fixedly connected with a stirring rod (29).
4. The aluminum product processing device as claimed in claim 3, wherein the rotating shaft (28) penetrates through the crushing tank (2) and extends to the outside of the crushing tank, a second sealing ring (30) is arranged at the joint of the rotating shaft (28) and the crushing tank (2), a sleeve (31) is fixedly connected to the left end surface of the rotating shaft (28), and the sleeve (31) is fixedly connected with the extending shaft of the servo motor (24) through a pin.
5. The aluminum product processing device as claimed in claim 1, wherein the crushing tank (2) is fixedly connected with a sealing plate (32) at a middle position of the inner wall, a bottom cover (33) is arranged at the bottom of the sealing plate (32), a first hinge (34) is arranged at the joint of the bottom cover (33) and the sealing plate (32), a rotating seat (35) is fixedly connected with the bottom surface of the bottom cover (33), a T-shaped shaft (36) is rotatably connected with the inner side surface of the rotating seat (35), a second air cylinder (37) is fixedly connected with the bottom surface of the T-shaped shaft (36), and the right end surface of the second air cylinder (37) is fixedly connected with the inner wall of the crushing tank (2) through a bolt.
6. The aluminum product processing device as recited in claim 1, wherein the right end surface of the crushing tank (2) is fixedly connected with a connecting pipe (38), the connecting pipe (38) is communicated with the smelting furnace (3), the top surface of the connecting pipe (38) is provided with a valve (39), the inner wall of the crushing tank (2) is fixedly connected with an inclined plate (40), and the inclined plate (40) is internally provided with a circular arrangement of drainage holes (41).
7. An aluminum product processing device as claimed in claim 1, wherein the fixed plate (8) and the sliding plate (13) are fixedly connected with a conical block (42) on the surface, and the conical block (42) is integrated with the fixed plate (8) and the sliding plate (13).
8. The aluminum product processing device according to claim 1, wherein a furnace door (43) is fixedly connected to the right end surface of the smelting furnace (3), a second hinge (44) is arranged at the joint of the furnace door (43) and the smelting furnace (3), a plurality of second hinges (44) are arranged, a handle (45) is fixedly connected to the rear end surface of the furnace door (43), a through hole (46) is formed in the top surface of the smelting furnace (3), and a heater (47) is fixedly connected to the inner bottom end of the smelting furnace (3).
9. An aluminium product processing device as claimed in claim 1, characterized in that the top of the gas collection box (4) is fixedly connected with a concave plate (48), the inner wall of the concave plate (48) is fixedly connected with a UV ultraviolet lamp (49), the surface of the concave plate (48) is fixedly connected with a discharge pipe (50), the front and back surfaces of the gas collection box (4) are fixedly connected with a pulse lamp (51), and the pulse lamp (51) penetrates through the gas collection box (4) and extends into the interior of the gas collection box.
10. An aluminum product processing technology is characterized in that: the method comprises the following steps:
s1, placing the bottom plate (1) at a proper position through the lifting ring (20), sequentially connecting the cylinder I (11), the servo motor (24), the cylinder II (37), the heater (47), the UV ultraviolet lamp (49) and the pulse lamp (51) to an external power supply, and injecting water with a proper height into the crushing tank (2) through the water inlet pipe (22);
s2, putting the aluminum ore raw material into a crushing tank (2) through a feeding pipe (5), starting a first air cylinder (11), wherein the first air cylinder (11) drives a sliding plate (13) to hammer the aluminum ore raw material, conical blocks (42) are arranged on the surfaces of a fixed plate (8) and the sliding plate (13), the crushing efficiency of the sliding plate (13) is improved, and meanwhile, a first clamping block (14) and a second clamping block (15) can provide a reverse force for the moving process of the sliding plate (13), so that the sliding plate (13) is more stable in hammering and difficult to damage, the aluminum block can be mixed with water after falling into the top of a sealing plate (32) through a sieve plate (18), and particle impurities such as dust, soil and the like attached to the aluminum block are dissolved in the water, so that the particle impurities can be separated from the aluminum block and cleaned;
s3, a servo motor (24) is started, the servo motor (24) drives a rotating shaft (28) and a stirring rod (29) to rotate, cleaning of particles such as dust and soil attached to an aluminum block is accelerated, a second air cylinder (37) is started, the second air cylinder (37) pulls a T-shaped shaft (36), the T-shaped shaft (36) pulls a bottom cover (33) downwards to slide, the bottom cover (33) is separated from a sealing plate (32) through a first hinge (34), the aluminum block and sewage fall into the top of an inclined plate (40), a plurality of drainage holes (41) are formed in the inclined plate (40), the sewage flows into the bottom of a crushing tank (2) through the drainage holes (41), and a water outlet pipe (21) is opened to discharge the sewage;
s4, a valve (39) is screwed, the cleaned aluminum block falls into the smelting furnace (3) through a connecting pipe (38), a heater (47) is started, the heater (47) is used for smelting the aluminum block, toxic gas generated by smelting is discharged into a gas collecting box (4) through a through hole (46) in the top of the smelting furnace (3), a UV ultraviolet lamp (49) and a pulse lamp (51) are started, the toxic gas in the gas collecting box (4) is decomposed, a discharge pipe (50) is opened, and the decomposed toxic gas is discharged, so that the harm caused by direct discharge to the atmosphere is avoided;
s5, after the smelting is finished, the handle (45) is held, the furnace door (43) is opened through the second hinge (44), and the smelted aluminum block is taken out.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210027307.5A CN114383415A (en) | 2022-01-11 | 2022-01-11 | Aluminum product processing technology and processing device |
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| CN202210027307.5A CN114383415A (en) | 2022-01-11 | 2022-01-11 | Aluminum product processing technology and processing device |
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| CN207877836U (en) * | 2018-03-11 | 2018-09-18 | 广西扬力铝业有限公司 | A kind of aluminum products processing unit (plant) |
| CN108704701A (en) * | 2018-06-04 | 2018-10-26 | 张明明 | A kind of new-type Environmental-protecting dust-removing formula ore crusher |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE9001024U1 (en) * | 1990-01-30 | 1990-04-05 | Böhringer, Paul, 7101 Oedheim | Jaw crusher with vibrator drive |
| CN201200858Y (en) * | 2008-05-09 | 2009-03-04 | 屈庆瑾 | Low-temperature plasma + composite photocatalysis industrial waste gas treater |
| CN207877836U (en) * | 2018-03-11 | 2018-09-18 | 广西扬力铝业有限公司 | A kind of aluminum products processing unit (plant) |
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Application publication date: 20220422 |