CN114381034A - High-performance weather-resistant compound for agricultural polyolefin thin products and preparation method thereof - Google Patents

High-performance weather-resistant compound for agricultural polyolefin thin products and preparation method thereof Download PDF

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CN114381034A
CN114381034A CN202111499506.8A CN202111499506A CN114381034A CN 114381034 A CN114381034 A CN 114381034A CN 202111499506 A CN202111499506 A CN 202111499506A CN 114381034 A CN114381034 A CN 114381034A
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weather
performance
compound
agricultural polyolefin
resistant
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刘旭
陆涛
张勇
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Suqian Unitechem Co ltd
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Abstract

The invention discloses a high-performance weather-resistant compound for agricultural polyolefin thin products, which comprises the following components in percentage by mass: 50-80% of hindered amine light stabilizer; 5-20% of triazine ultraviolet absorbent; 5-20% of an inorganic sunscreen agent and 5-10% of an acid-absorbing agent; after the compound provided by the invention is added into an agricultural polyolefin thin product, the synergistic weather-resistant effect of the hindered amine light stabilizer and the ultraviolet absorber can be greatly enhanced, and the impact of an acidic substance on a weather-resistant auxiliary agent is reduced, so that the service life of the agricultural polyolefin thin product in a severe environment can be greatly prolonged; the invention also discloses a specific preparation method of the compound.

Description

High-performance weather-resistant compound for agricultural polyolefin thin products and preparation method thereof
Technical Field
The invention relates to the field of high polymer materials, in particular to a high-performance weather-resistant compound for an agricultural polyolefin thin product and a preparation method thereof.
Background
Polyolefin resins include Polyethylene (PE), polypropylene (PP), and the like, and are widely used in outdoor products such as greenhouse films, mulching films, grass protection cloths, flexible freight bags, geotextiles, and the like. The weak bond (such as tertiary carbon atom on the main chain) of the polyolefin resin is easily oxidized to generate more active free radicals under the irradiation of high-energy ultraviolet rays and the action of oxygen, and the active free radicals enter the cycle process of malignant autocatalytic oxidation, so that the molecular chain is broken, the mechanical property of the product is lost, and the service life is greatly reduced.
The most effective way to improve the weather resistance of the resin is to add a light stabilizer, and the mainstream light stabilizers include hindered amine light stabilizers and ultraviolet absorbers. Both were invented in the sixty-seven years of the 20 th century, in which the hindered amine light stabilizer was able to capture the free radicals in the resin system and to be recycled, and its high efficiency and long lasting weathering effect became the main weathering aid for polyolefin articles.
In order to prolong the service life of polyolefin products in the open air to the maximum extent, scientific workers carry out a plurality of researches and find that different light stabilizers have good synergistic effect. Kurumada T studied the optimum synergistic ratio of hindered amine light stabilizers to UV absorbers in the conventional outdoor conditions, wherein the optimum ratio of the two in the polyolefin resin is 3: 1-4: 1. EP1500675A1 mentions that the use of hindered amine light stabilizers having a number average molecular weight of more than 500 in combination with triazine UV absorbers provides good weathering resistance in extruded or molded articles.
The synergistic effect of the hindered amine light stabilizer and the ultraviolet absorber is closely related to the thickness of the product and the use environment. On the one hand, the polar weather-resistant auxiliary agent has insufficient compatibility with non-polar polyolefin resin, and particularly, the ultraviolet absorbent with low molecular weight is easy to be separated out to the surface in a thin product; on the other hand, the efficacy of the UV absorber is proportional to the thickness of the article (Lambert-beer's law), and when the thickness of the article is less than 100um, the UV absorber has relatively poor weather protection. In addition, the harsh use environment can also affect the exertion of the synergistic effect of the two, for example, agricultural greenhouse film which is subjected to sulfur fumigation for a long time, and in the spraying environment of a large amount of insecticide, the acidic compounds can gradually permeate into the PE greenhouse film to generate salt forming reaction with the alkaline hindered amine light stabilizer, so that the hindered amine light stabilizer can lose efficacy before the weather-resistant effect is exerted.
Therefore, there is a need to develop a novel light stabilizer compound system for agricultural polyolefin thin products, which satisfies the applicability and durability of the relevant products in the agricultural field.
Disclosure of Invention
In order to solve the problem of insufficient weather-resistant system in the prior art, the invention provides a high-performance weather-resistant compound for agricultural polyolefin thin products and a preparation method thereof, so that the agricultural polyolefin thin products in an acidic environment have excellent weather resistance.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the invention provides a high-performance weather-resistant compound for an agricultural polyolefin thin product, which comprises 50-80% of hindered amine light stabilizer, 5-20% of triazine ultraviolet absorbent, 5-20% of inorganic sun-screening agent and 5-10% of acid-absorbing agent by mass percent.
Further, the hindered amine light stabilizer has a number average molecular weight greater than 2000.
Further, the hindered amine light stabilizer is one or two of HALS 944, HALS 3346, HALS 3529, HALS 119, HALS 2020 and HALS 622.
Further, the triazine ultraviolet absorber is a 2- (2' -hydroxyphenyl) -1,3, 5-triazine compound.
Further, the triazine ultraviolet absorber is one of UV 1577, UV 1164, UV 1600 and UV 400.
Further, the particle size of the inorganic sun-screening agent is 10-200 nm; preferably 30 to 80 nm.
Further, the inorganic sun-screening agent is one of cerium oxide, titanium oxide, zinc oxide, montmorillonite and rectorite.
Further, the acid acceptor is one of basic metal oxide, tertiary amine organic matter and stearate compound.
Further, the acid-absorbing agent is one of calcium oxide, magnesium oxide, hydrotalcite, calcium stearate, zinc stearate and tri-n-dodecylamine.
The invention also provides a preparation method of the high-performance weather-resistant compound for the agricultural polyolefin thin product, which comprises the following steps:
s1: mixing a hindered amine light stabilizer, a triazine ultraviolet absorbent, an inorganic sun-screening agent and an acid absorbent in a high-speed mixer at the rotation speed of 800-1000rpm for 2-5 min;
s2: and (3) feeding the mixture obtained in the step S1 into a premixing granulator, setting the process temperature to be 80-130 ℃, setting the length-diameter ratio of a screw to be 25-40, and preparing the high-performance weather-resistant compound of the agricultural polyolefin thin product by adopting a hot ring-cutting and air-cooling process.
The invention has the beneficial effects that:
the high-performance weather-resistant compound for the agricultural polyolefin thin product utilizes the synergistic effect of different light stabilizers, so that the compound has good weather-resistant protection effect on polyolefin resin. The compound can still exert good weather-resistant effect under the conditions that the thickness of the product is less than 100um, the high-acidity environment and the like, does not influence the light transmittance of a transparent product, and breaks through the application limitation of the compound between the traditional hindered amine light stabilizer and the ultraviolet absorber. Secondly, the high-performance weather-resistant compound has low material cost and relatively simple production process, can be widely popularized and used in agricultural polyolefin thin products, and has good market application value.
Detailed Description
The present invention will be further illustrated below with reference to specific embodiments, which are to be understood as merely illustrative and not limitative of the scope of the present invention.
Example 1
1kg of hindered amine light stabilizer HALS 119, 0.4kg of triazine ultraviolet light absorber UV 1577, 0.4kg of nano zinc oxide with the particle size of 30-50nm and 0.2kg of calcium stearate are weighed and added into a high-speed mixer to be mixed for 5min at 800 rpm. Adding the uniformly mixed materials into a premixing granulator, setting the temperature control of an extruder to be 120 ℃, setting the length-diameter ratio of a screw to be 30:1, and adopting a hot ring cutting and air cooling process to obtain the high-performance weather-resistant compound with the formula.
100g of high-performance weather-resistant compound, 20g of antioxidant B215 and 880g of LLDPE resin are uniformly mixed, and then the mixture is processed by a double-screw extruder and cooled and formed to obtain weather-resistant master batch (A-1).
Example 2
1.4kg of hindered amine light stabilizer HALS 119, 0.2kg of triazine ultraviolet absorber UV 1577, 0.3kg of nano zinc oxide with the particle size of 30-50nm and 0.1kg of calcium stearate are weighed and added into a high-speed mixer to be mixed for 5min at 800 rpm. Adding the uniformly mixed materials into a premixing granulator, setting the temperature control of an extruder to be 120 ℃, and setting the length-diameter ratio of a screw to be 30:1, adopting a hot ring cutting and air cooling process to obtain the high-performance weather-resistant compound with the formula.
100g of the high-performance weather-resistant compound, 20g of the antioxidant B215 and 880g of LLDPE resin are uniformly mixed, and then the mixture is extruded by a double-screw extruder and cooled and cut into granules to obtain weather-resistant master batch (A-2).
Example 3
1.6kg of hindered amine light stabilizer HALS 119, 0.12kg of triazine ultraviolet absorber UV 1577, 0.16kg of nano zinc oxide with the particle size of 30-50nm and 0.12kg of calcium stearate are weighed and added into a high-speed mixer to be mixed for 5min at 800 rpm. Adding the uniformly mixed materials into a premixing granulator, setting the temperature control of an extruder to be 120 ℃, setting the length-diameter ratio of a screw to be 30:1, and adopting a hot ring cutting and air cooling process to obtain the high-performance weather-resistant compound with the formula.
100g of the high-performance weather-resistant compound, 20g of the antioxidant B215 and 880g of LLDPE resin are uniformly mixed, and then the mixture is extruded by a double-screw extruder and cooled and cut into granules to obtain weather-resistant master batch (A-3).
Comparative example 1
100g of light stabilizer HALS 119, 20g of antioxidant B215 and 880g of LLDPE resin are uniformly mixed, then the mixture is extruded by a double-screw extruder and cooled and cut into granules to obtain weather-resistant master batch (A-4), the temperature control of the extruder is set to be 120 ℃, and the length-diameter ratio of a screw is 30: 1.
Comparative example 2
1.4kg of hindered amine light stabilizer HALS 119, 0.5kg of triazine ultraviolet absorber UV 1577 and 0.1kg of calcium stearate are weighed and mixed in a high-speed mixer at 800rpm for 5 min. Adding the uniformly mixed materials into a premixing granulator, setting the temperature control of an extruder to be 120 ℃, and setting the length-diameter ratio of a screw to be 30:1, adopting a hot ring cutting and air cooling process to obtain the high-performance weather-resistant compound with the formula.
100g of the high-performance weather-resistant compound, 20g of the antioxidant B215 and 880g of LLDPE resin are uniformly mixed, and then the mixture is extruded by a double-screw extruder and cooled and cut into granules to obtain weather-resistant master batch (A-5).
Comparative example 3
1.4kg of hindered amine light stabilizer HALS 119, 0.4kg of nano zinc oxide with the particle size of 30-50nm and 0.2kg of calcium stearate are weighed and added into a high-speed mixer to be mixed for 5min at 800 rpm. Adding the uniformly mixed materials into a premixing granulator, setting the temperature control of an extruder to be 120 ℃, setting the length-diameter ratio of a screw to be 30:1, and adopting a hot ring cutting and air cooling process to obtain the high-performance weather-resistant compound with the formula.
100g of the high-performance weather-resistant compound, 20g of the antioxidant B215 and 880g of LLDPE resin are uniformly mixed, and then the mixture is extruded by a double-screw extruder and cooled and cut into granules to obtain weather-resistant master batch (A-6).
Film sample preparation
The weather-resistant master batches A-1-A-3 prepared in the examples 1-3 and the weather-resistant master batches A-4-A-6 prepared in the comparative examples 1-3 are added into a PE film blowing resin matrix according to the proportion of 8%, and a film sample with the thickness of 8 filaments (80 um) is prepared by film blowing through a film blowing machine.
And (3) performance testing:
carrying out a sulfur-resistant sulfur fumigation test on a film sample outdoors for 10 days (the amount of sulfur in a single time is 100g, 2 times a day), carrying out a weather-resistant acceleration test after the fumigation is finished, wherein the test standard adopts GB/T16644.2, and the specific conditions are as follows: UV-A lamp source, 0.76W/m2Illumination for 8h, and a lamp box is 60 ℃; condensing in dark for 4h, and aging at 50 deg.C in lamp box for 1000 h. And (3) testing the mechanical property of the film sample, and calculating the retention rate of the mechanical property after aging, wherein the test result is shown in table 1.
TABLE 1 film sample weather resistance accelerated test results
Figure DEST_PATH_IMAGE002
As can be seen from the data in Table 1, the PE film containing the ordinary hindered amine light stabilizer cannot effectively resist the weather resistance in an acidic environment, and the weather resistance of the PE film can not be effectively improved by simply compounding the hindered amine light stabilizer with an ultraviolet absorbent or an inorganic sunscreen agent, but the embodiment of the invention can greatly improve the weather resistance of the PE film.
Example 4
1.2kg of hindered amine light stabilizer HALS 611 (HALS 119: HALS 622=2: 1), 0.4kg of triazine ultraviolet absorber UV 1164, 0.2kg of nano cerium oxide with particle size of 60-80nm and 0.2kg of calcium oxide were weighed and added to a high-speed mixer to mix for 5min at 800 rpm. Adding the uniformly mixed materials into a premixing granulator, setting the temperature control of an extruder to be 100 ℃, setting the length-diameter ratio of a screw to be 35, and adopting a hot circular cutting and air cooling process to obtain the high-performance weather-resistant compound with the formula.
100g of high-performance weather-resistant compound, 20g of antioxidant B215 and 880giPP resin are uniformly mixed, and then the mixture is extruded by a double-screw extruder and cooled and cut into granules to obtain weather-resistant master batch (B-1).
Example 5
1.3kg of hindered amine light stabilizer HALS 611, 0.3kg of triazine ultraviolet absorber UV 1164, 0.3kg of nano cerium oxide with the particle size of 60-80nm and 0.1kg of calcium oxide are weighed and added into a high-speed mixer to be mixed for 5min at 800 rpm. Adding the uniformly mixed materials into a premixing granulator, setting the temperature control of an extruder to be 100 ℃, setting the length-diameter ratio of a screw to be 35, and adopting a hot circular cutting and air cooling process to obtain the high-performance weather-resistant compound with the formula.
100g of high-performance weather-resistant compound, 20g of antioxidant B215 and 880giPP resin are uniformly mixed, and then the mixture is extruded by a double-screw extruder and cooled and cut into granules to obtain weather-resistant master batch (B-2).
Example 6
1.5kg of hindered amine light stabilizer HALS 611, 0.2kg of triazine ultraviolet absorber UV 1164, 0.2kg of nano cerium oxide with the particle size of 60-80nm and 0.1kg of calcium oxide are weighed and added into a high-speed mixer to be mixed for 5min at 800 rpm. Adding the uniformly mixed materials into a premixing granulator, setting the temperature control of an extruder to be 100 ℃, setting the length-diameter ratio of a screw to be 35, and adopting a hot circular cutting and air cooling process to obtain the high-performance weather-resistant compound with the formula.
100g of high-performance weather-resistant compound, 20g of antioxidant B215 and 880giPP resin are uniformly mixed, and then the mixture is extruded by a double-screw extruder and cooled and cut into granules to obtain weather-resistant master batch (B-3).
Comparative example 4
100g of light stabilizer HALS 611, 20g of antioxidant B215 and 880giPP resin are uniformly mixed, and then the mixture is extruded by a double-screw extruder and cooled and cut into granules to obtain the weather-resistant master batch (B-4).
Comparative example 5
100g of light stabilizer UV 1164, 20g of antioxidant B215 and 880giPP resin are uniformly mixed, and then the mixture is extruded by a double-screw extruder and cooled and cut into granules, so as to obtain the weather-resistant master batch (B-5).
Comparative example 6
1.5kg of hindered amine light stabilizer HALS 611, 0.4kg of triazine ultraviolet absorber UV 1164 and 0.1kg of calcium oxide were weighed and mixed in a high-speed mixer at 800rpm for 5 min. Adding the uniformly mixed materials into a premixing granulator, setting the temperature control of an extruder to be 100 ℃, setting the length-diameter ratio of a screw to be 35, and adopting a hot circular cutting and air cooling process to obtain the high-performance weather-resistant compound with the formula.
100g of high-performance weather-resistant compound, 20g of antioxidant B215 and 880giPP resin are uniformly mixed, and then the mixture is extruded by a double-screw extruder and cooled and cut into granules to obtain weather-resistant master batch (B-6).
Comparative example 7
1.5kg of hindered amine light stabilizer HALS 611, 0.4kg of nano cerium oxide with the particle size of 60-80nm and 0.1kg of calcium oxide are weighed and added into a high-speed mixer to be mixed for 5min at 800 rpm. Adding the uniformly mixed materials into a premixing granulator, setting the temperature control of an extruder to be 100 ℃, setting the length-diameter ratio of a screw to be 35, and adopting a hot circular cutting and air cooling process to obtain the high-performance weather-resistant compound with the formula.
100g of high-performance weather-resistant compound, 20g of antioxidant B215 and 880giPP resin are uniformly mixed, and then the mixture is extruded by a double-screw extruder and cooled and cut into granules to obtain weather-resistant master batch (B-7) containing the light stabilizer.
Monofilament sample preparation
The weather-resistant master batches B-1 to B-3 prepared in the examples 4 to 6 and the weather-resistant master batches B-4 to B-7 prepared in the comparative examples 4 to 7 are added into a homo-polypropylene film-grade resin matrix according to the proportion of 5%, and a monofilament sample with the thickness of 5 filaments (50 um) is prepared by a wire drawing machine.
And (3) performance testing:
after soaking the monofilament samples in a sulfurous acid solution (sulfurous acid: water = 1: 4 volume ratio) for 15 days, a weather resistance acceleration test was performed, and the test standard adopted the specific conditions of GB/T16644.2: UV-B lamp source, 0.89W/m2Illumination for 8h, and a lamp box is 60 ℃; condensing in dark for 4h, and aging at 50 deg.C in lamp box for 300 h. The mechanical properties of the monofilament sample are tested, the retention rate of the mechanical properties after aging is calculated, and the test results are shown in Table 2.
TABLE 2 acceleration test results of weathering resistance of monofilament samples
Figure DEST_PATH_IMAGE004
As can be seen from the data in table 2, the examples of the present invention provide the best mechanical protection to polypropylene monofilament articles when compared to the comparative examples and formulation schemes well known in the art, without affecting the initial properties of the resin.
It should be noted that the above-mentioned contents only illustrate the technical idea of the present invention, and the protection scope of the present invention is not limited thereby, and it is obvious to those skilled in the art that several modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations fall within the protection scope of the claims of the present invention.

Claims (10)

1. The high-performance weather-resistant compound for the agricultural polyolefin thin product is characterized by comprising 50-80% of hindered amine light stabilizer, 5-20% of triazine ultraviolet absorbent, 5-20% of inorganic sun-screening agent and 5-10% of acid-absorbing agent by mass percent.
2. The high performance weathering formulation of claim 1 wherein the hindered amine light stabilizer has a number average molecular weight greater than 2000.
3. The high performance weathering formulation of claim 2 wherein the hindered amine light stabilizer is one or two of HALS 944, HALS 3346, HALS 3529, HALS 119, HALS 2020, and HALS 622.
4. The high-performance weather-resistant compound for the agricultural polyolefin thin product as claimed in claim 1, wherein the triazine ultraviolet absorber is a 2- (2' -hydroxyphenyl) -1,3, 5-triazine compound.
5. The high-performance weather-resistant compound for the agricultural polyolefin thin product as claimed in claim 4, wherein the triazine ultraviolet absorber is one of UV 1577, UV 1164, UV 1600 and UV 400.
6. The high-performance weather-resistant compound for the agricultural polyolefin thin product as claimed in claim 1, wherein the particle size of the inorganic sunscreen agent is 10-200 nm.
7. The high-performance weather-resistant compound for the agricultural polyolefin thin product as claimed in claim 6, wherein the inorganic sun-screening agent is one of cerium oxide, titanium oxide, zinc oxide, montmorillonite and rectorite.
8. The high-performance weather-resistant compound for the agricultural polyolefin thin product as claimed in claim 1, wherein the acid absorbent is one of basic metal oxide, tertiary amine organic compound and stearate compound.
9. The high-performance weather-resistant compound for the agricultural polyolefin thin product as claimed in claim 8, wherein the acid absorbent is one of calcium oxide, magnesium oxide, hydrotalcite, calcium stearate, zinc stearate and tri-n-dodecylamine.
10. A process for the preparation of a high performance weatherable formulation of an agricultural polyolefin film as claimed in any one of claims 1 to 9, comprising the steps of:
s1: mixing a hindered amine light stabilizer, a triazine ultraviolet absorbent, an inorganic sun-screening agent and an acid absorbent in a high-speed mixer at the rotation speed of 800-1000rpm for 2-5 min;
s2: feeding the mixture obtained in the step S1 into a premixing granulator, setting the process temperature to be 80-130 ℃, setting the length-diameter ratio of a screw to be 25-40: 1, preparing the high-performance weather-resistant compound for the agricultural polyolefin thin product by adopting a hot ring cutting and air cooling process.
CN202111499506.8A 2021-12-09 2021-12-09 High-performance weather-resistant compound for agricultural polyolefin thin products and preparation method thereof Pending CN114381034A (en)

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CN102746599A (en) * 2012-05-17 2012-10-24 杭州福膜新材料科技有限公司 High-thermal-oxidation-stability polyvinylidene fluoride composition and preparation method thereof
CN106589514A (en) * 2015-10-20 2017-04-26 固安县天昊助剂有限公司 Light stabilizer composition master batch and preparation method and application thereof
CN107973960A (en) * 2017-12-07 2018-05-01 广东波斯科技股份有限公司 Low film masterbatch for separating out color inhibition features and preparation method thereof
CN111465622A (en) * 2017-11-14 2020-07-28 艾利丹尼森公司 PVC compositions, films, laminates, and related methods
CN113480791A (en) * 2021-06-30 2021-10-08 宿迁联宏新材料有限公司 Ultraviolet blocking master batch of polyolefin high-transparency film and preparation method thereof
CN113563661A (en) * 2020-04-28 2021-10-29 宿迁联盛科技股份有限公司 Long-acting weather-resistant master batch for agricultural film and preparation method and application thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102746599A (en) * 2012-05-17 2012-10-24 杭州福膜新材料科技有限公司 High-thermal-oxidation-stability polyvinylidene fluoride composition and preparation method thereof
CN106589514A (en) * 2015-10-20 2017-04-26 固安县天昊助剂有限公司 Light stabilizer composition master batch and preparation method and application thereof
CN111465622A (en) * 2017-11-14 2020-07-28 艾利丹尼森公司 PVC compositions, films, laminates, and related methods
CN107973960A (en) * 2017-12-07 2018-05-01 广东波斯科技股份有限公司 Low film masterbatch for separating out color inhibition features and preparation method thereof
CN113563661A (en) * 2020-04-28 2021-10-29 宿迁联盛科技股份有限公司 Long-acting weather-resistant master batch for agricultural film and preparation method and application thereof
CN113480791A (en) * 2021-06-30 2021-10-08 宿迁联宏新材料有限公司 Ultraviolet blocking master batch of polyolefin high-transparency film and preparation method thereof

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Application publication date: 20220422