CN114378864A - Shaving device - Google Patents

Shaving device Download PDF

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Publication number
CN114378864A
CN114378864A CN202210023448.XA CN202210023448A CN114378864A CN 114378864 A CN114378864 A CN 114378864A CN 202210023448 A CN202210023448 A CN 202210023448A CN 114378864 A CN114378864 A CN 114378864A
Authority
CN
China
Prior art keywords
cartridge
handle
magnets
support member
pivot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210023448.XA
Other languages
Chinese (zh)
Inventor
鲁艾丽德·罗伯特森
大卫·卡彭特
艾伦·肯尼思·斯特拉顿
乔治·K·小博诺伊特
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Badge Intellectual Property Holding Co
Original Assignee
Badge Intellectual Property Holding Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US15/241,042 external-priority patent/US9764487B2/en
Priority claimed from US15/433,988 external-priority patent/US11014255B2/en
Application filed by Badge Intellectual Property Holding Co filed Critical Badge Intellectual Property Holding Co
Publication of CN114378864A publication Critical patent/CN114378864A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26BHAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B21/00Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor
    • B26B21/08Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor involving changeable blades
    • B26B21/14Safety razors with one or more blades arranged transversely to the handle
    • B26B21/22Safety razors with one or more blades arranged transversely to the handle involving several blades to be used simultaneously
    • B26B21/222Safety razors with one or more blades arranged transversely to the handle involving several blades to be used simultaneously with the blades moulded into, or attached to, a changeable unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26BHAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B21/00Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor
    • B26B21/40Details or accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26BHAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B21/00Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor
    • B26B21/40Details or accessories
    • B26B21/52Handles, e.g. tiltable, flexible
    • B26B21/521Connection details, e.g. connection to razor heads

Abstract

A shaving device comprising: a handle; a cartridge support member comprising a cartridge support frame coupled to the handle and comprising at least one arm; and a cartridge configured to be pivotably coupled to the cartridge support member, the cartridge comprising one or more replaceable blade assemblies configured to be detachably coupled to a cartridge holding frame, the cartridge holding frame defining one or more replaceable blade chambers configured to receive at least a portion of the one or more replaceable blade assemblies, wherein the one or more replaceable blade assemblies comprise one or more locking features configured to engage one or more corresponding locking features of the cartridge holding frame to releasably couple the one or more replaceable blade assemblies to the cartridge holding frame.

Description

Shaving device
The present application is a divisional application of the patent application having application number 201780060517.1, application date 2017, 8/18, entitled "shaving device".
Technical Field
The present disclosure relates generally to personal grooming devices, and more particularly to personal shaving devices for shaving hair.
Background
Shaving blades are available in various forms. For example, the shaving razor may include a replaceable cartridge configured to be selectively coupled to the handle. The cartridge may include one or more shaving blades disposed on a cutting surface of the replaceable cartridge. Once the shaving blades become dulled, the user may disconnect the cartridge from the handle and reconnect a new cartridge.
Drawings
The above-mentioned and other features of this disclosure and their implementation will become more apparent and better understood by referring to the following description of the embodiments described herein in conjunction with the accompanying drawings, in which:
fig. 1A shows a front view of a partially assembled shaving device according to one embodiment of the present disclosure;
FIG. 1B illustrates a front view of one embodiment of the partially assembled shaving device of FIG. 1A having a twisted portion showing the head assembly generally parallel to the handle;
FIG. 1C illustrates a front view of one embodiment of the partially assembled shaving device of FIG. 1A having a twist, showing the head assembly at an angle α relative to the handle;
FIG. 2 shows a side view of the partially assembled shaving device of FIG. 1A;
FIG. 3 illustrates a side view of the shaving device of FIG. 1A fully assembled with the extended pivot biasing mechanism;
FIG. 4 illustrates a side view of the shaving device of FIG. 1A fully assembled with the retracted pivot biasing mechanism;
FIG. 5 shows another embodiment of a shaving device;
FIG. 6A shows a cross-sectional view of the handle of the shaving device of FIG. 6B taken along line 6-6;
FIG. 6B shows a close-up of one embodiment of a cartridge pivot biasing mechanism;
FIG. 7 illustrates one embodiment of an anti-pivot mechanism according to FIG. 5;
FIG. 8 illustrates another embodiment of an anti-pivot mechanism;
FIG. 9 illustrates yet another embodiment of an anti-pivot mechanism;
FIG. 10 shows another view of the anti-pivot mechanism according to FIG. 9;
FIG. 11 illustrates another embodiment of an anti-pivot mechanism according to the present disclosure;
FIG. 12 shows another view of the anti-pivot mechanism according to FIG. 11;
FIG. 13 illustrates yet another embodiment of an anti-pivot mechanism according to the present disclosure;
FIG. 14 shows another view of the anti-pivot mechanism according to FIG. 13;
FIG. 15 illustrates yet another embodiment of an anti-pivot mechanism according to the present disclosure;
FIG. 16A illustrates another embodiment of an anti-pivot mechanism according to the present disclosure;
FIG. 16B illustrates another embodiment of an anti-pivot mechanism according to the present disclosure;
FIG. 17A illustrates another embodiment of an anti-pivot mechanism according to the present disclosure;
FIG. 17B illustrates another embodiment of an anti-pivot mechanism according to the present disclosure;
FIG. 18 generally illustrates one embodiment of a cartridge including an anti-pivot mechanism according to the present disclosure;
FIG. 19 generally illustrates one embodiment of an anti-pivot mechanism taken along line 19-19 of FIG. 18, in accordance with the present disclosure;
FIG. 20 generally illustrates one embodiment of an anti-pivot mechanism taken along line 20-20 of FIG. 19, in accordance with the present disclosure;
FIG. 21 generally illustrates another embodiment of an anti-pivot mechanism similar to those of FIGS. 19 and 20;
FIG. 22 generally illustrates another embodiment of an anti-pivot mechanism similar to those of FIGS. 19 and 20;
FIG. 23 generally illustrates another embodiment of an anti-pivot mechanism including a counterbalance mechanism according to the present disclosure;
FIG. 24 generally illustrates another embodiment of an anti-pivot mechanism including a counterweight mechanism according to the present disclosure;
Figure 25 illustrates one embodiment of a twisted portion and rotation mechanism according to the present disclosure;
figure 26 illustrates one embodiment of a twisted portion and rotation mechanism according to the present disclosure;
figure 27 illustrates one embodiment of a twisted portion and rotation mechanism according to the present disclosure;
FIG. 28 illustrates one embodiment of a cartridge centering mechanism;
FIG. 29 illustrates one embodiment of a cartridge centering mechanism according to FIG. 28;
fig. 30A shows an enlarged front view of a cartridge according to one embodiment of the present disclosure;
fig. 30B shows an enlarged front view of a cartridge according to another embodiment of the present disclosure;
figure 31 shows a cross-sectional view of a section of a cartridge including a retractable ball bearing according to one embodiment of the present disclosure;
fig. 32 shows a cross-sectional view of a section of a cartridge including a retractable ball bearing according to another embodiment of the present disclosure;
fig. 33 shows a cross-sectional view of a section of a cartridge including a retractable ball bearing according to another embodiment of the present disclosure;
fig. 34 shows a cross-sectional view of a cartridge including a self-lubricating retractable ball bearing/elongated ball bearing/needle roller according to another embodiment of the present disclosure;
Fig. 35A shows a cross-sectional view of a cartridge including a self-lubricating retractable ball bearing/elongated ball bearing/needle roller according to another embodiment of the present disclosure;
fig. 35B shows a cross-sectional view of a cartridge including a self-lubricating retractable ball bearing/elongated ball bearing/needle roller according to another embodiment of the present disclosure;
FIG. 35C shows a retaining clip for securing the ball bearing within the cartridge;
FIG. 35D illustrates a retaining clip for securing the ball bearing within the cartridge;
FIG. 35E shows a retaining clip for securing the ball bearing within the cartridge;
FIG. 35F shows a blade retention clip for securing one or more shaving blades within a cartridge;
FIG. 35G illustrates a blade retention clip for securing one or more shaving blades within a cartridge;
FIG. 35H illustrates a blade retention clip for securing one or more shaving blades within a cartridge;
fig. 36 shows an enlarged front view of a cartridge according to another embodiment of the present disclosure;
fig. 37 shows an enlarged front view of a cartridge according to another embodiment of the present disclosure;
fig. 38 shows an end view of yet another embodiment of a cartridge according to the present disclosure;
FIG. 39 is a perspective end view of the cartridge according to FIG. 38;
FIG. 40 shows an end view of one embodiment of a pivot pin/cylinder that may be used with one embodiment of an anti-pivot mechanism in conjunction with the cartridge of FIGS. 38 and 39;
fig. 41 shows a further view according to fig. 38 to 40;
fig. 42 shows a further view according to fig. 38 to 40;
fig. 43 shows a further view according to fig. 38 to 40;
fig. 44 shows a further view according to fig. 38 to 40;
fig. 45 shows a further view according to fig. 38 to 40;
fig. 46 shows another view of the shaving blade according to fig. 25 to 27;
fig. 47 shows another view of the shaving blade according to fig. 25 to 27;
fig. 48 shows another view of the shaving blade according to fig. 25 to 27;
fig. 49 shows another view of the shaving blade according to fig. 25 to 27;
fig. 50 shows another view of a cartridge according to the present disclosure;
fig. 51 shows another view of a cartridge according to the present disclosure;
fig. 52 shows another view of a cartridge according to the present disclosure;
fig. 53 shows another view of a shaving blade according to the present disclosure;
FIG. 54 illustrates one embodiment of a shaving razor having an anti-wobble mechanism according to the present disclosure;
FIG. 55 shows a perspective view of another shaving device including another embodiment of an anti-pivot mechanism according to the present disclosure;
FIG. 56 shows a side view of the shaving device of FIG. 55 with an anti-pivot mechanism;
FIG. 57 illustrates a close-up side view of the shaving device of FIG. 55;
FIG. 58 illustrates another embodiment of an anti-pivot mechanism;
fig. 59A illustrates the anti-pivot mechanism of fig. 58 wherein the cartridge support member is partially transparent;
FIG. 59B shows one arrangement of cartridge magnets and cartridge support member magnets;
FIG. 59C shows another arrangement of cartridge magnets and cartridge support member magnets;
FIG. 59D illustrates yet another arrangement of cartridge magnets and cartridge support member magnets;
FIG. 60 shows another view of the anti-pivot mechanism of FIG. 59A;
FIG. 61 shows another view of the cartridge support member of FIG. 58 wherein the cartridge support member is partially transparent;
FIG. 62 shows another view of the cartridge support member of FIG. 61 wherein the cartridge support member is solid;
FIG. 63 shows another view of the cartridge of FIG. 58, wherein the cartridge is partially transparent;
FIG. 64 shows another view of the cartridge of FIG. 63 in which the cartridge is partially solid;
FIG. 65 illustrates another embodiment of an anti-pivot mechanism;
fig. 66 illustrates the anti-pivot mechanism of fig. 65 wherein the cartridge support member is solid;
fig. 67 shows the anti-pivot mechanism of fig. 65, wherein the cartridge support member is partially transparent;
FIG. 68 shows a cross-sectional view of the cartridge of FIG. 65;
FIG. 69 shows another cross-sectional view of the cartridge of FIG. 65;
FIG. 70 shows a cross-sectional view of another embodiment of an anti-pivot mechanism;
FIG. 71 illustrates the anti-pivot mechanism of FIG. 70 wherein the cartridge support member, along with the shaft and cam, are partially transparent;
FIG. 72 shows another view of the cartridge support member of FIG. 71 without the shaft and cam;
FIG. 73 shows another view of the cartridge of FIG. 70 wherein the cartridge support member is partially solid;
FIG. 74 illustrates another view of the anti-pivot mechanism of FIG. 70 wherein the cartridge support member, together with the shaft, cam and detent plate are partially transparent;
FIG. 75 shows a cross-sectional view of the cartridge of FIG. 70;
FIG. 76 shows another cross-sectional view of the cartridge of FIG. 70;
FIG. 77 illustrates one embodiment of a head assembly and handle in an unassembled state configured to be coupled together using one or more magnets;
FIG. 78 generally illustrates the head assembly and handle of FIG. 77 in an assembled state;
FIG. 79 shows a cross-sectional view of the head assembly and handle of FIG. 77 in an unassembled state;
FIG. 80 shows a cross-sectional view of the head assembly and handle of FIG. 77 in an assembled state;
figure 81A shows magnetic forces at different displacements into the chamber according to the magnetic coupling of figures 77-80;
figure 81B shows magnetic forces at different displacements into the chamber according to the magnetic coupling of figures 77-80;
FIG. 82 illustrates another embodiment of a magnetic connection between the head assembly and the handle;
FIG. 83 illustrates yet another embodiment of a magnetic connection between the head assembly and the handle;
FIG. 84 illustrates one embodiment of a cartridge connecting mechanism in an unassembled state for securing a cartridge to a cartridge support member;
FIG. 85 shows the cartridge connecting mechanism of FIG. 84 in an assembled state;
FIG. 86 illustrates a cross-sectional view of the cartridge connecting mechanism of FIG. 84 in an unassembled state;
FIG. 87 shows a cross-sectional view of the cartridge connecting mechanism of FIG. 84 in an assembled state;
FIG. 88 illustrates one embodiment of a cartridge holder in an unassembled state for securing a cartridge to a cartridge support member;
FIG. 89 shows the cartridge holder of FIG. 88 in an assembled state;
FIG. 90 is another embodiment of a cartridge holder in an assembled state for securing a cartridge to a cartridge support member;
FIG. 91 illustrates a cross-section taken along line A-A of the cartridge holder of FIG. 90;
FIG. 92 illustrates a cross-section taken along line B-B of the cartridge holder of FIG. 90;
FIG. 93 is another embodiment of an anti-pivot mechanism and/or connection mechanism in an unassembled state for coupling a cartridge to a handle;
FIG. 94 shows the anti-pivot mechanism and/or connection mechanism of FIG. 93 in an assembled state;
FIG. 95 shows a cross section of the cartridge holder of FIG. 93;
FIG. 96 illustrates another anti-pivot mechanism and/or connection mechanism in an assembled state;
FIG. 97 illustrates one embodiment of a hard stop/ISP protrusion;
FIG. 98 illustrates one embodiment of two or more radially magnetized (DM) magnets for coupling two components;
FIG. 99 illustrates one embodiment of two or more radially magnetized (DM) magnets for coupling two components;
figure 100 illustrates one embodiment of two or more radially magnetized (DM) magnets for coupling two components;
FIG. 101 illustrates another embodiment of two or more radially magnetized (DM) magnets for coupling two components in a first position;
FIG. 102 shows the two or more radially magnetized (DM) magnets of FIG. 101 used to couple two components in a second position;
FIG. 103 illustrates another embodiment utilizing DM magnets;
FIG. 104 shows another embodiment utilizing DM magnets;
FIG. 105 shows another embodiment utilizing DM magnets;
FIG. 106 illustrates one embodiment of two or more DM magnets moving the cartridge support member/cartridge laterally relative to the handle;
FIG. 107 shows one embodiment of two or more DM magnets causing the cartridge support member/cartridge to move laterally relative to the handle;
FIG. 108 illustrates one embodiment of two or more DM magnets moving the cartridge support member/cartridge laterally relative to the handle;
figure 109 illustrates another embodiment featuring two or more DM magnets;
figure 110 illustrates another embodiment featuring two or more DM magnets;
FIG. 111 shows yet another embodiment featuring two or more DM magnets;
Figure 112 illustrates yet another embodiment featuring two or more DM magnets;
figure 113 shows yet another embodiment featuring two or more DM magnets;
figure 114 shows another embodiment featuring two or more DM magnets;
figure 115 illustrates another embodiment featuring two or more DM magnets;
figure 116 shows another embodiment featuring two or more DM magnets;
figure 117 shows one embodiment of pairs of DM magnets with which two components are securely attached while also enabling the components to rotate relative to each other about multiple axes while tending to return to a predetermined rest position, and which can be manually separated;
figure 118 illustrates one embodiment of a plurality of pairs of DM magnets with which two components are securely attached while also enabling the components to rotate relative to each other about multiple axes while tending to return to a predetermined rest position, and which can be manually separated;
figure 119 shows one embodiment of pairs of DM magnets with which two components are securely attached while also enabling the components to rotate relative to each other about multiple axes while tending to return to a predetermined rest position, and which can be manually separated;
Figure 120 shows one embodiment of a plurality of pairs of DM magnets with which two components are securely attached while also enabling the components to rotate relative to each other about multiple axes while tending to return to a predetermined rest position, and which may be manually separated;
fig. 121 shows an embodiment of a shaving blade having at least two concentric, radially magnetized magnets, by which a floating effect is achieved between two parts of the shaving blade, allowing movement in two degrees of freedom (angular and axial);
fig. 122 shows an embodiment of a shaving blade having at least two concentric, radially magnetized magnets, by which a floating effect is achieved between two parts of the shaving blade, allowing movement in two degrees of freedom (angular and axial);
fig. 123 shows an embodiment of a shaving blade having at least two concentric, radially magnetized magnets, by which a floating effect is achieved between two parts of the shaving blade, allowing movement in two degrees of freedom (angular and axial);
fig. 124 shows an embodiment of a shaving blade having at least two concentric, radially magnetized magnets, by which a floating effect is achieved between two parts of the shaving blade, allowing movement in two degrees of freedom (angular and axial);
Fig. 125A illustrates one embodiment of a shaving blade having at least two concentric, radially magnetized magnets, by which a floating effect is achieved between two portions of the shaving blade, allowing for two degrees of freedom (angular and axial) movement;
fig. 125B illustrates an embodiment of a shaving blade having at least two concentric, radially magnetized magnets, by which a floating effect is achieved between two portions of the shaving blade, allowing for two degrees of freedom (angular and axial) movement;
FIG. 125C illustrates one embodiment of a locking and/or ejection chamber or groove;
FIG. 125D illustrates one embodiment of the locking and/or ejection chamber or groove of FIG. 125C;
FIG. 125E illustrates one embodiment of a locking and/or ejection chamber or groove;
FIG. 126 shows one embodiment of a shaving razor having a mechanical pivot to align the cartridge in a "body mode";
FIG. 127 illustrates one embodiment of a shaving razor including magnets to position and control a rotating cartridge in a support member;
FIG. 128 illustrates one embodiment of a shaving razor including magnets to position and control a rotating cartridge in a support member;
FIG. 129 illustrates another embodiment of an anti-pivot mechanism;
FIG. 130 illustrates another embodiment of an anti-pivot mechanism;
FIG. 131 illustrates yet another embodiment of a shaving razor having an anti-pivot mechanism;
FIG. 132 illustrates yet another embodiment of a shaving razor having an anti-pivot mechanism;
FIG. 133 illustrates yet another embodiment of a shaving razor having an anti-pivot mechanism with only one arm magnet;
FIG. 134 shows an embodiment similar to FIG. 132, but modified to remove an arm that does not include a magnet;
FIG. 135 shows an embodiment similar to FIG. 132, but modified to remove an arm that does not include a magnet;
fig. 136 shows one embodiment of a variation of the embodiment of fig. 129-130, in which the pivot axis is fixed to the blade holder instead of the arm, and channels/grooves/slots are provided in the arm and/or the magnet to enable removal of the blade holder and shaft from the arm;
fig. 137 shows one embodiment of a variation of the embodiment of fig. 129-130, wherein the pivot axis is fixed to the blade holder instead of the arm, and a channel/groove/slot is provided in the arm and/or magnet to enable removal of the blade holder and shaft from the arm;
FIG. 138 shows yet another embodiment of a shaving razor having an anti-pivot mechanism;
FIG. 139 illustrates one embodiment of a shaving razor including a nanotube sheet, strip, or wire incorporated into a replaceable head assembly;
FIG. 140 illustrates an embodiment of an anti-pivot mechanism and a linkage mechanism;
fig. 141 illustrates one embodiment of pivotally coupling a cartridge to a cartridge support member using a plurality of magnets;
fig. 142 illustrates one embodiment of pivotally coupling a cartridge to a cartridge support member using a plurality of magnets;
fig. 143 shows an embodiment in which the repelling magnet optionally comprises a matching feature;
FIG. 144A illustrates another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 144B illustrates another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 144C illustrates another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 144D illustrates another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 144E illustrates another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 145A shows another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 145B illustrates another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 145C illustrates another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 145D illustrates another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 145E illustrates another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 146A shows another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 146B illustrates another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 146C illustrates another embodiment of a shaving razor that may be selectively arranged in a "face mode" or a "body mode";
FIG. 147 illustrates one embodiment of a magnetic biasing system for urging a cartridge to an initial home position (ISP);
FIG. 148 illustrates one embodiment of a magnetic biasing system for urging a cartridge to an initial home position (ISP);
FIG. 149 illustrates one embodiment of a magnetic biasing system for urging a cartridge to an initial home position (ISP);
FIG. 150 illustrates another embodiment of a magnetic biasing system for urging a cartridge to an ISP;
FIG. 151 illustrates one embodiment of a magnetic retaining clip;
FIG. 152 illustrates one embodiment of a magnetic retaining clip;
FIG. 153A shows one embodiment of a magnetic retaining clip;
FIG. 153B illustrates one embodiment of a magnetic retaining clip;
FIG. 154 illustrates one embodiment of a magnetic retaining clip;
FIG. 155A illustrates one embodiment of a magnetic retaining clip;
FIG. 155B illustrates one embodiment of a magnetic retaining clip;
FIG. 156 illustrates one embodiment of a magnetic retaining clip;
FIG. 157A illustrates one embodiment of a magnetic retaining clip;
FIG. 157B illustrates one embodiment of a magnetic retaining clip;
FIG. 158 illustrates one embodiment of a replaceable blade assembly;
FIG. 159 illustrates one embodiment of a replaceable blade assembly;
FIG. 160 illustrates one embodiment of a replaceable blade assembly;
FIG. 161 illustrates one embodiment of a replaceable blade assembly;
FIG. 162 illustrates one embodiment of a replaceable blade assembly;
FIG. 163 illustrates one embodiment of a replaceable blade assembly;
FIG. 164 illustrates one embodiment of a replaceable blade assembly;
FIG. 165 illustrates one embodiment of a replaceable blade assembly;
FIG. 166 illustrates one embodiment of a shaving blade and/or shaving aid secured to a cartridge using magnets;
FIG. 167 illustrates one embodiment of a shaving blade and/or shaving aid secured to a cartridge using a magnet;
FIG. 168 illustrates one embodiment of a shaving blade and/or shaving aid secured to a cartridge using a magnet;
FIG. 169 shows another embodiment of a connection system between a cartridge and a handle;
FIG. 170 shows another embodiment of a connection system between a cartridge and a handle;
FIG. 171 illustrates one embodiment of a head assembly including a cartridge bias limiter;
fig. 172 generally illustrates region C172 of fig. 171 including the cartridge bias limiter in an extended position;
fig. 173 generally illustrates region C172 of fig. 171 including the cartridge bias limiter in a retracted position;
FIG. 174 illustrates another embodiment of a connection system between a cartridge and a handle;
FIG. 175 illustrates another embodiment of a connection system between a cartridge and a handle;
FIG. 176 shows another embodiment of a connection system between a cartridge and a handle;
FIG. 177 shows another embodiment of a connection system between a cartridge and a handle;
FIG. 178 illustrates another embodiment of a connection system between a cartridge and a handle;
FIG. 179 shows another embodiment of a connection system between a cartridge and a handle;
FIG. 180 shows yet another embodiment of a connection system between a cartridge and a handle;
FIG. 181 shows yet another embodiment of a connection system between a cartridge and a handle;
FIG. 182 shows yet another embodiment of a connection system between a cartridge and a handle;
fig. 183 shows one embodiment of a connection system between a handle and various personal hygiene devices;
FIG. 184 illustrates one embodiment of a connection system between a handle and various personal hygiene devices;
FIG. 185 illustrates one embodiment of a connection system between a handle and various personal hygiene devices;
FIG. 186 illustrates one embodiment of a connection system between a handle and various personal hygiene devices;
Fig. 187 illustrates one embodiment of a shaving device having a twisted connection between the handle and the cartridge support member;
fig. 188 shows a partial view of an embodiment of a handle and yoke insert of the shaving device of fig. 187;
FIG. 189 shows one embodiment of the handle of the shaving device of FIG. 187;
FIG. 190 is another view of the handle of the shaving device of FIG. 189;
FIG. 191 illustrates one embodiment of a handle and head assembly of the shaving device of FIG. 187;
FIG. 192 is an exploded view of an embodiment of a handle and yoke insert of the shaving device of FIG. 188;
fig. 193 is another exploded view of the handle and yoke insert of fig. 192;
fig. 194 is another view of the handle and yoke insert of the shaving device of fig. 192;
FIG. 195 is an exploded view of an embodiment of a cartridge and yoke insert of the shaving device of FIG. 188;
fig. 196 is another view of a yoke insert of the shaving device of fig. 188;
fig. 197 is a perspective view of a shaving device having a twisted connection between the handle and the cartridge support member, the shaving device further including an alignment feature in a first position;
fig. 198 is a perspective view of the shaving device of fig. 197 including an alignment feature in a second position;
Fig. 199 is another view of the shaving device of fig. 198 including the alignment feature in a second position;
fig. 200 shows a view of a shaving device with a connection mechanism between the cartridge and the arms of the cartridge support member;
fig. 201 shows the shaving device of fig. 200 in an unassembled state;
fig. 202 illustrates one embodiment of the cartridge support member of fig. 200;
fig. 203 is a side perspective view of the cartridge support member of fig. 202;
fig. 204 is a bottom perspective view of the cartridge support member of fig. 202;
FIG. 205 is a side perspective view of the cartridge of FIG. 200;
FIG. 206 is an end perspective view of the cartridge of FIG. 205;
FIG. 207 is a top perspective view of the cartridge of FIG. 205;
FIG. 208 is an end view of the cartridge of FIG. 205;
fig. 209 shows a view of another shaving device with a connection mechanism between the cartridge and the arms of the cartridge support member;
FIG. 210 is a top perspective view of one embodiment of the cartridge of FIG. 209;
FIG. 211 is a side perspective view of the cartridge of FIG. 210;
FIG. 212 is a partial end view of the cartridge of FIG. 210;
fig. 213 shows one embodiment of the cartridge support member of fig. 209;
Fig. 214 is a perspective view of the cartridge support member of fig. 213;
fig. 215 shows a variation of the connection mechanism of fig. 200-214; and
fig. 216 shows a modification of the connection mechanism of fig. 209 to 214.
It is to be understood that the foregoing description of the drawings is for purposes of illustration only and must be read in light of the following detailed description. In the above description of the drawings, not all features are necessarily in any particular embodiment of the drawings, other features not listed in the above description of the drawings may be described as well, these features may or may not be included in the above-described features of the drawings, and the features described in the drawings/detailed description may be combined and/or changed based on the other features described in the other drawings.
Detailed Description
It is to be understood that the disclosure is not limited in its application to the details of construction and the arrangements of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting, as it will be appreciated by those skilled in the art.
Referring now to the drawings, fig. 1-4 illustrate a personal manual (i.e., unpowered) shaving device 10, which is particularly useful for shaving human hair, according to one embodiment of the present disclosure. As shown, the shaving device 10 includes a replaceable head assembly 20 for shaving the hairs of a user of the shaving device 10 and a handle 60 for holding and manipulating the shaving device 10.
As best shown by fig. 1A, the replaceable head assembly 20 includes a cartridge 22 and a cartridge support member 24. As shown, cartridge support member 24 includes a generally U-shaped cartridge support frame 26. The U-shaped cartridge support frame 26 includes two generally curved support arms 30. For example, the support arm 30 may have a generally C-shape or L-shape.
To facilitate pivotable attachment of cartridge 22 to cartridge support member 24 and subsequent use thereof, cartridge 22 and cartridge support member 24 may include one or more twists or pivot assemblies 3 that allow cartridge 22 to rotate about a pivot axis PA (e.g., about a direction generally perpendicular to longitudinal axis L of handle 60). As described herein, the twist or pivot assembly 3 may be configured to allow the cartridge 22 to rotate about the pivot axis PA by about 180 degrees so that the front side 140 and the rear side 156 of the cartridge 22 may be used. According to one embodiment, the twist or pivot assembly 3 may be configured to allow the cartridge 22 to rotate about 360 degrees about the pivot axis PA.
For example, the hinge or pivot assembly 3 may include pivot receivers 32 (e.g., in the form of through holes) disposed in each support arm 30 of the cartridge support member 24 (e.g., without limitation, the distal section 40 of the support arm 30), each of which receives a pivot pin/cylinder 34 located on an opposite lateral side of the cartridge 22. The pivot pin/cylinder 34 may extend generally outwardly from lateral sides of the cartridge 22. With the foregoing arrangement, the cartridge 22 is disposed between the support arms 30 and supported by each support arm 30 at a pivotal connection (assembly), the cartridge 22 being capable of rotating about the pivot axis PA at any angle up to and including 360 degrees. It should be understood that the positions of the one or more pivot receptacles 32 and pivot pins 34 may be switched (e.g., one or more pivot receptacles 32 may be located in the cartridge 22 and one or more pivot pins 34 may extend outwardly from the support arm 30 of the cartridge support member 24).
To cushion the use of the cartridge 22 while shaving, the one or more support arms 30 may include a cushioning mechanism 38. As shown, the second (distal) section 40 of each support arm 30 is configured to slide in a receptacle 42 (e.g., a slotted recess) of the first (proximal) section 44 of each support arm 30. Each receptacle 42 may include a compression (e.g., coil) spring or biasing device 46 at a bottom thereof. As used herein, the proximal and distal sides may be understood with respect to a user of the shaving device 10.
In the foregoing manner, the biasing device 46 of the damping mechanism 38 may compress in response to a downward force exerted on the blade holder 22, such compression biasing against the downward force. As such, such compression may absorb/attenuate downward forces to cushion the use of the cartridge 22. Further, because the damping mechanisms 38 of each support arm 30 are independent of each other, the damping mechanisms 38 may move and/or damp each lateral end of the cartridge 22 independently. It should be understood that in other embodiments of the shaving device 10, the cartridge support member 24 may not include the cushioning mechanism 38.
The head assembly 20 may be selectively, removably connected to the handle 60 by a user. As can be appreciated, any mechanism for selectively coupling cartridge support member 24 to handle 60 may be used. For example, the cartridge support member 24 may include a support hub 50, which may be centrally disposed between the two support arms 30. The support hub 50 includes a mechanical connection element 52 that mechanically connects the cartridge support member 24 to a mechanical connection element 64 of the elongate shaft 62 of the handle 60.
For example, as shown in fig. 1A and 2, one embodiment of the connecting element 52 of the cartridge support member 24 includes a hollow (tubular) cylindrical shank portion 54 configured to fit within a cylindrical recess 66 of a connecting element 64 of the handle 60. To provide a secure mechanical connection, the cylindrical shank 54 includes a plurality of deformable (cantilevered and/or spring-loaded) engagement projections 56 that engage in engagement holes 68. In one embodiment, the deformable (cantilevered and/or spring-loaded) engagement projections 56 may be configured to disengage from the engagement holes 68 upon depression of the actuation button 100 and/or by manually depressing each individual engagement projection with a user's hand/finger.
Once the engagement protrusion 56 is engaged in the engagement hole 68, the head assembly 20 and the handle 60 are substantially prevented from being separated from each other. Thereafter (e.g., after the life of cartridge 22), head assembly 20 and handle 60 may be separated from each other by pressing engagement projections 56 inwardly (e.g., by pressing buttons or the like provided on handle 60 and/or replaceable head assembly 20 and/or by manually pressing each engagement projection with a user's hand/finger) and pulling cylindrical handle portion 54 of cartridge support member 24 out of cylindrical recess 66 of handle 60. The used head assembly 20/cartridge 22 may then be replaced with a new head assembly 20/cartridge 22. Thus, as can be appreciated, a user may selectively removably couple the head assembly 20 to the handle 60.
While the handle 54 and the recess 66 are shown as part of the cartridge support member 24 and the handle 60, respectively, it should be understood that the arrangement of the handle 54 and the recess 66 may be reversed (e.g., the handle 54 and the recess 66 may be part of the handle 60 and the cartridge support member 24, respectively, see, e.g., fig. 5). Further, while the deformable (cantilevered and/or spring-loaded) engagement projections 56 and engagement holes 68 are shown as part of the stem 54 and recess 66, respectively, it should be understood that the arrangement of the deformable (cantilevered and/or spring-loaded) engagement projections 56 and engagement holes 68 may be switched (e.g., the deformable (cantilevered and/or spring-loaded) engagement projections 56 and engagement holes 68 may be part of the recess 66 and stem 54, respectively). Further, it should be understood that the connecting element 52 is not limited to the arrangement shown and/or described herein, unless specifically claimed, and that any connecting element 52 may be used that allows a user to selectively releasably couple the head assembly 20 to the handle 60.
The handle 60 (fig. 1A-1C) may optionally include one or more twists 74 configured to allow the head assembly 20 to be selectively rotated relative to a portion of the handle 60 such that a user may adjust the orientation of the head assembly 20 (e.g., the longitudinal axis H of the head assembly 20) relative to the handle 60 (e.g., the longitudinal axis L of the handle 60). The twist 74 may be positioned substantially anywhere along the length of the handle 60, but may be positioned near the first (proximal) region of the handle 60 as generally shown.
Referring to fig. 1A, it may be appreciated that the cutting edge axes CE of the cutting edges 151 of one or more shaving blades 142 of the head assembly 20 are aligned generally perpendicularly (e.g., generally transversely/90 degrees) with respect to the longitudinal axis L of the handle 60. As described herein (e.g., as generally shown in fig. 1B and 1C), the twists 74 may be configured to allow a user to selectively rotate the head assembly 20 about the pivot point of the handle 60 such that the cutting edge axes CE of the cutting edges 151 of the one or more shaving blades 142 of the head assembly 20 are aligned at an angle a (see, e.g., fig. 1C) other than transverse/perpendicular/90 degrees relative to the longitudinal axis L of the handle 60. For example, fig. 1B generally illustrates that the cutting edge axis CE of the cutting edge 151 of the one or more shaving blades 142 of the head assembly 20 is generally parallel to the longitudinal axis L of the handle 60, while fig. 1C generally illustrates that the cutting edge axis CE of the cutting edge 151 of the one or more shaving blades 142 of the head assembly 20 is at an angle a of less than 90 degrees, such as between 0 degrees and less than 90 degrees, relative to the longitudinal axis L of the handle 60.
One embodiment of a twisted portion 74 according to the present disclosure is generally shown in fig. 1A and 2. The twist 74 may include a twist pin 76 that extends through the receptacles 80, 82 of overlapping joint portions 84, 86 (see fig. 2) of the first (proximal) shaft segment 75 and the second (distal) shaft segment 77 of the handle 60. In addition to enabling the first (proximal) shaft portion 75 and the second (distal) shaft portion 77 to rotate relative to each other, the hinge pin 76 may also prevent the first (proximal) shaft portion 75 and the second (distal) shaft portion 77 from separating relative to each other. The strand 74 may optionally include a locking mechanism (e.g., without limitation, a locking pawl, a ratchet mechanism, etc.) configured to allow a user to substantially lock or fix the relative position of the head assembly 20 with respect to the handle 60.
It should be appreciated that the twists 74 may also be configured to allow a user to selectively rotate the head assembly 20 about the pivot point of the handle 60 such that the cutting edge axis CE of the cutting edge 151 of one or more shaving blades 142 of the head assembly 20 remains substantially transverse/perpendicular/90 degrees relative to the longitudinal axis L of the handle 60. For example, the arrangement of the twisted portion pin 76 and the receiving portions 80, 82 may be rotated about 90 degrees about the longitudinal axis L of the handle 60 from the arrangement shown in fig. 1A-1C.
The handle 60 may also optionally include an elongate shaft 62. The elongate shaft 62 optionally includes a telescoping handle extension 78 that includes a first shaft segment 70 and at least a second shaft segment 72 that are configured to telescopically slide relative to one another such that a user can adjust the overall length of the handle 60. It should be understood that one or more of the shaft segments 70, 72 may also optionally include one or more twists 74 as described herein. It should also be understood that in other embodiments of the shaving device 10, the elongate shaft 62 may be formed from a single segment and not include the twist 74, and the telescoping handle extension 78 may be eliminated.
Referring to fig. 3-5, the shaving device 10 (e.g., the handle 60) may optionally include one or more cartridge pivot biasing mechanisms 90 to control rotation of the cartridge 22 about the pivot axis PA in a direction relative to the cartridge support member 24. The pivot biasing mechanism 90 may include one or more elongated cylindrical rods 92 that slide within cylindrical recesses 94 of the handle 60. The elongated cylindrical rod 92 may be biased generally in the direction of arrow C (i.e., generally toward the cartridge 22, as generally shown in fig. 3 and 5). For example, the handle 60 may include a cylindrical recess 94 (best seen in fig. 6A and 6B) having one or more biasing devices (e.g., springs, etc.) configured to urge the elongated cylindrical rod 92 generally in the direction of arrow C. In one embodiment, a first biasing device 96 (e.g., a coil spring, etc.) may be disposed in the cylindrical recess 94 below the cylindrical rod 92, and optionally, a second biasing device 98 (e.g., a coil spring, etc.) may also be disposed in the cylindrical recess 94 below the first biasing device 96. The second biasing device 98 may have a greater spring (force) constant than the first biasing device 96.
As may be appreciated, during use of the shaving device 10, the cartridge 22 may pivot about the pivot axis PA in the directions of rotation R1 and R2 as the cartridge 22 follows the contour of the skin surface being shaved. During this time, the distal end (e.g., the spherical distal end) of the cylindrical bar 92 contacts the rear side 156 of the cartridge 22 (i.e., the surface of the cartridge 22 generally opposite the surface used during shaving) to urge the cartridge 22 to pivot about the pivot axis PA. As explained herein, the cartridge 22 may optionally include shaving blades 142 on both the front side 140 and the rear side 156. In this case, the distal end of rod 92 may be configured to contact cartridge 22 in a region 163 other than where shaving blades 142 are located.
According to one embodiment (fig. 3 and 4), lever 92 may contact cartridge 22 at a location above pivot axis PA and pivot biasing mechanism 90 may urge cartridge 22 in the opposite direction (e.g., in the direction R2). Alternatively, as generally shown in fig. 5, lever 92 may contact cartridge 22 at a location below pivot axis PA and pivot biasing mechanism 90 may urge cartridge 22 in the direction R1. As such, depending on the position at which the biasing lever 92 contacts the cartridge (i.e., above the pivot axis PA in fig. 3-4 or below the pivot axis PA in fig. 5), the pivot biasing mechanism 90 may urge the cartridge 22 generally in the R2 direction (in fig. 3-4) or the R1 direction (in fig. 5), and may substantially prevent the cartridge 22 from rotating beyond a particular/predetermined point (degree of rotation) in the opposite direction (e.g., R1 in fig. 3-4 or R2 in fig. 5) when the springs 96, 98 bottom out.
Additionally, as explained in more detail herein, in at least one embodiment, the cartridge 22 may be configured to rotate about 180 degrees or more about the pivot axis PA such that a user may select the front surface 140 or the rear surface 156 of the cartridge 22. For example, the cartridge 22 may include shaving (shaving) blades on both the front side 140 and the rear side 156 thereof (see, e.g., fig. 5 or 8). Alternatively (or in addition), cartridge 22 may include shaving blades on front side 140 and a mirror on rear side 156.
According to one embodiment, the pivot biasing mechanism 90 may optionally include an actuation button 100. The actuation button 100 may be coupled to the lever 92 and may be configured to retract the lever 92 generally in a direction opposite arrow C (see, e.g., fig. 3 and 5) and to exit the path of the cartridge 22 when rotated about 180 degrees (or more) about the pivot axis PA, as generally shown in fig. 4. For example, the actuator button 100 may travel in a track 102 (fig. 6A and 6B) provided by an elongated slot formed in the handle 60. A user may push actuation button 100 in a direction generally opposite arrow C to retract lever 92 with sufficient force to compress biasing devices 96, 98, thereby retracting cylindrical lever 92 far enough (e.g., generally in a direction generally opposite arrow C and generally away from cartridge 22) such that cartridge 22 may be rotated about pivot axis PA about 180 degrees (or more) without contacting lever 92, for example, in a direction generally opposite the biasing direction of lever 92 (e.g., the direction of R1 in fig. 3-4 and the direction of R2 in fig. 5). It should be appreciated that although the pivot biasing mechanism 90 is shown outside of the handle 60 in fig. 6A and 6B, a portion of the pivot biasing mechanism 90 may be located in an interior region of the handle 60, as generally described herein.
According to another embodiment, the replaceable head assembly 20 may optionally include one or more cartridge rotation limiters 35 configured to generally limit the range of rotation of the cartridge 22 relative to the handle 60 and/or cartridge support member 24 when using either the front side 140 or the rear side 156. The cartridge rotation restrictor 35 may be configured to substantially prevent the cartridge 22 from pivoting beyond a certain/predetermined point (degree of rotation) about the pivot axis PA in the direction of rotation R2 (in fig. 3-4) or the direction of rotation R1 (in fig. 5). As such, the cartridge rotation restrictor 35 may be configured to substantially prevent rotation beyond a predetermined point.
Referring to fig. 3, one embodiment of a cartridge rotation limiter 35 according to the present disclosure is generally shown. The cartridge rotation limiter 35 may include a resilient, deformable stop member or detent 36 configured to contact opposing sides of the cartridge 22 in use. For example, once the cartridge 22 pivots about the pivot axis PA beyond a certain/predetermined point (degree of rotation) in the direction of rotation R2, the deformable pawl 36 may contact the blade area of the cartridge 22 at a location below the pivot axis PA. Although the deformable detents 36 are shown extending outwardly from the support hub 50 and contacting a portion of the cartridge 22, it should be understood that this arrangement could be reversed. For example, the deformable detents 36 may also be configured to extend outwardly from the cartridge 22 to contact a portion of the support hub 50.
To rotate blade holder 22 about pivot axis PA by about 180 degrees or more, pins 92 may be retracted as generally shown in fig. 4, and blade holder 22 may be rotated in the direction of R1. As blade holder 22 rotates in the direction R1, blade holder 22 will contact pawl 36. The detents 36 (which may be formed from a polymeric composition such as an elastomer or sheet metal) will deform downward (e.g., generally toward the hub 50 and/or the support arms 30 of the support frame 26) to allow the cartridge 22 to continue to rotate in the direction of R1. Once cartridge 22 passes detent/elastically deformable stop member 36, stop member 36 will return to its original position and prevent cartridge 22 from rotating rearward in direction of rotation R2. The resiliently deformable stop member 36 allows the cartridge 22 to rotate in one direction but prevents the cartridge 22 from rotating in the opposite direction. Again (as noted above), although the detents 36 are shown extending from the support frame 26, the detents 36 may also extend from the cartridge 22 and may similarly elastically deform as the cartridge 22 rotates about the pivot axis PA.
Referring again to fig. 5 and 7, another embodiment of a cartridge rotation limiter 35 according to the present disclosure is generally shown. The cartridge rotation limiter 35 may include a resilient, deformable stop member or detent 36 configured to contact one or more of the plurality of teeth 37. In the embodiment shown in fig. 5 and 7, the pawl 36 extends generally radially outward from the pivot pin 34 and the tooth 37 extends generally radially inward from the pivot receiver 32; however, it should be understood that the arrangement of the pawl 36 and the teeth 37 could be reversed, and that the pawl 36 could extend generally radially inward from the pivot receiver 32 and the teeth 37 extend generally radially outward from the pivot pin 34.
As best shown in fig. 7, rotation of the pivot pin 34 about the pivot axis PA in a first direction (e.g., in the direction of R2 in the illustrated embodiment) may cause the pawl 36 to contact a moderately angled, tapered, curved, convex, concave, and/or arcuate portion (e.g., first portion) 39 of the first tooth 37a, thereby causing the pawl 36 to elastically deform (e.g., generally radially inwardly deform in the illustrated embodiment) out of the path of the first tooth 37a and allowing the pivot pin 34 to continue to rotate about the pivot axis PA in the first direction. Conversely, rotation of the pivot pin 34 about the pivot axis PA in the second direction (e.g., in the direction R1 in the illustrated embodiment) may cause the pawl 36 to contact a steeply angled, upstanding and/or generally vertical portion (e.g., second portion) 41 of the second tooth 37b (e.g., adjacent tooth), thereby causing the pawl 36 to engage the second portion 41 of the tooth 37b and generally preventing any further rotation of the pivot pin 34 about the pivot axis PA in the second direction beyond the predetermined point defined by the second tooth 37 b. According to one embodiment, the pivot pin 34 may be substantially free to rotate about the pivot axis PA within a region 43 defined by two adjacent teeth (e.g., teeth 37a, 37 b). The area 43 may also be considered a recess.
It should be understood that in any of the embodiments described herein, the spacing between the teeth may be greater and/or smaller than shown in the figures, which would allow for greater and/or lesser degrees of rotation of the cartridge head.
The shaving blade 10 may optionally include an anti-pivot mechanism. The anti-pivot mechanism may be configured to allow a user to rotate the cartridge 22 about the pivot axis PA to select one of a plurality of sides/faces and to allow the cartridge 22 to rotate within a predetermined range of rotation to fit the user's skin contours at selected blade/facial locations during normal use of the shaving razor. According to one embodiment, the anti-pivot mechanism may include a cartridge pivot biasing mechanism 90 (such as, but not limited to, a biasing pin 92) and/or a cartridge rotation limiter 35 (such as, but not limited to, a pawl 36 and a plurality of teeth 37). Biasing pin 92 may be configured to urge blade holder 22 in a second direction (e.g., in the direction R1 in the illustrated embodiment) such that pawl 36 contacts substantially vertical portion 41 of tooth 37b, thereby limiting rotation of blade holder 22 in the second direction (e.g., R1). The biasing pin 92 may also substantially prevent the blade holder 22 from rotating in a first direction (e.g., the R2 direction) about the pivot axis PA beyond a predetermined point unless the biasing pin 92 is moved out of the path of the blade holder 22 as described herein.
Referring to fig. 5 and 7, a user may apply a shaving force Fsu in a first direction (e.g., R2) that causes the cartridge 22 (and thus the pivot pin/cylinder 34) to rotate in the first direction (e.g., R2) against the spring force of the biasing pin 92 and causes the pawl 36 to move away from the generally vertical portion 41 of the teeth 37 b. Once the force Fsu is reduced/removed, the force (e.g., resistance force Fres) biasing the pin 92 causes the pivot pin/cylinder 34 to move back toward the initial starting position (e.g., with the pawl 36 abutting/contacting the generally vertical portion 41 of the teeth 37 b).
To rotate the blade cartridge 22 to select a different face (e.g., face 140 or face 156), a user may retract the biasing pin 92 out of the path of the blade cartridge 22 as described herein, and may then rotate the blade cartridge 22 in a first direction (e.g., the R2 direction), thereby causing the pawl 36 to elastically deform out of the path of the teeth 37a and allowing the pivot pin 34 to continue to rotate about the pivot axis PA in the first direction (e.g., R2). Once the user releases the biasing pin 92, the biasing pin 92 pushes the blade cartridge 22 in the second direction (e.g., R1) until the pawl 36 contacts the generally vertical portion 41 of the tooth 37. Thus, rotation of the cartridge 22 about the pivot axis PA is generally limited to the area between two teeth 37 adjacent the pawl 36.
Again, it should be appreciated that the arrangement of the pawl 36 and teeth 37 relative to the pivot pin 34 and receiver 32 may be switched, and thus, the arrangement of the teeth 37 (i.e., the orientation of the first and second portions 39, 41) and the slope of the pawl 36 may be switched. In addition, the arrangement of the teeth 37 (i.e., the orientation of the first and second portions 39, 41) and the slope of the pawl 36 may be switched depending on the direction in which the biasing pin 92 is configured to push the blade holder 22 (e.g., R1 or R2). For example, in the embodiment illustrated in fig. 5 and 7, biasing pin 92 is configured to urge cartridge 22 in a second direction (e.g., the R1 direction). However, in other embodiments described herein (e.g., see fig. 3 and 8), the biasing pin 92 is configured to urge the cartridge 22 in a first direction (e.g., the R2 direction), and the orientation of the first and second portions 39, 41 of the teeth 37 and the slope of the pawl 36 may be switched relative to the positions shown in fig. 5 and 7.
For example, referring to fig. 8, rotation of the pivot pin 34 about the pivot axis PA in a first direction (e.g., in the direction R2 in the illustrated embodiment) may cause the pawl 36 to contact a steeply angled, upstanding and/or generally vertical portion (e.g., second portion) 41 of the first tooth 37a, thereby causing the pawl 36 to engage the second portion 41 of the first tooth 37a and substantially preventing any further rotation of the pivot pin 34 about the pivot axis PA in the first direction (e.g., R2) beyond a predetermined point defined by the first tooth 37 a. Conversely, rotation of the pivot pin 34 about the pivot axis PA in the second direction (e.g., in the direction R1 in the illustrated embodiment) may cause the pawl 36 to contact a moderately angled, tapered, curved, convex, concave, and/or arcuate portion (e.g., the first portion) 39 of the second tooth 37b (e.g., an adjacent tooth), thereby causing the pawl 36 to elastically deform out of the way of the second tooth 37b (e.g., generally radially inward in the illustrated embodiment) and allowing the pivot pin 34 to continue to rotate about the pivot axis PA in the second direction. According to one embodiment, the pivot pin 34 may be substantially free to rotate about the pivot axis PA within a region 43 defined by two adjacent teeth (e.g., teeth 37a, 37 b).
Biasing pin 92 may be configured to urge blade holder 22 in a first direction (e.g., in the direction R2 in the illustrated embodiment) such that pawl 36 contacts substantially vertical portion 41 of tooth 37a, thereby limiting rotation of blade holder 22 in the first direction (e.g., R2). The biasing pin 92 may also substantially prevent the cartridge 22 from rotating about the pivot axis PA beyond a predetermined point in a second direction (e.g., the R1 direction) unless the biasing pin 92 is moved out of the path of the cartridge 22 as described herein.
During use of the shaving razor 10, a user may apply a shaving force Fsu in a second direction (e.g., R1), which causes the cartridge 22 (and thus the pivot pin/cylinder 34) to rotate in the second direction (e.g., R1) against the spring force of the biasing pin 92 and causes the pawl 36 to move away from the generally vertical portion 41 of the teeth 37 a. Once the force Fsu is reduced/removed, the force of the biasing pin 92 (e.g., the resistance force Fres of the biasing pin 92) causes the pivot pin/cylinder 34 to move back toward the initial starting position (e.g., with the pawl 36 abutting/contacting the generally vertical portion 41 of the teeth 37 a).
To rotate the blade cartridge 22 to select a different face (e.g., face 140 or face 156), a user may retract the biasing pin 92 away from the path of the blade cartridge 22 as described herein (see, e.g., fig. 4), and may then rotate the blade cartridge 22 (fig. 8) in a second direction (e.g., the R1 direction), thereby causing the pawl 36 to elastically deform away from the path of the teeth 37b and allowing the pivot pin 34 to continue to rotate about the pivot axis PA in the second direction (e.g., R1). Once the user releases the biasing pin 92, the biasing pin 92 pushes the cartridge 22 in a first direction (e.g., R2) until the pawl 36 contacts the generally vertical portion 41 of the tooth 37. Thus, rotation of the cartridge 22 about the pivot axis PA is generally limited to the area between two teeth 37 adjacent the pawl 36.
Turning now to fig. 9 and 10, another embodiment of an anti-pivot mechanism is generally shown. The anti-pivot mechanism may include a cartridge pivot biasing mechanism 90 (such as, but not limited to, a biasing pin 92) and/or a cartridge rotation limiter 35 (such as, but not limited to, a pawl/helical pawl 36 and a plurality of teeth 37). In the illustrated embodiment, the resiliently deformable helical pawl 36 extends generally radially outwardly from the pivot pin 34, and the receiver 32 includes a plurality of teeth 37 that extend generally radially inwardly toward the pivot pin 34. However, it should be understood that the arrangement of the helical pawl 36 and the teeth 37 relative to the pivot pin 34 and the receiver 32 may be switched, and the helical pawl 36 may extend generally radially inward from the receiver 32 and the teeth 37 may extend generally radially outward from the pivot pin 34.
The biasing pin 92 may be configured to urge the cartridge 22 in a second direction (e.g., in the direction R1 in the illustrated embodiment) such that the distal end of the pawl 36 contacts the generally vertical portion 41 (fig. 10) of the tooth 37a, thereby limiting rotation of the cartridge 22 in the second direction (e.g., R1). The biasing pin 92 may also substantially prevent the blade holder 22 from rotating in a first direction (e.g., the R2 direction) about the pivot axis PA beyond a predetermined point unless the biasing pin 92 is moved out of the path of the blade holder 22 as described herein.
During use of the shaving razor 10, a user may apply a shaving force Fsu in a second direction (e.g., R1) that causes the cartridge 22 (and thus the pivot pin/cylinder 34) to rotate in the second direction (e.g., R1) against the spring force of the helical detents 36. Once the force Fsu is reduced/removed, the force of the helical pawl 36 (e.g., the helical resistance Fres) causes the pivot pin/cylinder 34 to move back toward the initial starting position (e.g., where the forces biasing the pin 92 and the helical pawl 36 are substantially equal).
The user may also apply a shaving force Fsu in a first direction (e.g., R2), causing the cartridge 22 (and thus the pivot pin/cylinder 34) to rotate in the first direction (e.g., R2) against the spring force of the biasing pin 92, and optionally causing the pawl 36 to move away from the generally vertical portion 41 of the teeth 37 a. Once the force Fsu is reduced/removed, the force (e.g., resistance force Fres) of the biasing pin 92 causes the pivot pin/cylinder 34 to move back toward the initial starting position (e.g., with the forces of the biasing pin 92 and the helical pawl 36 substantially equal).
To rotate the blade cartridge 22 to select a different face (e.g., face 140 or face 156), a user may retract the biasing pin 92 away from the path of the blade cartridge 22 as described herein (see, e.g., fig. 4), and may then rotate the blade cartridge 22 in a second direction (e.g., the R1 direction), thereby causing the spiral pawl 36 to elastically deform away from the path of the teeth 37a and allowing the pivot pin 34 to continue to rotate about the pivot axis PA in the second direction (e.g., R1). Once the user releases the biasing pin 92, the biasing pin 92 pushes the blade cartridge 22 in a second direction (e.g., R1) until the distal end of the spiral pawl 36 contacts the generally vertical portion 41 of the teeth 37. Thus, rotation of the cartridge 22 about the pivot axis PA is generally limited to the area between two teeth 37 adjacent the pawl 36 (i.e., controlled by position).
While the biasing pin 92 and the spiral pawl 36 are shown in fig. 9 and 10 as urging the blade holder 22 in the R1 direction and the R2 direction, respectively, it should be understood that the biasing pin may be configured to urge the blade holder 22 in the R2 direction, the spiral pawl 36 may be configured to urge the blade holder 22 in the R1 direction, and the orientation of the teeth 37 may also be switched. Such variations will be understood by those of ordinary skill in the art in light of this disclosure.
Turning now to fig. 11 and 12, yet another embodiment of an anti-pivot mechanism is generally shown. The anti-pivot mechanism may include a cartridge pivot biasing mechanism 90 and a cartridge rotation limiter 35. As noted herein, the anti-pivot mechanism is configured to allow a user to rotate the cartridge 22 (only pivot pin/cylinder 34 shown for clarity) about pivot axis PA to select one of the sides/faces and to allow the cartridge 22 to rotate within a predetermined range of rotation while conforming to the user's skin contours at selected blade/facial locations during normal use of the shaving razor.
In the illustrated embodiment, the cartridge pivot biasing mechanism 90 and the cartridge rotation limiter 35 may include a biasing device 200 (e.g., without limitation, a torsion spring, etc.) having a first end coupled to the arm 30 and a second end configured to urge the biased pivot cylinder 202 about the pivot axis PA in a first direction (e.g., the direction of rotation R2). The biased pivot cylinder 202 includes a pawl 204. A pawl or resilient pawl 204 may extend generally radially outward from the biased pivot cylinder 202. The biasing apparatus 200 may urge the biased pivot cylinder 202 in a first direction (e.g., R2) such that the pawl 204 of the biased pivot cylinder 202 engages the first tooth 206A (which may be configured to extend generally radially inward from the pivot pin/cylinder 34), thereby urging the pivot pin/cylinder 34 in the first direction (e.g., R2), and such that the one or more pivot cylinder stop members 207, 209 (which may be configured to extend generally radially outward from the pivot pin/cylinder 34) engage the one or more arm stop members 208, 210, respectively, of the arm 30. The engagement of the pivot cylinder stop members 207, 209 with the arm stop members 208, 210 generally limits rotation of the pivot pin/cylinder 34 (and thus the cartridge 22) in a first direction (e.g., R2) while the cartridge 22 is set in a first blade face position (e.g., a position of the cartridge 22 relative to the handle 60 corresponding to a first face of the cartridge 22 operable for use by a user of the shaving razor 10). For example, the engagement of the pivot cylinder stop members 207, 209 with the arm stop members 208, 210 generally sets an initial starting position of the cartridge 22 at the same time as the first blade position.
During use of the shaving razor 10, a user applies a shaving force Fsu in a second direction (e.g., R1) which causes the cartridge 22 (and thus the pivot pin/cylinder 34) to rotate in the second direction (e.g., R1) against the spring force of the biasing device 200, causing the pivot cylinder stop members 207, 209 to move away from the arm stop members 208, 210, respectively. Once the force Fsu is reduced/removed, the force of the biasing device 200 (e.g., resistance Fres) causes the pivot pin/cylinder 34 to move back toward the initial starting position (as shown in fig. 11).
To rotate cartridge 22 to another blade face position (e.g., a second or third blade face position corresponding to one of the other faces of cartridge 22), the user applies a rotational force Fr to cartridge 22 in a first direction (e.g., R2) causing pivot cylinder stop members 207, 209 to deform over arm stop members 208, 210, respectively, until pivot cylinder stop members 207, 209 again contact arm stop members 208, 210, respectively. Additionally, the rotational force Fr causes the biased pivot cylinder 202 to rotate slightly about the pivot axis PA until the pawl 204 deforms over the tooth 206B and the pawl 204 contacts a generally vertical/upright portion of the tooth 206B. Thus, the cartridge 22 may be rotated about 180 degrees so that a user may use the opposite side of the cartridge 22.
It should be understood that while fig. 11-12 illustrate an anti-pivot mechanism configured to allow a user to select between two faces of the cartridge 22, the anti-pivot mechanism may be configured to allow a user to select between more than two faces of the cartridge 22. In particular, the support arm 30 may include spaced apart stop members 208, 210 such that the pivot cylinder stop members 207, 209 may contact one or more arm stop members 208, 210 at locations corresponding to the first, second, and at least third initial starting positions. The first, second and at least third initial starting positions correspond to first, second and at least third faces of the blade holder 22, respectively. Additionally (or alternatively), it should be appreciated that the rotational force Fr may cause the arm stop members 208, 210 to deform over the pivot cylinder stop members 207, 209, respectively, until the pivot cylinder stop members 207, 209 again contact the arm stop members 208, 210, respectively. Thus, the arm stop members 208, 210 and/or the pivot cylinder stop members 207, 209 may be elastically deformable. Further, it should be appreciated that the pivot pin/cylinder 34 and/or the offset pivot cylinder 202 may include bearing surfaces (not shown for clarity) configured to align the pivot pin/cylinder 34 and/or the offset pivot cylinder 202 relative to one another and/or a receptacle in the support arm 30.
Referring to fig. 13 and 14, yet another embodiment of an anti-pivot mechanism is generally shown. The anti-pivot mechanism allows the user to rotate the cartridge 22 (only pivot pin/cylinder 34 shown for clarity) about pivot axis PA to select one of a plurality of sides/faces and allows the cartridge 22 to rotate within a predetermined range of rotation at a selected blade/face location during normal use of the shaving razor to suit the user's skin contour.
The anti-pivot mechanism may include at least one detent or resilient detent 220 configured to extend generally radially inward from the receptacle 32 of the arm 30. The pivot pin/cylinder 34 may include a plurality of recesses 222 configured to receive distal ends 224 of the pawls 220. According to one embodiment, the distal end 224 of the pawl 220 may have a shape generally corresponding to a portion of the recess 222A to help retain the pawl 220 relative to the recess 222A. For example, distal end 224 may have a generally spherical shape, while recess 222A may include a portion 226 having a generally hemispherical shape that is substantially equal in diameter to distal end 224. The location of the recesses 222 may each correspond to one of the faces of the blade holder 22. Thus, while only two recesses 222A, 222B are shown, it is understood that the pivot pin/cylinder 34 may include three or more recesses 222 corresponding to three or more faces of the blade holder 20.
It should be understood that in any of the embodiments described herein, the length of the detents and/or the depth and/or width of the recesses may be greater and/or less than shown in the figures, which would allow for greater and/or lesser degrees of rotation of the cartridge head within a predetermined range of rotation.
As can be appreciated, the length and flexibility/stiffness of the detents, in combination with the design of the recesses, may determine the degree of rotation (e.g., a predetermined range of rotation) of the cartridge relative to an initial starting position corresponding to a selected face.
Referring to fig. 15, a variation of the anti-pivot mechanism of fig. 13 and 14 is generally shown. The anti-pivot mechanism of fig. 15 is similar to that of fig. 13 and 14; however, the pawl 220 is configured to extend generally radially outward from the pivot pin/cylinder 34 and is configured to engage a selected one of a plurality of recesses 222 formed in the arm 30.
In practice (fig. 13-15), the user may rotate the cartridge 22 (and thus the pivot pin/cylinder 34) so that the desired face of the cartridge 22 is in the proper position relative to the handle 60. Once in the target position, the distal end 224 of the pawl 220 may be received in the recess 222A (e.g., without limitation, the retaining portion 226). The arrangement may be defined as an initial starting position. When a shaving force Fsu is applied to the cartridge 20 (and thus the pivot pin/cylinder 34), the pawl 220 exerts a resistive force Fres against the cartridge 22, urging the cartridge 22 in a direction opposite the shaving force Fsu and generally toward an initial starting position. Accordingly, the blade holder 22 may rotate about the pivot axis PA within a range relative to the initial starting position.
The degree to which the cartridge 22 may be rotated about the pivot axis PA relative to the initial starting position may depend on the intended use. For example, the blade holder 22 may be rotated about the pivot axis PA in a range of about 5 degrees to about 90 degrees and any range therebetween relative to the initial starting position. According to another embodiment, the cartridge 22 may be rotated about the pivot axis PA in a range of about 5 degrees to 60 degrees and any range therebetween relative to the initial starting position. According to yet another embodiment, the cartridge 22 may be rotated about the pivot axis PA in a range of about 5 degrees to about 25 degrees and any range therebetween relative to the initial starting position. According to yet another embodiment, the cartridge 22 may be rotated about the pivot axis PA in a range of about 5 degrees to about 15 degrees and any range therebetween relative to the initial starting position.
To rotate the blade holder 22 to another blade face position (e.g., a second or third blade face position corresponding to one of the other faces of the blade holder 22), a user applies a rotational force Fr to the blade holder 22 in a first direction (e.g., R1 or R2) causing the pivot pin/cylinder 34 (fig. 13-15) to rotate in the first direction (e.g., R1 or R2) until the pawl 220 elastically deforms away from the initial recess 222A. The pivot pin/cylinder 34 and/or the arm 30 may optionally include one or more recesses, slots, chambers, etc. 228 (fig. 14 and 15) into which the pawls 220 may move as the pivot pin/cylinder 34 rotates about the pivot axis PA. The user continues to rotate the cartridge 22 until the face of the cartridge 22 is in the desired position relative to the handle 60. Once in the desired position, the detents 220 (e.g., the distal ends 224 of the detents 220) will be received in the corresponding recesses 222B.
As can be appreciated, one or more of the recesses 222 (fig. 13-15) may have a generally concave configuration. More particularly, the sides 230A, 230B of the recess 222 may be generally downwardly and/or inwardly sloped or tapered toward the pivot axis PA to provide a smoother transition as the pawl 220 enters the recess 222. Optionally, although not shown, one or more recesses 222 (fig. 13-15) may have a generally vertical, upright, and/or convex configuration, thereby increasing the amount of force required to deform the pawl 220 out of the recess 222. This configuration may allow the pawl 220 to be less rigid while ensuring that the pawl 220 remains seated in the recess 222.
Turning now to FIG. 16A, another embodiment of an anti-pivot mechanism is generally shown. The anti-pivot mechanism may be similar to that of fig. 13 and 14, however, the one or more recesses 222 (which are formed in the pivot pin/cylinder 34) may include one or more resiliently deformable wings 250 and the resilient pawl 220 may optionally include a spring 254. Fig. 16B is similar to fig. 16A, but pawl 220 includes a spring 254 extending from receptacle 32 of arm 30 and terminating at distal end 224. Distal end 224 of pawl 220 may have a shape generally corresponding to a portion of recess 222A to help retain pawl 220 relative to recess 222A. For example, distal end 224 may have a generally spherical and/or elliptical shape, while recess 222A may include a portion 226 having a generally hemispherical and/or elliptical shape that is generally equal in diameter to distal end 224. Fig. 17A and 17B are similar to fig. 16A and 16B, respectively, but are based on the anti-pivot mechanism of fig. 15 in which a recess 222 is formed in the support arm 30 and a resilient pawl 220 extends from the pivot pin/cylinder 34.
Referring to fig. 16A-17B, an elastically deformable wing 250 extends across at least a portion of the opening of the recess 222. For example, the elastically deformable wing portion 250 may extend from a portion of the recess 222 and/or an area surrounding the recess 222. The first and second elastically deformable wings 250a, 250b may extend partially across the opening of the recess 222 and may define a deformable opening 252. The resiliently deformable wings 250a, 250b may be configured to resiliently deform such that the distal end 224 of the pawl 220 may pass through the deformable opening 252 and be at least partially received in the recess 222. The resiliently deformable wings 250 may help to retain the distal end 224 of the pawl 220 in the recess 222.
According to one embodiment, at least a portion of the shaft of the resilient pawl 220 may optionally include a spring, such as, but not limited to, a torsion spring, a coil spring, or the like 254. The spring 254 may be configured to engage the recess 222 and/or the resiliently deformable wing 250 and may allow the cartridge 22 to rotate an increased predetermined range of rotation upon application of sufficient rotational force.
For example, the resiliently deformable wings 250 may help retain the distal end 224 of the resilient pawl 220, which may engage the spring 254. When the user applies a sufficient rotational force Fr to the cartridge 22, the spring 254 may "overdraw" and will pull the resilient pawl 220 through the resiliently deformable wing 250 and may rotate the cartridge 22 to select a new face as described herein.
Referring now to fig. 18-20, yet another embodiment of an anti-pivot mechanism is generally shown. In particular, fig. 18 generally illustrates one embodiment of a replaceable head assembly 20 according to at least one embodiment of the present disclosure, fig. 19 being a cross-section taken along line 19-19 of fig. 18, and fig. 20 being a cross-section taken along line 20-20 of fig. 19. It should be understood that the replaceable head assembly 20 shown in fig. 18 is provided for illustrative purposes only, and that the anti-pivot mechanism may be used with any of the shaving razors 10 and/or replaceable head assemblies 20 described herein.
Referring to fig. 19 and 20, the anti-pivot mechanism may be similar to that of fig. 13-17B, however, one or more recesses 322 are formed in the blade cartridge 22 and one or more elastically deformable detents 320 are formed in a portion of the arm 30 that is recessed into (e.g., countersunk into) a portion (e.g., cavity or recess) 310 of the blade cartridge 22. As described herein, the detents 320 may include any detent configuration described herein. The recess 322 (which may be formed within the chamber 310) may include any recess configuration described herein and may be arranged to generally correspond to one or more faces (e.g., 140, 156, etc.) of the cartridge 22. The detents 320 may engage in the recesses 322 to allow the cartridge 22 to move within a predetermined range of rotation. For example, the pawl 320 may be bent in the recess 322. Alternatively (or additionally), the pawl 320 may move within a recess 322, and the size of the recess 322 may (at least partially) define a predetermined range of rotation. Fig. 21 and 22 are similar to fig. 19 and 20, but the detent 320 extends from a portion (e.g., a cavity or recess) 310 of the cartridge 22 and the recess 322 is formed in a portion of the cavity 310 of the cartridge 22.
Turning now to fig. 23 and 24, yet another embodiment of an anti-pivot mechanism is generally shown. As generally described herein, the anti-pivot mechanism may include one or more detents 420 and recesses 422. For example, as generally shown in fig. 23, one or more detents 420 may extend from the arm 30 and one or more recesses 422 may be formed in a portion of the chamber 410 of the cartridge 22. Alternatively (or additionally), as generally shown in fig. 24, one or more detents 420 may extend from a portion of the cavity 410 of the cartridge 22 and one or more recesses 422 may be formed in a portion of the arm 30. However, it will be appreciated that the one or more detents 420 and/or recesses 422 may be located at any position on the cartridge 22 and/or pivot arm 34 as described herein.
The anti-pivot mechanism may also include one or more weighted devices 450 configured to move in at least a portion of the cartridge 22. For example, the weighting device 450 may be configured to slide in one or more channels 452 defined in the cartridge 22. The channel 452 may extend substantially perpendicular to the pivot arm 34. As generally illustrated, the weighted device 450 may be configured to generally urge the cartridge 22 toward an initial starting position. The active face of the cartridge 22 (i.e., the face used by a user for, for example, shaving) may be disposed at an initial starting position that is generally at an angle I of about 10 to 30 degrees relative to the longitudinal axis L of the handle 60.
For example, as generally shown in fig. 23 and 24, the weight of the counter-weight device 450 may urge the cartridge 22 generally in the direction of arrow K until the pawl 420 engages a portion of the recess 422. Blade holder 22 may move in recess 422 in a direction generally opposite arrow K, and weight device 450 will generally urge blade holder 22 toward the initial starting position.
To rotate the cartridge 22 to another face, the user rotates the cartridge 22 relative to the handle 60 until the detent 420 engages another recess 422, as generally described herein. Once the angle I of the blade holder 22 relative to the handle 60 exceeds 90 degrees, the weighted device 450 may be slid to the other side of the blade holder 22. Thus, the weighted device 450 is ready to push the cartridge 22 generally toward the new initial starting position.
It should be understood that although one counter weight device 450 is shown, the anti-pivot mechanism may include a plurality of counter weight devices 450. Additionally, while a single weight device 450 is shown in the channel 452, it should be understood that multiple weight devices 450 may be disposed in one or more channels 452. Further, while the anti-pivot mechanism is generally shown as having a pawl and a recess, it should be understood that the recess may be defined by one or more teeth or one or more elastically deformable pawls.
Turning now to fig. 25-27, another embodiment of a shaving blade 10 having a twisted portion 74 is generally illustrated. While the shaving razor 10 of fig. 25-27 may be used with any cartridge known to those skilled in the art, the shaving razor 10 of fig. 25-27 is particularly useful for cartridges 22 having at least one face 140 having at least one shaving blade 142 aligned to cut in a first shaving direction D1 and at least one shaving blade 142 aligned to cut in a second shaving direction D2 (e.g., without limitation, cartridge 22 as generally shown in fig. 37).
Referring to fig. 25, a side view of the shaving blade 10 is shown. The handle 60 includes a first (proximal) shaft portion 75 coupled to a second (distal) shaft portion 77 by one or more twists 74. The hinge 74 may include any hinge mechanism known to those skilled in the art and may include, for example, a locking mechanism (e.g., without limitation, a locking pawl, a ratchet mechanism, etc.) configured to allow a user to substantially lock and/or fix the relative position of the first shaft portion 75 with respect to the second shaft portion 77 (e.g., the head assembly 20 with respect to the handle 60).
For example, the twisted portion 74 may be configured to allow the first shaft portion 75 to swing approximately 90 degrees from the position shown in fig. 25 to the position shown in fig. 26 generally in the direction of the arc S. It will be appreciated that the twist 74 allows the first shaft portion 75 to oscillate in a direction (e.g., plane or axis) generally perpendicular to the cutting edge axis CE of the cutting edge 151 of the one or more shaving blades 142 of the head assembly 20.
The handle 60 (e.g., the first shaft portion 75) and/or the support hub 50 may optionally include a shaft or pivot 177 configured to allow a user to manually rotate or swivel the cartridge 22 about 90 degrees along an axis generally parallel to the longitudinal axis Lh of the first shaft portion 75 and/or the support hub 50 such that the cutting edge axes CE of the cutting edges 151 of the one or more shaving blades 142 of the head assembly 20 are aligned generally parallel to the longitudinal axis L of the handle 60, as generally shown in fig. 27. The shaft 177 may comprise any shaft or pivot mechanism known to those skilled in the art and may include, for example, a locking mechanism (e.g., without limitation, a locking pawl, a ratchet mechanism, etc.) configured to allow a user to substantially lock and/or fix the relative position of the blade holder 22 with respect to the first shaft portion 75 and/or the support hub 50.
Shaving razors 10 having a twisted portion 74 and a spindle 177 as described above (and optionally including but not limited to a cartridge as generally shown and described in fig. 37 herein) may be particularly useful for shaving a user's head and/or body. In particular, aligning the cutting edge axes CE of the cutting edges 151 of one or more shaving blades 142 of the head assembly 20 generally parallel to the longitudinal axis L of the handle 60, as generally shown in fig. 27, may facilitate shaving the user's head and/or body, as opposed to aligning the cutting edge axes CE of the cutting edges 151 of the shaving blades 142 generally perpendicular to the longitudinal axis L of the handle 60, as generally shown in fig. 25.
The cartridge 22 of fig. 25-27 may optionally include any of the anti-pivot mechanisms described herein. Cartridge 22 may include any anti-pivot mechanism and/or any combination of anti-pivot mechanisms described herein, which is not a limitation of the present disclosure unless specifically claimed as such. The anti-pivot mechanisms described herein that do not include the offset pin 92 may be particularly suitable for use with the twisted portion 74 and the shaft 177. Therefore, when arranged at the position shown in fig. 27, the blade holder 22 may be closer to the second shaft portion 77.
Turning now to fig. 28 and 29, the shaving razor 10 may optionally include a cartridge centering mechanism 100. The cartridge centering mechanism 100 may be configured to generally align the cartridge 22 relative to the support arm 30. For example, the blade holder centering mechanism 100 may be configured to substantially align the pivot pin 34 in the receiver 32 as the pivot pin 34 rotates in the receiver. According to one embodiment, the pivot pin 34 may include at least one bearing surface 102 configured to substantially engage a bearing surface 104 of the receiver 32. The outer and inner diameters of bearing surfaces 102, 104 may be such that the rotation of pivot pin 34 is substantially concentric with the center of receiver 32. Additionally (or alternatively), the pivot pin 34 may include at least one shoulder region 106 configured to generally engage with a shoulder region 108 of the receiver 32 to generally align the cartridge 22 along the pivot axis PA (e.g., left/right as generally shown).
Referring now to fig. 30A, one embodiment of a cartridge 22 having at least a first shaving side 140 is generally shown. The first shaving side 140 includes at least one shaving blade 142. As shown, the first shaving side 140 may include a plurality of shaving blades 142. More specifically, the first shaving side 140 may include a first group 144 of one or more shaving blades 142 and a second group 146 of one or more shaving blades 142. In the illustrated embodiment, each group 144, 146 is shown as having three shaving blades 142, but it should be understood that this is not a limitation of the present disclosure unless specifically required, and each group 144, 146 may independently have one or more blades. In this embodiment, all of the shaving blades 142 of each group 144, 146 are arranged to cut hairs in a first shaving stroke direction D1, and the groups 144, 146 may be separated by an intermediate skin lubricating strip 176. As described herein, the shaving blades 142 in the groups 144, 146 may optionally be arranged to cut hair in different directions (e.g., one group 146 may be configured to cut hair in a first shaving stroke direction D1 while the other group 144 may be configured to cut hair in a second shaving stroke direction D2).
The cartridge 22 may include a continuous outer casing (frame) 188 surrounding the periphery of the first shaving side shaving blades 142, which casing and/or frame may be formed of plastic or metal, such as stainless steel. The cartridge 22 (e.g., frame/housing 188) may include a front edge region 157, a rear/trailing edge region 159, a first lateral edge region 161, and a second lateral edge region 163. As used herein, the terms "front" and "rear" define a relative position between two or more things. For example, the "leading" shaving aid of a shaving blade 142 is positioned such that the surface of the skin and/or hair to be shaved encounters the shaving aid before encountering the shaving blade 142, provided that the shaving device 10/cartridge 22 travels in its intended cutting direction (here, the D1 direction). The "after" shaving feature of the shaving blades 142 is positioned such that the surface of the skin and/or hair to be shaved encounters the shaving aid after encountering the shaving blades 142, provided the shaving device 10/cartridge 22 travels in its intended cutting direction (here the D1 direction). Further, the term "lateral" is used with respect to front and back.
The cartridge 22 may optionally include one or more leading shaving aids 160 located in at least a portion of the leading edge region 157 and/or one or more trailing shaving aids 162 located in at least a portion of the trailing/trailing edge region 159. For example, during a shaving stroke in the direction D1, the leading shaving aid 160 may be located in front of the shaving blades 142 (e.g., in front of the first group 144 and/or the second group 146), while during a shaving stroke in the direction D1, the trailing shaving aid 162 may be located behind the shaving blades 142 (e.g., behind the second group 146 and/or the first group 144).
The cartridge 22 may also (or alternatively) include a first lateral (e.g., left) shaving aid 164 and a second lateral (e.g., right) shaving aid 166 that are located substantially adjacent the first (e.g., left) longitudinal end 150 and the opposing second (e.g., right) longitudinal end 152 of the first shaving side shaving blade 142, respectively, during a shaving stroke in the direction D1.
As shown, the leading shaving aid 160 may include at least one skin engaging strip 170 to provide frictional engagement with the skin, particularly when shaving with the first shaving side shaving blades 142. The skin engaging strip 170 may comprise a plurality of flexible raised protrusions, in particular flexible elongated fins formed of a polymeric composition, in particular an elastomer. Alternatively or in addition to the foregoing, the front shaving aid 160 may include at least one skin lubricating strip 172 to lubricate the skin, particularly when shaving with the first shaving side shaving blades 142.
Alternatively or in addition to the foregoing, the post-shaving aid 162 may also include at least one skin lubricating and/or wetting strip 174 to lubricate the skin, particularly after shaving with the first shaving side shaving blades 142. Lubricating and/or wetting strip 174 and lubricating and/or wetting strips 172 and 176 can include at least one of a lubricant, conditioner, moisturizer, soap, and gel. As described herein, the lubricating strip 176 may be disposed between the first group 144 and the second group 146 of shaving blades 142. Thus, the lubricating strip 176 further lubricates a portion of the user's skin that has been shaved by the first set 146 of shaving blades 142 before the second set 144 of shaving blades 142 contacts the portion of the user's skin.
Alternatively or in addition to the foregoing, one or more of the leading shaving aid 160, the trailing shaving aid 162, the first lateral shaving aid 164, and/or the second lateral shaving aid 166 may also include at least one roller strip 182, 184, 186, respectively. The roller bars 180, 182, 184, 186 may include a plurality of ball bearings 190 (e.g., stainless steel) for massaging/rubbing the skin and help facilitate the feel of easier shaving with a faster, smoother motion of the moving shaving blades, regardless of the direction of shaving. According to one embodiment, the roller strips 180, 182, 184, 186 may be disposed along at least a portion of the leading edge region 157, the trailing/trailing edge region 159, the first lateral edge region 161, and the second lateral edge region 163, respectively. In the illustrated embodiment, the ball bearings 190 are located entirely around the periphery of the frame 188 and are close to each other; however, it should be understood that this is not a limitation of the present disclosure unless specifically required, and that the ball bearings 190 may be located around only a portion of the outer periphery of the frame 188 (e.g., only near a portion of the front edge region 157, the rear/trailing edge region 159, the first lateral edge region 161, and/or the second lateral edge region 163).
Referring now to fig. 30B, another embodiment of a cartridge 22 having at least a first shaving side 140 is generally shown. The blade holder 22 may be similar to the blade holder 22 shown and described in fig. 30A, however, one or more of the front edge region 157 and/or the rear/trailing edge region 159 may also include at least one elongated ball bearing/roller pin 190. The elongated ball bearing/roller pin 190 may extend along a majority of the front edge region 157 and/or the rear/trailing edge region 159 (e.g., along substantially the entire width of the blade holder 22).
Turning now to fig. 31, a cross-sectional view of one embodiment of a cartridge 22 having a ball bearing 190 according to the present disclosure is generally shown. The ball bearings 190 may be located in receptacles (holes) 192 formed in the frame 188 of the blade holder 22. The ball bearings 190 may be inserted into the receptacles 192 from a rear side of the frame 188 (e.g., a surface generally opposite the exposed surface 193 of the cartridge 22 that contacts the user's skin) and may include exposed portions 191 that are exposed through and/or extend beyond the bearing openings 194 and/or exposed surfaces 193 of the first shaving side 140 of the frame 188. (it should be understood that the ball bearings 190 described herein may also be disposed on the second shaving side 156.) the receptacle 192 may then be closed at the entrance by a closure member 196, which may be press-fit into the receptacle 192.
Exposed portion 191 can be configured to extend beyond exposed surface 193 of frame 188 such that exposed portion 191 can contact the skin of a user. The one or more ball bearings 190 may move or retract relative to the frame 188 generally along line B (e.g., generally perpendicular to the exposed surface 193 of the frame 188) such that the amount by which the exposed portion 191 of the ball bearing 190 extends through the bearing opening 194 and/or the exposed surface 193 of the frame 188 may vary.
For example, one or more ball bearings 190 may be disposed on a biasing device 198 (e.g., a compression, torsion, or coil spring). The biasing device 198 may be configured to urge the ball bearings 190 generally outward beyond the exposed surface 193 of the frame 188. Upon application of a force in the opposite direction of the biasing device 198, the exposed portion 191 of the ball bearing 190 may retract (e.g., into the aperture 192) relative to the exposed surface 193 of the frame 188, and the ball bearing 190 may move generally along line B. In this manner, the biasing device 198 may dampen the rolling of the ball bearing 190 on the skin of the user.
Turning now to fig. 32, a cross-sectional view of another embodiment of a cartridge 22 having a ball bearing 190 according to the present disclosure is generally shown. As shown in fig. 32, the ball bearings 190 may be mounted in the frame 188 of the cartridge 22 from an exposed surface 193 of the cartridge 22 (e.g., the first shaving side 140) that contacts the user's skin, rather than from the rear side of the frame 188 as generally shown in fig. 31. A biasing device 198 (e.g., a compression, torsion, or coil spring) may first be placed in a recess 200 formed in the frame 188, and then the ball bearing 190 may be seated on the biasing device 198. Thereafter, the housing/cover 202 may be mounted in the recess 200 by press fitting (forming a housing unit), wherein the housing/cover 202 includes a receptacle 204 for the ball bearing 190 and provides the bearing opening 194.
Turning now to fig. 33, a cross-sectional view of yet another embodiment of a cartridge 22 having a ball bearing 190 according to the present disclosure is generally shown. Ball bearing 190 may be mounted in a housing/cover 202 that is slidably inserted into a recess 200 formed in frame 188 and secured with a closure member 196 formed on an opposite side of an exposed surface 193 of frame 188. Portion 201 of frame 188 may extend substantially circumferentially around and define bearing opening 194 such that exposed surface 193 of frame 188 extends across at least a portion of cover 202. Rather than only allowing retraction of the ball bearing 190, the biasing device 198 and housing/cover 202 may be arranged such that both the ball bearing 190 and the housing/cover 202 may be retracted into the recess 200. A portion 201 of frame 188 extends across cover 202 such that when ball bearing 190 and housing/cover 202 are retracted into recess 200, an opening 194 is defined by portion 201 of frame 188.
Referring to fig. 34-35B, further embodiments of a cartridge 22 having a ball bearing 190 and an elongated ball bearing/roller pin 190, respectively, according to the present disclosure are generally illustrated. When the skin first contacts the shaving blades, the skin is taut. As part of the shaving experience, the user may choose to wash the area to be shaved with a warm towel of face or warm water prior to engaging the blades with the skin. While this helps, warm water may not always be available.
As generally shown in fig. 34-35B, the ball bearing 190 and elongated ball bearing/roller pin 190 may be characterized by a self-lubricating ball bearing and/or elongated ball bearing/roller pin that may serve as a "skin massager" and skin lubricant applicator while facilitating a smoother, faster, and more efficient shaving stroke. The ball bearing is configured to rotate freely in any direction. This eliminates "drag" typically associated with a "slider" of a shaving blade during a shaving stroke. The curved contact surfaces of the ball bearing 190 and/or the elongated ball bearing/roller pin 190 make them suitable for rolling over and rubbing the skin during a shaving stroke. This is basically massaging the skin, relaxing it in preparation for shaving. Any of the ball bearings 190 and the elongated ball bearing/roller pin 190 may optionally include a textured surface to help pick up or acquire lubricant as it rotates.
The self-lubricating ball bearing 190 and/or the elongated ball bearing/roller pin 190 may include a lubricant 197 configured to be in contact (e.g., without limitation, in direct contact) with the ball bearing 190 and/or the elongated ball bearing/roller pin 190. The lubricant 197 may include a semi-solid or solid lubricant, and may also include a scented and/or unscented moisturizer, exfoliant, and the like. During a shaving stroke, the shaving blade is pulled through the skin and the one or more ball bearings 190 and/or the one or more elongated ball bearings/one or more roller pins 190 rotate. As the ball bearing 190 and/or the elongated ball bearing/roller pin 190 rotate, they coat themselves with a skin lubricant 197. Lubricant 197 is then applied to the skin continuously before, during, and after each shaving stroke.
The ball bearings 190 and/or the elongated ball bearings/roller pins 190 may be biased as described herein. For example, as generally shown in fig. 34, a biasing device (e.g., spring, etc.) 198 may be disposed below the lubricant. Biasing device 198 may urge lubricant 197 generally against ball bearing 190, thereby causing lubricant 197 to also drive ball bearing 190 toward opening 194. The biasing device 198 may dampen and/or attenuate the forces exerted on the lubricant 197 and promote smoother and smoother rotation of the ball bearing 190 and/or the elongated ball bearing/roller pin 190 when downward forces are applied during a shaving stroke. As the lubricant 197 diminishes, the biasing device 198 continues to apply an upward force, always providing actual contact between the lubricant 197 and the ball bearing 190 and/or the elongated ball bearing/roller pin 190 until finally the lubricant 197 is used up.
Alternatively (or additionally), a biasing device 198 (e.g., without limitation, a spring) may be coupled to the ball bearing 190 and/or the elongated ball bearing/roller pin 190, for example, as generally shown in fig. 35A and 35B. For example, the ball bearing 190 and/or the elongated ball bearing/roller pin 190 may include a pin 199 that extends outwardly from opposing portions (e.g., at opposing ends) of the ball bearing 190 and/or the elongated ball bearing/roller pin 190. The biasing device 198 may urge the pin 199, and thus the ball bearing 190 and/or the elongated ball bearing/roller pin 190, toward the opening 194. When the ball bearing 190 and/or the elongated ball bearing/roller pin 190 is urged in the opposite direction of the biasing device 198 (e.g., out of the opening 194), the ball bearing 190 and/or the elongated ball bearing/roller pin 190 may contact a portion of the lubricant 197. Optionally, a lubricant 197 may be disposed on the base 195, which may be urged generally toward the ball bearing 190 by one or more biasing devices 198.
Turning now to fig. 35C-35E, one embodiment of a retaining clip 3502 for mounting, securing, and/or otherwise coupling any of the ball bearings 190 described herein is generally illustrated. In particular, fig. 35C generally illustrates one embodiment of a retaining clip 3502 along with lubricant 197, fig. 35D generally illustrates only one embodiment of the retaining clip 3502 and one embodiment of the ball bearing 190, and fig. 35E generally illustrates only one embodiment of the retaining clip 3502 (although it should be understood that these figures are provided for illustrative purposes only). The retaining clip 3502 may be configured to be at least partially received in a compartment 3504 formed in the blade assembly 22. The retention clip 3502 (fig. 35D and 35E) may include one or more legs or extensions 3506 that extend outwardly (e.g., downwardly) from a base region 3508 (which may form the opening 191). A portion (e.g., distal region) of the leg 3506 may include one or more barbs or the like 3510. The barbs 3510 are configured to engage with a portion of the sidewall of the surface 3512 (fig. 35C) of the chamber 3504 to substantially retain, secure, mount and/or couple the retention clip 3502 to the chamber 3504/blade assembly 22, and thus the ball bearing 190 (and optionally any lubricant 191 and/or the like) to substantially retain, secure, mount and/or couple to the chamber 3504/blade assembly 22. The surface 3512 (fig. 35C) side walls of the compartment 3504 may optionally include shoulders, recesses, and/or grooves 3514 configured to engage the barbs 3510 and form a mechanical connection to further assist in retaining the retention clip 3502 in the compartment 3504. The retention clips 3502 may allow for loading/insertion of the ball bearings 190 from the outside/exterior (front and/or rear) of the cartridge 22, for example, during assembly of the cartridge 22.
Referring to fig. 35F-35H, one embodiment of a cartridge 22 including a blade retention clip 3520 for mounting, securing, and/or otherwise coupling one or more (e.g., a plurality of) shaving blades 142 is generally shown. The blade retention clip 3520 described herein may be used to mount, secure, and/or otherwise couple any shaving blade known to those of skill in the art and is not limited to any of the embodiments described herein unless specifically required. Additionally (or alternatively), the blade retaining clip 3520 may be used to mount, secure, and/or otherwise couple any one or more shaving aids 160, one or more skin engaging strips 170, one or more skin lubricating and/or wetting strips 172, 176, one or more skin lubricating and/or wetting strips 174, and the like. As such, the blade retaining clip 3520 may be used to mount, secure, and/or otherwise couple any combination of one or more shaving blades and/or one or more shaving aids 160, one or more skin engaging strips 170, one or more skin lubricating and/or wetting strips 172, 176, one or more skin lubricating and/or wetting strips 174, and the like.
Referring to fig. 35F, cartridge 22 may include a housing and/or frame 188, which may be formed of plastic or metal, such as stainless steel. The cartridge 22 (e.g., frame/housing 188) may include a front edge region 157, a rear/trailing edge region 159, a first lateral edge region 161, and a second lateral edge region 163. In the illustrated embodiment, a blade retaining clip 3520 is used at each longitudinal end 150, 152 of the shaving blade 140, but this is for illustrative purposes and only one lateral end 150, 152 of the shaving blade 142 may be secured with the blade retaining clip 3520.
Turning now to fig. 35G, the blade retaining clip 3520 may be configured to be at least partially received in a retaining chamber 3522 formed in the blade assembly 22 (e.g., frame 188). The blade retention clip 3520 (fig. 35H) may include one or more legs or extensions 3526 extending outwardly (e.g., downwardly) from the base region 3528 (which may extend across the mounting width Wm of one or more of the shaving blades 140, one or more shaving aids 160, one or more skin engaging strips 170, one or more skin lubricating strips 172, 176, one or more skin lubricating and/or wetting strips 174, etc. held by the blade retention clip 3520). A portion (e.g., distal region) of the leg 3526 can include one or more barbs or the like 3530. The barbs 3530 are configured to engage a portion of the side walls of the surface 3532 (fig. 35G) of the blade chamber 3522 to generally retain, secure, mount and/or couple the blade retaining clip 3520 to the blade chamber 3522/blade assembly 22 and, thus, the shaving blade 140 to the blade chamber 3522/blade assembly 22. The surface 3532 (fig. 35G) side walls of the blade cavity 3522 can optionally include shoulders, recesses, and/or grooves 3534 configured to engage the barbs 3530 and form a mechanical connection to further assist in retaining the blade retaining clip 3520 in the blade cavity 3522. Blade retention clip 3520 may allow for loading/insertion of blades 140 from the outside/exterior (front and/or rear) of blade holder 22, for example, during assembly of blade holder 22.
As described herein, a cartridge 22 according to at least one embodiment described herein may include a first shaving side 140 and at least a second shaving side 156, each shaving side including one or more shaving blades 142 (see, e.g., fig. 5 and 9). In one embodiment, the faces or sides 140, 156 may include identifying indicia to enable a user to identify one face or side or the other. For example, the Skin Engaging Strip (SES) and/or the lubricating strip may be colored differently on each respective face or side 140, 156. Alternatively (or in addition), one or more shaving blades 142 may include indicia to allow a user to identify one face or side or the other. For example, one or more shaving blades 142 may be colored differently on each respective face or side 140, 156.
In all aspects described herein, although the second shaving side is inverted relative to the first shaving side 140, the second shaving side 156 may be identical to the first shaving side 140 to facilitate proper orientation when the cartridge 22 is rotated 180 degrees. Referring to fig. 36, the front side 140 and/or the rear side 156 may include only a set of one or more shaving blades 142. Optionally, the front side 140 and the rear side 156 may include a first group 144 and a second group 146 of at least one shaving blade 142, as generally shown in fig. 37, arranged to shave in opposite shaving directions D1 and D2. A cartridge 22 having at least one shaving blade for cutting hairs in a first shaving stroke direction D1 and at least one shaving blade for cutting hairs in a second shaving stroke direction D2 on the same face 140, 156 may be particularly useful to a user who wishes to shave his/her head because the user may move the shaving blade 10 in a "round-trip" manner without having to lift the shaving blade from the area being shaved to begin a new stroke.
For example, a "body" dual blade bay combination configuration may be characterized by one or more blade bay sides/faces having two sets 144, 146 (e.g., fig. 37) of one or more blades 142 (e.g., without limitation, three blades in each set), with the first set 144 and the second set 146 arranged in opposite cutting directions D1, D2. The first group 144 and the second group 146 of blades 142 may be separated by a lubricating strip 176. This is a particularly useful blade arrangement for consumers who shave their heads or any other inconvenient area of the body, as they can take a "round trip" shaving stroke action without having to lift the razor blade from the area being shaved to begin a new stroke. Optionally, the second side/face of the cartridge may include one or more blades 142, all arranged in the same cutting direction for conventional shaving (e.g., fig. 36). This cartridge configuration gives the user great flexibility as only one device is required to shave any portion of the user's anatomy. One or more of the faces or sides 140, 156 may have SES on the lower and upper portions of the cartridge 22. This arrangement may be particularly useful for body biplate combinations as described herein, where the sides of the blades in opposite cutting directions are the faces or sides 140, 156 on which the two SES are placed.
Turning now to fig. 38-45, yet another embodiment of a cartridge 22 according to the present disclosure is generally shown. As discussed herein, the cartridge 22 may include more than two faces. In the illustrated embodiment, the cartridge 22 is shown as having a generally triangular cross-section with three faces, namely a first face 140, a second face 156, and a third face 240, each configured to rotate about a pivot axis PA. Any of the faces 140, 156, 240 may include any arrangement of shaving blades, mirrors, ball bearings, etc., as described herein. Although the faces 140, 156, 240 are shown as having substantially the same dimensions, it should be understood that one or more of the faces 140, 156, 240 may be smaller or larger than one or more of the other faces 140, 156, 240. Additionally, it will be appreciated that any of the anti-pivot mechanisms or any combination described herein may be modified to cause the cartridge 22 to rotate (e.g., as generally shown by arrow H in fig. 41-45) to any of the initial starting positions corresponding to any of the faces 140, 156, 240 of the cartridge 22. For example, FIG. 40 generally illustrates one embodiment of the pivot pin/cylinder 34 according to FIG. 14 having three recesses 222A, 222B, and 222C corresponding to the three faces 140, 156, 240. However, it should be understood that this is just one embodiment and that any of the anti-pivot mechanisms described herein may be used with the cartridge 22 as shown in fig. 38-45.
Turning now to FIG. 46, another view of the shaving razor 10 according to the present disclosure is generally shown. The shaving razor 10 includes a replaceable head assembly 20 comprising a cartridge 22 and a cartridge support member 24. As shown, cartridge support member 24 includes a generally U-shaped cartridge support frame 26. The U-shaped cartridge support frame 26 includes two generally curved support arms 30. For example, the support arm 30 may have a generally C-shaped or L-shaped shape.
To facilitate pivotable attachment of cartridge 22 to cartridge support member 24 and subsequent use thereof, cartridge 22 and cartridge support member 24 may include one or more twists or pivot assemblies 3 that allow cartridge 22 to rotate about a pivot axis PA (e.g., about a direction generally perpendicular to longitudinal axis L of handle 60). As described herein and generally shown in fig. 47-49, the twist or pivot assembly 3 may be configured to allow the cartridge 22 to rotate about the pivot axis PA (e.g., in the direction of arrow W) about 180 degrees such that the front side 140 and the rear side 156 of the cartridge 22 may be used. According to one embodiment, the twist or pivot assembly 3 may be configured to allow the cartridge 22 to rotate about 360 degrees about the pivot axis PA.
Referring back to fig. 46, the twist or pivot assembly 3 may include pivot receivers 32 disposed in each support arm 30 of the cartridge support member 24 (such as, but not limited to, the distal section 40 of the support arm 30), each pivot receiver receiving a pivot pin/cylinder located on an opposite lateral side of the cartridge 22. The pivot pin/cylinder may extend generally outwardly from a lateral side of the blade holder 22. With the foregoing arrangement, the cartridge 22 is disposed between the support arms 30 and supported by each support arm 30 at a pivotal connection (assembly), and the cartridge 22 is capable of rotating about the pivot axis PA at any angle up to and including 360 degrees. It should be understood that the positions of the one or more pivot receptacles 32 and pivot pins may be switched (e.g., one or more pivot receptacles 32 may be located in the cartridge 22 and one or more pivot pins may extend outwardly from the support arm 30 of the cartridge support member 24). Additionally, a portion of one or more support arms 30 (such as, but not limited to, the distal end segment 40) may be at least partially received in one or more hub recesses or pivot receivers 32 disposed in a lateral side of the cartridge 22, as generally illustrated. Optionally, it should be understood that a portion of one or more pivot pins/cylinders may be at least partially received in one or more recesses/hubs provided in the support arm 30 (e.g., without limitation, the distal section 40 of the support arm 30).
To cushion the use of the cartridge 22 while shaving, the one or more support arms 30 may include a cushioning mechanism 38. As shown, the second (distal) section 40 of each support arm 30 is configured to slide within a receptacle (e.g., a slotted recess) of the first (proximal) section 44 of each support arm 30. Each receptacle may include a compression (e.g., coil) spring or biasing device disposed therein. Alternatively (or additionally), the first section 44 may include the damping mechanism 38. In particular, the damping mechanism 38' (see, e.g., fig. 50) is configured to allow the first segment 44 (e.g., arm fin or the like 87) to slide (e.g., generally in the direction of arrow Q) in a receptacle (e.g., slotted recess) of the support hub 50. Each receptacle may include a compression (e.g., coil) spring or biasing device 46 disposed therein.
In the foregoing manner, the biasing means of the damping mechanism 38 may compress in response to a downward force exerted on the blade holder 22, such compression biasing against the downward force. As such, such compression may absorb/attenuate downward forces to cushion the use of the cartridge 22. Further, because the damping mechanisms 38 of each support arm 30 are independent of each other, the damping mechanisms 38 may move and/or damp each lateral end of the cartridge 22 independently. It should be understood that in other embodiments of the shaving device 10, the cartridge support member 24 may not include the cushioning mechanism 38.
Referring now to fig. 47 and 50, a user may selectively removably couple the head assembly 20 to the handle 60. As can be appreciated, any mechanism for selectively coupling cartridge support member 24 to handle 60 may be used. The cartridge support member 24 may include a support hub 50 (e.g., as shown in fig. 50), which may be centrally disposed between the two support arms 30. The support hub 50 includes a mechanical connection element 52 that mechanically connects the cartridge support member 24 to a mechanical connection element 64 of the elongate shaft 62 of the handle 60 (e.g., as generally shown in fig. 1A).
For example, as shown in fig. 50, one embodiment of the connecting element 52 of the cartridge support member 24 includes a rectangular (e.g., square) handle 54 configured to fit within a corresponding recess 66 (e.g., rectangular and/or square recess) of the connecting element 64 of the handle 60. To provide a secure mechanical connection, the rectangular stem 54 includes a plurality of deformable (cantilevered) and/or spring-loaded engagement projections 56 that engage within the engagement holes 68 and fix (e.g., lock) the position of the head assembly 20 relative to the handle 60. In one embodiment, the deformable (cantilevered and/or spring-loaded) engagement protrusion 56 may be configured to move out of engagement with the engagement hole 68 when the actuator button 100 is depressed (e.g., as shown in fig. 47-49). Alternatively, the user may manually press the engagement protrusion 56 inwardly, e.g., using the thumb and/or fingers of each of his/her hands, respectively.
Once the engagement protrusion 56 is engaged within the engagement hole 68, the head assembly 20 and the handle 60 may be substantially prevented from being separated from each other. Thereafter (e.g., after the life of cartridge 22), head assembly 20 and handle 60 may be separated from one another by pressing engagement projections 56 inwardly out of engagement with engagement holes 68 (e.g., manually using a user's fingers and/or by pressing buttons or the like provided on handle 60 and/or replaceable head assembly 20) and pulling handle 54 of cartridge support member 24 out of recess 66 of handle 60. The used head assembly 20/cartridge 22 may then be replaced with a new head assembly 20/cartridge 22. Thus, as can be appreciated, a user may selectively removably couple the head assembly 20 to the handle 60.
While the handle 54 and the recess 66 are shown as part of the cartridge support member 24 and the handle 60, respectively, it should be understood that the arrangement of the handle 54 and the recess 66 may be reversed (e.g., the handle 54 and the recess 66 may be part of the handle 60 and the cartridge support member 24, respectively, see, e.g., fig. 5). Additionally (or alternatively), while the deformable (cantilevered or spring-loaded) engagement projections 56 and engagement holes 68 are shown as part of the handle 54 and recess 66, respectively, it should be understood that the arrangement of the deformable (cantilevered or spring-loaded) engagement projections 56 and engagement holes 68 may be switched (e.g., the deformable (cantilevered or spring-loaded) engagement projections 56 and engagement holes 68 may be part of the recess 66 and handle 54, respectively). Again, it should be understood that the connecting element 52 is not limited to the arrangement shown and/or described herein, unless specifically claimed, and that any connecting element 52 may be used that allows a user to selectively releasably couple the head assembly 20 to the handle 60.
Turning now to fig. 46, 51, and 52, another embodiment of a shaving blade 10 having a twisted portion 74 is generally illustrated. While the shaving razor 10 of fig. 25-27 may be used with any cartridge known to those skilled in the art, the shaving razor 10 of fig. 25-27 is particularly useful for cartridges 22 having at least one face 140 having at least one shaving blade 142 aligned to cut in a first shaving direction D1 and at least one shaving blade 142 aligned to cut in a second shaving direction D2 (e.g., without limitation, cartridge 22 as generally shown in fig. 37).
The twist 74 may be configured to allow the head assembly 20 to rotate from the position generally shown in fig. 46 to the position generally shown in fig. 51 and 52. The handle 60 may include a first (proximal) shaft portion 75 coupled to a second (distal) shaft portion 77 by one or more twists 74 (fig. 51-52). The hinge 74 may include any hinge mechanism known to those skilled in the art and may include, for example, a locking mechanism (e.g., without limitation, a locking pawl, a ratchet mechanism, etc.) configured to allow a user to substantially lock or fix the relative position of the first shaft portion 75 with respect to the second shaft portion 77 (e.g., the head assembly 20 with respect to the handle 60).
For example, the twisted portion 74 may be configured to allow the first shaft portion 75 to swing approximately 90 degrees from the position shown in fig. 46 to the position shown in fig. 51 and 52 generally in the direction of the arc S. It will be appreciated that the twists 74 allow the first shaft portion 75 to oscillate in a direction (e.g., a plane or axis) generally perpendicular to a cutting edge axis CE (not shown for clarity) of the cutting edges of the one or more shaving blades 142 of the head assembly 20 when the shaving razor 10 is in the position shown in fig. 47.
The handle 60 (e.g., first shaft portion 75) and/or the support hub 50 may optionally include a shaft or pivot 177 configured to allow a user to rotate or swivel the cartridge 22 about 90 degrees along an axis generally parallel to the longitudinal axis of the first shaft portion 75 and/or the support hub 50 (e.g., as shown by arrow E in fig. 51 and 52) such that the cutting edge axes CE of the cutting edges of the one or more shaving blades 142 of the head assembly 20 are aligned generally parallel to the longitudinal axis of the handle 60, as generally shown in fig. 51 and 52. The shaft 177 may comprise any rotational or pivoting mechanism known to those skilled in the art and may include, for example, a locking mechanism (e.g., without limitation, a locking pawl, a ratchet mechanism, etc.) configured to allow a user to substantially lock or fix the relative position of the blade cartridge 22 with respect to the first shaft portion 75 and/or the support hub 50.
Alternatively, the user may manually disengage the head assembly 20 from the handle 60 and rotate the head assembly 20 to the desired position as shown. For example, the connection between the head assembly 20 and the handle 60 may be configured to allow the head assembly 20 to be aligned in two or more different orientations relative to the handle 60. By way of non-limiting example, the connection between the head assembly 20 and the handle 60 may be substantially symmetrical, such as substantially circular and/or square.
The shaving razor 10 having the twisted portion 74 and the shaft 177 as described above may be particularly useful for shaving a user's head and/or body. In particular, aligning the cutting edge axes CE of the cutting edges 151 of one or more shaving blades 142 of the head assembly 20 generally parallel to the longitudinal axis L of the handle 60, as generally shown in fig. 51 and 52, may facilitate shaving the user's head and/or body as compared to aligning the cutting edge axes CE of the cutting edges of the shaving blades 142 generally perpendicular to the longitudinal axis L of the handle 60, as generally shown in fig. 46.
The cartridge 22 of fig. 46, 51, and 52 may optionally include any of the twists and/or anti-pivot mechanisms described herein to allow the cartridge 22 to rotate about the pivot axis PA (e.g., as generally shown by arrow T). Cartridge 22 may include any of the anti-pivot mechanisms described in fig. 11-17, which is not a limitation of the present disclosure unless specifically claimed as such. The anti-pivot mechanisms described in fig. 11-17 may be particularly suitable for use with the twisted portion 74 and the shaft 177 because they do not include the biasing pin 92. Thus, when arranged at the position shown in fig. 51 and 52, the blade holder 22 may be located at a position closer to the second shaft portion 77.
As discussed herein, a shaving razor 10 having a twisted portion 74 and a shaft 177 may be used with any of the blade cartridges 22 described herein. By way of non-limiting example, a shaving razor 10 having a twist 74, a pivot 177, and a cartridge having three faces (i.e., a first face 140, a second face 156, and a third face 240) is generally illustrated in fig. 53.
Referring to fig. 51-53, the shaving razor 10 (and particularly the cartridge 22) may optionally include one or more (e.g., a plurality of) wash-out apertures 102. The wash-out apertures 102 may be disposed along one or more facets 104 of the cartridge 22 and may be configured to substantially prevent the cartridge 22 from becoming clogged with hair and/or shaving cream during a shaving process. In particular, the wash-out apertures 102 may allow hair and/or shaving cream to "wash out" through the wash-out apertures 102 by rinsing the cartridge 22 with water.
Turning now to fig. 54, one embodiment of a head assembly 20 including an anti-wobble mechanism 540 is generally shown. The head assembly 20 includes one or more arms 30 rotatably coupled to a support hub 50. The anti-wobble mechanism 540 may include one or more biasing devices (e.g., without limitation, springs, etc.) configured to urge the one or more arms 30 in a direction generally opposite to arrow W. In use, a user may apply a force in the general direction of arrow W while shaving and the anti-wobble mechanism 540 may cause the cartridge 22 to wobble in the direction of arrow W. It should be understood that while the arm 30 is shown as moving/swinging relative to the support hub 50, the first section 44 of the arm 30 may be stationary relative to the support hub 50 and the second section 40 of the arm 30 may be biased as described herein to allow the blade holder 22 to swing in the direction of arrow W. Alternatively (or additionally), the anti-wobble mechanism 540 may be incorporated into the twisted portion pin 76, for example, as generally shown in fig. 47-49. As such, the head assembly 20 may be biased relative to the handle 60 generally in the direction opposite arrow W, and the head assembly 20 may move relative to the handle 60 generally in the direction of arrow W when a user applies a force while shaving.
Turning to fig. 55-57, another embodiment of an anti-pivot mechanism is generally shown. The anti-pivot mechanism may include a cartridge pivot biasing mechanism 90 and/or a cartridge rotation limiter 35. As explained herein, the cartridge pivot biasing mechanism 90 may allow the cartridge 22 to rotate clockwise and counterclockwise about the pivot axis PA relative to the initial starting position. The initial starting position may correspond to the location/orientation/position of the cartridge 22 relative to the cartridge support member 24 and/or the handle 60 when no external forces are applied to the cartridge 22. Each face (e.g., faces 140, 156) may have a respective initial starting position.
The anti-pivot mechanism may generate a biasing force that urges the cartridge 22 toward the initial starting position. For example, the biasing force generated by the cartridge pivot biasing mechanism 90 may include a spring force and/or a magnetic force. The magnetic force may be an attractive magnetic force (e.g., a magnetic force that causes the cartridge 22 to be pushed/pulled toward the cartridge support member 24 or handle 60) and/or a repulsive magnetic force (e.g., a magnetic force that causes the cartridge 22 to be pushed away from the cartridge support member 24 or handle 60). The magnetic force (attractive and/or repulsive) may be between two or more magnets (e.g., generated by two or more magnets) with the poles of the magnets aligned to generate an attractive or repulsive force. For example, one or more magnets may be coupled/secured to cartridge 22 and one or more magnets may be coupled/secured to cartridge support member 24.
A magnetic force may be generated between one or more magnets coupled/secured to the cartridge 22 and a ferromagnetic material coupled/secured to the cartridge support member 24 (it should be understood that the arrangement of the magnets and ferromagnetic material relative to the cartridge 22 and cartridge support member 24 may also be reversed).
The one or more magnets may be permanent magnets and/or electromagnets. It will also be appreciated that when electromagnets are used, the current may be adjusted to selectively change the orientation of the resulting magnetic field.
Referring to fig. 55, one embodiment of a cartridge pivot biasing mechanism 90 that generates a magnetic biasing force to drive the cartridge 22 toward an initial starting position is generally illustrated. In the illustrated embodiment, cartridge pivot biasing mechanism 90 includes at least one magnet 99a (which may be referred to as cartridge magnet 99a) located in cartridge 22 and at least one magnet 99b (which may be referred to as cartridge support member magnet 99b) located in cartridge support member 24. One or more of cartridge magnets 99a and/or cartridge support member magnets 99b may be permanent magnets and/or electromagnets. For clarity, a power supply (e.g., one or more batteries, etc.) for the electromagnets is not shown.
As shown, one or more cartridge magnets 99a may be located within the cartridge frame 188. For example, one or more cartridge magnets 99a may extend longitudinally along an axis that is generally parallel to the pivot axis PA of the cartridge frame 188. In particular, one or more blade holder magnets 99a may be disposed along outer longitudinal regions 157, 159 of the blade holder frame 188 (e.g., adjacent blades 142) that may be further understood as a front edge region 157 and a rear/trailing edge region 159 relative to the cutting direction as explained herein.
In addition to or as an alternative to being located in the outer longitudinal regions 157, 159 of the cartridge frame 188, one or more cartridge magnets 99a may be located in one or both of the outer lateral regions 161, 163 of the cartridge frame 188 of the cartridge 22. The cartridge magnet 99a may be completely enclosed within the cartridge frame 188 (i.e., not visible) or may have one or more exposed surfaces on the cartridge frame 188.
When one or more cartridge magnets 99a are located in the outer longitudinal regions 157, 159 of the cartridge frame 188, one or more cooperating cartridge support member magnets 99b may be located in a portion of the cartridge support member 24 that is opposite below the outer longitudinal regions 157, 159 of the cartridge frame 188 when the cartridge 22 is in its use position. More particularly, cartridge support member magnet 99b may be located in base 45 of yoke 47 of cartridge support member 24, which may include proximal section 44 of at least one support arm 30.
Alternatively or in addition to the above, when one or more cartridge magnets 99a are located in the outer lateral regions 161, 163 of the cartridge frame 188, one or more cooperating cartridge support member magnets 99b may be located in the respective distal section 40 of at least one support arm 30.
As explained in more detail below, the magnetic field generated by cartridge magnet 99a and cartridge support member magnet 99b may generate an attracting and/or repelling biasing force that urges cartridge 22 toward an initial starting position. As long as the cartridge 22 is within the range of predetermined pivot angles theta, and more particularly at an intermediate pivot angle theta that is in the middle of the predetermined pivot angle range, the magnetic biasing force may urge the cartridge 22 toward the initial starting position, as shown in fig. 56.
For operation, as best shown in fig. 56, the cooperating cartridge magnets 99a and cartridge support member magnets 99b are arranged such that the polarities of their respective magnetic fields (as indicated by their north and south poles N and S) attract and/or repel each other within a predetermined range of pivot angles, wherein the interaction of the attracting and/or repelling magnetic fields increases toward a maximum level at an intermediate pivot angle θ (e.g., generally corresponding to an initial starting position) that is intermediate the range of predetermined pivot angles θ.
As shown, the range of pivot angles θ and the intermediate pivot angle θ at which the force attracting and/or repelling the magnetic field is at its maximum level may be determined by the angle formed between the front surface 140 of the cartridge 22 and the longitudinal axis L of the handle 60 of the shaving device 10.
Thus, it should be understood that one or more cooperating cartridge magnets 99a and one or more cartridge support member magnets 99b are arranged such that the magnetic interaction between the interacting (attracting and/or repelling) magnetic fields of one or more cooperating cartridge magnets 99a and one or more cartridge support member magnets 99b varies with the rotation of the cartridge 22 and the rotational position of the cartridge 22.
Further, it should also be understood that when the one or more cooperating cartridge magnets 99a and the one or more cartridge support member magnets 99b are arranged such that there is a magnetic interaction between the attracting and/or repelling magnetic fields of the one or more cooperating cartridge magnets 99a and the one or more cartridge support member magnets 99b, the force of the interacting (attracting and/or repelling) magnetic field will rotate the cartridge 22 toward a neutral pivot angle θ that is in the middle of the range of predetermined pivot angles θ, i.e., to a position (e.g., an initial starting position) where the one or more cartridge magnets 99a and the one or more cartridge support member magnets 99b are aligned with each other (e.g., fully aligned) and the interaction of the magnetic fields is at their greatest force, without any overrunning biasing force.
Referring now to fig. 57, the shaving device 10 may optionally include a cartridge rotation limiter 35. The cartridge rotation limiter 35 allows a user to rotate the cartridge 22 about the pivot axis PA to select one of the plurality of sides/faces 140, 156 and to rotate the cartridge 22 within a predetermined range of rotation at a selected blade/facial location during normal use of the shaving razor to fit the skin contours of the user.
The cartridge rotation limiter 35 may include at least one pawl 220 configured to extend generally upwardly from the arm 30. The pivot pin/cylinder 34 of the cartridge 22 may include a plurality of recesses 222 configured to receive distal ends 224 of the pawls 220. The location of the recesses 222 may correspond to one of the faces 140, 156, respectively, of the blade holder 22. When the distal ends 224 of the detents 220 are engaged in the recesses 222, each recess 222 may allow the cartridge 22 to rotate in a range of 1 to 90 degrees, and more particularly in a range of 2 to 45 degrees, and even more particularly in a range of 5 to 30 degrees.
The pawl 220 may be located at the tip of a slidable thumb switch release 28 (fig. 57) that is biased upward (engaged) by a spring 29. Slidable thumb-switch release 28 may be depressed downward against the bias of spring 29 to remove distal end 224 of pawl 220 from recess 222, thereby rotating cartridge 22 without being constrained or restricted by recess 222. After retraction, the slidable thumb switch release 28 may be released and the distal end 224 of the pawl 220 may enter a different recess 222 corresponding to the other face (e.g., 140, 156) of the cartridge 22 after the cartridge 22 is rotated thereon. Thus, the dimensions of the recesses 222 and detents 220 will determine the range of rotation corresponding to each face (e.g., 140, 156) of the cartridge 22.
In the foregoing embodiments, the pawl 220, and more particularly the distal end 224, may be rigid and non-deformable. However, in an alternative embodiment, at least the distal end 224 of the pawl 220 may be resiliently deformable and the slidable thumb switch release 28 may be eliminated. In such embodiments, the detents 220, and more particularly the distal end 224, may be disengaged from the recesses 222 by deforming the detents 220 using a rotational force applied to the blade holder 22.
It should also be understood that while the recess 222 is shown as part of the cartridge 22 and the pawl 220 is shown coupled to the cartridge support member 24, the orientation of these components may be reversed.
It should be understood that the cartridge pivot biasing mechanism 90 of fig. 55-57 may be incorporated into any of the anti-pivot mechanisms described herein. For example, the cartridge pivot biasing mechanism 90 of fig. 55-57 may be combined in any of the cartridge rotation limiters 35 described herein.
Turning now to fig. 58-64, yet another embodiment of an anti-pivot mechanism is generally shown. Referring to fig. 58, the anti-pivot mechanism may include a cartridge pivot biasing mechanism 90 configured to apply a magnetic biasing force to urge the cartridge 22 toward an initial starting position while rotating the cartridge 22 clockwise and counterclockwise about the pivot axis PA and/or a cartridge rotation limiter 35 that allows the cartridge 22 to rotate within a predetermined range from the initial starting position.
Turning now to fig. 59A and 60, a partially transparent view of the cartridge pivot biasing mechanism 90 and the cartridge rotation limiter 35 is generally shown, wherein the cartridge support member 24 is partially transparent. Similar to the embodiment of fig. 55-57, the cartridge pivot biasing mechanism 90 of fig. 58-64 features a plurality of magnets 99a, 99b arranged such that a magnetic field causes the cartridge 22 to be biased toward an initial starting position. In addition, the cartridge rotation limiter 35 of fig. 58-64 features one or more detents, detents (e.g., resiliently deformable detents) and/or recesses on the cartridge 22 and/or cartridge support member 24 configured to substantially limit rotation of the cartridge 22 relative to an initial starting position within a predetermined range of rotation and/or provide an indication to a user of selection of another face (e.g., 140 or 156) of the cartridge 22.
With continued reference to fig. 59-60 and 61-62, one embodiment of the cartridge support member 24 is generally illustrated. Cartridge support member 24 includes one or more cartridge support member magnets 99b coupled to one or more support arms 30. Cartridge support member magnet 99b may be placed at any location on cartridge support member 24 such as, but not limited to, generally below or above pivot axis PA/pivot receiver 32. While cartridge support member magnets 99b are generally shown as having a generally cylindrical shape, it should be understood that cartridge support member magnets 99b may have other shapes. For example, cartridge support member magnet 99b may have a generally arcuate shape that generally extends from pivot axis PA along a radius of rotation that generally corresponds to the distance (i.e., radius) of cartridge magnet 99a from pivot axis PA, as described herein. Additionally, although only one cartridge support member magnet 99b is shown coupled to each arm 30, one or more arms 30 may have multiple cartridge support member magnets 99b or no cartridge support member magnets 99 b.
Cartridge support member 24 may also optionally include one or more detents, and/or recesses 6102 that engage corresponding elements of cartridge 22 to generally limit rotation of cartridge 22 relative to an initial starting position to within a predetermined range of rotation and/or provide an indication to a user of selection of another face (e.g., 140 or 156) of cartridge 22. In the illustrated embodiment, the cartridge support member 24 is shown with one detent 6102 extending generally outwardly from each support arm 30. The detent 6102 may be resiliently deformable or substantially rigid. Although each support arm 30 is shown with one detent 6102, it is understood that one or more support arms 30 may include multiple detents 6102 or have no detents 6102. Additionally, it should be understood that the one or more support arms 30 may include one or more recesses and/or detents configured to engage with detents, or recesses on the cartridge 22.
With continued reference to fig. 59-60 and 63-64, one embodiment of the cartridge 22 is generally shown. The blade cartridge 22 includes one or more blade cartridge magnets 99a coupled thereto. For example, the blade cartridge 22 may include one or more (e.g., a plurality of) blade cartridge magnets 99a coupled to one or more lateral ends of the blade cartridge 22. The blade cartridge magnets 99a may be arranged about a pivot axis PA, such as about pivot pin/cylinder 34, and may be disposed a distance (e.g., radius) from the pivot axis PA such that the blade cartridge magnets 99a and blade cartridge support magnets 99b are generally aligned at a substantially same distance (radius) from the pivot axis PA. Magnets 99a, 99b may also be aligned such that when magnets 99a, 99b are aligned and generally face each other, a separation distance D between blade holder magnet 99a and blade holder support magnet 99b sep(FIG. 59A) is substantially minimized. Aligning magnets 99a, 99b such that the radii from pivot axis PA are substantially the same may enhance the biasing force of magnets 99a, 99b, thereby increasing the biasing force urging blade holder 22 toward the initial starting position.
While the blade holder 22 in fig. 63 and 64 is shown with four blade holder magnets 99a on each end, it should be understood that this is an illustrative example and that the blade holder 22 may have more or less than four blade holder magnets 99 a. Additionally, one or more cartridge magnets 99a may have a generally arcuate shape with a radius generally corresponding to the distance (e.g., radius) of cartridge support magnet 99b from pivot axis PA. Also, while cartridge support member 24 is shown in fig. 61 and 62 as having one cartridge support member magnet 99b on each arm 30, it should be understood that this is an illustrative example and that cartridge support member 24 may have more or less than one cartridge support member magnet 99b on each arm 30 (e.g., only one arm 30 may include one or more cartridge support member magnets 99b or both arms may include at least one cartridge support member magnet 99 b).
As discussed herein, cartridge magnet 99a and cartridge support member magnet 99b may be arranged to bias the cartridge toward an initial starting position. Accordingly, blade cartridge magnets 99a and blade cartridge support member magnets 99b may be arranged in any manner to achieve this effect. For example, fig. 59B, 59C, and 59D generally illustrate various embodiments of possible arrangements of blade holder magnets 99a and blade holder support member magnets 99B, and possible alignments of various poles of blade holder magnets 99a and blade holder support member magnets 99B. It should be understood that this is provided for illustrative purposes only, and that the present disclosure is not limited to a particular arrangement of cartridge magnets 99a and cartridge support member magnets 99b unless specifically claimed as such.
The cartridge 22 may also optionally include one or more detents, and/or recesses 6302 that engage with corresponding detents, and/or recesses 6102 of the cartridge support member 24 to generally limit rotation of the cartridge 22 relative to an initial starting position to within a predetermined range of rotation, and/or provide an indication to a user of selection of another face (e.g., 140 or 156) of the cartridge 22.
In the illustrated embodiment, the cartridge 22 is shown with one or more detents 6302 extending generally outwardly from one or more lateral ends of the cartridge 22. The detents 6302 may be arranged about the pivot axis PA, e.g., about the pivot pin/cylinder 34, and may be disposed a distance (e.g., radius) from the pivot axis PA such that the detents 6302 of the cartridge 22 and the detents 6102 of the cartridge support member 24 are generally aligned at substantially the same distance (radius) from the pivot axis PA. Detents 6102, 6302 may extend outwardly from cartridge support member 24 and cartridge 22, respectively, such that detents 6102, 6302 substantially interfere with each other when cartridge 22 rotates about pivot axis PA. For example, the detents 6102, 6302 may substantially contact each other as the cartridge 22 rotates about the pivot axis PA. Contact of the detents 6102, 6302 may substantially prevent further rotation of the cartridge 22 in the clockwise and/or counterclockwise directions.
For example, the two detents 6302a, 6302b may be aligned on generally opposite sides of the pivot axis PA (e.g., generally 180 degrees apart from each other). Aligning the detents 6302a, 6302b 180 degrees apart from each other will generally allow the cartridge 22 to rotate about 90 degrees in various directions (e.g., clockwise and counterclockwise) from an initial starting position. It should be appreciated that the number and alignment of the detents 6302 may be selected to allow the cartridge 22 to rotate within any predetermined range. For example, the additional detents 6302 may be arranged less than 180 degrees (e.g., less than 90 degrees relative to an initial starting position) to allow the cartridge 22 to rotate less than 90 degrees relative to the initial starting position.
According to one embodiment, the detents 6102, 6302 may be substantially rigid. In this way, contact between the detents 6102, 6302 will substantially prevent further rotation of the cartridge 22 without application of a face selection force. As used herein, a face selection force is defined as an amount of force that exceeds the normal force applied to the cartridge 22 during normal shaving. To rotate the cartridge 22 beyond a predetermined range of rotation to select a different face (e.g., 140 or 156), a user may apply a face-selecting force to the cartridge 22, which may cause the one or more support arms 30 of the cartridge support member 24 to deflect outward and increase the separation distance D between the cartridge 22 and the cartridge support member 24sepThereby allowing the stop 6302 of cartridge 22 to rotate past the stop 6102 of cartridge support member 24. Once the detent 6302 of the cartridge 22 passes the detent of the cartridge support member 24, the resistance exerted by the cartridge support member 24 against the cartridge 22 will be significantly reduced, thereby indicating to the user that another face (e.g., 140, 156) has been selected. The face selection force may be selected such that the user will have to intentionally apply the necessary force to select a face such that another face cannot be accidentally selected during normal shaving use.
It should be understood that while cartridge 22 and cartridge support member 24 are shown with two detents 6302 and one detent 6102 at each end, respectively, the number and arrangement of detents 6302, 6102 may be switched and/or varied depending on the intended application.
Additionally, it should be understood that although the detents 6302, 6102 have been described as being rigid, one or more of the detents 6302, 6102 may be resiliently deformable. In such an arrangement, the support arm 30 may be substantially rigid (i.e., the support arm 30 does not have to deflect to select another face).
Also, it should be understood that one or more detents 6302, 6102 may be replaced with recesses and/or detents. As a non-limiting example, the detent 6302 on the cartridge 22 may be replaced with a recess and the detent 6102 on the cartridge support member 24 may be received in the recess. The length of the recess may generally correspond to a desired predetermined range of rotation about the pivot axis PA. To select another facet, the user will apply a facet-selective force that deforms the detent 6102 and/or deflects the support arm 30. Of course, detents 6102 on cartridge support member 24 may be replaced with recesses and detents 6302 on cartridge 22 may be received in the recesses. Optionally, in one case, one or more of the detents 6302, 6102 may be replaced with detents (e.g., resiliently deformable detents) that engage corresponding recesses on the cartridge 22 and/or the cartridge support member 24. Also, one or more detents 6302, 6102 may engage corresponding detents (e.g., resiliently deformable detents) on the cartridge 22 and/or the cartridge support member 24.
It should be further understood that the cartridge pivot biasing mechanism 90 of fig. 58-64 may be incorporated into any of the anti-pivot mechanisms described herein. For example, the cartridge pivot biasing mechanism 90 of fig. 58-64 may be combined within any of the cartridge rotation limiters 35 described herein. Also, the cartridge rotation limiter 35 of fig. 58-64 may be used with any of the cartridge pivot biasing mechanisms 90 described herein. While the magnets 99a, 99b are shown on the lateral ends of the cartridge 22 and the support arms 30 of the cartridge support member 24, it should be understood that the magnets 99a, 99b may be disposed in the front edge region 157 and the rear/back edge region 159 as well as the yoke region 47 (e.g., as generally shown in fig. 55-57).
It should be further understood that although cartridge pivot biasing mechanism 90 is shown with both cartridge magnet 99a and cartridge support member magnet 99b, either of these magnets 99a, 99b may be eliminated and replaced with a ferromagnetic element so that the remaining magnet 99a or 99b will create an attractive magnetic biasing force urging cartridge 22 toward the initial starting position.
Turning now to fig. 65-69, yet another embodiment of an anti-pivot mechanism is generally shown. The anti-pivot mechanism may include a cartridge pivot biasing mechanism 90 and/or a cartridge rotation limiter 35. As explained herein, the cartridge pivot biasing mechanism 90 may allow the cartridge 22 to rotate clockwise and counterclockwise about the pivot axis PA relative to the initial starting position. The initial starting position may correspond to the location/orientation/position of the cartridge 22 relative to the cartridge support member 24 and/or the handle 60 when no external forces are applied to the cartridge 22. Each face (e.g., faces 140, 156) may have a respective initial starting position.
The cartridge pivot biasing mechanism 90 may include any of the cartridge pivot biasing mechanisms 90 described herein. In the embodiment shown in fig. 65-69, cartridge pivot biasing mechanism 90 includes one or more magnets 99a and/or 99b configured to generate a magnetic biasing force as described herein. Accordingly, details of the cartridge pivot biasing mechanism 90 will not be described in detail for the sake of brevity.
With continued reference to fig. 65 and 66-67, one embodiment of cartridge support member 24 is generally illustrated. Cartridge support member 24 may include one or more biased detents or pins 6602. The biased detent or pin 6602 may include a cylinder 6604 and a pin 6606 biased, for example, by a spring, pneumatic pressure, or the like. Cylinder 6604 may be separate from or integral with cartridge support member 24 (e.g., cylinder 6604 may be formed by support arm 30). The pin or detent 6606 can be biased to extend outward from the cylinder 6604. Although each support arm 30 is shown with a biased detent/pin 6602, it is understood that each support arm 30 may have more than one biased detent/pin 6602 or no biased detent/pin 6602.
With continued reference to fig. 65 and 67-69, one embodiment of the cartridge 22 is generally shown. The cartridge 22 may include one or more cams or recesses 6802 corresponding to each face (e.g., 140, 156) of the cartridge 22. The cam or recess 6802 may be coupled to one or more pivot pins/cylinders 34. The cam or recess 6802 may be configured to receive and/or engage a pin or detent 6606 of the biased detent/pin 6602. The profile and/or length of the cam or recess 6802 and the pin/detent 6606 may determine a predetermined range of rotation of the cartridge 22. For example, the pin/detent 6606 may be received in and engage a contoured surface (e.g., cam surface) such that the cartridge 22 may be rotated within a predetermined range of rotation with relative ease during normal shaving use. To rotate the blade cartridge 22 to select another face (e.g., 140, 156), a user may apply a face selection force to the blade cartridge 22. The surface selection force may be sufficient to cause the pin/detent 6606 to retract against the force of a biasing mechanism (e.g., spring, etc.) within the cylinder 6604, such that the pin/detent 6606 may disengage from the cam or recess 6802. As the user continues to rotate the blade holder 22, the pin/detent 6606 will engage another cam/recess 6802 corresponding to the selected face (e.g., 140, 156). It should be understood that the arrangement of the biased pawl/pin 6602 and cam 6802 may be switched.
Turning now to fig. 70-76, yet another embodiment of an anti-pivot mechanism is generally shown. The anti-pivot mechanism may include a cartridge pivot biasing mechanism 90 and/or a cartridge rotation limiter 35. As explained herein, the cartridge pivot biasing mechanism 90 may allow the cartridge 22 to rotate clockwise and counterclockwise about the pivot axis PA relative to the initial starting position. The initial starting position may correspond to the location/orientation/position of the cartridge 22 relative to the cartridge support member 24 and/or the handle 60 when no external forces are applied to the cartridge 22. Each face (e.g., faces 140, 156) may have a respective initial starting position.
Referring to fig. 70, one embodiment of the head assembly 20 is generally illustrated with the cartridge 22 shown in a partially removed cross-section. The blade cartridge 22 is coupled to the shaft 7002 by a detent plate 7004 that engages with one or more cams 7006 of the shaft 7002. The shaft 7002 is biased clockwise and/or counterclockwise about the pivot axis PA by one or more biasing devices (e.g., one or more springs, including but not limited to one or more torsion springs 7008, coupled to one or more support arms 30 of the cartridge support member 24, as generally shown in fig. 71-73). For example, the one or more support arms 30 can include a cavity, groove, or the like to receive at least a portion of the one or more springs 7008. In particular, at least two springs 7008 can be at least partially wound about a portion of the shaft 7002 and can engage one or more arms/ears 7010 (e.g., fig. 71) extending outwardly from one or more cams 7006 to urge the arms/ears and cams 7006, respectively, clockwise or counterclockwise about the pivot line PA. Because cam 7006 is coupled to shaft 7002, and shaft 7002 is coupled to cartridge 22 by brake plate 7004, spring 7008 thereby urges cartridge 22 to rotate clockwise or counterclockwise about pivot axis PA relative to the initial starting position.
The brake plate 7004 is coupled/secured to the frame of the cartridge 22. As described above, the detent 7004 couples the cartridge 22 to the shaft 7002. In particular, detent plate 7004 (fig. 74-76) includes one or more resiliently deformable detents 7402 that engage cam surfaces 7102 (best seen in fig. 71) of cams 7006 to releasably couple detent plate 7004 (and thus the frame of cartridge 22) to cams 7006 and thus the frame of cartridge 22 to shaft 7002.
To select another face, the user may apply a face selection force to the cartridge 22 to push the cartridge 22 clockwise or counterclockwise. As the blade holder 22 rotates, the spring 7008 will exert a resistance force. Once the resistance of the spring exceeds the clamping force of the resiliently deformable detent 7402, the resiliently deformable detent 7402 will disengage from the cam surface 7102, thereby allowing the detent plate 7004 (and thus the frame of the cartridge 22) to rotate relative to the cams 7006 and the shaft 7002. As the user continues to rotate cartridge 22 about cams 7006 and axis 7002, resiliently deformable detents 7402 will engage the cam surfaces in an alignment corresponding to the selected face (e.g., 140, 156). For example, once resiliently deformable detent 7402 disengages cam 7006, the user may rotate cartridge 22 by about 180 degrees. Once the desired face of the cartridge 22 is selected, the user releases the cartridge 22 and spring 7008, which causes the cartridge 22 to align (e.g., center) at a new initial starting position within a predetermined range of rotation.
According to another feature of the present disclosure, one or more magnets may be used to couple head assembly 20 to handle 60. For example, one or more magnets may be coupled/secured to a portion of head assembly 20, and one or more magnets may be coupled/secured to a portion of handle 60 (e.g., a collar). The magnets in the head assembly 20 and the handle 60 may be configured to produce an attractive magnetic force sufficient to attach the head assembly 20 to the handle 60 during normal shaving use. Further, one or more mechanical fasteners (e.g., clips, snaps, threads, posts, recesses, etc.) may be used. For example, the head assembly 20 may include a recess/cavity configured to receive a stem/protrusion extending from the handle 60. Although the head assembly 20 and the handle 60 may each include a magnet, it should be understood that only the head assembly 20 or the handle 60 may include one or more magnets and the other components may include ferromagnetic material that is attracted by the magnetic field of the magnets. The one or more magnets may comprise electromagnets and/or permanent magnets. It should also be understood that the magnetic coupling of the head assembly 20 and the handle 60 may be used with any of the head assemblies 20 and handles 60 described herein.
Turning now to fig. 77-78, one embodiment of a head assembly 20 and handle 60 configured to be coupled together using one or more magnets according to the present disclosure is generally illustrated. In particular, fig. 77 generally shows the head assembly 20 and handle 60 in an unassembled state, while fig. 78 generally shows the head assembly 20 and handle 60 in an assembled state. It should be understood that the magnetic coupling described herein may be used with any head assembly known to those skilled in the art, including, but not limited to, any of the head assemblies described herein.
As can be seen, one or more magnets 7702 may be coupled/secured to a portion of head assembly 20, and one or more magnets 7704 may be coupled/secured to a portion of handle 60 (e.g., collar 7714). The magnets 7702, 7704 in the head assembly 20 and the handle 60 may be configured to produce an attractive magnetic force sufficient to couple the head assembly 20 to the handle 60 during normal shaving use. Further, one or more mechanical fasteners (e.g., clips, snaps, threads, posts, recesses, etc.) may be used. For example, the head assembly 20 may include a recess/cavity 7706 configured to receive a rod/protrusion 7708 extending from the handle 60 (although it should be understood that the arrangement of the recess/cavity 7706 and the rod/protrusion 7708 may be switched).
While the head assembly 20 and the handle 60 may include magnets 7702, 7704, respectively, alternatively the head assembly 20 or the handle 60 may include one or more magnets and the other components may include ferromagnetic material that is attracted by the magnetic field of the magnets. One or more of the magnets 7702, 7704 may comprise an electromagnet and/or a permanent magnet. It should also be understood that the magnetic coupling of the head assembly 20 and the handle 60 may be used with any of the head assemblies 20 and handles 60 described herein.
One or more magnets 7702, 7704 may be exposed to the outer surface 7710, 7712 of the head assembly 20 and/or handle 60. In such embodiments, one or more magnets 7702, 7704 may contact each other when in an assembled state.
Alternatively (or additionally), one or more magnets 7702, 7704 may be covered by the outer surfaces 7710, 7712 of the head assembly 20 and/or handle 60. In such embodiments, one or more magnets 7702, 7704 may not contact each other, but rather, when in an assembled state, there may be a magnetic space or gap between the magnets 7702, 7704. When in the assembled state, a magnetic space or gap is provided between the magnets 7702, 7704, which may allow the head assembly 20 to move longitudinally relative to the handle 60 (e.g., generally along arrow 7802 in fig. 78). This movement of the head assembly 20 relative to the handle 60 may provide a cushioning effect while shaving and/or may serve as an indication to the user that the user is applying too much pressure while shaving. According to one embodiment, the lever/protrusion 7708 can be biased forward such that the lever/protrusion 7708 contacts the base of the recess/cavity 7706 upon initial assembly. During use, a force applied to the head assembly 20 and/or the handle 60 may cause the head assembly 20 to apply a force against the biasing force of the rod/protrusion 7708, thereby moving the rod/protrusion 7708 against the biasing force and allowing the head assembly 20 to move relative to the handle 60.
As discussed herein, the handle 60 may include a collar 7714 that is mounted, secured, and/or otherwise coupled to the body portion 7716 of the handle 60 or molded as part of the handle. Alternatively, the collars 7714 may be combined as part of the body portion 7716 into a single unit. According to one embodiment, the stem/protrusion 7708 may extend generally outwardly from the body portion 7716 and may be at least partially received in the stem cavity 7718 in the collar 7714. One advantage of this arrangement is that the magnet 7704 may be secured (e.g., without limitation, overmolded) into the collar 7714 and then the collar 7714 may be secured to the body portion 7716. This may allow the number, size, shape, and/or arrangement of magnets 7704 to be easily changed for various designs without having to change the manufacture (e.g., without limitation, molding) of the body portion 7716. It is also possible to allow a single collar 7714 to be used with a plurality of different body portions 7716.
Turning now to fig. 79-80, another aspect of a head assembly 20 and handle 60 configured to be coupled together using one or more magnets according to the present disclosure is generally illustrated. In particular, fig. 79 generally shows the head assembly 20 and handle 60 in an unassembled state, while fig. 80 generally shows the head assembly 20 and handle 60 in an assembled state. It should be understood that the magnetic coupling described herein may be used with any head assembly known to those skilled in the art, including, but not limited to, any of the head assemblies described herein.
Although the embodiments described in fig. 77-78 may utilize magnetic attraction to couple head assembly 20 and handle 60 together (e.g., aligning the poles of one or more magnets 7702, 7704 such that the magnetic field creates an attractive force urging head assembly 20 and handle 60 toward each other), head assembly 20 and handle 60 of fig. 79-80 include at least two magnets (e.g., central magnet 7902 and ring magnet 7904) whose poles are aligned such that their magnetic fields create a magnetic repulsion force that couples head assembly 20 and handle 60 together as described herein.
For example, the head assembly 20 may include a protrusion (e.g., head protrusion) 7906 including one or more central magnets 7902 configured to be at least partially received in a chamber (e.g., handle chamber) 7908 including one or more ring magnets 7904, and the one or more central magnets are also configured to be at least partially received in a central region of the ring magnets 7904. The ring magnet 7904 may include one or more ring, and/or toroidal (e.g., circular, ring, disk, etc.) shaped magnets (e.g., permanent magnets and/or electromagnets). Alternatively (or in addition), the ring magnet 7904 may include a plurality (e.g., an array) of magnets arranged in a generally annular, ring-like, and/or toroidal (e.g., circular, annular, disk-like, ring-like, etc.) configuration to generate a generally annular, ring-like, and/or toroidal magnetic field (e.g., a magnetic field having magnetic field lines forming a generally annular, ring-like, and/or toroidal pattern). The central magnet 7902 may include any magnet (e.g., a permanent magnet and/or an electromagnet), such as, but not limited to, a disc magnet, and the like.
As described above, the head assembly 20 and the handle 60 may be coupled together using a repulsive magnetic force between the head assembly magnet 7902 and the handle magnet 7904. In particular, the inventors have discovered that if central magnet 7902 and ring magnet 7904 (having an inner dimension ID 7910 equal to or greater than outer dimension OD 7912 of central magnet 7902) are constrained to move generally axially relative to each other along axis 7914 (e.g., by virtue of OD 7916 of protrusion 7906 relative to ID 7918 of chamber 7908) such that central magnet 7902 may pass through central region 7920 of ring magnet 7904, and central magnet 7902 and ring magnet 7904 are further oriented such that the poles face in the same direction along axis 7914, the resulting force versus displacement curve relationship (see, e.g., fig. 81A-81B) is very similar to a conventional mechanical brake.
In particular, referring to fig. 81A and 81B, a diagram illustrating the displacement (e.g., movement) of the central magnet 7902 relative to the ring magnet 7904 and the resulting magnetic force (e.g., entering or exiting the chamber 7908) is generally shown. Referring to fig. 81A, when magnets 7902, 7904 approach each other along direction 8100 along axis 7914 (e.g., head assembly 20 is advanced toward handle 60), a repulsive force F generated by magnetic fields 8102, 8104 therebetween will begin to generate a force that resists movement of head assembly 20 toward chamber 7908 (e.g., region 8106) and that increases (e.g., increases) as central magnet 7902 approaches annular magnet 7904, and then decreases (e.g., substantially decreases to zero) when magnets 7902, 7904 are aligned at position C (e.g., magnetic fields 8102, 8104 of magnets 7902, 7904 will balance each other and substantially no force is generated that pushes head assembly 20 and blade 60 along axis 7914). It can be appreciated that when the central magnet 7902 and the ring magnet 7904 are aligned at position C, an unstable balance is achieved. It may be difficult to have the central magnet 7902 and the ring magnet 7904 stay in this position. This unstable balance is responsible for the braking feel.
Referring to fig. 81B, as the magnets 7902 continue to move in direction 8100 past position C along axis 7914 (e.g., they begin to pass through the central region 7920 of the ring magnet 7904), the repulsive force F created by the magnetic fields 8102, 8104 therebetween translates relative to region 8106 and creates a force (e.g., region 8108) that pushes the head assembly 20 toward the handle 60. The force of this region 8108 begins to continue to increase until the magnetic field begins to dissipate. In region 8108, the force begins to push the central magnet 7902 away from the ring magnet 7904, thereby pushing the head assembly 20 toward the handle 60. From the perspective of the user driving the head assembly 20 toward the handle 60, the sensation is that as the central magnet 7902 passes through the central region 7920 of the ring magnet 7904 and the opposing direction of repulsion force dominates (take over), the initial resistance increases to a peak force, followed by "assist". If the hard stop is properly placed (e.g., the protrusion 7906 "bottoms out" relative to the cavity 7908 by virtue of the distal end of the protrusion 7906 contacting the base of the cavity 7908, the base region of the protrusion 7906 contacting the proximal surface surrounding the opening to the cavity 7908, and/or the protrusion 7906 and the tapered surface of the cavity 7908 contacting each other), then the repulsive force in the region 8108 will urge the head assembly 20 against the handle 60, resulting in a secure hold between the head assembly 20 and the handle 60.
The repulsive magnetic coupling is a result of the characteristics of the interaction between the magnetic field lines of the central magnet 7902 passing through the central region 7920 of the ring magnet 7904 (e.g., there are magnetic field lines in the central region 7920 of the ring magnet 7904 that are directionally opposite to the magnetic field lines emanating from the face (e.g., plane) between the ID and the OD). As a result, as the central magnet 7902 approaches the ID of the ring magnet 7904 (fig. 81A), even if the poles of the central magnet 7902 and the ring magnet 7904 are oriented with opposite poles facing each other (which would cause an attractive magnetic force if there were no holes or central regions 7920 in the ring magnet 7904), the magnetic field 8104 of the ring magnet in the ID opposes the magnetic field 8102 of the central magnet 7902, resulting in a repulsive magnetic force. Again, it should be appreciated that the same effect may be produced if the ring magnet 7904 is replaced with a plurality of discrete magnets arranged in a generally circular array.
Turning back to fig. 79 and 80, an optional auxiliary magnet 7922 may be disposed near the base of the chamber 7908. The auxiliary magnet 7922 may have poles aligned with respect to the central magnet 7902 to create an attractive magnetic force between the auxiliary magnet and the central magnet. The attractive magnetic force between the central magnet 7902 and the auxiliary magnet 7922 may further increase the retention force between the head assembly 20 and the handle 60 while still maintaining the unique "detent" feature that a user would experience during insertion of the head assembly 20 into the handle 60.
In the illustrated embodiment, the annular magnet 7904 and the cavity 7908 are part of the collar 7714, but it should be understood that this is not a limitation of the present disclosure unless specifically required. Additionally, it should be understood that while the head assembly 20 and the handle 60 are shown as having the head protrusion 7906 received within the handle cavity 7908, this arrangement could be reversed (e.g., the head assembly 20 could include a head assembly cavity having a ring magnet 7904 and the handle 60 could include a handle protrusion having a central magnet 7902), and any additional changes based on the present disclosure would be understood by one of ordinary skill in the art.
The repulsive magnetic force between the central magnet 7902 and the ring magnet 7904 may also be used to create an ejection feature. More specifically, when cartridge 22 is coupled to handle 60 using a repulsive magnetic force between central magnet 7902 and annular magnet 7904, the user may apply a removal/detachment force to push cartridge 22 away from handle 60. When sufficient removal/disassembly force is applied to push the central magnet 7902 through the central region 9314 of the ring magnet 7904, the repelling force between the central magnet 7902 and the ring magnet 7904 may push/repel the cartridge 22 away from the handle 60, thereby creating an "eject feature". To eject the replaceable blade holder head assembly 20, an equal amount of force should be applied on both sides of the base of the yoke 47, since the geometry between the protrusions of the handle 60 and the cavity of the base of the yoke 47 may prevent accidental ejection of the head assembly 20 if a removal/disassembly force is accidentally applied on only one side of the base of the yoke 47.
Turning now to fig. 82, another embodiment of a magnetic connection between the head assembly 20 and the handle 60 is generally illustrated. The magnetic coupling may be similar to the arrangement shown in fig. 79 and 80, except that the optional auxiliary magnet 7922 may be replaced with a floating/repelling magnet 8202. In particular, the floating/repelling magnet 8202 may have its poles reversed compared to the auxiliary magnets 7922, thereby repelling, rather than attracting, the central magnet 7902. The floating/repelling magnets 8202 thus cause the central magnet (and thus the head assembly 20) to balance (or hover or float) at a point between the ring magnet 7904 and the floating/repelling magnets 8202. If a suitable gap or space 8404 is left between the mating surfaces of the head assembly 20 and the handle 60, the head assembly 20 will appear to float axially along the axis 7914, but will always return to a point of equilibrium after deflection, thereby imparting a small dampening effect to the shaving razor system 10. Accordingly, head assembly 20 may move axially along axis 7914 within space 8404. It will be appreciated that as the central magnet 7902 is driven toward the floating/repelling magnet 8202, the repelling force between them increases as the central magnet 7902 and the floating/repelling magnet 8202 come closer together until the central magnet and the floating/repelling magnet touch the point where they feel a hard stop. This well simulates the behavior of a compression spring whose resistance increases with displacement until finally reaching compression and height.
Similar to fig. 79-80, it should be understood that although the head assembly 20 and handle 60 are shown with the head protrusion 7906 received within the handle cavity 7908, this arrangement may be reversed (e.g., the head assembly 20 may include a head assembly cavity with the ring magnet 7904 and the floating/repelling magnet 8202, and the handle 60 may include a handle protrusion with the central magnet 7902), and any additional modifications based on the present disclosure will be understood by one of ordinary skill in the art. The space 8404 may optionally be covered with an elastically deformable sheath (sock), shield (gaiter), or the like. Additionally, it should be understood that the magnetic coupling described herein may be used with any head assembly known to those skilled in the art, including, but not limited to, any of the head assemblies described herein.
Turning now to fig. 83, another embodiment of a magnetic connection between the head assembly 20 and the handle 60 is generally illustrated. Similar to fig. 82, the magnetic connection may include a floating feature, however, floating/repelling magnet 8202 of fig. 82 may be omitted, instead balancing may be achieved by the relationship of the poles of central magnet 7902 relative to the poles of ring magnet 7904 (i.e., such that the poles of central magnet 7902 are opposite the poles of ring magnet 7904). The detent effect may still be achieved manually, but the resistance as the head assembly 20 approaches the handle 60 during insertion may be reduced compared to the arrangement shown in fig. 79 to 80. The point of equilibrium between the central magnet 7902 and the ring magnet 7904 occurs when the two magnets 7902, 7904 are coplanar or substantially coplanar; a slight deflection in either direction along axis 7914 will be followed by a return to equilibrium point. For short deflections, this behavior is very similar to that of the arrangement shown in fig. 82; however, the return force of fig. 83 decreases with larger deflections (rather than increasing as in the arrangement of fig. 82) because in the absence of the floating/repelling magnet 8202, the only return force is generated by the attraction between the central magnet 7902 and the ring magnet 7904, and the attraction becomes farther and farther with increasing deflection. It should be understood that the magnetic coupling described herein may be used with any head assembly known to those skilled in the art, including, but not limited to, any of the head assemblies described herein.
Turning now to fig. 84-85, a cartridge connecting mechanism for securing the cartridge 22 to the cartridge support member 24 is shown. In particular, fig. 84 and 85 generally show perspective views of the cartridge 22 and cartridge support member 24 in an unassembled state and an assembled state, respectively, while fig. 86 and 87 generally show cross-sectional side views of the cartridge 22 and cartridge support member 24 in an unassembled state and an assembled state, respectively.
Cartridge 22 may comprise any cartridge known to those of skill in the art including, but not limited to, any cartridge 22 described herein. The head assembly 20 may optionally include any of the anti-pivot mechanisms described herein, such as, but not limited to, magnetic anti-pivot mechanisms. As shown, cartridge support member 24 includes a generally U-shaped cartridge support frame 26 having two generally curved support arms 30 (generally C-shaped or L-shaped); it should be understood, however, that this is not a limitation of the present disclosure unless specifically claimed as such.
The cartridge 22 may include a frame 188 (which may be one-piece or multi-piece, such as, but not limited to, a clamshell design) having one or more pivot pins/cylinders 34 extending outwardly from lateral edges of the frame 188 (e.g., a single pivot pin/cylinder 34 extending across the frame 188 or first and second pivot pins/cylinders 34 extending outwardly from first and second lateral edges of the frame 188, respectively). One or more portions (e.g., distal end regions) of the pivot pin/cylinder 34 may include one or more magnets and/or a ferrous material.
Cartridge support member 24 includes one or more pivot receptacles 32. For example, each support arm 30 may include a pivot receiver 32. The at least one pivot receiver 32 may include a receiving pocket or cavity 8602 (best seen in fig. 86) configured to receive at least a portion of the pivot pin/cylinder 34 located on one of the opposing lateral sides of the cartridge 22 (e.g., as generally shown in fig. 85 and 87).
Referring again to fig. 86, the pocket or cavity 8602 may include an open end 8604 through which the pivot pin/cylinder 34 may be received into the pocket or cavity 8602. The pocket or cavity 8602 may also include a tapered entrance and/or tapered sidewalls to facilitate entry of the pivot pin/cylinder 34 into the pocket or cavity 8602. According to one embodiment, pivot receiver 32 includes one or more cartridge pivot and hold magnets 8606 (e.g., one or more permanent magnets and/or electromagnets) configured to generate an attractive magnetic force with pivot pin/cylinder 34 received therein. For example, the pivot pin/cylinder 34 may comprise a ferrous material that is magnetically attracted to the cartridge pivot and hold magnets 8606, thereby mounting, securing, and/or otherwise coupling the cartridge 22 to the cartridge support member 24. Alternatively (or in addition), pivot pin/cylinder 34 may include magnets having poles aligned such that the magnets are magnetically attracted to cartridge pivot and hold magnets 8606, thereby mounting, securing, and/or otherwise coupling cartridge 22 to cartridge support member 24. In either case, cartridge 22 may be rotated relative to cartridge support member 24 about pivot axis PA at any angle up to and including 360 degrees.
In practice, a user may position unassembled cartridge 22 proximate opening 8604 of pocket or cavity 8602 until the magnetic attraction created between pivot pin/cylinder 34 and pocket or cavity 8602 (by one or more cartridge pivot and hold magnets 8606) causes pivot pin/cylinder 34 (and thus cartridge 22) to attach to pocket or cavity 8602 of pivot receptacle 32. Likewise, a user may position (e.g., remove) the cartridge 22 relative to the pivot receiver 32 by manually (or using a tool) prying or disengaging the pivot pin/cylinder 34 (and thus the cartridge 22) from the pocket or cavity 8602 of the pivot receiver 32.
It should be understood that while pivot receiver 32 is shown with one or more cartridge pivot and retention magnets 8606, cartridge pivot and retention magnets 8606 may alternatively be provided in only one or more pivot pins/cylinders 34. In such an arrangement, the pivot receiver 32 may include a ferrous material that is magnetically attracted to the cartridge pivot and hold magnet 8606 of the pivot pin/cylinder 34.
It should also be understood that while each arm 30 of cartridge support member 24 is shown as having a pivot receiver 32 including one or more cartridge pivot and hold magnets 8606, only one arm 30 may include a pivot receiver 32 having one or more cartridge pivot and hold magnets 8606.
Also, the position of one or more of the pivot receptacles 32 and pivot pins 34 may be switched (e.g., one or more pivot receptacles 32 may be located in the cartridge 22 and one or more pivot pins/cylinders 34 may extend outwardly from the support arm 30 of the cartridge support member 24).
Additionally, while cartridge 22 is shown releasably coupled to handle 60, cartridge support member 24 and handle 60 may alternatively be of unitary, integral, or one-piece construction.
Turning now to fig. 88-92, with respect to fig. 84-87, any of the embodiments described herein may optionally include one or more cartridge holders 8802. The cartridge holder 8802 may be configured to reduce and/or prevent accidental removal/ejection of the cartridge 22 from the cartridge support member 24. According to one embodiment (as shown in fig. 88-89), the cartridge holder 8802 may include one or more biasing devices, such as, but not limited to, spring clips and/or resiliently deformable projections 8804. Cartridge holder 8802 can extend outwardly from a portion of the chamber 8602, e.g., proximate to the opening thereof. In practice, the user may insert the pivot/cylinder pin 34 into the cavity 8602. When the pivot pin/cylinder 34 is inserted into the cavity 8602, the cartridge holder 8802 may be elastically deformed, deflected, and/or moved out of the path until the pivot pin/cylinder 34 passes the cartridge holder 8802 and the pivot pin/cylinder 34 is seated within the cavity 8602. Once seated/received in the cavity 8602 (as generally shown in fig. 89), the cartridge holder 8802 may generally prevent the pivot pin/cylinder 34 from moving out of engagement with the cavity 8602 unless sufficient force is applied to deform, deflect, and/or move the cartridge holder 8802 out of the path.
Alternatively (or additionally), the cartridge holder 8802 may include one or more biasing devices, such as, but not limited to, detents, resiliently deformable detents, levers, etc 9002 as shown generally in fig. 90-92. For example, the lever 9002 may be spring biased (spring not visible) and may include an engagement portion (e.g., engagement ramp) 9004 configured to extend at least partially across an opening of the chamber 8602 when in the retained position (as shown generally in fig. 90-92) and configured to pivot about a pivot point 9006 such that the lever 9002 may rotate out of the path and the pivot pin/cylinder 34 may enter and/or exit the chamber 8602. The lever 9002 can further include an actuation region 9008 (e.g., without limitation, a raised portion) that allows a user to rotate the lever 9002 about the pivot 9006. It can therefore be appreciated that the lever 9002 can be biased to the engaged position.
Again, it should be understood that the arrangement of the chambers 8602 and pivot pins/cylinders 34 relative to the cartridge 22 and cartridge support member 24 may be reversed, and thus cartridge holder 8802 may be reversed. It should also be understood that cartridge pivot and hold magnet 8606 may be eliminated.
Any of the magnets described herein may be permanent magnets and/or electromagnets. It will also be appreciated that when electromagnets are used, the current may be adjusted to selectively change the orientation of the resulting magnetic field. The magnets may include any type of magnet, such as, but not limited to, rare earth (lanthanide) magnets (including, but not limited to, neodymium magnets and samarium-cobalt magnets), single molecule magnets, single chain magnets, nanostructured magnets, alnico magnets, and the like. The magnet may include a magnetic covering and/or layer. For example, the magnet may include a magnetically doped material such as, but not limited to, a magnetic paint, a magnetic polymer, a magnetic ceramic, a magnetic composite, and the like.
The shaving blades 142 of the head assembly 20 may be front and/or rear loaded during assembly of the head assembly 20.
The previous embodiments herein describe the case of an axially magnetized disk when passing through an axially magnetized ring, where the poles of the two magnets face in the same direction. For example, and without limitation, some embodiments, as shown in fig. 79-82, generally include a ring or ring magnet 7904 secured to the handle 60 of the shaving blade and a disk or central magnet 7902 secured to the cartridge 22, which produces an effect similar to a conventional mechanical detent, because the cartridge is mounted on the shaving blade handle. As can be appreciated based on the present disclosure, the magnetic detent or snap effect remains the same regardless of which element (handle 60 or cartridge 22) contains ring or ring magnet 7704 and which contains disk or central magnet 7902; and further, this effect may be achieved by mating features (e.g., the protrusion 7906 and/or the cavity 7908) having any suitable shape or orientation (e.g., the protrusion 7906 extending from the handle 60 and the cavity 7908 formed in the cartridge 22).
Further, as previously described herein, two magnets having like poles facing each other may be used in place of the mechanism that traditionally returns the cartridge head to its original starting position (ISP) after it has been deflected during a shaving stroke.
Turning now to fig. 93-96, another embodiment of an anti-pivot mechanism and/or connection mechanism for coupling a cartridge to a handle is generally shown. In the illustrated embodiment, the handle 60 includes a handle protrusion, boss, or bar 9302 sized and shaped to be at least partially received within a support member cavity 9304 formed in the cartridge support member 24, e.g., to generally locate a portion of the yoke or yoke region 47 that may replace the position (e.g., generally prevent lateral movement) of the head assembly 20 (e.g., cartridge support member 24) relative to the handle 60. In the illustrated embodiment, handle bar 9302 has a generally cylindrical shape and support member chamber 9304 has a generally tubular shape with an inner diameter generally corresponding to the outer diameter of handle bar 9302 to generally prevent relative movement between handle 60 and cartridge support member 24. Optionally, the handle bar 9302 may include one or more locking features 9306 that engage one or more corresponding locking features 9308 of the support member chamber 9304 to generally limit and/or prevent rotation of the cartridge support member 24 in a direction generally indicated by arrow 9310. For example, the locking features 9306, 9308 may engage one another in a lock-and-key type arrangement that substantially prevents rotation. In one embodiment, the locking feature 9306 can comprise a protrusion and the locking feature 9308 can comprise a cavity having a size and shape generally corresponding to the size and shape of the protrusion (although it will be understood that the arrangement of the protrusion and cavity can be switched). Alternatively (or in addition), the handle bar 9302 and the support member chamber 9304 may have non-circular cross-sections such that an inner surface of the cartridge chamber 9304 engages an outer surface of the handle bar 9302 to prevent rotation therebetween.
The handle bar 9302 may include one or more disk-shaped or central magnets 9312 that pass at least partially through a central region 9314 of one or more ring-shaped or ring-shaped magnets 9316 coupled to the cartridge support member 24 (e.g., a central portion of the support member chamber 9304 and/or the yoke region 47), as generally shown in fig. 94 and 95. It can be seen that the support member cavity 9304 and the central region 9314 of the ring magnet 9316 can be substantially concentric. According to one embodiment, the cartridge support member 24 may optionally include a swivel 9320 extending generally outwardly toward the cartridge 22. The distal portion of the central magnet 9312 can be substantially coplanar with or can extend through an opening or inner surface of the turret 9320.
As described herein (see, e.g., fig. 79-82 and corresponding description), aligning the poles of the central magnet 9312 and the ring magnets 9316 causes a repulsive magnetic force to be generated between the magnets 9312, 9316, thereby urging the cartridge support member 24 and the handle 60 together. The combination of the interaction of the handle bar 9302 with the support member cavity 9304 (and optionally the locking features 9306, 9308 and/or non-circular cross-section) and the repulsive magnetic force may generally secure and/or mount the cartridge support member 24 and the handle 60 relative to one another, forming a connection therebetween.
The cartridge 22 may be pivotably coupled to one or more arms 30 of the cartridge support member 24 and may include one or more shaving blades 9322 disposed on one or more faces 9324. In the illustrated embodiment, the cartridge 22 includes a plurality of shaving blades 9322 on a first face 9324. The opposing face 9326 can include one or more blade holder magnets 9318. Although the blade holder magnets 9318 are shown intermediate the opposing faces 9326, it should be understood that one or more blade holder magnets 9318 may be disposed anywhere on the faces 9326.
The poles of the cartridge magnets 9318 align with the poles of the central magnet 9312 to create a repulsive magnetic force when the cartridge support member 24 is coupled to the handle 60 (e.g., as generally shown in fig. 94 and 95). The repulsive magnetic force may generally urge the cartridge 22 away from the yoke 47 and/or handle 60, e.g., as generally shown by arrow 9402. Cartridge support member 24 and/or cartridge 22 may include one or more IPS projections, shoulders, ridges and/or extensions 9328 that set the Initial Starting Position (ISP) of cartridge 22 relative to cartridge support member 24 and handle 60. It will be appreciated that the ISP is the position of the cartridge 22 relative to the cartridge support member 24 and handle 60 without the application of force and the position to which the cartridge 22 returns after the external force is removed. In other words, when an external force is applied to the cartridge 22 during shaving, the external force may overcome the repulsive magnetic force between the cartridge magnet 9318 and the central magnet 9312 such that the cartridge 22 moves in a direction generally opposite to arrow 9402. When the external force is removed and/or reduced, the repulsive magnetic force between the blade holder magnets 9318 and the central magnet 9312 pushes the blade holder 22 back toward the IPS. Thus, the ISP protrusion 9328 sets an initial starting position of the cartridge 22 relative to the cartridge support member 24 and limits rotation of the cartridge 22 in the direction of arrow 9402 and/or may also limit/prevent over-rotation of the cartridge 22 during a shaving stroke.
In the illustrated embodiment, the ISP protrusion 9328 may extend outwardly from the cartridge support member 24 a sufficient distance to engage (e.g., directly contact) the cartridge 22 and prevent any further rotation of the cartridge 22 about the pivot axis PA. For example, the ISP protrusion 9328 may be located inboard of one or more yoke arms 30 below the pivot axis PA (e.g., near the yoke 47), but as noted above, this is not a limitation of the present disclosure unless specifically required. Alternatively (or in addition), the ISP protrusion 9328 may extend outwardly from the cartridge 22 a sufficient distance to engage (e.g., directly contact) the cartridge support member 24 and prevent any further rotation of the cartridge 22 about the pivot axis PA. Thus, the ISP protrusion 9328 sets or defines the 0 position of the blade holder 22. The blade holder 22 may rotate about the pivot axis PA within a predetermined range of rotation. For example, the predefined range of rotation may be up to 100 degrees, such as less than 90 degrees or less than 45 degrees. Rotation of the cartridge 22 in a direction generally opposite the arrow 9402 (e.g., a deflection direction) may also be limited by the ISP protrusion 9328 and/or another protrusion, shoulder, ridge, and/or extension (e.g., a Maximum Deflection Point (MDP) protrusion) extending from the cartridge 22 and/or cartridge support member 24. The limit of rotation in the deflection direction is called the Maximum Deflection Point (MDP). Thus, the ISP protrusion 9328 may function as both an ISP protrusion and an MDP protrusion. This embodiment provides the advantage of generating a return force over a larger angular displacement range-over 90 degrees relative to the spring, allowing for appropriate adjustment of the surrounding geometric constraints. To minimize the number of magnets in the assembly, annular magnet 9316 is secured to cartridge support member 24 and central magnet 9312 is secured to handle 60. The ring magnets 9316 are then in turn used to repel one or more blade holder magnets 9318 placed on the rear side 9326 of the blade holder 22, thus performing two functions.
Because the central magnet 9312 and the annular magnets 9316 are oriented with their poles facing in the same direction (see cross-section of the assembled unit in fig. 95), there is a small return force (e.g., pushing the cartridge 22 in the direction of arrow 9402) even when the replaceable head assembly 20 is not coupled to the handle 60 because the annular magnets 9316 repel the cartridge magnets 9318 on the back side 9326 of the cartridge 22. However, upon installation, the force generated by the combination of the central magnet 9312 and/or the ring magnet 9316 is much greater and mimics well the force of a compression spring to return the cartridge 22 to its ISP.
Additional retention forces (in addition to the forces generated by the magnetic detent/coupling effect between the central magnet 9312 and the ring magnets 9316) may be generated in a variety of ways that may be used to make it more difficult for the cartridge support member 24, and thus the cartridge 22, to be accidentally pulled or disengaged from the handle 60. One possible method of increasing the retention force includes adding a secondary ring magnet inside the handle 60. The auxiliary magnets may be magnetized axially and oriented in the same direction as the annular magnets 9316 in the cartridge support member 24, placed at the base of the handle bar 9302 containing the central magnets 9312. Thus, when cartridge support member 24 is mounted to handle 60, the auxiliary magnets will exhibit poles opposite the closest face of cartridge support member 24 proximate annular magnet 9316, thereby creating a pulling force on cartridge support member 24 and serving to increase the force of attachment (during mounting) and retention (after mounting). Another possible configuration for increasing retention force includes a flexible ring 9330 in support member chamber 9304 having an inner diameter slightly smaller than an outer diameter of handle bar 9302, positioned such that flexible ring 9330 grips a portion (e.g., without limitation, the distal tip) of handle bar 9302 when fully inserted into support member chamber 9304. Additionally (or alternatively), one or more of the locking features 9306, 9308 can include a flexible receiving receptacle that engages a corresponding locking feature on the opposing component (such as, but not limited to, the flexible receiving receptacle 9308 on the yoke portion 47 that is engaged by an opposing locking feature 9306 located on the handle 60). The protrusion 9306 on the handle bar 9302 can engage with the side of the flexible receiver 9308 to increase the holding force. This may be achieved by a resiliently flexible ring (or the like) on the projection or on the receptacle. These configurations may not increase the attachment force, but once installed, friction created by deflection of the flexible material caused by interference with the shaft tip or yoke receiver may serve as an additional impediment to the cartridge support member 24 being inadvertently detached from the handle 60.
The use of a magnetic detent/coupling system does not limit the configuration of returning the cartridge 22 to its ISP to the use of detent generating magnets. Any of the embodiments described herein may be used, including but not limited to mechanical devices such as elastically deformable pawls (RDPs) or other magnetic configurations such as but not limited to the one shown in fig. 96. For example, one or more arm magnets 9602 may be mounted to one or more arms 30 (e.g., a pair of arms facing each other), and cartridge 22 may include one or more cartridge magnets 9604 having axes parallel to the pivot axis PA of rotation of cartridge 22. The arm magnets 9602 may be attracted to the center/middle blade holder magnets 9604 in the blade holder 22 due to their opposing poles being oriented facing each other. According to one embodiment, adjacent blade holder magnets 9604b, 9604c in blade holder 22 may be arranged on one or more sides of middle blade holder magnet 9604a, facing arm magnet 9602 with the same magnetic pole. Thus, the blade holder 22 tends to lean against the center/middle blade holder magnet 9604a that is coaxial with the arm magnet 9602, which identifies the ISP. If the cartridge 22 is displaced (e.g., rotated) about the pivot axis PA, the cartridge 22 returns to its ISP when the cartridge 22 is released due to a resistive torque experienced by the combination of attraction to the center/middle cartridge magnet 9604a and repulsion by the outer cartridge magnets 9604b, 9604 c. For small displacements, this action also simulates the action of a spring. As generally shown in fig. 97, the displacement is limited by the hard stop/ISP protrusion 9328. Depending on the location of hard stop ISP protrusion 9328, one or more outer blade holder magnets 9604b, 9604c may be redundant (i.e., if the maximum rotation in the direction of one or more outer blade holder magnets 9604b, 9604c is very small, its effect may be negligible compared to the attractive center/middle blade holder magnet 9604a, and there is no need to return blade holder 22 to its ISP). It should be understood that a magnet array arrangement may be used in one or both arms 30. It should also be understood that the arrangement of blade holder magnets 9604a to blade holder magnets 9604c may be replaced with one or more programmable magnets having multiple poles and/or nanostructured magnets having multiple regions programmed to provide the various poles described herein.
Turning now to fig. 98-104, various embodiments of two or more radially magnetized (DM) ring-like and/or disc-like magnets for coupling two components (e.g., shaving razor handle/cartridge and/or cartridge yoke/cartridge head) are described, wherein the two components are securely fixed (e.g., not separated) from each other, but are movable in some prescribed and limited manner relative to each other while tending to return to a predetermined rest position; and optionally may be manually separated upon application of sufficient force, such as during replacement of a used cartridge with a new cartridge.
Referring to fig. 98-100, a first embodiment is generally shown. For example, fig. 98 generally shows the head assembly 20 and handle 60 in an unassembled state, fig. 99 generally shows the head assembly 20 and handle 60 in an assembled state at the ISP, and fig. 100 generally shows the head assembly 20 and handle 60 in a deflected position relative to the ISP.
In particular, one or more handle DM magnets 9802 are permanently and fixedly coupled, fixed, and/or otherwise mounted to the distal end 9804 of handle 60, and one or more cartridge support member DM magnets 9806 are permanently and fixedly coupled, fixed, and/or otherwise mounted to a portion of cartridge support member 24 (such as, but not limited to, yoke 47). In the illustrated embodiment, a single handle DM magnet 9802 and a single cartridge support member DM magnet 9806 are shown; however, it should be understood that the handle 60 and/or cartridge support member 24 may include a plurality of DM magnets 9802, 9806. Handle DM magnet 9802 is also shown as being at least partially received within handle cavity 9820, while support member DM magnet 9806 is shown as extending partially beyond the rear mating face of cartridge support member 24, but it should be understood that cavity 9820 may be formed in cartridge support member 24 and the arrangement may thus be reversed.
In addition, handle DM magnet 9802 and cartridge support member DM magnet 9806 are shown as ring magnets. This ring magnet configuration may help prevent the DM magnets 9802, 9806 from rotating within their respective components (e.g., handle 60 and cartridge support member 24). For example, the central regions 9808, 9810 of the DM ring magnets 9802, 9806 may have a non-circular shape that may be coupled to the components 60, 24 (e.g., the handle 60 and the cartridge support member 24) and/or overmolded with the components 60, 24 to prevent the DM ring magnets 9802, 9806 from rotating. It should be understood, however, that one or more of these DM magnets 9802, 9806 may be DM disk magnets without a central bore. The DM disc magnets 9802, 9806 may optionally include non-cylindrical rods or offset rods extending outwardly from one or more planes of the DM disc magnets 9802, 9806, which may also prevent rotation. Additionally (or alternatively), a portion of the DM disc or ring magnets 9802, 9806 may be non-circular (e.g., the disc or ring may have a generally oblong shape or oval shape) to prevent rotation of the magnets 9802, 9806 relative to the handle 60 and cartridge support member 24, respectively.
When viewed from the perspective of fig. 98, the handle 60 can be described as having a top surface 9801, a bottom surface 9803, and right and left surfaces 9805, 9807. The handle DM magnet 9802 may be described as having a first plane 9809, a second plane 9811, and an outer circumferential surface 9813 extending therebetween. The handle DM magnet 9802 may be secured to the handle 60 such that the planes 9809, 9811 are aligned substantially parallel to the longitudinal axis L of the handle, substantially perpendicular to the top and bottom surfaces 9801, 9803, and substantially parallel to the right and left surfaces 9805, 9807.
The DM magnets 9802, 9806 are mounted to handle 60/cartridge support member 24 such that when handle 60 and cartridge support member 24 are brought into proximity with each other during the process of mounting replaceable head assembly 20 to handle 60, the opposing poles of DM magnets 9802, 9806 attract and complete the attachment procedure. According to one embodiment, the DM magnets 9802, 9806 are in substantially tangential contact with each other. The DM magnets 9802, 9806, when positioned tangentially to each other, will always find the location where the two opposing poles touch. This location will be referred to as a predetermined rest position or initial home position (ISP). In this embodiment, the two DM magnets 9802, 9806 are mounted such that at a predetermined rest position or ISP, the handle 60 and cartridge support member 24 are aligned in a straight line (as in a conventional shaving razor).
A distal region 9804 of the handle 60 adjacent/proximate to the handle DM magnet 9802 and a proximal region 9812 of the cartridge support member 24 adjacent/proximate to the cartridge support member DM magnet 9806 may define a handle interface region 9814 and a support member interface region 9816, respectively. The shape and contour of the interface regions 9814, 9816 may allow limited rotational longitudinal movement of the handle 60 and cartridge support member 24 relative to each other. The DM magnets 9802, 9806 will allow this motion to occur, but provide significant resistance, simulating the behavior of a spring. In fact, the DM magnets 9802, 9806 remain tangent to each other throughout the movement as the point of contact between them moves away from the poles, so that their behavior is similar to that of a pair of gears (i.e., each DM magnet 9802, 9806 not only rotates on its own axis, but also "rotates" about the axis of the opposing magnet). Such displacement is illustrated in fig. 100, in this case longitudinal motion (e.g., in a plane extending generally parallel to the longitudinal axis L of the handle 60 and generally perpendicular to the top and bottom surfaces 9801, 9803). Rotation of cartridge support member 24 in either direction relative to handle 60 may be set and/or limited by the contour of interfaces 9814, 9816.
When the handle 60 and cartridge support member 24 are released, the DM magnets 9802, 9806 reposition themselves relative to each other at a predetermined rest position or ISP, thereby returning and/or pushing the cartridge 22 to its original alignment relative to the handle 60. This feature is useful for making it difficult to reach the shaving area by manually holding the cartridge support member 24 (e.g., yoke 47) and cartridge 22 in an angled forward position with fingers. The angle may be easily adjusted depending on the force applied to the cartridge support member 24 and the cartridge 22.
Turning now to fig. 101-102, another embodiment utilizing a DM magnet is generally shown. The arrangement may be similar to the embodiment in fig. 98-100, but may also include one or more locking magnets 10102. The locking magnet 10102 may include, but is not limited to, a DM ring or cylindrical magnet 10102. The locking magnet 10102 may be coupled, fixed, or otherwise mounted to the handle 60 in a fixed position and orientation relative to the DM handle magnet 9802. When properly oriented, the locking magnet 10102 has the following effect: when cartridge support member 24/cartridge 22 is subjected to an angular displacement sufficient to bring locking magnet 10102 and cartridge support member DM magnet 9806 into close proximity with one another, cartridge support member DM magnet 9806 is attracted and held such that cartridge support member 24/cartridge 22 remains in a displaced position when released, as generally shown in fig. 102. As a result of maintaining the original Predetermined Rest Position (PRP) or ISP shown in fig. 101, wherein the DM magnets 9802, 9806 are aligned with opposing poles adjacent to each other, there are two possible situations that a user may select, wherein the cartridge support member 24/cartridge 22 may rest in its predetermined rest position, wherein the spring-like return feature corresponds to a small angular displacement (fig. 101); or rest in a displaced position and remain securely in place (fig. 102).
Optionally, a retraction mechanism may be provided to retract the locking magnet 10102 into the handle 60 when the locking magnet is not being used to secure the cartridge support member 24/cartridge 22 in the bent/displaced position. The retraction mechanism allows the locking magnet 10102 to be concealed when the cartridge support member 24/cartridge 22 is in its predetermined rest position or ISP so that the locking magnet does not adversely affect the feel of the shaving razor handle 60 in the user's hand and/or collect debris. The retraction mechanism may comprise any arrangement for retracting the locking magnet 10102, such as, but not limited to, a manual lever, where the user would need to deploy a third magnet before moving the blade cartridge to the bent position, or using a gear train of appropriate size that will automatically position the locking magnet 10102 while the support member 24/blade cartridge 22 is moved from its predetermined rest/ISP to its bent/displaced position.
Although the cartridge 22 is shown with a shaving blade on only a single side, it should be understood that the cartridge 22 may be double-sided.
Attachment of the cartridge 22 to the cartridge support member 24 and limitation and control of the rotation of the cartridge 22 within the cartridge support member 24 may be accomplished in any of a number of ways described herein, including but not limited to mechanical means such as physical shaft features or RDPs (resiliently deformable detents) or magnetic arrangements such as alternating attracting/repelling magnets, multi-pole or programmable magnets, and the like. In the illustrated embodiment, a single-sided blade holder 22 is shown whose ISP is defined by a pair of repelling magnets, one repelling magnet located on the back of the blade holder 22 and the other repelling magnet located on the leading edge of the central web of the blade holder support member 24/yoke 47; however, this is not a limitation of the present disclosure unless specifically claimed as such.
Additionally, it should be noted that the blade cartridge DM magnet 9806 may also be used to generate (e.g., repel and/or attract) a magnetic force of a blade cartridge magnet 11410 (see, e.g., blade cartridge magnet 11410 in fig. 145-147). Thus, DM magnet 9806 may also be used to generate a magnetic force in addition to or in place of cartridge support member magnet 11412.
Turning now to fig. 103-105, yet another embodiment utilizing a DM magnet is generally shown. Rather than having handle DM magnets 9802 and cartridge support member DM magnets 9806 as described above, one or more arms 30 may include arm DM magnets 10302 and one or more lateral ends 10304 of cartridge 22 may include corresponding cartridge DM magnets 10306. The primary function of the DM magnets 10302, 10306 is to keep the cartridge 22 attached to the cartridge support member 24/arm 30 and allow it to deflect upward during a shaving stroke, as generally shown in fig. 105. Cartridge DM magnets 10306 may be exposed to an interior portion of the cartridge 22 or may be disposed within an interior portion of the cartridge 22 so as not to protrude from the lateral ends 10304 of the cartridge 22. The ISP of the blade holder 22 may be established by the location of the magnetic poles of the DM magnets 10302, 10306 and will appear at an angle where the opposing magnetic poles of the DM magnets 10302, 10306 are adjacent to each other. While the DM magnets 10302, 10306 also serve in part to return the cartridge head to its ISP if they are subjected to angular deflection (similar to the manner in which they return the cartridge to its predetermined rest position in the above described embodiments), this function may also be performed by a repulsive pair of magnets 10308, 10310 in the cartridge support member 24 and cartridge 22, respectively. In one embodiment, cartridge support member 24 may retain a portion of handle 60 and cartridge 22 may be removed. Alternatively, cartridge 22 and cartridge support member 24 may be considered components, in which case cartridge support member 24 may be removably coupled to handle 60 using any of the arrangements described herein, including, but not limited to, an improved twist-lock-eject system using radially magnetized ring and disk pairs.
Two or more DM magnets (such as, but not limited to, ring-shaped and/or disc-shaped DM magnets) may be used to effect attachment between two components (such as, but not limited to, the shaving blade handle 60 and the blade cartridge 22) such that the two components are securely fixed to one another, but are able to move relative to one another in some prescribed and limited manner, while tending to return to a predetermined rest position; and may be manually separated upon application of sufficient force, such as during replacement of a used cartridge with a new cartridge.
Referring to fig. 106-108, one embodiment of two or more DM magnets that allow cartridge support member 24/cartridge 22 to move laterally relative to handle 60 is generally shown. In particular, one or more handle DM magnets 10602 are permanently and fixedly coupled, fixed, and/or otherwise mounted to the distal end 9804 of the handle 60, and one or more cartridge support member DM magnets 10606 are permanently and fixedly coupled, fixed, and/or otherwise mounted to a portion of the cartridge support member 24 (e.g., without limitation, the yoke 47). In the illustrated embodiment, a single handle DM magnet 10602 and a single cartridge support member DM magnet 10606 are shown; however, it should be understood that the handle 60 and/or cartridge support member 24 may include a plurality of DM magnets 10602, 10606. Cartridge support member DM magnet 10606 is also shown at least partially received within a cartridge support member chamber 10620 formed in cartridge support member 24, while handle DM magnet 10602 is shown extending partially beyond the distal end 9804 of handle 60, although it should be understood that chamber 10620 may be formed in handle 60 and the arrangement may thus be reversed.
In addition, the handle DM magnet 10602 and the support member DM magnet 10606 are shown as ring magnets. This ring magnet configuration may help prevent the DM magnets 10602, 10606 from rotating within their respective components (e.g., the handle 60 and the cartridge support member 24). For example, the central areas 10608, 10610 of the DM ring magnets 10602, 10606 may have a non-circular shape that may be coupled with the handle 60, the cartridge support member 24, and/or overmolded to prevent the DM ring magnets 10602, 10606 from rotating. However, it should be understood that one or more of these DM magnets 10602, 10606 may be DM disc magnets without a central hole. The DM disc magnets 10602, 10606 may optionally include non-cylindrical rods or offset rods extending outward from one or more planes of the DM disc magnets 10602, 10606, which may also prevent rotation. Additionally (or alternatively), a portion of the DM disc or ring magnets 10602, 10606 may be non-circular (e.g., the disc or ring may have a generally rectangular or oval shape) to prevent rotation.
When viewed from the perspective of fig. 106, the handle 60 can be described as having a top surface 9801, a bottom surface 9803, and right and left surfaces 9805, 9807. The handle DM magnet 10602 may be described as having a first planar surface 10609, a second planar surface 10611, and an outer circumferential surface 10613 extending therebetween. The handle DM magnet 10602 may be secured to the handle 60 such that the planes 10609, 10611 are aligned substantially parallel to the longitudinal axis L of the handle 60, substantially perpendicular to the right and left surfaces 9805, 9807, and substantially parallel to the top and bottom surfaces 9801, 9803. Thus, lateral movement of cartridge support member 24/cartridge 22 relative to handle 60 corresponds to movement in a plane (e.g., from side to side) that extends generally parallel to longitudinal axis L of handle 60 and generally perpendicular to right and left surfaces 9805, 9807.
DM magnets 10602, 10606 are mounted to handle 60/cartridge support member 24 such that when handle 60 and cartridge support member 24 are brought into proximity with each other during the process of mounting replaceable head assembly 20 to handle 60, the opposing poles of DM magnets 10602, 10606 attract and complete the attachment procedure. According to one embodiment, the DM magnets 10602, 10606 are in substantially tangential contact with each other. The DM magnets 10602, 10606, when positioned tangentially to each other, will always find the location where the two opposing poles are in contact. This location will be referred to as a predetermined rest position or initial home position (ISP). In this embodiment, the two DM magnets 10602, 10606 are mounted such that at a predetermined rest position or ISP, the handle 60 and support member 24 are aligned in a straight line (as in a conventional shaving razor).
A distal region 9804 of the handle 60 adjacent/proximate to the handle DM magnet 10602 and a proximal region 9812 of the cartridge support member 24 adjacent/proximate to the support member DM magnet 10606 may define a handle interface region 9814 and a cartridge support member interface region 9816, respectively. The shape and contour of the interface regions 9814, 9816 may allow for limited rotational lateral movement of the handle 60 and cartridge support member 24 relative to each other. The DM magnets 10602, 10606 will allow this movement to occur, but provide significant resistance, thereby simulating the behavior of a spring. In fact, the DM magnets 10602, 10606 remain tangent to each other throughout the movement as the point of contact between them moves away from the pole, so that their behavior is similar to that of a pair of gears (i.e., each DM magnet 10602, 10606 not only rotates on its own axis, but also "rotates" about the axis of the opposing magnet). Such displacement is illustrated in fig. 108, in this case longitudinal motion (e.g., in a plane extending generally parallel to the longitudinal axis L of the handle 60 and generally perpendicular to the right and left surfaces 9805, 9807). Rotation of cartridge support member 24 in either direction relative to handle 60 may be set and/or limited by the contour of interfaces 9814, 9816.
When the handle 60 and cartridge support member 24 are released, the DM magnets 10602, 10606 reposition themselves relative to each other at a predetermined rest position or ISP, thereby returning and/or pushing the cartridge 22 to its original alignment relative to the handle 60.
Additionally, it should be noted that cartridge support member DM magnet 10606 may also be used to generate (e.g., repel and/or attract) a magnetic force of cartridge magnet 11410 (see, e.g., cartridge magnet 11410 in fig. 147-150). Thus, cartridge support member DM magnet 10606 may be used to generate a magnetic force in addition to or in place of cartridge support member magnet 11412. Turning now to fig. 109-110, another embodiment featuring two or more DM magnets is generally shown. This embodiment is similar to the embodiment described above for fig. 106-108, however, the interfaces 9814, 9816 of handle 60 and cartridge support member 24 are contoured to not only allow lateral movement, but also to allow cartridge support member 24/cartridge 22 to twist relative to handle 60 about a longitudinal axis L that is generally parallel to handle 60 (e.g., in the direction generally shown by arrow 10902). Optionally, twisting motion may be limited by design due to engagement of one or more protruding pins 10904 (e.g., without limitation, pins extending from cartridge support member 24/yoke 47) that engage and/or are received within receiving holes/recesses 10906 (e.g., on handle 60). It should be understood that the arrangement of the pin 10904 and the groove 10906 may be switched. Pin 10904 and groove 10906 may be configured to limit twisting of cartridge support member 24/cartridge 22 relative to handle 60 to less than 360 °, such as less than 270 ° or less than 180 °. The behavior when two DM magnets 10602, 10606 are manipulated in this manner is a result of the DM magnets 10602, 10606 being in tangential contact with each other. If the DM magnets 10602, 10606 are twisted relative to one another such that their axes are no longer parallel (as generally shown in fig. 110), the DM magnets 10602, 10606 will tend to return to a position with the axes parallel, as the DM magnets 10602, 10606 are drawn to have the greatest contact area between them, which occurs when the axes are parallel.
Turning now to fig. 111-113, another embodiment featuring two or more DM magnets is generally shown. As best shown in fig. 111 and 112, one or more handle DM magnets 11102 are permanently and fixedly coupled, fixed, and/or otherwise mounted to the distal end 9804 of handle 60, and one or more cartridge support member DM magnets 11106 are permanently and fixedly coupled, fixed, and/or otherwise mounted to a portion of cartridge support member 24 (such as, but not limited to, yoke 47). The DM magnets 11102, 11106 may comprise any size, shape, and/or configuration described herein.
In the illustrated embodiment, the DM magnets 11102, 11106 are aligned such that the plane 11109 (see, e.g., fig. 112) is aligned substantially parallel to the longitudinal axis L of the handle 60 (e.g., the longitudinal axis of the collar) and substantially parallel to the top and bottom surfaces 9801, 9803 of the handle 60. The DM magnets 11102, 11106 are concentrically oriented with their poles 180 degrees opposite each other. This is due to the predetermined rest position resulting from the force attracting each pair of opposing poles to each other. The one or more DM magnets 11102, 11106 may be at least partially received within the chamber, and the one or more DM magnets 11102, 11106 may extend partially outward from a portion of their respective components 60, 24 such that they may be at least partially received in the chamber to concentrically align the DM magnets 11102, 11106.
As cartridge support member 24/cartridge 22 and handle 60 rotate relative to each other about the common axis of DM magnets 11102, 11106, the poles of DM magnets 11102, 11106 are circumferentially spaced from each other, causing a torque to be applied as DM magnets 11102, 11106 attempt to return the two components (e.g., handle 60 and cartridge support member 24) to a predetermined rest position. For small angular displacements such as shown in fig. 113, the DM magnets 11102, 11106 have a tendency to remain concentric throughout the displacement, making the mechanical pivot feature optional. For larger angular displacements, this effect is reduced and a mechanical pivot may be required. In this case, the ring-shaped DM magnets 11102, 11106 (as opposed to the disk-shaped DM magnets 11102, 11106) would provide the advantage of a natural location for the mechanical pivot, i.e., the pin that protrudes from one component through the inner diameter of both magnets, acting as a shaft. The process of attachment and detachment of handle 60 and cartridge support member 24 may vary depending on whether a mechanical pivot feature is present. Without such a feature, the two DM magnets 11102, 11106 may approach each other radially or axially and eventually naturally assume a predetermined rest position. If a mechanical pivot feature is present, the two DM magnets 11102, 11106 may need to be attached to each other by an axial motion.
As can be appreciated, any one or more of the DM magnets described in this or any other embodiment may be replaced with one or more Programmable Magnets (PMs) comprising a plurality of pole segments. The PM may allow for multiple stable equilibrium positions rather than just one, which would have the effect of displacement (indexing) or braking as the cartridge support member 24 rotates about the common axis of the magnets. The cartridge support member 24 may thus be placed in any one of several positions to achieve the best shaving results. The number of possible positions and thus the transitions (resolution) of the magnetic braking system will only be limited by the maximum number of pole segments that can be applied to the magnet.
Turning now to fig. 114-116, yet another embodiment featuring two or more DM magnets is generally shown. This embodiment is similar to the embodiment described above for fig. 106-108, with two DM magnets 11402, 11406 placed tangentially; in this case, however, cartridge support member DM magnet 11406 is constrained to rotate about an axis fixed relative to handle 60, so it no longer rolls about the perimeter of handle DM magnet 11402. As shown in fig. 114, this is accomplished by using a modified "ball and socket" design 11502 in which the motion of cartridge support member 24 is constrained to a single plane (best seen in fig. 115). Cartridge support member DM magnet 11406, which is disc or ring shaped, is seated in a mating groove portion in handle 60. Its predetermined rest position is a result of the tendency of the two DM magnets 11402, 11406 to align such that their opposing poles are as close together as possible. When lateral rotation is applied as in fig. 116, the user will encounter resistance to movement and when cartridge support member 24 is released, cartridge support member 24 will again be in its predetermined rest position relative to handle 60 as DM magnets 11402, 11406 realign relative to each other.
The above embodiments are shown where the cartridge support member 24 will include a yoke and cartridge 22 assembled such that the cartridge 22 can rotate relative to the yoke 47/arm 30 and return to a known position (initial starting position or ISP), but this is not a limitation of the present disclosure unless specifically required. The cartridge 22 may be single sided such that the axis of rotation exists near one longitudinal edge of the cartridge 22 and the rotation of the cartridge 22 is limited (e.g., only 90 degrees up); or the cartridge may be double sided such that the axis of rotation 114 exists at the geometric center of the cartridge 22 and the cartridge 22 may rotate a full 360 degrees with two stable equilibrium positions that are user selectable and 180 degrees apart. The attachment of the blade holder 22 to the yoke 47/arm 30 and the limitation and control of the rotation of the blade holder 22 within the yoke 47/arm 30 may be accomplished in any of a number of ways described herein, including but not limited to mechanical devices such as physical shaft features and RDP (resiliently deformable detent) or magnetic configurations such as but not limited to alternating attracting/repelling magnets, multi-pole or programmable magnets, etc. While this embodiment has been shown using a single sided blade cartridge whose ISP is defined by a pair of repelling magnets 11410, 11412, with one repelling magnet 11410 located at the back 11409 of the blade cartridge 22 and the other repelling magnet 11412 located at the leading edge of the central web of the yoke 47, this is for illustration purposes only and any configuration described herein may be used. It should be noted that repelling magnet 11412 need not be a separate magnet in the assembly, but may utilize one of magnets 11402, 11406 in the connection of handle 60 or cartridge support member 24 to create a repelling magnetic force with magnet 11410 in cartridge 22.
Turning now to fig. 117-120, a plurality of pairs of radially magnetized (DM) ring-shaped and/or disc-shaped magnets are used to effect attachment between two components (such as, but not limited to, the razor handle 60 and cartridge support member 24) such that the two components are securely fixed to one another, but may rotate relative to one another about multiple axes while tending to return to a predetermined rest position; and may be manually separated upon application of sufficient force, such as during replacement of a used head assembly 20 with a new head assembly.
As described herein, when DM cylindrical magnets are allowed to be in close proximity to the planar sides facing each other, they will be coaxially aligned such that the opposing poles are adjacent; and further. In addition, if one DM magnet is rotationally moved from its rest position relative to the other DM magnet, it will return to its rest position in a manner that closely mimics the behavior of a spring.
Through the use of two or more sets of DM magnet pairs 1702, 1704, the cartridge support member 24 may be rotated from a first position (as generally shown in fig. 117) to a second position (as generally shown in fig. 118) using a first DM magnet pair 1702 and finally rotated to a third position (as generally shown in fig. 118) using a second DM magnet pair 1704. The first DM magnet pair 11702 may form a yoke joint and the second DM magnet pair 11704 may form a center joint.
In the illustrated embodiment, a yoke joint 11706 connects the cartridge support member 24/yoke 47 to a portion of the intermediate knuckle 11708. The cartridge support member 24/yoke 47 and the first portion of the intermediate knuckle 11708 each include one of the at least one DM magnet 11710, 11712 of the first DM magnet pair 11702. DM magnets 11710, 11712 tend to keep cartridge support member 24 and intermediate knuckle 11708 assembled and in a predetermined rest position (as generally shown in fig. 117), but the user may twist cartridge support member 24 relative to intermediate knuckle 11708 generally in the direction of arrow 11714 about the common axis of DM magnets 11710, 11712 by applying a torque to cartridge support member 24. When the force is released, the DM magnets 11710, 11712 tend to align with their adjacent poles, which will generate a torque that returns the cartridge support member 24 to its predetermined rest position relative to the intermediate knuckle 11708.
The central joint 11716 includes a second DM magnet pair 11704 and connects the intermediate knuckle 11708 to the shaving razor handle 60. The second portion of the middle knuckle 11708 and the handle 60 each include one of at least one DM magnet 11718, 11720, respectively, of a second DM magnet pair 11704. It should be understood that the intermediate knuckle 11708 may be considered part of the handle 60. For example, the intermediate steering knuckle 11708 and the portion of the handle 60 that includes the DM magnet 11720 may form a first portion 11701 and a second portion 11703 of the collar of the handle 60.
As with the yoke joint 11706, the DM magnets 11718, 11720 hold the portions 11701, 11703 assembled and in a predetermined rest position (as generally shown in fig. 117) such that the position of the cartridge 22 relative to the handle 60 is similar to a conventional shaving razor. The user may rotate the cartridge support member 24/cartridge 22 downward or upward, but since the DM magnets 11718, 11720 tend to align with their adjacent poles, and the cartridge 22 will return to its predetermined rest position after release, the user will experience a resistance to this movement similar to a spring.
For both the yoke joint 11706 and the center joint 11716, given a small angular displacement, the DM magnet has a tendency to remain concentric throughout the displacement, making the mechanical pivot feature optional. For larger angular displacements, this effect is reduced and a mechanical pivot can be used. In this case, the DM ring magnet (as opposed to the DM disc magnet) may provide the advantage of the natural location of the mechanical pivot, i.e., the pin that acts as a shaft that protrudes from one component through the inner diameter of the two magnets. The procedure of attachment and detachment of these two components will vary depending on whether or not there is a mechanical pivot feature. Without such a feature, the two DM magnets may be radially or axially proximate to each other and eventually naturally assume the predetermined rest position. If a mechanical pivot feature is present, the two DM magnets may need to be attached to each other by an axial motion.
Since the DM magnets in the two joints 11706, 11716 tend to assume the predetermined rest position, a locking joint approach may be used if the user desires to use the shaving razor 10 in a configuration other than the predetermined rest position (which is shown similar to that of a conventional shaving razor for illustrative purposes only). One possible locking system would include two shaving modes: a "facial mode" and a "body mode". In face mode, the central joint 11716 may be locked in its predetermined rest position, but the yoke joint 11706 may be allowed to rotate to a limited extent. This pattern is shown in fig. 117. The body mode may be used by: the two joints 11706, 11716 are rotated 90 degrees so that the axis of rotation of cartridge support member 24 in yoke 47 is parallel to handle longitudinal axis L. Because the DM magnet in this state will attempt to return the two tabs 11706, 11716 to their predetermined rest positions, a mechanical lock can be used to hold the two tabs 11706, 11716 in the 90 degree position. The process of changing between facial and body modes will involve two actions: 1) as shown in fig. 118, center tab 11716 is rotated 90 degrees; and 2) rotating yoke joint 11706 90 degrees (shown in fig. 119), the resulting configuration is shown in fig. 119. These two actions may be performed in either order.
Referring to fig. 120, cartridge support member 24 may include one or more restraining projections 12002 that are at least partially received within one or more restraining cavities or grooves 12004 formed in the intermediate knuckle 11708 (e.g., portion 11701). Similarly, the handle 60 (e.g., portion 11703) can include one or more limiting protrusions 12006 that are at least partially received within one or more limiting cavities or recesses 12008 formed in the intermediate knuckle 11708 (e.g., portion 11701). Of course, the arrangement of the limiting projections 12002, 12006 and limiting recesses 12004, 12008 relative to the cartridge support member 24, the intermediate knuckle 11708 (portion 11701), and/or the handle 60 (portion 11703) may be reversed. The limiting protrusions 12002, 12006 and limiting recesses 12004, 12008 may limit movement of the yoke joint 11706 and the center joint 11716 to a predetermined range. It will be appreciated that the predefined range need not be symmetrical about the predetermined rest position. In this way, the limiter tabs 12002, 12006 and limiter grooves 12004, 12008 may allow, for example, a 90 degree rotation in one direction and less than 20 degrees rotation in the opposite direction (these values are for illustration purposes only).
It should be understood that any one DM magnet may be replaced by one or more Programmable Magnets (PMs) comprising a plurality of pole segments. The result will be a plurality of stable equilibrium positions rather than just one, which will have the effect of shifting or braking as cartridge support member 24 rotates about the common axis of the magnets. The cartridge support member 24 may thus be placed in any one of several positions to achieve the best shaving results. The number of possible positions and thus the transitions (resolution) of the magnetic braking system will only be limited by the maximum number of pole segments that can be applied to the magnet.
The above embodiment is shown where the cartridge support member 24 will include a yoke and cartridge 22 assembled such that the cartridge 22 can rotate relative to the yoke 47/arm 30 and return to a known position (initial starting position or ISP), but this is not a limitation of the present disclosure unless specifically required. The cartridge 22 may be single sided such that the axis of rotation exists near one longitudinal edge of the cartridge 22 and the rotation of the cartridge 22 is limited (e.g., only 90 degrees up); or the cartridge may be double sided such that the axis of rotation 114 exists at the geometric center of the cartridge 22 and the cartridge 22 may rotate a full 360 degrees with two stable equilibrium positions that are user selectable and 180 degrees apart. The attachment of the blade holder 22 to the yoke 47/arm 30 and the limitation and control of the rotation of the blade holder 22 within the yoke 47/arm 30 may be accomplished in any of a number of ways described herein, including but not limited to mechanical devices such as physical shaft features and RDP (resiliently deformable detent) or magnetic configurations such as but not limited to alternating attracting/repelling magnets, multi-pole or programmable magnets, etc. For example, but not limited to, the blade holder 22 may include a double-sided frame head whose ISP is determined by a pair of multi-pole magnets positioned concentrically with the axis of rotation of the blade holder.
As described herein (see, for example and without limitation, fig. 82), more than two magnets may be used to create a hover/float effect between two components (e.g., without limitation, the connection between the handle 60 and the cartridge support member 24). Turning now to fig. 121-126, one embodiment of the shaving razor 10 has at least two concentric radially magnetized magnets 12102, 12104 to achieve a floating effect between the two components of the shaving razor (such as, but not limited to, between the cartridge support member 24 and the handle 60) that allows for two degrees of freedom (angular and axial) of movement. The shaving razor 10 may additionally include the use of repulsive magnetic forces between the DM magnets 12102, 12104 to achieve both a locking and ejection effect between the two components.
In particular, the shaving razor 10 includes a radially magnetized (DM) disk magnet 12102 attached to one shaving razor component (such as, but not limited to, the handle 60) that is concentrically disposed with a radially magnetized (DM) ring magnet 12104 attached to another component (such as, but not limited to, the cartridge support member 24) and the magnetic poles are arranged such that the opposing magnetic poles of the two DM magnets 12102, 12104 face each other in the ID (inner diameter) of the ring DM magnet 12104, with the effect of balancing, floating or hovering the DM magnet 11204 of the cartridge support member 24 and the disk magnet 12102 of the handle 60 at the point where the DM magnets 12102, 12104 are coplanar.
According to one embodiment, cartridge support member 24 may include a cavity 12502 (best seen in fig. 125A) and handle 60 may include an axially outwardly extending rod 12504. The rod 12504 may include a disk-shaped DM magnet 12102 and may be configured to be at least partially received in the chamber 12502, which may include the DM disk magnet 12102, such that the disk-shaped DM magnet 12102 may be aligned such that opposing poles of the two DM magnets 12102, 12104 face each other in the ID (e.g., floating position) of the annular DM magnet 12104. Chamber 12502 may also be configured to allow rod 12504 to continue to move forward beyond the floating position as described herein. Of course, the arrangement of the DM disk magnet 12102 and DM ring magnet 12104, as well as the chamber 12502 and rod 12504, may be reversed, and other combinations of DM disk magnet 12102 and DM ring magnet 12104 may be included.
If a suitable gap (best seen in fig. 125B) is left between mating surfaces 12506, 12508 of cartridge support member 24 and handle 60, cartridge support member 24 will appear to float axially relative to handle 60 while always returning to a point of equilibrium after deflection, thus creating the impression of shaving razor 10 having a small shock absorber between cartridge support member 24 and handle 60. If the cartridge support member 24 is given a small axial and/or angular displacement about the common axis of the DM magnets 12102, 12104 (as generally shown in fig. 122), the attraction of the two DM magnets 12102, 12104 will cause the cartridge support member 24 to return to its original angular position at its equilibrium point (as generally shown in fig. 121). The range of axial and/or angular displacements in which the attraction of the two DM magnets 12102, 12104 returns the two components to their original juxtaposed positions is referred to as the "return range".
Optionally, lever 12504 may include a guide pin 12510 (best seen in fig. 125A and 125B) that is received in a locking and/or ejection chamber or recess 12512 provided in cartridge support member 24. For example, the locking and/or ejection chamber or groove 12512 may include an opening that allows the guide pin 12510 to be received therein. Once in the locking and/or ejection chamber or recess 12512, movement of the guide pin 12510 (and thus the handle 60 relative to the cartridge support member 24) is limited (e.g., mechanically limited) to maintain relative movement of the two components in the return range, except as given below.
Locking and/or ejection chamber or recess 12512 may have one or more distinct regions or ranges that allow for predetermined movement and/or substantially prevent (e.g., substantially secure, retain, and/or lock) movement of cartridge support member 24 relative to handle 60. For example, one embodiment of a locking and/or ejection chamber or recess 12512 is generally shown in fig. 125C and 125D. It will be appreciated that locking and/or ejection chamber or groove 12512 may extend radially around a portion of cartridge support member 24. Fig. 125C generally illustrates a locking and/or ejection chamber or groove 12512 having a return range 12514, a locking range 12516, and/or an ejection range 12518 (which allows the guide pin 12510 to enter and/or exit the locking and/or ejection chamber or groove 12512), and fig. 125D generally illustrates the guide pin 12510 disposed at different positions in the ranges 12514, 12516, 12518. Fig. 125E illustrates an alternative embodiment of a lock (e.g., with a 90 degree lock) and/or pop-up cavity or groove 12512 along with a guide pin 12510 having a return range 12514, a pop-up range 12518, and/or an optional lock range 12516 (e.g., with a 0 degree lock). It should be understood that although the guide pin 12510 is shown in fig. 125D and 125E as being arranged in multiple ranges simultaneously, this is for illustrative purposes only, and the guide pin 12510 will be in only one range at any given time.
Without mechanical constraint, when sufficient angular displacement is applied to cartridge support member 24, the "return range" 12514 is exceeded and DM magnets 12102, 12104 begin to assume their mutually exclusive positions. In the case of a radially magnetized disk/ ring pair 12102, 12104, the effect of this repulsion is to impart an axial motion such that the two DM magnets 12102, 12104 no longer remain coplanar. Also without mechanical constraints, such axial movement may occur in either direction. One possible direction of axial movement has the effect of pulling the two parts together, while the other direction has the effect of pushing them apart. If mechanical constraints are added (e.g., the guide pin 12510 and the locking and/or ejection chamber or recess 12512), the direction of axial movement that occurs upon exiting the return range may be controlled based on user input.
Turning now to fig. 123, the shaving blade 10 is shown in the following described positions/alignments: this position/alignment causes the two components (e.g., cartridge support member 24 and handle 60) to be drawn together when cartridge support member 24 is rotated in one particular direction (e.g., without limitation, clockwise in the illustrated embodiment). Guide pin 12510 (e.g., rod 12504) on handle 60 exerts a ramp within the locking range 12516 of locking and/or ejection chamber or recess 12512, guiding handle 60 and cartridge support member 24 toward each other as rotation continues, up to the point where the gap is fully closed, and the components come into intimate contact after being rotated 90 degrees relative to each other. The result is to "lock" or eliminate any axial or rotational floating effect. As shown in fig. 123, 125C-125D, the locking means may optionally include a detent feature whereby the cartridge support member 24 must be manually pulled away from the handle 60 in order to overcome the lock and return the cartridge support member 24 to a floating state.
Turning now to fig. 124, the shaving razor 10 is shown in a position/alignment that facilitates axial separation of components (e.g., cartridge support member 24 and handle 60). In this case, when cartridge support member 24 is rotated in one particular direction (e.g., without limitation, counterclockwise in this embodiment), guide pin 12510 exerts a slope within ejection range 12518, pushing cartridge support member 24 and handle 60 away from each other. Because of the interaction of the DM magnets 12102, 12104, if the guide pin 12510 is given a suitable escape path (escape path), this feature can be designed to drive the components to the point where they are forced apart, resulting in a "pop-up" effect. If these two systems (e.g., locking and ejection) are combined into a single device and "locking" and "ejection" occur when cartridge support member 24 is rotated in two different directions, the result is shown in fig. 125B and 125D, where guide pin 12510 may exist in three different ranges-return range 12514, locking range 12516, or ejection range 12518. In this case, the user may choose the action to be imparted to cartridge support member 24 based on the direction in which he or she rotates cartridge support member 24 relative to handle 60.
As noted above, FIG. 125E also shows an alternative locking mechanism, wherein the locked position is angularly the same as the nominal float position. This is useful in situations where the user wishes to use the shaving razor 10 in a conventional orientation but temporarily disables the damper effect inherent in the design. In this case (e.g., "0 lock"), locking is achieved by sequentially rotating the cartridge support member 24 counterclockwise, driving it inward toward the handle 60, rotating it clockwise until it is moved and released. In the process, guide pin 12510 is guided along a U-shaped path into locked position 12516 which results in cartridge support member 24 being at the same angle as it was starting. Releasing the cartridge support member 24 from the locked position 12516 would involve reversing the above steps to return the guide pin 12510 into the return range 12514.
While shaving razor 10 has been shown with a head assembly 20 (including cartridge support member 24 and cartridge 22) having a double sided cartridge 22 that pivots relative to arm 30 about a pivot axis PA at its geometric center, with two stable equilibrium positions (initial starting position or ISP) that are user selectable and 180 degrees apart, this is not a limitation of the present disclosure unless specifically required, and DM magnets (and any of the features described in relation thereto) may be used with any of the cartridges described herein. Further, rotation (and control thereof) may be achieved using any of the anti-pivot mechanisms described herein, such as, but not limited to, RDP (elastically deformable detent) or magnetic devices, such as alternating attracting/repelling magnets (e.g., as shown in fig. 121-125 options), multi-pole or programmable magnets, and the like.
In addition, either side of the cartridge 22 may contain multiple blades angled in the same direction (as in conventional shaving blades for facial mode), which may be on one face and/or on one or more faces having an even number of blades, with half of the blades angled in one direction and the other half angled in the other direction (to allow shaving in either direction for body mode). In such a case, the user may find it advantageous to utilize one of the two cartridge head locations when the cartridge is in a floating state and the other of the two cartridge head locations when the cartridge is locked. The system may further be arranged to a second fixed position- "body mode" (fig. 126). This embodiment may include a handle/collar 12602, optionally with a mechanical pivot, that may be locked 90 ° down from a conventional handle position (fig. 121) or face mode and a yoke/cartridge head assembly 90 ° locking position (fig. 123). The process of changing between facial and body modes will involve two actions: 1) rotating the collar joint 90 degrees as shown in fig. 126 and 2) rotating the yoke joint 90 degrees as shown in fig. 123, the resulting configuration is shown in fig. 126. These two actions may be performed in either order.
As noted above, while a double sided blade holder 22 is shown, this is for illustration purposes only and the blade holder may include a single sided blade holder head. In this case, the cartridge head may pivot along an axis near one longitudinal edge of the cartridge support member 24 and be secured between the yoke arms 30. A single ISP may be determined in one of the various ways described herein, including but not limited to a magnetic arrangement, such as a pair of repelling magnets, where one repelling magnet would be located on the rear side of the cartridge head and the other repelling magnet located on the leading edge of the web spanning the yoke arms.
Referring to fig. 127-138, various embodiments of the shaving razor 10 are generally shown that include magnets to position and control rotation of the cartridge 22 within the cartridge support member 24 (e.g., yoke 47). The cartridge 22 may be disposed at the end of the arm 30 of the yoke 47 and rotate about a pivot axis PA that is fixed relative to the arm 30, and may include two stable equilibrium orientations (also referred to as an initial starting position or ISP) that are 180 degrees apart, selected by the user. When in either of these orientations, such as during a shaving stroke, when undergoing a small (<90 degrees) angular displacement, the cartridge 22 may be pushed back to its ISP and the torque required for its completion is generated by a combination of magnets and/or ferrous elements instead of the conventional cartridge biasing mechanism. The limitation and control of the rotation of the cartridge 22 within the cartridge support member 24 may be accomplished in any manner already described herein, including but not limited to mechanical devices such as physical shaft features and RDP (elastically deformable detent) or magnetic arrangements such as alternating attracting/repelling magnets, multi-pole or programmable magnets, etc.
Turning now to fig. 127-128, one embodiment of a shaving razor 10 having the above-described anti-pivot mechanism is generally shown. As shown, one or more stationary arm magnets 12702 (such as, but not limited to, disk magnets) are located in one or more of the two arms 30 of cartridge support member 24. Arm magnet 12702 may be positioned off-axis with respect to pivot axis PA and its orientation is known. Ring magnets 12704, which have been magnetized radially in four quadrants alternating between north and south, may be disposed in and secured to one or more lateral edges of blade holder 22 and generally face securing arm magnets 12702.
Due to the off-axis position of arm magnet 12702, arm magnet 12702 has the ability to transfer torque to blade holder 22 according to the quadrant of ring magnet 12704 adjacent to arm magnet 12702. As a result, ring magnets 12704 are oriented such that when cartridge 22 is in one of its two ISPs, the polarity of the quadrant of each ring magnet 12704 adjacent its corresponding arm magnet 12702 is opposite the polarity of the adjacent face of disk magnet 12704. As a result, the cartridge 22 will be pushed back to its closest (and nearest) ISP when it undergoes a small rotational displacement about its pivot axis PA.
To switch between two possible ISPs, the user will intentionally rotate blade holder 22 about pivot axis PA in either direction until the rotation has passed 90 degrees, at which point there is an unstable equilibrium point where the like poles of ring magnet 12704 and fixed arm magnet 12702 are adjacent to each other and thus repel each other. This situation is shown in fig. 128. Without any significant source of friction, it is generally not possible to balance the cartridge 22 at one of these unstable equilibrium points, so the cartridge 22 will naturally continue to rotate past that point and settle at the next ISP, which is a stable equilibrium point, 180 degrees apart from the previous ISP. It should be noted that given magnets 12702, 12704 of sufficient strength, this same behavior may be obtainable with magnets 12702, 12704 located on only one side of cartridge 22 and in one arm 30 of cartridge support member 24, rather than with magnets at both lateral ends of cartridge 22 and arm 30, as generally shown.
Turning now to fig. 129 and 130, another embodiment of a shaving razor 10 having the above-described anti-pivot mechanism is generally shown. As shown, one or more stationary arm magnets 12902 are located in one or more of the two arms 30 of cartridge support member 24 and may have a rectangular, oval, and/or elongated shape. The arm magnet 12902 can be magnetized across the thickness (depth) of the magnet. The arm magnet 12902 may be positioned at least partially off-axis relative to the pivot axis PA and its orientation is known. Cartridge magnets 12904 may be disposed in and secured to one or more lateral edges of cartridge 22 and generally face fixed arm magnets 12902. Cartridge magnets 12904 may also have a rectangular, oval, and/or elongated shape, however, the length 12906 of cartridge magnets 12904 may be longer than the length 12908 of arm magnets 12902. The blade holder magnet 12904 can be magnetized across the thickness (depth) of the magnet.
In this embodiment, the magnets 12902, 12904 are always oriented with opposing poles facing each other, and therefore the repulsive nature of the magnets 12902, 12904 is not utilized. This configuration is shown in fig. 129. Magnets 12904 in cartridge 22 may be centered about the pivot axis PA and oriented such that the length 12906 of magnets 12902 is parallel to the width 12910 of cartridge 22. Magnets 12902 in cartridge support member 24/arm 30 are shorter and are positioned behind and about pivot axis PA. The drive torque that causes cartridge 22 to assume one of the two ISPs stems from the alignment tendencies of magnets 12902, 12904 such that the mating surfaces have the greatest area of overlap. When an angular displacement is applied to blade holder 22, the area of overlap between magnets 12902, 12904 is reduced because the long axes of the magnet shapes are no longer aligned. If the angular displacement is small (as shown in fig. 130), the cartridge 22 will return to the closest (and nearest) ISP when released. As with the previous embodiment, when the magnets 12902, 12904 are oriented at 90 degrees to each other, there is an unstable equilibrium position. Thus, if the displacement exceeds 90 degrees, the cartridge 22 will flip to another ISP, which is a stable balance point 180 degrees apart from the previous ISP.
Turning now to FIG. 131, yet another embodiment of a shaving razor 10 having the above-described anti-pivot mechanism is generally shown. This embodiment is similar to those of fig. 127-128 and/or 129-130, however, the magnets may be replaced by one or more magnetized nanotube-reinforced thermoplastic regions 13102, 13104 integrally molded with the blade cartridge 22 and/or the arm 30, respectively. The regions 13102, 13104 shown in fig. 131 are for illustration purposes only. The illustrated areas 13102, 13104 may not be detectable or visible on the final end product. These regions 13102, 13104 may be programmed so that the opposing poles face each other across the gap between the inner surface of the yoke arms 30 and the side surfaces of the blade holder 22; thus, repulsion is not utilized and the behavior of the blade holder 22 is driven entirely by varying the degree of attraction between the magnetized regions. The ISP is determined by the location of the cartridge 22 where the overlap between the magnetized regions 13102, 13104, and thus the attraction, is greatest. As with the embodiment of fig. 129 and 130, when a small rotational displacement (<90 degrees) is imparted to the cartridge 22, the reduction in overlap area and attraction between the two magnetized regions 13102, 13104 serves to return the cartridge 22 to its closest (and nearest) ISP. When the blade holder 22 is rotated 90 degrees from the ISP, it encounters an unstable equilibrium position and flips to another ISP, which is a stable equilibrium point 180 degrees apart from the previous ISP.
Turning now to FIG. 132, another embodiment of the shaving razor 10 having the above-described anti-pivot mechanism is generally shown. This embodiment is similar to the embodiment described in fig. 129-130, however, one or more rectangular magnets in the blade holder 22 and/or arm 30 may be replaced with ferrous elements. In the illustrated embodiment, the cartridge magnet 12904 in the cartridge 22 has been replaced with a ferrous member 13202, but it should be understood that the arm magnet 12902 could be replaced with a ferrous member and the cartridge magnet 12904 could remain.
Because the embodiments described in fig. 129-130 do not utilize repulsion, and the behavior of the cartridge 22 in fig. 132 is controlled by different levels of attraction between the magnetic element 12902 and the ferrous element 13202 as the cartridge 22 rotates about its pivot axis PA, a set of magnets 12902, 12904 may be replaced with a ferrous bar 13202. This may provide cost and manufacturability advantages while providing similar performance to the case of the mating magnets 12902, 12904 shown in fig. 129-130.
As described above, a combination of magnets (magnet 12902 or magnet 12904) may be provided in the ends of two arms 30 and blade holder 22 (as shown generally in fig. 132) or in the single end of a single arm 30 and blade holder 22 (as shown generally in fig. 133). Referring to fig. 134-135, the configuration of fig. 132 may be altered to remove an arm 30 that does not include a magnet. In this embodiment, the cartridge 22 is constrained and controlled by one single yoke arm 30, and the pivot axis PA depends from the end of the arm 30, rather than spanning the distance between two symmetrical yoke arms 30, as generally shown in fig. 133. The pivot axis PA of cartridge 22 may be designed so that cartridge 22 may slide off shaft 13502 as shown generally in fig. 135. In this case, the magnetic elements (e.g., magnets in the arm 30 and ferrous strips and/or magnets in the blade holder 22) not only serve to angularly position the blade holder 22 relative to the arm 30, but also to retain the blade holder 22 on the arm 30. Changing cartridge 22 would be a simple event of pulling laterally on a used cartridge 22 to overcome the reluctance, sliding cartridge 22 off of shaft 13502 and sliding a new cartridge 22 on. Due to the magnetic attraction between the arm magnet 12902 and the body ferrous element 13202, the new cartridge 22 will laterally adopt its proper position and also automatically adopt one of the two ISPs.
The shaving razor 10 of fig. 127-135 is shown with the user replaceable cartridge 22 removable from the handle 60. This may be accomplished in one of the various ways that have been described herein, including but not limited to a magnetic configuration (such as but not limited to a matching radially magnetized (DM) disc and/or ring or magnetic detent/snap system) or a mechanical/magnetic configuration, such as an improved twist/lock/eject system. Additionally (or alternatively), only cartridge 22 may be replaced and cartridge support member 24 may keep the components permanently coupled/integrated into handle 60. In such embodiments, when cartridge 22 is replaced, a portion or all of cartridge support member 24 will remain with handle 60 rather than being discarded with cartridge 22. These variations provide the advantage of reducing material usage and the number of parts in the replaceable portion of the razor blade system.
Turning now to fig. 136-137, a variation of the embodiment of fig. 129-130 is generally shown. Although in the embodiment of fig. 129-130, the cartridge 22 is generally permanently coupled to the cartridge support member 24, the pivot shaft 13602 of fig. 136-137 is secured to the cartridge 22 rather than the arm 30, and a channel/groove/slot 13604 is provided in the arm 30 and/or the magnet 13606 to allow removal of the cartridge 22 and shaft 13602 from the arm 30. In one embodiment, the slot 13602 may include a blind slot extending through the end of the arm 30 and ending at the desired axis of rotation. The cartridge 22 may be magnetically retained in the arm 30 because the yoke magnet 13606 is present behind the pivot axis PA and tends to pull the cartridge 22 into the arm 30 in addition to determining ISP until the shaft 13602 reaches the end of the blind slot 13604. Replacing the cartridge 22 may involve pulling the used cartridge 22 in a direction away from the handle 60 to overcome the reluctance, removing the cartridge 22 and shaft 13602, and sliding the shaft 13602 of a new cartridge 22 into the slot 13604, as generally shown in fig. 137. It should be understood that the ferrous element 13202 on the cartridge 22 may be replaced with one or more magnets and the yoke magnet 13606 may be replaced with a ferrous element.
Turning now to FIG. 138, yet another embodiment of a shaving razor 10 having the above-described anti-pivot mechanism is generally shown. The shaving razor 10 includes a two-piece arm 30 having a first portion 13802 permanently coupled to the cartridge support member 24 and a second portion 13804 coupled to the cartridge 22. The first portion 13802 of the arm 30 includes an arm magnet 13806 having a magnetic pole aligned with a cartridge magnet 13808 coupled to the cartridge 22 to create an attractive magnetic force to thereby couple the cartridge 22 to the cartridge support member 24. The second portion 13804 may include a cavity 13810 to allow the cartridge magnet 13808 to rotate about the pivot axis PA.
For example, a pair of mortise and tongue-and-groove features may be used to attach each yoke arm tip (e.g., second portion 13804) to the yoke frame (e.g., first portion 13802). Because the yoke arm tips 13804 already have magnets for blade holder 22 positioning purposes (see, e.g., the embodiment of fig. 132), these magnets may also be used to hold the yoke arm tips 13804 in place if additional magnets or ferrous elements are located in the yoke frame 13802 at the connection between the frame and the tips. Removing the blade holder 22 in this case would involve pulling the used blade holder 22 in a direction away from the handle 60 to overcome the attraction between the magnets in the yoke arm tips 13804 and the magnets or ferrous elements in the yoke frame 13802 and slide the mortise and tongue features apart. Attachment may be accomplished by aligning mortise and tongue features on the two yoke arm tips 13804 with their corresponding features in the yoke frame 13802 and allowing magnetic attraction between the tips 13804 and elements in the frame 13802 to mount a new blade cartridge 22. This embodiment may include magnets in both yoke arms 30 (if there are two arms 30) not only because they are used to secure the yoke arm tips 13804 to the frame 13802, but also because they will help align the yoke arm tips 13804 in the same direction relative to the blade holder 22, which is needed during installation of a new blade holder 22 to properly and simultaneously match the mortise and tongue features on each side.
Turning now to fig. 139, one embodiment of a shaving razor 10 is generally shown that includes a nanotube sheet, strip or wire 13902 incorporated into a replaceable head assembly 20 (such as, but not limited to, a cartridge 22). The nanotube sheet, strip or wire 13902 may be energized by an electrical current to warm the user's skin during shaving. The warmth from the nanotube sheet, strip or wire 13902 is transmitted through the IR radiation belt. For example, Far Infrared Radiation (FIR) delivers energy purely in the form of heat that can be sensed by heat receptors in the human skin and is sensed almost instantaneously. The FIR is experienced by the user's body because the mild radiant heat can penetrate up to 1.5 "under the skin. The FIR is absorbed and released by the human body, so the heat generated by the nanotubes is perceived as natural and is potentially therapeutic in feel. Nanotube fibers have been successfully impregnated in fabrics, wraps, and garments to deliver FIR in order to derive health benefits from its effects. It is important that the nanotube sheet, strip or wire 13902 not be used to heat any portion of the shaving blade 10, but only the skin of the user. As such, the shaving blade 10 may feel "cold" (e.g., ambient temperature).
The power source (e.g., a battery) may be electrically connected to a nanotube sheet, strip, or wire 13902 mounted on, in, or near a face of the cartridge 22, for example, as generally shown in fig. 139. The user may control the heating by activating an electrical switch located on the shaving razor 10 (e.g., the handle 60 and/or the head assembly 20). A battery or another power source may be located within or external to some section of the shaving razor assembly (e.g., the handle 60), and current may flow through the nanotube sheet, strip, or wire 13902 via a wire or other electrical connection. Nanotube sheets, strips, or wires 13902 may be applied to any of the header assemblies 20 described herein.
Referring to fig. 139 and 140, another embodiment of an anti-pivot mechanism and a coupling mechanism is generally shown. In particular, the pivot axis 14002 (best seen in fig. 140) may comprise a ferrous material secured to the cartridge 22. A U-shaped or slotted magnet 14004 is mounted in the top end of the yoke arm 30, the shape of the magnet 14004 defining a channel with an opening to allow removal of the blade holder 22 (e.g., shaft 14002). Fig. 139 generally illustrates cartridge 22 mounted/coupled to cartridge support member 24. The channel is shown as a blind slot extending through the end of the arm 30 and into the magnet 14004, terminating at the desired location of the axis of rotation. Due to the intimate contact between the ferrous shaft 14002 and the U-shaped magnet 14004, the blade carriage 22 is magnetically held in the arm 30 and the pivot axis PA is properly positioned with the shaft tip at the end of the blind slot. Replacing the cartridge 22 involves pulling the used cartridge 22 in a direction away from the handle 60 to overcome the magnetic force joining the ferrous shaft 14002 to the magnet 14004, removing the cartridge 22 and shaft 14002, and sliding the shaft 14002 of a new cartridge 22 into the slot. The magnetic attraction between the ferrous shaft 14002 and the slotted magnet 14004 completes the assembly process. Alternatively, the previously described assembly and ISP mechanism may be replaced by placement into a slotted programmed magnet receptacle (a magnet having a slot to receive a pivot pin) with a programmed magnetic shaft (particularly a tip).
Turning now to fig. 141-142, one embodiment of pivotably coupling cartridge 22 to cartridge support member 24 using a plurality of magnets is generally shown. As explained herein, the connection between the cartridge 22 and the cartridge support member 24 may appear as if the cartridge 22 hovers relative to the cartridge support member 24.
In particular, the cartridge 22 is rotatable about a pivot axis PA that is fixed relative to the yoke arm 30, but tends to return to its original starting position (ISP) when subjected to small (<90 degrees) angular displacements, such as during a shaving stroke. Further, it is desirable to accomplish this behavior without the conventional shaft features so that the cartridge 22 "hovers" (or appears to hover) while remaining centered about its pivot axis PA and without the conventional mechanical biasing mechanism.
To produce this effect, a pair of circular magnets 14202, 14204 (best seen in fig. 142) are mounted in each lateral end of each arm 30 and blade holder 22, respectively, concentric with the pivot axis PA. A pair of small, axially magnetized disc magnets 14206, 14208 are mounted opposite each other, one magnet 14206 secured to a lateral end of the blade holder 22 and one magnet 14208 secured to the yoke arm 30. These magnets 14206, 14208 are positioned such that they repel each other, which would tend to push the blade holder 22 away from the yoke arm 30 without the same pair of magnets on opposite sides of the blade holder 22; however, due to the pair 14206, 14208 on the opposite ends, the two repelling forces cancel each other and cause the cartridge 22 to be centered between the yoke arms 30.
Without additional force, the blade holder 22 would not remain coaxial with the repelling magnets, as this position would be one of the unstable balances; cartridge 22 will be forced radially apart from cartridge support member 24. Surrounding a pair of small axially magnetized disks 14206, 14208, however, is a pair of larger radially magnetized rings 14202, 14204. As with the disks 14206, 14208, one ring 14204 is secured to the cartridge 22, while the other ring 14202 is secured to the yoke arm 30. However, these rings 14202, 14204 are oriented such that when the cartridge 22 is at its ISP, the opposing poles of the rings 14202, 14204 are adjacent to each other, causing them to attract. This arrangement (face-to-face stacking) of radially magnetized rings 14202, 14204 has a tendency to remain coaxially positioned with respect to each other. It is this force that cancels the radial force exerted by the pair of repelling disks 14206, 14208 and positions the cartridge 22 in the yoke arm 30 on the pivot axis PA. Furthermore, the two stacked radially magnetized rings 14202, 14204 positioned adjacent to each other with opposite magnetic poles remain concentrically positioned even when subjected to a limited amount of rotation relative to each other about their common axis, in which case the magnets 14202, 14204, upon release, tend to rotate back to their preferred juxtaposition with opposite magnetic poles adjacent. As mentioned above, it is this feature that results in the desired bias behavior. Thus, the task of the inner axially magnetized disc magnets 14206, 14208 is to create a hovering effect, while the task of the outer radially magnetized ring magnets 14202, 14204 is to keep the blade holder 22 positioned on the pivot axis PA and return it to its ISP when it is subjected to a small rotational displacement.
This variation is to incorporate a multi-pole or programmed magnetic ring in place of the radially magnetized rings 14202, 14204. As with the radially magnetized rings 14202, 14204, the magnets will be positioned such that their opposing poles are adjacent to each other, but there will be more than two poles per magnet. This will result in the presence of multiple ISPs or stable equilibrium positions. A particular example of this is the use of a four pole ring, resulting in two ISPs 180 degrees apart. This embodiment is particularly suited for use with a dual sided cartridge head 22, which a user may position at will at one of two possible ISPs.
According to any of the embodiments described herein, cartridge 22 may be replaced along with cartridge support member 24; however, it is also possible that only cartridge 22 may be removed and cartridge support member 24 may be integral with handle 60.
Referring to fig. 143, the repelling disc magnets 14206, 14208 may optionally include mating features such as, but not limited to, a recess 14302 on one magnet and a protrusion 14304 on the other magnet positioned along the pivot axis PA. Projection 14304 may be configured to be at least partially received within recess 14302 to introduce additional control elements because cartridge 22 may allow a small amount of radial movement relative to pivot axis PA, but may not be able to be completely disengaged. In this case, cartridge support member 24 and cartridge 22 may be configured as a permanent assembly and the attachment mechanism between cartridge support member 24 and handle 60 as described above may be used.
Turning now to fig. 144-146, another embodiment of the shaving razor 10 is generally shown that may be selectively arranged in a "facial mode" and a "body mode". In the facial mode, it is anticipated that in a top view, cartridge 22 will be perpendicular to handle 60 and will have a desired starting angle relative to the plane of the non-zero skin surface. In the body mode, it is anticipated that in a top view, cartridge 22 will be positioned parallel to handle 60, and also preferably parallel to the plane of the skin surface. As described herein, the shaving razor 10 includes a compound curvature track 14402 to create multiple positions (e.g., facial and body modes) of the cartridge 22 relative to the handle 60 and to automatically change the cartridge head ISP (initial starting position) based on the position of the cartridge 22 in either the facial or body mode. Thus, compound curvature track 14402 not only repositions the alignment of cartridge 22 relative to handle 60, but also automatically changes the IPS as part of the reorientation of cartridge 22 relative to handle 60.
Pivoting of the cartridge 22 about the pivot axis PA may be accomplished using any of the embodiments described herein, and may optionally include any anti-pivot mechanism or any combination described herein. Additionally, in the illustrated embodiment, one side of the cartridge 22 may include a plurality of blades angled in the same direction (as in a conventional shaving razor), and the other side may include an even number of blades, half of which are angled in one direction and half of which are angled in the other direction (to allow shaving in either direction). These sides are referred to as the "face side" and the "body side", respectively.
The facial pattern is shown in several views of the graph 144 and the body pattern is shown in the graph 145. Transitions between the two modes may be achieved by using a compound curvature track 14402 that includes a pair of helical tracks 14404, 14406 (e.g., an upper track 14404 and a lower track 14406) that traverse a compound curve along the periphery of the cartridge support member 24. Engaging these tracks 14404, 14406 are three guide pins 14408a, 14408b, 14408c located in grooves in the collar (fixed to the shaving razor handle 60). Two pins 14408a, 14408b engage one track 14404 and one pin 14408c engages the other track 14406. As shown in fig. 144 and 145, two pins 14408a, 14408b engage the top track 14404 and a single pin 14408c engages the bottom track 14406, however, this may be reversed with the same result. Changing the position of the cartridge 22 (e.g., from a facial mode to a body mode) simply involves sliding the cartridge support member 24 through a groove in the collar. Because three points of contact are sufficient to fully position cartridge support member 24 in the space, cartridge support member 24 is restricted from changing its angle as it moves through the recess. The helical tracks 14404, 14406 force the cartridge support member 24 to reorient itself during this operation such that when the motion is complete and the position of the cartridge 22 relative to the handle 60 has changed from perpendicular to parallel, the cartridge 22 also changes from being angled to parallel to the plane of the skin. At this time, the cartridge 22 may optionally rotate from the face side to the body side in the cartridge support member 24.
Optional features may include a plurality of detents spaced throughout the range of motion of the cartridge support member 24 within the collar, the purpose of which is to help maintain the cartridge support member 24 in a selected position during a shaving stroke. As shown in fig. 144 and 145, two detents 14410a, 14410b are included, one at each limit of motion (e.g., corresponding to body mode and facial mode, respectively). These detents 14410a, 14410b can be accomplished using one of several possible methods, including a spring-loaded plunger (shown) 14420 or a mating magnet. Other optional features may include customizable, removable/replaceable trim panels that may be present on cartridge support member 24 in the area spanned by compound curvature feature 14402 containing helical tracks 14404, 14406. The trim panel may be used to inscribe branding and/or printed instructions or icons intended to assist a user in selecting an appropriate yoke position.
A design consideration is the angle formed between the shaving razor handle 60 and the cartridge 22 in side view when the cartridge 22 is in the body mode (see, e.g., fig. 145). This angle is determined by the degree of twist in helical track 14402 as helical track 14402 passes through the outer periphery of cartridge support member 24 (zero twist will result in cartridge 22 and handle 60 being perfectly parallel in side view). The designer may select this angle to maximize the number of possible ways to hold the shaving blade 10, particularly when shaving hard to reach areas. Alternatively, tracks 14402 may be present on both sides of cartridge support member 24 rather than only on one side. In this case, the range of motion of cartridge support member 24 within the collar would double: the center position may represent a face pattern and there may be two body pattern positions, one at each end of track 14402. Because the rails 14402 on both sides will be independent of each other, the two body mode positions may be mirror images of each other (i.e., the only difference is the side of handle 60 to which cartridge support member 24 is moved) or they may be twisted to different degrees. In this case, the user may select two resultant angles between handle 60 and cartridge 22 in the side view by selecting which side to slide cartridge support member 24.
In addition, the shaving razor 10 may automatically move the blade cartridge 22 to present the face side or body side to the skin surface (in the facial mode or body mode, respectively) depending on which mode the user selects by his or her positioning of the blade cartridge support member 24. This may be done by a cam or gear system or by some other configuration. A consideration for this design is whether the cartridge 22 is constrained by the mechanical system to assume an orientation corresponding to the position of the cartridge support member 24, or if the user may still choose to override the system and place the cartridge 22 in either orientation.
Additional optional features are shown in fig. 146. In this configuration, the end of the handle 60 or collar is adapted to include features that appear to blend into the curvature of the cartridge support member 24. In configurations with or without this feature, the durable/replaceable boundary may be located at the junction between the cartridge support member 24 and the collar, the collar and the handle, or the cartridge 22 and the cartridge support member 24. Attachment and release of the replaceable portion from the handle to the yoke/cartridge head may be accomplished using any of the configurations described herein.
Turning now to fig. 147-149, one embodiment of a magnetic biasing system 14702 for urging a cartridge to an initial home position (ISP) is generally shown. Magnetic biasing system 14702 may include one or more cartridge magnets 11410 (only one shown for clarity) and one or more cartridge support member magnets 11412 whose poles are configured to generate a repulsive magnetic force to urge cartridge 22 away from cartridge support member 24 about pivot axis PA. In the illustrated embodiment, magnetic biasing system 14702 is configured to urge cartridge 22 in the direction generally shown by arrow 14704; however, it should be understood that blade holder 22 may rotate in any direction, including but not limited to a direction generally opposite to arrow 14704.
According to one embodiment, cartridge magnets 11410 may be located on a back side 11409 of single-sided cartridge 22 (e.g., the side of cartridge 22 generally opposite the shaving blades disposed on front side 14712). For example, cartridge magnet 11410 may be located above pivot axis PA (e.g., closer to top edge 14714 of cartridge 22 furthest from handle 60). The repulsive magnetic force created by repelling magnets 11410, 11412 and cartridge magnet 11410 located above pivot axis PA urges cartridge 22 to rotate about pivot axis PA in the direction of arrow 14704 toward the Initial Starting Position (ISP).
Cartridge support member 24 and/or cartridge 22 may optionally include one or more IPS projections, shoulders, ridges and/or extensions 9328 that set the Initial Starting Position (ISP) of cartridge 22 relative to cartridge support member 24 and handle 60. It will be appreciated that the ISP is the position of the cartridge 22 relative to the cartridge support member 24 and handle 60 without the application of force and the position to which the cartridge 22 returns after the external force is removed. In other words, when an external force is applied to cartridge 22 during shaving, the external force may overcome the repulsive magnetic force between cartridge magnet 11410 and cartridge support member magnet 11412 such that cartridge 22 moves in a direction generally opposite to arrow 14704. When the external force is removed and/or reduced, the repulsive magnetic force between magnets 11410, 11412 pushes the blade cartridge 22 back into the IPS. Thus, the ISP protrusion 9328 sets an initial starting position for the cartridge 22 relative to the cartridge support member 24 and limits rotation of the cartridge 22 in the direction of arrow 14704 and also limits/prevents over-rotation of the cartridge during a shaving stroke.
In the illustrated embodiment, the ISP protrusion 9328 is located inboard of the one or more yoke arms 30 below the pivot axis PA (e.g., near the yoke 47), although as mentioned, this is not a limitation of the present disclosure unless specifically claimed as such. Thus, the ISP protrusion 9328 sets or defines the 0 position of the blade holder 22. The blade holder 22 may rotate about the pivot axis PA within a predetermined range of rotation. For example, the predetermined range of rotation may be up to 100 degrees, such as less than 90 degrees or less than 45 degrees. Rotation of the cartridge 22 in a direction generally opposite to arrow 14702 may also be limited by the ISP protrusion 9328 and/or another protrusion, shoulder, ridge, and/or extension. This embodiment provides the advantage of generating a return force over a greater range of angular displacement relative to the spring-in excess of 90 degrees, allowing for appropriate adjustment of the surrounding geometric constraints.
Although the repelling magnets 11410, 11412 are shown as being located in the center of the cartridge support member 24 and the cartridge 22, the repelling magnets 11410, 11412 may be located at any position along the cartridge support member 24 and/or the cartridge 22. Further, although the repelling magnets 11410, 11412 are shown as visible, this is for illustrative purposes only, and one or more of the repelling magnets 11410, 11412 may be embedded in the cartridge support member 24 and/or the cartridge 22. Alternatively, cartridge support member magnets 11412 may be located in one or more projections (e.g., "turnstiles") 14716 that may extend generally outward from a portion of cartridge support member 24 toward cartridge 22. Pivot rack 14716 may allow cartridge support member magnets 11412 to be located closer to cartridge magnets 11410, thereby increasing the repulsive magnetic force urging cartridge 22 toward the IPS. Further, the swivel 11416 may increase the overall clearance between the cartridge 22 and the cartridge support member 24, thereby allowing the cartridge 22 to pivot more freely about the pivot axis PA during use (e.g., to allow space for shaving cream, debris/hair, etc.).
It should be noted that cartridge support member magnets 11412 need not be separate magnets in the assembly, but rather one or more magnets as described herein for coupling cartridge support member 24 to handle 60 may be used to create a repulsive magnetic force with cartridge support member magnets 11410 in cartridge 22. Additionally, one or more shaving blades of cartridge 22 may be magnetized to form cartridge magnet 11410.
While magnetic biasing system 14702 is shown in combination with a single-sided blade holder 22, it should be understood that this is not a limitation of the present disclosure unless specifically required, and magnetic biasing system 14702 may be used with a multi-sided blade holder 22 (e.g., a double-sided blade holder 22). For example, blade holder 22 may include a plurality of blade holder magnets 11410 disposed on opposite sides of a multi-faceted blade holder 22 with the poles of the multi-faceted blade holder aligned in opposite directions such that when blade holder 22 is rotated to a selected face, the poles of blade holder support member magnets 11412 associated with the selected face (e.g., blade holder magnets 11410 closest to support member magnets 11412) align with blade holder support member magnets 11412 to generate a repulsive magnetic force.
Magnetic biasing system 14702 may be used with any of the handle 60 head assemblies described herein, including but not limited to replaceable head assemblies 20 (e.g., including embodiments in which both cartridge support member 24 and cartridge 22 are removably coupled to handle 60 and/or embodiments in which only cartridge 22 is removably coupled to cartridge support member 24 and cartridge support member 24 holds a portion of handle 60 (e.g., as an integral or unitary component)) and replaceable head assemblies that are integral or unitary components of handle 60 (e.g., replaceable shaving blades in which a cartridge cannot be removed from handle 60). Additionally, while magnetic biasing system 14702 is shown in combination with a single-sided blade holder 22, it should be understood that this is not a limitation of the present disclosure unless specifically required, and magnetic biasing system 14702 may be used with a multi-sided blade holder 22 (e.g., a double-sided blade holder 22).
In the illustrated embodiment, cartridge support member 24 is coupled to handle 60 using any mechanical connection and/or fastener described herein and/or known to those skilled in the art (e.g., without limitation, detachable fastener/clip 14902, as shown generally in fig. 149). Alternatively (or additionally), any of the magnetic connections described herein may be used to couple cartridge support member 24 to handle 60.
Referring to fig. 150, the shaving razor 10 is generally shown having one or more magnets 15002, 15004 disposed on the cartridge support member 24 and cartridge 22, respectively, with their magnetic poles aligned to produce an attractive magnetic force. In particular, cartridge magnet 15004 may be disposed on rear side 11409 of cartridge 22 below pivot axis PA (e.g., closer to cartridge support member 24 and generally opposite top edge 14714). Cartridge support member magnet 15002 may be placed anywhere on cartridge support member 24 as long as an attracting magnet is created. As shown in fig. 150, the attractive magnetic force may push cartridge 22 to the ISP in a direction generally opposite to arrow 14704. When a user applies force to the cartridge 22 during shaving, the external force may overcome the attractive magnetic force and the cartridge 22 may move generally in the direction of arrow 14704. As the external force is removed and/or reduced, the attractive magnetic force may urge cartridge 22 back to the ISP generally in the opposite direction to arrow 14704. One or more ISP protrusions 9328 may be located on the cartridge support member 24 above and/or below the pivot axis PA to limit movement of the cartridge 22 in either direction and/or to set/establish IPS. It should be understood that the attractive magnetic force generated by the magnets 15002, 15004 may optionally be combined with one or more of the magnets 11410, 11412 to generate both attractive and repulsive magnetic forces (in the same and/or opposite directions).
It should also be understood that any one or more of the magnets 11410, 11412 and/or 15002, 15004 may be replaced with nanoparticle magnets as described herein. Nanoparticle magnets may be embedded (e.g., molded) into one or more portions of cartridge support member 24 and/or cartridge 22 and may be programmed with desired magnetic poles to produce repulsive and/or attractive magnetic forces to urge cartridge 22 to the IPS.
Various embodiments have been shown herein having a magnetic biasing system 14702 generally consistent with fig. 147-149; however, it should be understood that this is for illustrative purposes only, and that other biasing systems described herein may be used.
Referring to fig. 151, one embodiment of a cartridge 22 including a blade retention clip 14720 for mounting, securing, and/or otherwise coupling one or more (e.g., a plurality of) shaving blades 142 is generally shown. The blade retention clips 15120 described herein may be used to mount, secure, and/or otherwise couple any shaving blade known to those skilled in the art, and are not limited to any of the embodiments described herein unless specifically required. Additionally (or alternatively), the blade retention clips 15120 may be used to mount, secure, and/or otherwise couple any shaving aid 160, skin engaging strip 170, skin lubricating strips 172, 176, skin lubricating and/or wetting strip 174 (not shown), and the like. As such, the blade retention clips 15120 may be used to mount, secure, and/or otherwise couple any combination of one or more shaving blades 142 and/or shaving aids 160, skin engaging strips 170, skin lubricating and/or wetting strips 172, 176, skin lubricating and/or wetting strips 174, and the like.
As discussed herein, the cartridge 22 may include a housing and/or frame 188 that may be formed of plastic or metal, such as stainless steel. The cartridge 22 (e.g., frame/housing 188) may include a front edge region 157, a rear/trailing edge region 159, a first lateral edge region 161, and a second lateral edge region 163. In the illustrated embodiment, a blade retention clip 15120 is used at each longitudinal end 150, 152 of the shaving blade 140, but this is for illustrative purposes and only one lateral end 150, 152 of the shaving blade 142 may be secured with the blade retention clip 15120.
Turning now to fig. 152, one embodiment is generally illustrated in which the blade retaining clip 15120 can be configured to be at least partially received in a retaining chamber 3522 formed in the blade assembly 22 (e.g., frame 188). Referring to fig. 152 and 153A, the blade retention clip 15120 may include one or more legs or extensions 3526 (which may extend across the mounting width Wm of one or more of the shaving blades 142, shaving aids 160, skin engaging strips 170, skin lubricating strips 172, 176, skin lubricating and/or wetting strips 174, etc. retained by the blade retention clip 15120) extending outwardly (e.g., downwardly) from the base region 3528. Blade retention clip 15120 may allow for loading/insertion of blade 140 from the outside/exterior (front and/or rear) of blade holder 22, for example, during assembly of blade holder 22.
Blade retention clip 15120 may optionally include one or more blade retention clip magnets 15122 (best seen in fig. 153A). The blade-retaining clip magnet 15122 may be configured to secure and/or assist in securing the blade-retaining clip 15120 to the blade assembly 22 (e.g., the frame 188). For example, the blade retention clip magnet 15122 may be configured to generate attractive and/or repulsive magnetic forces with one or more frame magnets 15124 (fig. 152). The frame magnet 15124 (fig. 153B) may be located anywhere on the blade assembly 22 (e.g., the frame 188). In the illustrated embodiment, the frame magnet 15124 is located proximate to the side wall 3532 of the blade chamber 3522, although this is not a limitation of the present disclosure unless specifically required.
Turning now to fig. 154-155B, a portion (e.g., a distal region) of the leg 3526 of the blade retention clip 15120 can optionally include one or more barbs or the like 3530. The barbs 3530 may be configured to engage a portion of the surface 3532 (fig. 154 and 155B) of the sidewalls of the blade chamber 3522 to generally retain, secure, mount and/or couple the blade retaining clip 15120 to the blade chamber 3522/blade assembly 22, and thus the shaving blade 140 to the blade chamber 3522/blade assembly 22. Surfaces 3532 (fig. 154 and 155B) of the sidewalls of blade cavity 3522 can optionally include shoulders, recesses, and/or grooves 3534 configured to engage barbs 3530 and form a mechanical connection to further assist in retaining blade retention clip 15120 in blade cavity 3522.
The magnetic force generated by the blade retention clip magnet 15122 and/or the frame magnet 15124 can be configured to urge the leg 3526 into engagement (e.g., rub and/or form a locking connection). In the illustrated embodiment, the magnetic force generated by the blade retention clip magnets 15122 and/or the frame magnets 15124 may be configured to urge the barbs 3520 into contact with at least a portion of the surfaces 3532 (fig. 154) of the sidewalls of the blade chamber 3522 (e.g., the shoulders 3534) to substantially retain, secure, mount and/or couple the blade retention clip 15120 to the blade chamber 3522/blade assembly 22, and thus the shaving blade 140 to the blade chamber 3522/blade assembly 22.
It should be understood that cartridge 22 need not have both blade retention clip magnets 15122 and frame magnets 15124, but may include only one of magnets 15122, 15124. For example, fig. 156-157B generally illustrate an embodiment in which only blade retention clip 15120 includes blade retention clip magnet 15122 (i.e., frame 188 does not include frame magnet 15124). In particular, the one or more blade retention clip magnets 15122 may be magnetically attracted toward one or more ferrous members 15602 (e.g., ferrous strips, ferrous plates, or the like) secured to a portion of the frame 188 (e.g., without limitation, proximate the side wall 3532 of the blade chamber 3522), thereby securing the blade retention clip 15120 in the blade chamber 3522. Again, this is merely an example, and other embodiments are possible, such as, but not limited to, the frame 188 including one or more frame magnets 15124 configured to be magnetically attracted toward the one or more ferrous members 15602 of the blade retention clip 15120.
Referring now to fig. 158-161, another embodiment of the shaving device 10 is generally shown. In particular, fig. 158 generally illustrates one embodiment of the shaving device 10 in an assembled state, fig. 159 generally illustrates the shaving device 10 of fig. 158 in an exploded, unassembled state, fig. 160 is a cross-sectional view of the shaving device 10 of fig. 158 taken along line C160-C160, and fig. 161 is a cross-sectional view of the shaving device 10 of fig. 159 taken along line C161-C161.
The shaving device 10 may include a head assembly 15820 and a handle 15860. Head assembly 15820 includes a cartridge 15822 and a cartridge support member 15824. As shown, cartridge support member 15824 includes a generally U-shaped cartridge support frame 15826 that includes at least one arm 15830, although this is not a limitation of the present disclosure unless specifically required, and support frame 15826 may include any configuration. The support frame 15826 may be permanently coupled to and/or integral with the handle 15860 (e.g., integral with the handle 15860), or may be removably coupled to the handle 15860 in any manner known to those skilled in the art and/or described herein.
Cartridge 15822 is configured to be pivotably coupled to cartridge support member 15824 in any manner known to those skilled in the art and/or described herein. The cartridge 15822 further includes one or more replaceable blade assemblies 15800 configured to be removably coupled to the cartridge retaining frame 15802. The replaceable blade assembly 15800 may include a replaceable blade assembly body 15801 and one or more shaving blades 142, shaving aids 160, skin engaging strips 170, skin lubricating strips 172, 176, skin lubricating and/or wetting strips 174 (not all shown for clarity) coupled thereto.
The cartridge retaining frame 15802 may define one or more replaceable blade chambers 15804 configured to receive at least a portion of one or more replaceable blade assemblies 15800. Although the cartridge holding frame 15802 is shown having a single replaceable blade chamber 15804 configured to receive a single replaceable blade assembly 15800 on a single face of the cartridge holding frame 15802, it should be understood that the cartridge holding frame 15802 may include more than one replaceable blade chamber 15804 on one or more faces thereof and/or one or more of the replaceable blade chambers 15804 may be configured to at least partially receive more than one replaceable blade assembly 15800.
The replaceable blade assembly 15800 and/or the cartridge retaining frame 15802/replaceable blade chamber 15804 may include one or more replaceable blade assembly magnets 15806. For example, the replaceable blade assemblies 15800 and the cartridge holding frame 15802/replaceable blade chamber 15804 may each include one or more replaceable blade assembly magnets 15806 configured to generate attractive and/or repulsive magnetic forces to detachably couple the replaceable blade assemblies 15800 to the cartridge holding frame 15802/replaceable blade chamber 15804.
Alternatively (or additionally), the replaceable blade assembly 15800 can include one or more ferrous members 15808 (e.g., ferrous strips, ferrous plates, or the like), and the cartridge holding frame 15802/replaceable blade chamber 15804 can include one or more replaceable blade assembly magnets 15806. The cartridge holding frame 15802/replaceable blade assembly magnets 15806 of the replaceable blade assembly chamber 15804 may be configured to be magnetically attracted toward the ferrous members 15808 of the replaceable blade assemblies 15800, thereby securing the replaceable blade assemblies 15800 to the cartridge holding frame 15802/replaceable blade chamber 15804. However, it should be understood that the replaceable blade assembly 15800 may include one or more replaceable blade assembly magnets 15806 configured to be magnetically attracted toward the cartridge holding frame 15802/one or more ferrous members 15808 of the replaceable blade chamber 15804.
Referring now to fig. 162-165, another embodiment of the shaving device 10 is generally shown. In particular, fig. 162 generally illustrates one embodiment of the shaving device 10 in an assembled state, fig. 163 generally illustrates the shaving device 10 of fig. 162 in an exploded, unassembled state, fig. 164 is a cross-sectional view of the shaving device 10 of fig. 162 taken along line C164-C164, and fig. 165 is a cross-sectional view of the shaving device 10 of fig. 163 taken along line C165-C165.
Shaving device 10 may include a head assembly 16220 and a handle 16260. Head assembly 16220 includes a cartridge 16222 and a cartridge support member 16224. As shown, cartridge support member 16224 includes a generally U-shaped cartridge support frame 16226 including at least one arm 16230, although this is not a limitation of the present disclosure unless specifically required and support frame 16226 may include any configuration. The support frame 16226 may be permanently coupled to and/or integral with the handle 16260 (e.g., integral with the handle 16260), or may be removably coupled to the handle 16260 in any manner known to those skilled in the art and/or described herein.
Cartridge 16222 is configured to be pivotably coupled to cartridge support member 16224 in any manner known to those skilled in the art and/or described herein. Cartridge 16222 further includes one or more replaceable blade assemblies 16200 configured to be removably coupled to cartridge retention frame 16202. The replaceable blade assembly 16200 may include a replaceable blade assembly body 16201 and one or more shaving blades 142, shaving aids 160, skin engaging strips 170, skin lubricating strips 172, 176, skin lubricating and/or wetting strips 174 (not all shown for clarity) coupled thereto.
Cartridge retaining frame 16202 may define one or more replaceable blade chambers 16204 configured to receive at least a portion of one or more replaceable blade assemblies 16200. Although cartridge holding frame 16202 is shown having a single replaceable blade chamber 16204 configured to receive a single replaceable blade assembly 16200 on a single face of cartridge holding frame 16202, it should be understood that cartridge holding frame 16202 may include more than one replaceable blade chamber 16204 on one or more faces thereof and/or one or more of replaceable blade chambers 16204 may be configured to at least partially receive more than one replaceable blade assembly 16200.
The replaceable blade assembly 16200 may include one or more locking features 16206 configured to engage one or more corresponding locking features 16208 of the cartridge retaining frame 16202/replaceable blade chamber 16204 to releasably couple the replaceable blade assembly 16200 to the cartridge retaining frame 16202/replaceable blade chamber 16204. The one or more locking features 16206, 16208 may include a ratchet, deformable pawl, clip, detent, protrusion, or the like configured to engage a corresponding ratchet, deformable pawl, clip, detent, groove, slot, opening, chamber, channel, or the like. For example, the locking feature 16206 of the replaceable blade assembly 16200 may include a biased deformable detent configured to releasably engage the chamber 16208/replaceable blade chamber 16204 of the cartridge retaining frame 16202, although this is merely one example and the present disclosure is not limited to this arrangement unless specifically required. It should also be understood that the replaceable blade assembly 16200 and/or the cartridge retaining frame 16202/replaceable blade chamber 16204 may optionally include one or more replaceable blade assembly magnets 15806 and/or ferrous members 15808, as described herein.
Referring now to fig. 166-168, one embodiment of a shaving device 10 is generally illustrated wherein one or more shaving blades 142 and/or shaving aid 160, skin engaging strip 170, skin lubricating strips 172, 176, skin lubricating and/or wetting strip 174, or the like, in any combination, are secured to cartridge 22, as generally illustrated in fig. 168. Referring to fig. 166, as described herein, the shaving device 10 may include a head assembly 16620 that may be removably or permanently coupled to a handle 16660. Head assembly 16620 includes a cartridge 16622 and a cartridge support member 16624. As shown, cartridge support member 16624 includes a generally U-shaped cartridge support frame 16626 that includes at least one arm 16630, although this is not a limitation of the present disclosure unless specifically required, and support frame 16626 may comprise any configuration. Cartridge 16622 is configured to be pivotably coupled to cartridge support member 16624 in any manner known to those skilled in the art and/or described herein.
The cartridge 16622 includes a frame 16688 that includes one or more cartridge retention magnets 16602 a-n. Cartridge retention magnets 16602 may be proximate to and/or disposed in cartridge retention chambers 16604 formed in frame 16688. Cartridge retention magnets 16602a-n may be used during the process of assembling cartridge 16622 to properly align any combination of one or more shaving blades 142 and/or shaving aids 160, skin engaging strip 170, skin lubricating and/or wetting strips 172, 176, 174. For example, a first set of cartridge retention magnets 16602a, 16602b (fig. 166) may be disposed at generally opposite lateral ends of the frame 16688/cartridge retention chamber 16604 and may be used to align and/or generally retain the shaving aid 160 (fig. 167). Similarly, another set of blade holder retention magnets 16602c, 16602d (fig. 166) may be disposed at generally opposite lateral ends of the frame 16688/blade holder retention chamber 16604 and may be used to align and/or generally retain the shaving blades 142 (fig. 167). Cartridge 16622 may include a set of cartridge retention magnets 16602 corresponding to each shaving blade 142 and/or shaving aid 160. It should be understood that the first and/or second set of cartridge retention magnets 16602 may include one or more cartridge retention magnets 16602.
Known methods of assembling shaving blades into a cartridge assembly involve the use of expensive precision machinery. The use of blade holder retention magnets 16602 may eliminate the need for such expensive precision machinery. In particular, the cartridge retaining magnet 16602 may be secured to the frame 16688, and subsequently the shaving blades 142 and/or shaving aid 160 may be "pulled", stretched, attracted into place/aligned in the frame 16688/cartridge retaining chamber 16604. The shaving blades 142 and/or shaving aid 160 may include a material that is magnetically attracted to the cartridge retention magnet 16602, such as, but not limited to, a ferrous material and/or a magnetic material.
Once the shaving blades 142 and/or shaving aid 160 are aligned relative to the frame 16688/cartridge retention chamber 16604, one or more retention clips 16802 may be used to secure the shaving blades 142 and/or shaving aid 160. The retaining clip 16802 may include any retaining clip known to one of ordinary skill in the art and/or described herein.
It should be understood that one or more of the cartridge retaining magnets 16602a-n may be configured to produce a repulsive magnetic force with the shaving blade 142, thereby causing a biasing/blade cushioning effect between the shaving blade 142 and the cartridge retaining magnets 16602 a-n. Shaving blade 142 may be generally secured to cartridge 16222 by one or more retention clips 16802, however, cartridge retention/bias magnets 16602a-n may allow shaving blade 142 to move inwardly toward cartridge 16222 upon application of an external force during a shaving stroke. In such embodiments, each lateral edge of the cartridge retention chamber 16604 may include one or more cartridge retention/biasing magnets 16602a-n, which may bias one or more shaving blades 142. Cartridge retention/bias magnets 16602a-n may be used in place of conventional spring fingers.
Turning now to fig. 169-170, another embodiment of the shaving device 10 is generally shown. In the illustrated embodiment, the handle 60 includes a handle protrusion, boss or bar 9302 sized and shaped to be at least partially received in a support member cavity 9304 formed in the cartridge support member 24, e.g., to generally locate a portion of the yoke or yoke region 47 that may replace the position of the head assembly 20 (e.g., cartridge support member 24) relative to the handle 60. In the illustrated embodiment, the handle bar 9302 has a generally cylindrical shape and the support member chamber 9304 has a generally tubular shape with an inner diameter generally corresponding to the outer diameter of the handle bar 9302, although this is for illustrative purposes only and it should be understood that many other shapes are possible.
The handle bar 9302 may include one or more disk-shaped or central magnets 9312 that pass at least partially through a central region 9314 of one or more ring-shaped or ring-shaped magnets 9316 coupled to the cartridge support member 24 (e.g., a central portion of the support member chamber 9304 and/or the yoke region 47), as generally described herein. The support member cavity 9304 and the central region 9314 of the ring magnet 9316 can be substantially concentric. According to one embodiment, the cartridge support member 24 may optionally include a swivel 9320 extending generally outwardly toward the cartridge 22. The distal portion of the central magnet 9312 can be substantially coplanar with or can extend through an opening or inner surface of the turret 9320. As described herein (see, e.g., fig. 79-82 and corresponding description), aligning the poles of the central magnet 9312 and the ring magnets 9316 causes a repulsive magnetic force to be generated between the magnets 9312, 9316, thereby urging the cartridge support member 24 and the handle 60 together.
It should be understood, however, that the shaving device of fig. 169-170 is not limited to the anti-pivot mechanism and/or connection mechanism shown in fig. 79-82 and/or 169-170, and that any of the anti-pivot mechanisms and/or connection mechanisms described herein may be used.
The handle 60 may include one or more handle rotation magnets 16901 configured to generate an attractive magnetic force with one or more cartridge rotation magnets 169903 of the cartridge 22/support member 24. The attractive magnetic force between the handle rotation magnet 16901 and the cartridge rotation magnet 169903 may allow the cartridge support member 24 to rotate/twist clockwise and counterclockwise in the direction of arrow 9310 relative to the handle 60 from an initial or central starting position where the poles of the handle rotation magnet 16901 and the cartridge rotation magnet 169903 are aligned, and may push the cartridge support member 24 back to the initial/central starting position. Optionally, the attractive magnetic force between the handle rotation magnet 16901 and the cartridge rotation magnet 169903 may assist in substantially securing and/or retaining the cartridge support member 24 to the handle 60.
Optionally, the handle bar 9302 may include one or more rotation limiters 16972 that engage one or more corresponding rotation limiters 16904 of the support member chamber 9304. The rotation limiters 16972 may generally limit the rotation of the cartridge support member 24 relative to the handle 60 in the direction generally shown by arrow 9310, thereby ensuring that the attractive magnetic force between the handle rotation magnet 16901 and the cartridge rotation magnet 169903 is sufficient to push the cartridge support member 24 back to a central position by ensuring that the poles of the handle rotation magnet 16901 and the cartridge rotation magnet 16904 are far apart. As a non-limiting example, the rotation limiters 16972, 169908 may include a tab and a groove that engage each other to limit rotation substantially to a predetermined range.
In the illustrated embodiment, each of the handle 60 and the blade cartridge 22/support member 24 includes two handle rotation magnets 16901 and blade cartridge rotation magnets 16901, respectively. The two handle rotation magnets 16901 and cartridge rotation magnets 169903 may be disposed about 180 degrees opposite each other with respect to the handle 60 and the cartridge 22/support member 24. However, it should be understood that the handle 60 and/or the cartridge 22/support member 24 may include one or more handle rotation magnets 16901 and cartridge rotation magnets 16901. For example, the one or more handle rotation magnets 16901 and/or the blade holder rotation magnet 169903 may include arcuate and/or annular shaped magnets.
It should also be appreciated that one or more handle rotation magnets 16901 and cartridge rotation magnets 16901 (and optionally rotation limiters 16972, 16975) may be located between the main portion 16999 and the collar portion 16999 of the handle 60. In such embodiments, cartridge 22 may be coupled to handle 60 in any manner known to those skilled in the art and/or described herein.
Turning now to fig. 171-173, one embodiment of an ISP protrusion 9328 and/or a cartridge rotation limiter 35 (collectively referred to as cartridge bias limiters 17102) is generally shown. In particular, fig. 171 generally illustrates the head assembly 20, fig. 172 generally illustrates region C172 of fig. 171 including the cartridge bias limiter 17102 in the extended position, and fig. 173 generally illustrates the cartridge bias limiter 17102 of fig. 172 in the retracted position.
Referring to fig. 171, head assembly 20 may include cartridge 22 pivotably coupled to cartridge support member 24. It should be understood that the head assembly 20 may include any of the cartridges 22 and cartridge support members 24 described herein. Cartridge support member 24 may include one or more arms 30 extending outwardly from yoke 47, as generally described herein. One or more of the arms 30 and/or yokes 47 may include one or more cartridge biasing limiters 17102. As described herein, the cartridge bias limits 17102 may set an initial starting position for the cartridge 22 and/or may generally limit rotation of the cartridge 22 about the pivot axis PA.
Turning now to fig. 172, one embodiment of a cartridge bias limiter 17102 is generally shown. The cartridge bias limiter 17102 may include a detent and/or pawl 17202 disposed at least partially in the detent chamber 17204. The detent chamber 17204 may be formed in any portion of the cartridge support member 24 such as, but not limited to, the arm 30 and/or the yoke 47. The detent chamber 17204 includes a detent opening 17206 (best seen in fig. 173). When the cartridge bias limiting member 17102 is in the extended position as shown in fig. 172, the size and shape of the braking member 17202 may be configured to allow a portion of the braking member 17202 to extend through the braking member opening 17204 while also substantially preventing the braking member 17202 from passing completely through the braking member opening 17206.
As generally shown in fig. 171, the brake 17202 is biased in the extended position by one or more biasing devices 17208 (such as, but not limited to, a spring, a coil spring, a torsion spring, an elastic/rubber material, a deformable material, or the like) such that a portion of the brake 17202 may contact a portion of the cartridge 22. When in the extended position, the detent 17202 may engage the cartridge 22 to set an initial starting position of the cartridge 22 and/or may substantially limit rotation of the cartridge 22 about the pivot axis PA, as described herein. As generally shown in fig. 173, when sufficient force is applied to the cartridge 22, the force of the biasing member 17208 may be overcome and the detent 17202 may be pushed at least partially into the detent chamber 17204 so that the cartridge 22 may pass through the detent 17202.
While cartridge bias limiters 17102 are shown as part of cartridge support member 24 and engage cartridge 22, it should be understood that this arrangement may be reversed. For example, cartridge bias limiters 17102 may be part of cartridge 22 and may engage a portion of cartridge support member 24.
Referring now to fig. 174-179, another embodiment of the shaving device 10 is generally shown. In particular, fig. 174 is an end perspective view of the shaving device 10 in an exploded, unassembled state, fig. 175 is a top view of the cartridge 22 and a portion of the handle 60 of fig. 174, fig. 176 is an end view of the cartridge 22 of fig. 175, fig. 177 is an end view of the handle 60 of fig. 175, fig. 178 is a cross-sectional view of the cartridge 22 taken into the page along line C178-C178 of fig. 176, and fig. 179 is a cross-sectional view of the handle 60 taken into the page along line C179-C179 of fig. 177.
Referring to fig. 174, the handle 60 includes a handle protrusion, boss or bar 9302 sized and shaped to be at least partially received in a support member cavity 9304 formed in the cartridge support member 24, e.g., to generally locate a portion of the yoke or yoke region 47 that may replace the position of the head assembly 20 (e.g., cartridge support member 24) relative to the handle 60. In the illustrated embodiment, the handle bar 9302 has a generally cylindrical shape and the support member chamber 9304 has a generally tubular shape with an inner diameter generally corresponding to the outer diameter of the handle bar 9302, although this is for illustrative purposes only and it should be understood that many other shapes are possible.
The handle bar 9302 may include one or more disk-shaped or central magnets 9312 that pass at least partially through a central region 9314 of one or more ring-shaped or ring-shaped magnets 9316 coupled to the cartridge support member 24 (e.g., a central portion of the support member chamber 9304 and/or the yoke region 47), as generally described herein. The support member cavity 9304 and the central region 9314 of the ring magnet 9316 can be substantially concentric. According to one embodiment, the cartridge support member 24 may optionally include a swivel 9320 extending generally outwardly toward the cartridge 22. The distal portion of the central magnet 9312 can be substantially coplanar with or can extend through an opening or inner surface of the turret 9320. As described herein (see, e.g., fig. 79-82 and corresponding description), aligning the poles of the central magnet 9312 and the ring magnets 9316 causes a repulsive magnetic force to be generated between the magnets 9312, 9316, thereby urging the cartridge support member 24 and the handle 60 together.
It should be understood that the handle 60, the rotation/twist mechanism described above, the collar and the cartridge support member 24 may all be an integral unit and the cartridge 22 may be attached/detached from the top of the arm 30 (for example, but not limited to, as shown in fig. 182).
Referring now to fig. 174-179, cartridge support member 24 (e.g., support member cavity 9304) and handle 60 (e.g., handle bar 9302) may further include at least one set of cooperating ramps 17402, 17404. Each of the cooperating ramps 17402, 17404 includes a ramp surface 17406, 17408, respectively, configured to allow the cartridge support member 24 to rotate/twist clockwise and counterclockwise in the direction of arrow 9310 from an initial or central starting position relative to the handle 60 and to push the cartridge support member 24 longitudinally in the direction of arrow 17410 relative to the handle 60. Longitudinal movement 17410 of cartridge support member 24 relative to handle 60 produces a longitudinal displacement/gap between a portion of cartridge support member 24 (e.g., a portion of yoke 47) and distal end 17412 of handle 60 (proximate handle bar 9302). The longitudinal displacement/gap causes the magnets 9312, 9316 to become closer to each other, thereby increasing the repulsive magnetic force between the cartridge support member 24 and the handle 60. Once the torsional force is removed, the repulsive magnetic force created by magnets 9312, 9316 (along with ramp surfaces 17406, 17408 of cooperating ramps 17402, 17404) pushes cartridge support member 24 back to an initial/central starting position relative to handle 60.
In the illustrated embodiment, the ramp member 17402 of cartridge support member 24 includes one or more grooves, recesses, and/or notches that open to a portion of support member chamber 9304 and extend from a proximal region 17802 (fig. 178) of support member chamber 9304 partially toward a distal region 17804 of support member chamber 9304. The grooves, recesses, and/or notches include one or more arcuate (e.g., without limitation, V-shaped and/or U-shaped) ramp surfaces 17406. The ramp member 17404 of the handle 60 includes a protrusion extending outwardly from a portion of the handle bar 9302. The distal region 17902 (fig. 179) of the protrusion includes one or more arcuate (e.g., without limitation, V-shaped and/or U-shaped) ramp surfaces 17408. The ramp members 17402, 17404 are configured such that the ramp surfaces 17406, 17408 contact each other when the handle bar 9302 of the handle 60 is received in the support member cavity 9304. Rotation of cartridge 22 relative to handle 60 in the direction of arrow 9310 may cause ramp surfaces 17406, 17408 to slide against each other, thereby causing cartridge support member 24 to move longitudinally away from handle 60 in the direction of arrow 17410. As described above, when the rotational force is removed/reduced, the repulsive magnetic force between magnets 9312, 9316 pushes cartridge support member 24 back to handle 60 and ramp surfaces 17406, 17408 slide against each other causing cartridge support member 24 to rotate in a direction opposite to the initial rotational direction. Once the ramped surfaces 17406, 17408 reach the inflection point, cartridge support member 24 stops moving relative to handle 60 and returns to the center/initial starting position.
Cartridge support member 24 and handle 60 may each include a plurality of cooperating ramps 17402, 17404. For example, each of cartridge support member 24 and handle 60 may include two cooperating ramps 17402, 17404 disposed on generally opposite sides of support member cavity 9304 and handle bar 9302. Further, it should be understood that the arrangement of the notch and tab surfaces 17406, 17408 and the arrangement of the cooperating ramps 17402, 17404 may be reversed (i.e., the support member cavity 9304 may include the tab surface 17408 and the handle bar 9302 may include the notch surface 17406).
Turning now to fig. 180-181, another embodiment of the shaving device 10 is generally shown. The cartridge support member 24 (e.g., a portion of the yoke or yoke region 47) includes a protrusion, boss or rod 18002 sized and shaped to be at least partially received in a cavity 18004 formed in the handle 60 to generally position the replaceable head assembly 20 (e.g., cartridge support member 24) relative to the handle 60. In the illustrated embodiment, the stem 18002 has a generally cylindrical shape and the chamber 18004 has a generally tubular/cylindrical shape with an inner diameter generally corresponding to the outer diameter of the stem 18002, although this is for illustrative purposes only and it should be understood that many other shapes are possible.
Handle 60 may include one or more handle rotating magnets 18001 configured to generate attractive magnetic forces with one or more cartridge rotating magnets 18003 of cartridge 22/support member 24. The attractive magnetic force between handle rotating magnet 18001 and cartridge rotating magnet 18003 may substantially secure and/or retain cartridge support member 24 to handle 60. Further, the attractive magnetic force between handle rotating magnet 18001 and cartridge rotating magnet 18003 may allow cartridge support member 24 to rotate/twist clockwise and counterclockwise in the direction of arrow 9310 relative to handle 60 from an initial or central starting position and may push cartridge support member 24 back to the initial/central starting position in which the poles of handle rotating magnet 18001 and cartridge rotating magnet 18003 are aligned.
Optionally, rod 18002 includes one or more rotation limiters 18006 configured to engage one or more corresponding rotation limiters 18008 of chamber 18004. Rotation limiters 18006, 18008 may generally limit cartridge support member 24 from rotating relative to handle 60 in the direction generally shown by arrow 9310, thereby ensuring that the attractive magnetic force between handle rotating magnet 18001 and cartridge rotating magnet 18003 is sufficient to push cartridge support member 24 back to a central position by ensuring that the poles of handle rotating magnet 18001 and cartridge rotating magnet 18003 are separated by a large distance. As a non-limiting example, the rotation limiters 18006, 18008 may include a tab and a groove that engage each other to substantially limit rotation to a predetermined range.
In the illustrated embodiment, each of handle 60 and cartridge 22/support member 24 includes two handle rotation magnets 18001 and cartridge rotation magnets 18003, respectively. Two handle rotating magnets 18001 and cartridge rotating magnets 18003 may be disposed approximately 180 degrees opposite each other relative to handle 60 and cartridge 22/support member 24. However, it should be understood that handle 60 and/or cartridge 22/support member 24 may include one or more handle rotating magnets 18001 and cartridge rotating magnets 18003. For example, the one or more handle rotation magnets 18001 and cartridge rotation magnets 18003 may include arcuate and/or annular shaped magnets.
Further, it should be understood that while cartridge 22 is shown with rod 18002 and handle 60 is shown with chamber 18004, this arrangement may be reversed. Further, the arrangement of the tabs and recesses of the rotation limiters 18006, 18008 may also be reversed.
Turning now to fig. 182, a cartridge connecting mechanism for securing the cartridge 22 to the cartridge support member 24 is shown. Cartridge 22 may comprise any cartridge known to those of skill in the art including, but not limited to, any cartridge 22 described herein. The head assembly 20 may optionally include any of the anti-pivot mechanisms described herein, such as, but not limited to, magnetic anti-pivot mechanisms. As shown, cartridge support member 24 includes a generally U-shaped cartridge support frame 26 having two generally curved support arms 30 (generally C-shaped or L-shaped); it should be understood, however, that this is not a limitation of the present disclosure unless specifically claimed as such.
The cartridge 22 may include a frame 188 (which may be one-piece or multi-piece, such as, but not limited to, a clamshell design) having one or more pivot pins/cylinders 34 extending outwardly from lateral edges of the frame 188 (e.g., a single pivot pin/cylinder 34 extending across the frame 188 or first and second pivot pins/cylinders 34 extending outwardly from first and second lateral edges of the frame 188, respectively). One or more portions (e.g., distal end regions) of the pivot pin/cylinder 34 may include one or more magnets and/or a ferrous material.
Cartridge support member 24 includes one or more pivot receptacles 32. For example, each support arm 30 may include a pivot receiver 32. The at least one pivot receiver 32 may include a receiving pocket or cavity 18202 configured to receive at least a portion of the pivot pin/cylinder 34 on one of the opposing lateral sides of the blade cartridge 22.
The pocket or chamber 18202 may include an open end 18204 through which the pivot pin/cylinder 34 may be received into the pocket or chamber 18202. The pocket or chamber 18202 may also include tapered entrances and/or tapered sidewalls to facilitate entry of the pivot pins/cylinders 34 into the pocket or chamber 18202. According to one embodiment, pivot receiver 32 includes one or more arm magnets 18206 (e.g., one or more permanent magnets and/or electromagnets). The arm magnet 18206 may be configured to generate an attractive magnetic force with the pivot pin/cylinder 34 received therein. For example, the pivot pin/cylinder 34 may include a ferrous material that is magnetically attracted to the arm magnets 18206, thereby mounting, securing, and/or otherwise coupling the cartridge 22 to the cartridge support member 24. Alternatively (or in addition), the pivot pin/cylinder 34 may include magnets having poles aligned such that the magnets are magnetically attracted to the arm magnets 18206, thereby mounting, securing, and/or otherwise coupling the cartridge 22 to the cartridge support member 24. In either case, cartridge 22 may be rotated relative to cartridge support member 24 about pivot axis PA at any angle up to and including 360 degrees.
The blade carriage 22 may include one or more blade carriage magnets 18208 coupled and secured to one or more lateral edges of the blade carriage 22 and generally facing the arm magnets 18206. Similar to arm magnets 18206, blade holder magnets 18208 may also have a square, rectangular, oblong, oval, and/or elongated shape. The arm magnets 18206 and the blade holder magnets 18208 may be aligned to create an attractive magnetic force.
The lateral edges of the blade cartridge 22 may also include one or more rotation limiters 18210. The rotation limiter 18210 may be disposed proximate the pivot pin/cylinder 34 and may be configured to engage a portion of the arm 30 to substantially limit rotation of the cartridge 22 about the pivot axis PA to a predetermined range. It should be understood that one or more arms 30 may include one or more rotation limiters 18210 that may engage a portion of the cartridge 22 (e.g., without limitation, the rotation limiters 18210 of the cartridge 22).
In practice, a user may position an unassembled blade cartridge 22 proximate opening 18204 of pocket or chamber 18202 until the magnetic attraction created between pivot pin/cylinder 34 and/or blade cartridge magnet 18208 and pocket or chamber 8602 (via one or more arm magnets 18206) causes pivot pin/cylinder 34 to attach to pocket or chamber 18202 of pivot receptacle 32 and arm magnets 18206 align with blade cartridge magnet 18208 in an initial starting position. Likewise, a user may position (e.g., remove) the cartridge 22 relative to the pivot receiver 32 by manually (or using a tool) placing a thumb and forefinger on each lateral end of the cartridge 22 to pry or disengage the pivot pin/cylinder 34 (and thus the cartridge 22) from the pocket or cavity 18202 of the pivot receiver 32.
It should be understood that while the pivot receivers 32 are shown with one arm magnet 18206 in each arm 30, the arm magnets 18206 may alternatively be provided in only one or more of the pivot pins/cylinders 34/arms 30. Also, the position of one or more of the pivot receptacles 32 and pivot pins 34 may be switched (e.g., one or more pivot receptacles 32 may be located in the cartridge 22 and one or more pivot pins/cylinders 34 may extend outwardly from the support arm 30 of the cartridge support member 24).
Additionally, while cartridge 20 is shown releasably coupled to handle 60, cartridge support member 24 and handle 60 may alternatively be of unitary, integral, or one-piece construction (i.e., a replaceable shaving blade).
Turning now to fig. 183-185, any connection system for removably connecting replaceable head assembly 20/cartridge 22 to handle 60 may be used to removably secure other devices to handle 60. For example, the attachment systems described herein (e.g., without limitation, attractive and/or repulsive magnetic attachment systems) can be used to removably attach a brush 18300 (fig. 183) (e.g., a brush and/or a toothbrush) to the handle 60, a toothpick 18400 (fig. 184) to the handle 60, forceps 18500 (fig. 185) to the handle 60, and/or a floss 18600 (fig. 186) to the handle 60. It should be understood that this is not an exhaustive list of appliances/devices that may be coupled to the handle 60, and that other personal hygiene appliances/devices may be removably coupled to the handle 60.
Referring to fig. 187, yet another embodiment of a shaving device 10 in accordance with at least one embodiment of the present disclosure is generally shown. The shaving device 10 includes a handle 60 and a head assembly 20. The head assembly 20 may be permanently or removably coupled to the handle 60. As described in greater detail herein, cartridge support member 24 is configured to rotate/twist clockwise and counterclockwise in the direction of arrow 9310 relative to handle 60 from an initial or central starting position.
The handle 60 and the head assembly 20 may include one or more central magnets 7902 and/or ring magnets 7904 (e.g., without limitation, as generally described with reference to fig. 79, 93, and 174) configured to generate a magnetic repulsion force. The central magnet 7902 and/or the ring magnets 7904 may be disposed in/on the handle 60 and cartridge support member 24, respectively (as shown), and/or may be reversed.
Although not shown, the handle 60 and head assembly 20 may additionally (or alternatively) include one or more handle rotating magnets configured to generate repulsive and/or attractive magnetic forces with one or more cartridge support member rotating magnets of a cartridge 22/cartridge support member 24 (e.g., without limitation, as generally described with reference to fig. 169). In addition to facilitating pivotal rotation and return of cartridge support member 24 from an initial/central starting position, the repulsive and/or attractive magnetic forces may optionally assist in substantially securing and/or retaining cartridge support member 24 to handle 60.
The handle 60 and cartridge support member 24 include a twist interface 18702 that, along with repulsive and/or attractive magnetic forces, allows the cartridge support member 24 to rotate/twist clockwise and counterclockwise relative to the handle 60 from an initial or central starting position in the direction of arrow 9310 (e.g., in a direction generally perpendicular to the longitudinal axis L of the shaving device 10 and/or handle 60) and may push the cartridge support member 24 back to the initial/central starting position (e.g., a position in which the cartridge support member 24 may rotate generally equidistantly clockwise or counterclockwise in the direction of arrow 9310).
As explained in more detail herein, the twist interface 18702 (fig. 187-196) is similar to the twist interface described in fig. 174-179. For example, cartridge support member 24 (e.g., support member cavity 9304, yoke 47, and/or yoke insert 18706) and handle 60 (e.g., collar 7714 and/or handle bar 9302) may include at least one set of cooperating ramps 17402, 17404. Each of the cooperating ramps 17402, 17404 includes a ramp surface 17406, 17408 (best seen in fig. 188 and 191-193), respectively, configured to allow the cartridge support member 24 to rotate/twist clockwise and counterclockwise relative to the handle 60 from an initial or central starting position generally in the direction of arrow 9310, and optionally to push the cartridge support member 24 longitudinally relative to the handle 60 in the direction of arrow 17410 (fig. 187). Longitudinal movement 17410 of cartridge support member 24 relative to handle 60 produces a longitudinal displacement/gap between a portion of cartridge support member 24 (e.g., a portion of yoke 47) and distal end 17412 of handle 60 (proximate handle bar 9302). The longitudinal displacement/gap causes the magnets 9312, 9316 to become closer to each other, thereby increasing the repulsive magnetic force between the cartridge support member 24 and the handle 60. Once the torsional force is removed, the repulsive magnetic force created by magnets 9312, 9316 (along with ramp surfaces 17406, 17408 of cooperating ramps 17402, 17404) pushes cartridge support member 24 back to an initial/central starting position relative to handle 60. Also, it should be understood that in addition to (or alternatively to) the repelling force generated by the magnets 9312, 9316, the shaving device 10 may include one or more handle rotation magnets configured to generate attractive magnetic forces with one or more cartridge support member rotation magnets of the cartridge 22/cartridge support member 24 (e.g., without limitation, as generally described with reference to fig. 169).
In the illustrated embodiment, ramp member 17402 of cartridge support member 24 includes one or more grooves, recesses, and/or notches that open to a portion of support member chamber 9304 and extend from a proximal region of support member chamber 9304 partially toward a distal region of support member chamber 9304. The grooves, recesses, and/or notches include one or more arcuate (e.g., without limitation, V-shaped and/or U-shaped) or linear ramp surfaces 17406. The ramp member 17404 of the handle 60 includes a protrusion extending outwardly from a portion of the handle bar 9302. The distal region 17902 of the tab (see, e.g., fig. 190) includes one or more arcuate (e.g., without limitation, V-shaped and/or U-shaped) ramp surfaces 17408. The ramp members 17402, 17404 are configured such that the ramp surfaces 17406, 17408 contact each other when the handle bar 9302 of the handle 60 is received in the support member cavity 9304. Rotation of cartridge 22 relative to handle 60 in the direction of arrow 9310 may cause ramp surfaces 17406, 17408 to slide against each other, thereby causing cartridge support member 24 to move longitudinally away from handle 60 in the direction of arrow 17410. As described above, when the rotational force is removed/reduced, the repulsive magnetic force (and optionally or alternatively an attractive magnetic force) between magnets 9312, 9316 pushes cartridge support member 24 back to handle 60 and ramp surfaces 17406, 17408 slide against each other causing cartridge support member 24 to rotate in a direction opposite the initial rotational direction. Once the ramped surfaces 17406, 17408 reach the inflection point, cartridge support member 24 stops moving relative to handle 60 and returns to the initial/central starting position. The initial/center starting position may correspond to a groove, void area, and/or channel (fig. 187, 188, 191, and 192) between the two ramps 17402, 17404, creating a stable equilibrium point in which the ramp 17404 may be located when no rotational force is applied to the shaving device 10.
Cartridge support member 24 and handle 60 may each include one or more (e.g., a plurality of) cooperating ramps 17402, 17404. For example, each of cartridge support member 24 and handle 60 may include two cooperating ramps 17402, 17404 disposed on generally opposite sides of support member cavity 9304 and handle bar 9302. Further, it should be understood that the arrangement of the notch and tab surfaces 17406, 17408 and the arrangement of the cooperating ramps 17402, 17404 may be reversed (i.e., the support member cavity 9304 may include the tab surface 17408 and the handle bar 9302 may include the notch surface 17406). Cooperating ramps 17402, 17404 allow a predetermined amount of twist to occur between handle 60 and cartridge support member 24 during use.
Thus, according to at least one embodiment, magnets (e.g., a combination of central magnet 7902 and ring magnet 7904 and/or a combination of handle rotating magnet and cartridge support member rotating magnet) are used in conjunction with one or more cooperating ramps 17402, 17404 to "spring load" (e.g., bias) cartridge support member 24 (e.g., yoke 47) to return to its central position relative to handle 60. As cartridge support member 24 is rotationally moved (e.g., twisted) relative to handle 60 by a user from its central (e.g., stationary) position, the holding magnets are urged closer together by cooperating ramps 17402, 17404. In one embodiment, central magnet 7902 and annular magnet 7904 create a repulsive magnetic force that urges cartridge support member 24 against handle 60, which, due to cooperating ramps 17402, 17404, simultaneously rotationally (torsionally) drives cartridge support member 24 in a direction back toward its center when cartridge support member 24 is released. At the center point, the cooperating ramp 17402 sits in a recess between the two ramps 17404, creating a stable point of equilibrium.
Additionally (or alternatively), the shaving device 10 may include a cartridge retention mechanism. As described herein (e.g., as described in connection with fig. 174-179), if the yoke is given sufficient axial displacement (e.g., along longitudinal axis 17410), the magnetic fields of central magnet 7902 and ring magnet 7904 will shift positions such that cartridge support member 24 will be ejected from handle 60. The cartridge retention mechanism is configured such that the cartridge support member 24 may only be ejected (e.g., disconnected) from the handle 60 when the cartridge support member 24 (e.g., yoke 47) is in its central rest position relative to the handle 60, rather than when the cartridge support member 24 has been rotationally moved (e.g., twisted generally in the direction of arrow 9310) by a user.
To this end, the cartridge retention mechanism may include one or more (e.g., a pair and/or a plurality) retention bars, protrusions, ledges, or the like 18704 that engage/ride in/on one or more retention slots or grooves 18708 in the cartridge support member 24 (e.g., support member cavity 9304, yoke 47, and/or yoke insert 18706). The retaining rods 18704 may extend generally radially outward (e.g., generally perpendicular to a longitudinal axis of the shaving device 10) from a portion of the handle 60 (e.g., the collar 7714 and/or the handle bar 9302) and may also include a generally linear or arcuate shape. For example, the retaining rod 18704 may have a generally cylindrical shape. Retention groove 18708 may have a generally linear or arcuate shape such as, but not limited to, a T-shaped groove, a Y-shaped groove, or the like.
A longitudinal section 19602 (fig. 196) of the T-or Y-shaped retention slot 18708 (fig. 187) allows at least a portion of the retention bar 18704 to pass therethrough when the cartridge support member 24 is in its central rest position relative to the handle 60 so that the cartridge support member 24 may be mounted to the handle 60 and/or removed (ejected) from the handle 60. As the cartridge support member 24 is rotationally moved (e.g., twisted generally in the direction of arrow 9310) from its central position, the retention bar 18704 enters one of the two transverse sections 19604 (fig. 196) of the T-or Y-shaped retention slot 18708, so if a user attempts (purposefully or accidentally) to eject the cartridge support member 24 from the handle 60, the retention bar 18704 will encounter one or more walls/surfaces of the transverse section 19604 of the T-or Y-shaped retention slot 18708 that will prevent accidental ejection from occurring. Thus, the retention rod 18704 and the retention slot 18708 (e.g., the transverse section 19604) may form a secure mechanical engagement (e.g., a mechanical interlock). Displacements may occur during shaving of the facial and body area anatomy. The displacement/twisting movement of the cartridge support member 24 during a shaving stroke may facilitate closer shaving by a user because the displacement/twisting movement of the cartridge support member 24 allows the shaving blades of the cartridge 22 to closely follow the contour/topographical area being shaved.
It should be appreciated that retention groove 18708 may have any shape. For example, retention groove 18708 may have only a single transverse segment 19604. Additionally (or alternatively), the longitudinal segment 19602 of the retention groove 18708 need not be centrally located with respect to one or more transverse segments 19604. For example, the longitudinal segments 19602 may extend from one end region of one or more transverse segments 19604 and/or from a middle region of one or more transverse segments 19604. Additionally, although the longitudinal section 19602 is shown as having a substantially linear configuration, the longitudinal section 19602 may have any shape, such as, but not limited to, arcuate, zigzag, and the like.
In the illustrated embodiment, the longitudinal section 19602 extends from one or more transverse sections 19604 to the groove, recess, and/or notch of the ramp member 17402 of the cartridge support member 24. It should be understood that the present disclosure is not so limited and that the longitudinal section 19602 may be completely separated from the ramp member 17402 of the cartridge support member 24.
Additionally, it should be understood that a cartridge retention mechanism may be used without the twist interface 18702 and/or a cartridge retention mechanism may replace the twist interface 18702. In particular, the cartridge retention mechanism (e.g., the combination of retention bar 18704 and retention slot 18708) may be configured to perform both the retention function described above and the twist function described above with respect to twist interface 18702. To this end, the twist interface 18702 (e.g., the combination of ramp members 17402, 17404) may be eliminated. Alternatively, the longitudinal segment 19602 may extend from the proximal end 19102 (fig. 191) of the cartridge support member 24 (e.g., yoke 47). The retainer rod 18704 may be advanced through the longitudinal segment 19602 and ultimately to one or more transverse segments 19604. One or more lateral segments 19604 may have a profile that, when engaged with retention bar 18704 (e.g., against retention bar 18704), causes cartridge support member 24 to twist and/or move laterally with respect to twist interface 18702 as described above.
As can be appreciated, the cartridge retention and biasing mechanism of fig. 187-196 utilizes only three separate components to achieve five mechanical functions (e.g., connect, bias, twist, lock, and eject). Thus, the cartridge retention and biasing mechanism significantly increases the functionality of the shaving system with which it is used while simultaneously and significantly reducing the amount of separate components required to perform these five functions. By comparison, other shaving devices common in the art use as few as seven separate components and as many as thirteen separate components to achieve the same (and in some cases fewer) functions.
Turning now to fig. 197-199, any of the embodiments of the shaving device 10 described herein may optionally include one or more alignment features 19702. Alignment features 19702 may be used to assist a user in aligning cartridge support member 24 with handle 60 when ejecting (e.g., removing/disconnecting) cartridge support member 24 from handle 60. More specifically, using alignment features 19702, the position of retention bar 18704 relative to longitudinal section 19602 may be aligned such that retention bar 18704 may be advanced through longitudinal section 19602 and cartridge support member 24 may be removed from handle 60.
According to one embodiment, the alignment feature 19702 may include at least one first marking 19704 positioned on the cartridge support member 24 (e.g., without limitation, the yoke 47) that may be aligned with at least one second marking 19706 positioned on the handle 60 (e.g., without limitation, the collar 7714). Non-limiting examples of one or more of the first markings 19704 and/or the second markings 19706 may include lines, markings, scores, molded features, and the like.
Referring now to fig. 198-199, cartridge support member 24 has been twisted relative to handle 60 from an initial/center/start/eject position and first and second indicia 19704, 19706 are not aligned relative to each other. Rather, as can be seen in fig. 197, the first and second indicia 19704, 19706 are aligned relative to each other, indicating that the cartridge support member 24 is in an initial/center/start/eject position relative to the handle 60. Also, it should be understood that the first and second indicia 19704, 19706 are not limited to the embodiment shown in fig. 197-199 and that the first and second indicia 19704, 19706 may include any feature that allows a user to determine the relative position of the cartridge support member 24 with respect to the handle 60 (and more specifically, such that the cartridge support member 24 may be disconnected/removed from the handle 60 when the cartridge support member 24 is in an initial/center/start/eject position with respect to the handle 60).
According to one embodiment, the handle 60 may be cast, polished, and aluminized with a resilient overmolded grip insert. The collar 7714 may be cast aluminum or injection molded plastic as shown for aesthetic and mass/center of gravity considerations. The yoke 47 may be a two-piece injection molded assembly (e.g., as shown) with a center retainer (e.g., yoke insert 18706) inserted into the outer yoke 47 for the dual function of retaining the ring magnet 7904 (e.g., a ring magnet) in the yoke 47 and engaging features on the collar 7714 that control the axial to rotational movement relationship and limit the overall range of movement. The yoke 47 and yoke insert 18706 may include one or more anti-rotation features 19402, 19404 (fig. 194-196) that are configured to engage one another to form a secure mechanical engagement that substantially prevents rotation of the yoke insert 18706 relative to the yoke 47.
A portion of yoke 47 may be cored to comply with best practices for injection molding. The yoke 47 may also be assembled into a clamshell having two opposing halves to conceal the core and capture the ring magnet 7904. In this case, a retainer may still be used, which would make yoke 47 a three-piece injection molding assembly. Cartridge support member 24 may be comprised of a single injection molded chassis that holds one or more shaving blades, a lubricating strip, a skin engaging strip, and a self-lubricating slew bearing surface (e.g., as generally described herein). The cartridge support member 24 may include one or more (e.g., two) ferrous shafts having disposable snaps that engage the yoke arms 30 (fig. 187) coupled to the frame and/or the one-piece plastic shaft.
Turning now to fig. 200-208, a cartridge connecting mechanism for securing the cartridge 22 to the cartridge support member 24 is shown. Cartridge support member 24 may be a unitary component of handle 60 (not shown for clarity) or removably coupled to handle 60 according to any mechanism described herein and/or known to those skilled in the art. The cartridge 22 may comprise any cartridge known to one of skill in the art including, but not limited to, any of the cartridges 22 described herein, including, but not limited to, single-sided and multi-sided cartridges 22. The head assembly 20 may optionally include any of the anti-pivot mechanisms described herein, such as, but not limited to, magnetic anti-pivot mechanisms. As shown, cartridge support member 24 includes a generally U-shaped cartridge support frame 26 having two generally curved support arms 30 (generally C-shaped or L-shaped); it should be understood, however, that this is not a limitation of the present disclosure unless specifically claimed as such.
The cartridge 22 may include a frame 188 (which may be one-piece or multi-piece, such as, but not limited to, a clamshell design) having one or more pivot pins/cylinders 34 extending outwardly from a lateral edge of the frame 188 (e.g., a single pivot pin/cylinder 34 extending across the frame 188) or first and second pivot pins/cylinders 34 extending outwardly from first and second lateral edges of the frame 188, respectively. One or more portions (e.g., distal end regions) of the pivot pin/cylinder 34 may include one or more magnets and/or a ferrous material.
Cartridge support member 24 includes one or more pivot receptacles 32. For example, each support arm 30 may include a pivot receiver 32. The at least one pivot receiver 32 may include a receiving pocket or cavity 18202 configured to receive at least a portion of the pivot pin/cylinder 34 on one of the opposing lateral sides of the blade cartridge 22.
The pocket or chamber 18202 may include an open end 18204 (best seen in fig. 203-204) through which the pivot pins/cylinders 34 may be received into the pocket or chamber 18202. The pocket or chamber 18202 may also include tapered entrances and/or tapered sidewalls to facilitate entry of the pivot pins/cylinders 34 into the pocket or chamber 18202. According to one embodiment, at least a portion of one or more pivot pins/cylinders 34 may have a non-circular cross-section configured to be received in the open end 18204 of the pocket or cavity 18202 in a limited (e.g., one or two) orientation/alignment relative to the cartridge support member 24.
For example, as shown in fig. 205-208, the distal end region of the pivot pin/cylinder 34 may have a non-circular cross-section, wherein the first lateral dimension 20802 (fig. 208) is greater than the second lateral dimension 20804. According to at least one embodiment, second lateral dimension 20804 is perpendicular to first lateral dimension 20802. Referring to fig. 203-204, the open end 18204 of the bag or chamber 18202 (and/or the channel 20302 extending from the open end 18204 to the bag or chamber 18202) may have a first cross-section 20304 that is smaller than a second cross-section 20306 of the bag or chamber 18202.
The first and second transverse dimensions 20802, 20804 of the pin/cylinder 34, as well as the open end 18204/channel 20302 and the first and second cross-sections 20304, 20306 of the pocket or cavity 18202, may be selected such that, when aligned, the pin/cylinder 34 may be advanced through the open end 18204 (and optionally through the channel 20302) such that the second transverse dimension 20804 of the pin/cylinder 34 is substantially parallel to the first cross-section 20304 of the open end 18204/channel 20302 (e.g., while the first transverse dimension 20802 of the pin/cylinder 34 is aligned perpendicular to the second cross-section 20306 of the open end 18204/channel 20302). For example, the second transverse dimension 20804 of the pin/cylinder 34 may be slightly smaller (e.g., without limitation, less than 5% smaller, less than 10% smaller, etc.) than the first cross-section 20304 of the open end 18204/channel 20302.
Once the pin/cylinder 34 is positioned in the pocket or cavity 18202, the pin/cylinder 34 of the blade cartridge 22 may rotate in the pocket or cavity 18202 because the first transverse dimension 20802 of the pin/cylinder 34 may be slightly smaller (e.g., without limitation, less than 5% smaller, less than 10% smaller, etc.) than the second cross-section 20306 of the pocket or cavity 18202. Additionally, it should be understood that the pin/cylinder 34 cannot be removed from the pocket or chamber 18202 unless the second transverse dimension 20804 of the pin/cylinder 34 is aligned substantially parallel to the open end 18204/the first cross-section 20304 of the channel 20302.
According to one embodiment, pivot receiver 32 and/or arm 30 includes one or more arm magnets 18206 (e.g., one or more permanent magnets and/or electromagnets). The arm magnet 18206 may be configured to generate an attractive magnetic force with the pivot pin/cylinder 34 received therein. For example, the pivot pin/cylinder 34 may include a ferrous material that is magnetically attracted to the arm magnets 18206, thereby mounting, securing, and/or otherwise coupling the cartridge 22 to the cartridge support member 24. Alternatively (or in addition), the pivot pin/cylinder 34 may include magnets having poles aligned such that the magnets are magnetically attracted to the arm magnets 18206, thereby mounting, securing, and/or otherwise coupling the cartridge 22 to the cartridge support member 24. In either case, cartridge 22 may be rotated relative to cartridge support member 24 about pivot axis PA at any angle up to and including 360 degrees.
The blade carriage 22 may include one or more blade carriage magnets 18208 coupled and secured to one or more lateral edges of the blade carriage 22 and generally facing the arm magnets 18206. Similar to arm magnets 18206, blade holder magnets 18208 may also have a square, rectangular, oblong, oval, and/or elongated shape. The arm magnets 18206 and blade holder magnets 18208 may be aligned to create attractive or repulsive magnetic forces.
The lateral edges of the blade cartridge 22 may also include one or more rotation limiters 18210. The rotation limiter 18210 may be disposed proximate the pivot pin/cylinder 34 and may be configured to engage a portion of the arm 30 (e.g., the rotation limiter chamber 20310 as generally shown in fig. 203-204) to generally limit rotation of the cartridge 22 about the pivot axis PA to a predetermined range. For example, the rotation limiter 18210 may include a protrusion that extends outward (e.g., radially outward about the pin/cylinder 34) that forms a stop when it engages a portion of the rotation limiter chamber 20310, thereby preventing further rotation of the cartridge 22 relative to the arm 30. It should be understood that one or more arms 30 may include one or more rotation limiters 18210 that may engage a portion of the cartridge 22 (e.g., without limitation, the rotation limiters 18210 of the cartridge 22).
In practice, a user may position unassembled blade cartridge 22 proximate opening 18204 of pocket or cavity 18202, second transverse dimension 20804 of pin/cylinder 34 substantially parallel to first cross-section 20304 of open end 18204/channel 20302, and the magnetic attraction created between pin/cylinder 34 and/or blade cartridge magnet 18208 and one or more arm magnets 18206 may cause pin/cylinder 34 to advance through open end 18204/channel 20302 until pivot pin/cylinder 34 is received in pocket or cavity 18202 of pivot receiver 32. Arm magnets 18206 may cause blade cartridge 22 to align with blade cartridge magnets 18208 in an initial starting position relative to blade cartridge support member 24/handle 60. Likewise, a user may position (e.g., remove) the cartridge 22 relative to the pivot receiver 32 by aligning the second transverse dimension 20804 of the pin/cylinder 34 substantially parallel to the open end 18204/the first cross-section 20304 of the channel 20302 and manually (or using a tool) placing a thumb and forefinger on each transverse end of the cartridge 22 to detach/remove the pivot pin/cylinder 34 (and thus the cartridge 22) from the pocket or cavity 18202 of the pivot receiver 32.
It should be understood that while the pivot receivers 32 are shown with one arm magnet 18206 in each arm 30, the arm magnets 18206 may alternatively be provided in only one or more of the pivot pins/cylinders 34/arms 30. Also, the position of one or more of the pivot receptacles 32 and pivot pins 34 may be switched (e.g., one or more pivot receptacles 32 may be located in the cartridge 22 and one or more pivot pins/cylinders 34 may extend outwardly from the support arm 30 of the cartridge support member 24).
Turning now to fig. 209-214, this embodiment may be similar to the embodiment described in connection with fig. 200-208, however, rather than rotation limiter 18210 and rotation limiter chamber 20310, the lateral edges of cartridge 22 may also include one or more resilient detents 21002 (fig. 210-212) and/or detents that engage one or more resilient detents and/or detents 21302 (fig. 213-214) on arm 30.
In addition to the attraction between the magnets 18206, 18208 mounted in the lateral edges/sides of the arm 30 and blade holder 22, which tends to return the blade holder 22 body to one of two natural rest positions or stable equilibrium points, the resilient detents 21002, 21302 introduce detents that resist changes from one side of the blade holder 22 to the other (when used with multi-sided blade holders 22), thus requiring the user to take intentional action to make the change (e.g., change the face on the blade holder 22). Resilient brake 21002 may be positioned/disposed at two points of unstable equilibrium such that on both sides of resilient brake 21002, blade cartridge 22 will tend to return to its nearest natural resting position. Resilient detents 21002, 21302 may substantially limit the rotation of cartridge 22 to within a predetermined range unless a user intentionally applies sufficient force to deform resilient detents 21002, 21302. It should be understood that while both sets of detents 21002, 21302 may be resiliently deformable, any of detents 21002, 21302 may be rigid (e.g., non-deformable). For example, one detent 21002 on the cartridge 22 may be rigid and the detent 21302 on the arm 30 may be rigid, while the other detent 21002 on the cartridge 22 may be resiliently deformable. Additionally (or alternatively), the rigid detents 21002, 21302 may generally limit rotation in one direction beyond a certain point (e.g., without limitation, when used in conjunction with the single-sided blade cartridge 22).
It should be appreciated that the detents 21002, 21302 of fig. 209-214 may be combined with the rotation limiter 18210 and the rotation limiter cavity 20310 described in connection with fig. 200-208. While the rotation limiter 18210 and the rotation limiter chamber 20310 may be used with multi-sided blade holders 22, the rotation limiter and rotation limiter chamber are particularly useful when used with single-sided blade holders 22. Conversely, while the braking members 21002, 21302 may be used with a single side blade holder 22, braking members are particularly useful when used with a multi-side blade holder 22. By providing both the detent 21302 and the rotation limiter chamber 20310 for the arm 30, a single yoke 47 and cartridge support frame 26 are provided for a design having a single common connection mechanism capable of receiving and receiving both single and multi-sided cartridges 22.
As described above, the pivot pins/cylinders 34 and their receiving openings 18204/channels 20302/recesses 18202 in the arm 30 may be configured to limit the range of angles/alignments of the blade cartridge 22 within which the blade cartridge 22 may be removed from the arm 30. The top end of the pivot pin/cylinder 34 may have a non-circular shape (e.g., flat areas 180 ° apart from each other) and the opening 18204 and the channel 20302 in the arm 30 have a narrow cross-section through which the top end of the pivot pin/cylinder 34 must pass in order for the blade cartridge 22 to be attached or removed. As a result, blade holder 22 may only be attached or removed when the flat of the top end of pivot pin/cylinder 34 is aligned with the narrow opening 18204 and/or the walls of channel 20302. Once installed, if the blade holder 22 is rotated, the flat of the top end of the pivot pin/cylinder 34 is no longer aligned with the narrow opening 18204 and/or the channel 20302, and the blade holder 22 may only rotate but may not be radially displaced (e.g., removed from the recess 18202). This serves to reduce the probability that the cartridge 22 will be accidentally ejected from the arm 30, for example, during a shaving stroke.
Additionally, as described above, the cartridge 22 may include one or more pivot pins/cylinders 34 extending outwardly from a lateral edge of the frame 188 (e.g., a single pivot pin/cylinder 34 extending across the frame 188) or first and second pivot pins/cylinders 34 extending outwardly from first and second lateral edges of the frame 188, respectively. One or more portions (e.g., distal end regions) of the pivot pin/cylinder 34 may include one or more magnets and/or a ferrous material.
The first and second pivot pins/cylinders 34 increase the wash-through capability of the cartridge 22 compared to a single pin/cylinder 34. Additionally, when used with the connection mechanism between the cartridge 22 and the arm 30, the first transverse dimension 20802 of the pin/cylinder 34 may be in the range of 2mm to 3mm (e.g., without limitation, 2.5mm) and the second transverse dimension 20804 may be in the range of 1.5mm to 2.0mm (e.g., without limitation, 1.88mm), for example as depicted in fig. 200-213. The larger first transverse dimension 20802 of the pin/cylinder 34 allows for a larger difference between the first transverse dimension 20802 and the second transverse dimension 20804.
Cartridge 22 may optionally include a facial indicator 21102 that allows a user to easily discern which side/face of cartridge 22 is currently in use. The facial indicators 21102 may include any indicator such as, but not limited to, a numeric indicator (e.g., roman numerals), one or more projections (e.g., a single projection indicating a first face of the cartridge 22 and two projections indicating a second face of the cartridge 22), and the like. The facial indicators 21102 may be used with any of the multi-sided cartridges 22 described herein.
Turning now to fig. 215, a variation of a cartridge connecting mechanism for securing the cartridge 22 to the cartridge support member 24 is generally shown, similar to that described above for fig. 200-208. The arm magnets 18206 and blade holder magnets 18208 may be magnetized across their width rather than through their thickness. The arm magnets 18206 and blade holder magnets 18208 are oriented in the arm 30 and blade holder 22 such that when the blade holder 22 is in its natural rest position, the magnets 18206, 18208 are at maximum attraction due to the north (on the arm 30) facing south (on the blade holder 22) orientation, and vice versa. The alignment of the poles of magnets 18206, 18208 creates a repulsive magnetic force during insertion and removal of blade holder 22 from arm 30.
To mount the cartridge 22, the user will cause the arm 30 to approach the cartridge 22 (by manipulating the handle 60), the arm 30 being oriented so that the flat on the pivot pin/cylinder 34 is aligned with the narrow channel/cross-section described above. As the arm 30 approaches the cartridge 22, the user will experience a repelling force, but by overcoming this repelling force, will cause the pivot pin/cylinder 34 to pass through the narrow passage/cross-section. Once the blade holder 22 passes the point on the magnets 18206, 18208 where the opposite like poles are closest to each other, the repelling force reverses direction and fully seats the pivot pin/cylinder 34 in the recess/cavity 18202 in the arm 30 with the assistance of the attraction of the opposite poles of the magnets. To use the assembled cartridge 22, the user rotates the handle 60 (e.g., upward) so that the flats on the pivot pin/cylinder 34 are no longer aligned with the narrow channels/cross-sections in the arm 30. As a result, when the handle 60 is pulled away from the cartridge 22, the cartridge 22 will be retained by the arm 30 because the pivot pin/cylinder 34 cannot pass through a narrow passage/cross-section. At this time, the blade holder 22 can be rotated under the restriction imposed by the above-described rotation restricting member/stopper. At any angular position of the blade holder 22 relative to the arm 30, rather than its natural rest position, the magnetic attraction attempts to return the blade holder 22 to its rest position, and the pivot pin/cylinder 34 is restrained in the arm 30 because the flat is rotated such that the pivot pin/cylinder 34 cannot pass through the narrow passage/cross-section.
To eject the cartridge 22, the user will push the rear side of the cartridge 22 downward when the cartridge is in its natural resting position, and the flats on the pivot pin/cylinder 34 align with the narrow channel/cross section in the arm 30. After overcoming the initial attraction of the magnets 18206, 18208, the pivot pin/cylinder 34 will begin to pass through the channel/opening until similar poles on the opposing magnets 18206, 18208 will pass each other, at which point the repelling force will cause the blade holder 22 to be forcibly ejected away from the arm 30.
It should be understood that the cartridge connecting mechanism described in connection with fig. 200-215 may be combined with any connecting mechanism described herein for connecting cartridge support member 24 to handle 60, such as, but not limited to, the repulsive magnetic connecting mechanism described in connection with fig. 187-199. Additionally, it should be understood that the repulsive magnetic connection mechanism/twist described in connection with fig. 187-199 may be used with a cartridge support member 24 that is permanently coupled to the handle 60 as generally described herein. In particular, the repulsive magnetic connection mechanism/twist described in connection with fig. 187-199 may be used with a cartridge support member 24 that is permanently coupled to the handle 60 while also allowing the cartridge support member 24 to twist relative to the handle 60. Any of the connection mechanisms described herein (e.g., without limitation, the connection mechanisms between the arm 30 and the cartridge 22 described in connection with fig. 199-216) may be used to couple (permanently or removably couple) the cartridge 22 to the arm 30.
According to one embodiment, the central magnet 7902 and the ring magnets 7904 may be used only for the connection between the cartridge support member 24 and the handle 60. Because the central magnet 7902 is not used to return the cartridge 22 to its natural resting position, the central magnet 7902 may be placed farther away from the cartridge 22 and may be covered and not visible to the user when assembling the shaving device 10. According to another embodiment, cartridge support member 24 may be attached to handle 60 in the manner implemented in fig. 187-199, using repulsion of the magnets as a form of connection. The blade cartridge 22 may be held in the arm 30 in the manner it is held in fig. 200-215, using the attraction between the arm magnet 18206 and the ferrous pivot pin/cylinder 34. However, unlike fig. 200-215, no magnets are present in the side of blade holder 22; instead, by repulsion between the central magnet 7902 and the annular magnet 7904 (e.g., a disc magnet mounted on the collar rod and a disc magnet mounted on the rear of the blade body), the blade holder 22 will be guided back to its natural rest position after rotational displacement, as is accomplished in fig. 187-199.
Optionally, one or more arms 30 may additionally include one or more unstable balance magnets 21602, fig. 216. The unstable balance magnet 21602 may be positioned on the arm 30 near the unstable balance point of a double sided blade holder (e.g., where the magnetic biasing force is weak and/or insufficient to cause the blade holder 22 to rotate to an area corresponding to either center point of the face of the blade holder 22). The unstable balance magnets 21602 may be configured to repel the arm magnets 18206 of the blade holder 22. As described above, one function of the unstable balance magnets 21602 is to reduce or eliminate the angular range around the true unstable balance point at which the blade holder 22 may become "stuck" due to friction at the pivot point and assist in returning the blade holder 22 to its stable balance point (e.g., corresponding to the center point of the selected face).
Any of the magnets described herein may comprise nanotechnology materials. It should be understood that any anti-pivot mechanism described herein or any combination described herein (e.g., without limitation, a magnetic anti-pivot mechanism) may be used with any head assembly, and thus is not limited to multi-surface head assemblies. For example, the anti-pivot mechanisms described herein may be used with a head assembly that includes a shaving blade having only a single face and pivoting about only a single face. The anti-pivot mechanism described herein may also be used with the head assembly of any conventional shaving device that may have shaving blades disposed on only one face of a single-sided blade cartridge head assembly that pivot only about a single side containing the shaving blades. It should be further appreciated that any of the anti-pivot mechanisms described herein (e.g., without limitation, magnetic anti-pivot mechanisms) may provide additional benefits, particularly in that the predetermined degree of rotation is greatly increased as compared to conventional single-sided shaving blades, thereby providing a more contoured shave to the user.
Any of the embodiments described herein may include a head assembly 20 that is rotatable about a longitudinal axis of the handle 60. For example, a user may select a new face by simply rotating the head assembly 20 in a plane substantially perpendicular to the longitudinal axis of the handle 60.
Shaving blades according to one or more embodiments described herein may have a number of benefits and/or advantages. For example, a shaving razor according to at least one embodiment may have a more environmentally friendly design in that certain components of the two-sided and three-sided cartridge system may use less material during the manufacturing process than any two standard single-sided cartridge and their packaging is assembled separately, such as, but not limited to, the connecting hub, support arm, and cartridge housing and packaging.
Additionally, or alternatively, current packages containing four or five standard single-sided cartridges need only be slightly modified to be able to accommodate the same number of double-sided shaving blades in accordance with at least one embodiment of the present disclosure. Essentially enabling manufacturers to transport equivalent to eight to ten standard single cartridges in slightly modified receptacles that previously could only accommodate four or five standard single cartridges. This may facilitate a more environmentally friendly design in that the number of receptacles required to transport the cartridge is significantly reduced and substantially halved in accordance with at least one embodiment of the present disclosure.
According to another embodiment, a cartridge having a pivot point located at or about the center of the cartridge head assembly is advantageous to a user. For example, such a design allows and maximizes the amount of "surface area blade contact" with the skin. Particularly in contoured areas of complex topography such as the head, neck and chin, body anatomy of torso parts (including genitals), and legs. Locating the pivot point at the bottom of the cartridge is disadvantageous compared to the pivot points described herein because when the biasing bar "bottoms out" the bottom of the cartridge naturally lifts from the surface of the skin and the shaving razor is pulled in the area being shaved. This results in missing hairs and causes the user to make an additional shaving stroke. This occurs because after the biasing bar bottoms out, the user continues to apply rotation to the cartridge by lifting the handle upward while making a shaving stroke downward, and vice versa. This in turn continues to rotate the blade cartridge, lifting it from the skin, as previously described, resulting in missed hairs and forcing the user to make an additional shaving stroke. At least one embodiment of the cartridge described herein solves this problem because coupling a pivot point located at the center of the cartridge head assembly with the anti-pivot mechanism allows the cartridge to advance along the exact contour of the skin. This increases the contact surface area of the blade with the area being shaved and results in fewer hairs being missed.
According to yet another embodiment, a shaving razor having a two-sided or three-sided rotary blade cartridge as described herein has significant advantages to both consumers and manufacturers. This design solves both important issues for environmentally sensitive and cost-conscious consumers and manufacturers. Recent consumer reports published by the EPA show that in the united states alone, over two billion replaceable shaving cartridges are discarded annually. As described herein, one or more embodiments of the present disclosure address both the economic advantages of the manufacturer and the above-mentioned significant environmental issues, because, as previously mentioned, certain components of the dual blade holder system may utilize less material during the manufacturing process than two standard single blade holders assembled separately. For example, during manufacture, the arm, the connecting hub, and the cartridge head assembly may all use less material than a standard single cartridge that is assembled separately. Thus, it is reasonable to assume that a two-sided or three-sided cartridge system (including the receptacles in which the cartridges are packaged and transported) may use less material during manufacture than any two standard single cartridges and their respective receptacles, and may be more economical to manufacture and subsequently more environmentally friendly. One important reason for this is because the reduction in manufacturing and packaging materials results in a reduction in the number of cartridge receptacles required for shipping. This reduces the frequency of transportation demands for distribution purposes, reduces the amount of fuel burned and released into the atmosphere, and generally reduces both greenhouse gas emissions and unnecessary environmental waste.
As can be appreciated, it is becoming increasingly popular to shave various portions of the human anatomy, and there are many shaving devices to facilitate this. It will be appreciated that having multiple shaving devices is expensive and cumbersome. At least one embodiment of the present disclosure features cartridges that will have different blade configurations depending on which cartridge is selected by the user, thereby giving the user different advantages of requiring only one device (where multiple devices were previously required) to perform multiple shaving tasks.
For example, a "standard" dual blade holder configuration may be characterized by a "3 & 3" blade arrangement per blade holder side, with the six blades all facing the same cutting direction, separated in the center by a lubricating strip. Such a configuration is particularly useful for conventional shaving purposes.
The "body" blade dual blade holder combination configuration may be characterized by a "3 & 3" blade arrangement with each blade holder side, with six blades separated in the center by a lubricating strip, but each side would be configured differently. On one side of the blade holder, two sets of three blades may be separated in the center by a lubricating strip and will be arranged in opposite cutting directions. This is a particularly useful blade arrangement for consumers who shave any other inconvenient areas of his head or body, as they may use a "back and forth" shaving stroke motion without having to lift the shaving blade from the area being shaved to begin a new stroke. Alternatively, on the second side of the cartridge, all of the blades may make a conventional shave in the same cutting direction. This cartridge configuration gives the user great flexibility as only one device is required to shave any portion of the anatomy.
Lubrication is an important component in the ever-ending pursuit to give the user a smoother, faster, more efficient and scratch-free shaving experience. Thus, at least one embodiment according to the present disclosure may feature a lubricating strip that is placed before the blades contact the skin and after the shaving stroke is completed. Conversely, it may be sufficient to place a lubricating strip at the top edge of the cartridge to lubricate the skin at the end of the shaving stroke; however, this arrangement does not provide lubrication during the motion of the shaving stroke. At least one embodiment according to the present disclosure addresses this critical issue by placing a lubricating strip in the center of the cartridge, thereby separating the blade configuration and further lubricating the skin during the shaving stroke. As a result, a smoother, faster and more efficient shaving stroke may be provided, resulting in an overall better shaving experience for the user.
Further, at least one embodiment according to the present disclosure may be characterized by a damping mechanism. Having the cushioning mechanism within the arms (and optionally at the end of each arm where the cushioning mechanism is attached to the connecting hub assembly) gives the design the significant advantage of independently cushioning each end of the cartridge, thereby providing a greater range of motion for the cartridge and facilitating a closer and more contoured shaving experience.
At least one embodiment of the present disclosure may feature an extendable/telescopic handle having an articulating neck and a detachable head assembly. This arrangement may allow a user to position the cartridge at right angles to the handle and to rotate the position of the cartridge head so that it is aligned generally parallel to the longitudinal axis of the handle. This cartridge position is particularly useful when shaving difficult or inaccessible areas of the user's body such as the head, back and legs.
According to one aspect, the present disclosure may feature a shaving device including a head assembly. The head assembly may include a support member configured to be detachably coupled to the handle and a cartridge having a first face and a second face, wherein at least one of the first face or the second face includes at least one shaving blade. The cartridge may be configured to be rotatably coupled to the support member about a pivot axis PA such that the cartridge may be pivoted by a user to select one of the first face or the second face.
According to another aspect, the present disclosure may feature a shaving device including a handle and a head assembly. The head assembly may include a support member and a cartridge. The support member may be configured to be detachably coupled to the handle and include first and second support arms including first and second pivot receptacles. The cartridge may include a first face and a second face, wherein at least one of the first face or the second face includes at least one shaving blade extending generally parallel to a longitudinal axis of the cartridge. The cartridge may also include first and second pivot pins extending outwardly from opposite lateral sides of the cartridge along a pivot axis PA of the cartridge. The pivot axis PA may extend substantially parallel to a longitudinal axis of the cartridge, and the first and second pivot pins may be configured to be rotatably coupled to the first and second pivot receptacles, respectively, such that the cartridge may pivot about the pivot axis PA to select a first or second initial starting position corresponding to the first or second face, respectively.
The shaving device may optionally include an anti-pivot mechanism configured to allow a user to rotate the cartridge about the pivot axis PA to select one of the first face position or the second face position corresponding to the first face and the second face, respectively, of the cartridge. The anti-pivot mechanism may be configured to allow the cartridge to rotate within a predetermined range of rotation at a selected face position. The degree to which the cartridge is rotatable about the pivot axis PA relative to the initial starting position may depend on the intended use. For example, the cartridge may be rotated about the pivot axis PA in a range of about 5 degrees to about 90 degrees and any range therebetween relative to the initial starting position. According to another embodiment, the cartridge is rotatable about the pivot axis PA in a range of about 5 degrees to 60 degrees and any range therebetween relative to the initial starting position. For example, the cartridge may rotate about the pivot axis PA in a range of about 5 degrees to 45 degrees relative to the initial starting position. According to yet another embodiment, the cartridge is rotatable about the pivot axis PA in a range of about 5 degrees to about 25 degrees and any range therebetween relative to the initial starting position. According to yet another embodiment, the cartridge is rotatable about the pivot axis PA in a range of about 5 degrees to about 15 degrees and any range therebetween relative to the initial starting position.
According to another aspect, the disclosure may feature a method including rotating a cartridge coupled to a support member about a pivot axis PA to select one of a plurality of faces of the cartridge, wherein at least one of the plurality of faces includes at least one shaving blade.
Although the preferred embodiments of the present disclosure have been described, it should be understood that various changes, alterations and adaptations may be made therein without departing from the spirit of the invention and the scope of the appended claims. The scope of the disclosure should, therefore, be determined not with reference to the above description, but instead should be determined with reference to the appended claims along with their full scope of equivalents. Furthermore, it is to be understood that the appended claims are not necessarily the broadest scope of the invention as claimed in the applicant, or that the only manner in which the invention is claimed, or all features described, are essential.

Claims (10)

1. A shaving device comprising:
a handle;
a cartridge support member comprising a cartridge support frame coupled to the handle and comprising at least one arm; and
a cartridge configured to be pivotably coupled to the cartridge support member, the cartridge comprising one or more replaceable blade assemblies, the one or more replaceable blade assemblies are configured to be removably coupled to the cartridge retaining frame, the cartridge retaining frame defining one or more replaceable blade chambers configured to receive at least a portion of the one or more replaceable blade assemblies, wherein the one or more replaceable blade assemblies comprise one or more locking features, the one or more locking features are configured to engage one or more corresponding locking features of the cartridge retention frame, to releasably couple the one or more replaceable blade assemblies to the cartridge retaining frame.
2. The shaving device of claim 1, wherein the one or more locking features of the cartridge retention frame are disposed in the one or more replaceable blade chambers.
3. The shaving device of claim 1, wherein the cartridge retention frame comprises one or more ferrous members.
4. The shaving device of claim 1, wherein the replaceable blade assembly comprises one or more ferrous members.
5. The shaving device of claim 1, wherein the one or more replaceable blade assemblies comprise a replaceable blade assembly body coupled with the one or more replaceable blade assemblies and one or more shaving blades.
6. The shaving device of claim 1, wherein the one or more locking features of the one or more replaceable blade assemblies and the one or more locking features of the cartridge holding frame comprise ratchets, deformable detents, clips, detents, or protrusions, the one or more locking features of the one or more replaceable blade assemblies and the one or more locking features of the cartridge holding frame configured to engage the respective ratchets, deformable detents, clips, detents, grooves, slots, openings, chambers, channels.
7. The shaving device of claim 1, wherein the cartridge support frame is permanently coupled to the handle.
8. The shaving device of claim 1, wherein the cartridge support frame is removably coupled to the handle.
9. The shaving device of claim 1, wherein the cartridge retention frame defines only one replaceable blade chamber, and wherein the one or more replaceable blade assemblies comprises only a single replaceable blade assembly.
10. The shaving device of claim 9, wherein the one replaceable blade chamber is configured to receive all of the single replaceable blade assembly.
CN202210023448.XA 2016-08-18 2017-08-18 Shaving device Pending CN114378864A (en)

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US15/241,042 2016-08-18
US15/241,042 US9764487B2 (en) 2014-10-07 2016-08-18 Shaving device
US15/433,988 2017-02-15
US15/433,988 US11014255B2 (en) 2014-10-07 2017-02-15 Shaving device
CN201780060517.1A CN109803801B (en) 2016-08-18 2017-08-18 Shaving device
PCT/US2017/047496 WO2018035404A1 (en) 2016-08-18 2017-08-18 Shaving device

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CN109803801A (en) 2019-05-24
EP3500408A1 (en) 2019-06-26
WO2018035404A1 (en) 2018-02-22
BR112019003255A2 (en) 2019-06-18
EP3500408A4 (en) 2020-01-22

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