CN114378198B - Shaping wedge mechanism with double-side pressing cores - Google Patents
Shaping wedge mechanism with double-side pressing cores Download PDFInfo
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- CN114378198B CN114378198B CN202210028173.9A CN202210028173A CN114378198B CN 114378198 B CN114378198 B CN 114378198B CN 202210028173 A CN202210028173 A CN 202210028173A CN 114378198 B CN114378198 B CN 114378198B
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- shaping
- pressing
- die holder
- lower die
- core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The application discloses a shaping wedge mechanism with double-side pressing cores, which comprises: the device comprises a driving part, a material supporting part, a shaping and pressing part and a lower die holder; the driving part, the material supporting part and the shaping and pressing part are respectively guided on the lower die holder by sliding guide devices, and reciprocate in the lower die holder under the driving action to finish one-time shaping movement. The mechanism wedge has the advantages that each part is simple in structure, the complex flanging function is realized through flexible and ingenious assembly, the debugging is convenient, and the working efficiency is improved.
Description
Technical Field
The application relates to the field of shaping technology of automobile covering parts, in particular to a shaping wedge mechanism with double-side pressing cores.
Background
With the vigorous development of the automobile industry in recent years, the modeling of the automobile panel is more and more complicated and diversified, and meanwhile, the quality requirement on stamping parts is also higher and higher, under the background, more negative angle flanging shaping is performed in the shaping process of the large automobile panel, the meshing force between flanging convex-concave molds can be increased by the negative angle flanging, so that a product part has better rigidity and surface quality, and meanwhile, the manufacturing requirement on the mold is higher and higher.
In the prior art, waste materials are removed completely after trimming the part, and then shaping is performed, wherein the shaping tool block is used for shaping outside the material pressing surface of the material pressing core, and the final part is directly obtained by arranging an upper material pressing core or arranging a side material pressing core in a product area.
Disadvantages of the prior art
Only providing the upper pressing core or the side pressing core at the side product, shaping the whole forming surface, and controlling the flowing trend of the whole forming part material sheet, wherein the material is only forcedly pressed into a required shape, the material cannot be sufficiently formed, the obtained product is easy to rebound, and the dimensional accuracy and the appearance quality of the part are not easy to ensure.
Disclosure of Invention
The application aims to provide a novel technical scheme of a shaping wedge mechanism with double-side pressing cores.
According to the application, there is provided a shaping cam mechanism with double-sided swage core, comprising: the device comprises a driving part, a material supporting part, a shaping and pressing part and a lower die holder;
the driving part, the material supporting part and the shaping and pressing part are respectively arranged on the lower die holder in a guiding and sliding manner, and do reciprocating motion on the lower die holder under the driving action to finish one-time shaping motion.
Optionally, the specific structure of the shaping and pressing part sliding guiding device on the lower die holder includes:
the bottom of the lower die holder is provided with a third self-lubricating guide plate and a first V-shaped guide plate, the guide plate at the bottom of the lower die holder is in guide sliding fit with the guide sliding surface at the bottom of the shaping and pressing part, meanwhile, the left side and the right side of the shaping and pressing part are respectively provided with the first self-lubricating guide plate, the guide sliding plates are matched with the guide sliding surface at the side surface of the lower die holder, and the guide sliding fit in three directions realizes that the shaping and pressing part slides back and forth in the lower die holder.
Optionally, the lower die holder is fixedly provided with first baffles in left and right rows, and the first baffles press the shaping and pressing part on the lower die holder.
Optionally, the driving part, the material supporting part and the shaping and pressing part reciprocate on the lower die base under the driving action, and the specific process of completing one shaping movement comprises the following steps:
the shaping and material pressing part comprises a first side material pressing core, a second side material pressing core and a shaping cutter block, and moves left and right in a reciprocating manner under the action of a driver; the shaping and pressing part and the material supporting part are matched to finish one-time shaping, and the driving part drives the material supporting part to reciprocate left and right to finish shaping and retreating movement after shaping.
Optionally, the matching relationship between the shaping and pressing part and the first side pressing core is specifically:
the first side pressing core is arranged on the shaping and pressing part in a sliding guiding manner, the second self-lubricating guide plates are arranged in four directions of the first side pressing core, the first side pressing core moves back and forth relative to the shaping and pressing part, and the third nitrogen spring is tightly pressed on the first side pressing core to provide shaping side pressing force.
Optionally, the device further comprises an upper pressing core, the second side pressing core is assembled on the upper pressing core, assembling steps are arranged at two ends of the second side pressing core, the second side pressing core is hung on the upper pressing core through the assembling steps, the contact surface of the second side pressing core is provided with a self-lubricating guide plate, the second side pressing core slides relative to the upper pressing core, and the second nitrogen spring is tightly pressed on the second side pressing core to provide a shaping side pressing force.
Optionally, the specific structure of the driving part driving the material supporting part to reciprocate left and right includes: a wedge-shaped guide plate,
the driving block of the driving part is fixedly arranged on the upper die holder, and along with the downward movement of the upper die, the wedge-shaped lower end of the driving block is contacted with the wedge-shaped guide plate to push the driving part to move forwards, and the wedge-shaped guide sliding surface on the right side of the driving part is contacted with the wedge-shaped guide sliding surface on the left side of the material supporting part to guide sliding, so that the material supporting part is pushed to move rightwards; the wedge-shaped guide sliding surface on the right side of the driving part and the wedge-shaped guide sliding surface on the left side of the material supporting part form a wedge-shaped guide sliding part.
Optionally, a first nitrogen spring is installed at the front end of the driving part and is elastically contacted with a third limiting block on the lower die holder.
Optionally, after the shaping movement is completed once, the material supporting part is withdrawn from the shaping surface under the driving action.
Optionally, after the one-time shaping movement is completed, the specific structure that the material supporting part exits from the shaping surface under the driving action comprises:
the driving block of the driving part moves upwards along with the upper die holder, the return drag hook and the first nitrogen spring act together, so that the driving part returns backwards, and when the buffer surface contacts with an elastic limiting block arranged on the lower die holder, the reset is completed; and the material supporting part returns leftwards under the combined action of the wedge-shaped sliding guide part and the fifth nitrogen spring, and the material supporting molded surface exits from the part molded surface.
The shaping wedge mechanism with the double-side pressing cores has the following beneficial effects:
1. after finishing shaping, the shaping supporting block is withdrawn from the shaping molded surface under the driving action, so that the part is easy to take out, the operability of the stamping line is improved, and the labor intensity is reduced.
2. The shaping mechanism is provided with two side pressing material cores, one presses the molded surface of the shaping part, the other presses the waste material area, the shaping cutter block is placed between the two pressing material cores, the shaping process is similar to a drawing state, the material sheet flow is controllable, the shaping is more complete, and the product quality is better.
3. The mechanism directly applies lateral pressure to the shaping part through the nitrogen spring arranged on the inclined wedge, is simple and controllable, and improves shaping quality.
4. The inclined wedge of the mechanism has the advantages that each part is simple in structure, complex flanging function is realized through flexible and ingenious assembly, debugging is convenient, and working efficiency is improved.
Other features of the present application and its advantages will become apparent from the following detailed description of exemplary embodiments of the application, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description, serve to explain the principles of the application.
FIG. 1 is an assembly view of a shaping cam mechanism with dual sided press core according to an embodiment of the present application;
FIG. 2 is an assembled cross-sectional view of a shaping cam mechanism with dual sided pressure cores in accordance with an embodiment of the present application;
FIGS. 3 (a) - (b) are diagrams of drive portions of a shaping cam mechanism with dual side press cores according to embodiments of the present application;
FIG. 4 is a diagram of a portion of a carrier of a shaping cam mechanism with dual side press cores according to an embodiment of the present application;
FIG. 5 is a diagram of a shaping and swage portion of a shaping cam mechanism with a dual sided swage core according to an embodiment of the application;
FIG. 6 is a diagram of a shaping and swage portion of a shaping wedge mechanism with dual sided swage cores according to an embodiment of the application with two shaping swage cores removed;
fig. 7 is a diagram of a lower die holder of a shaping cam mechanism with a double-sided pressing core according to an embodiment of the application.
The figures are marked as follows: 1-driving part, 1-1 first nitrogen spring, 1-2-guide plate, 1-3-wedge guide plate, 1-4-driving block, 1-5-buffer surface, 1-6-return drag hook, 2-supporting part, 2-1-supporting material molded surface, 2-sixth self-lubricating guide plate, 3-shaping and pressing part, 3-1-driver, 3-2-forced return block, 3-forced return pull block, 3-4-slide block, 3-5-first self-lubricating guide plate, 3-6-first side pressing material core, 3-7-shaping knife block, 3-8-second side pressing material core, 3-9-assembly step, 3-10-elastic buffer block, 3-11-limiting block contact surface, 3-12-second nitrogen spring, 3-13-safety bolts, 3-14-third nitrogen springs, 3-15-second self-lubricating guide plates, 4-lower die holders, 4-1-first baffle plates, 4-2-third self-lubricating guide plates, 4-3-first limiting blocks, 4-fourth nitrogen springs, 4-5-first V-shaped guide plates, 4-6-fourth self-lubricating guide plates, 4-7-second V-shaped guide plates, 4-8-fifth self-lubricating guide plates, 4-9-side guide surfaces of the lower die holders, 4-10-third baffle plates, 4-11-third limiting blocks, 4-12-second baffle plates, 4-13-seventh self-lubricating guide plates, 4-14-fifth nitrogen springs, 4-15-second limiting blocks and 4-16-cushion blocks.
Detailed Description
Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the application, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
Example 1:
the first aspect of the application discloses a shaping wedge mechanism with double-sided pressing cores, which is shown in fig. 1 and 2 in detail, and comprises: the device comprises a driving part 1, a material supporting part 2, a shaping and pressing part 3 and a lower die holder 4;
the driving part 1, the material supporting part 2 and the shaping and pressing part 3 are respectively arranged on the lower die holder 4 in a sliding guiding way, and the driving part 1, the material supporting part 2 and the shaping and pressing part 3 do reciprocating motion in the lower die holder 4 under the driving action to finish one-time shaping motion; the respective reciprocating directions are indicated by thick arrows in fig. 1, the driving portion 1 is in the front-rear direction, and the material supporting portion 2 and the shaping and pressing portion 3 are in the left-right direction.
In some embodiments, as shown in fig. 5 and fig. 7, the specific structure of the slide guiding device of the shaping and pressing part 3 on the lower die holder 4 includes:
the bottom of the lower die holder 4 is provided with a third self-lubricating guide plate 4-2 and a first V-shaped guide plate 4-5, the self-lubricating guide plate has good guiding performance, can be automatically compensated after abrasion, can better realize self-lubrication, the guiding performance of the V-shaped guide plate is better than that of a plane guide plate, the guide plate at the bottom of the lower die holder 4 is in sliding fit with the sliding guide surface at the bottom of the shaping and pressing part 3, meanwhile, the left side and the right side of the shaping and pressing part 3 are also provided with the first self-lubricating guide plate 3-5, and are matched with the sliding guide surfaces 4-9 at the side surfaces of the lower die holder, and the sliding guide fit in three directions realizes that the shaping and pressing part 3 can slide back and forth in the lower die holder 4.
Specifically, the fourth self-lubricating guide plate 4-6 is contacted with a guide sliding surface at the bottom of the material supporting part 2, so that the material supporting part 2 can slide back and forth under the drive of external force; the second V-shaped guide plate 4-7 is matched with a concave V-shaped guide sliding surface at the bottom of the material supporting part 2 to be in sliding contact, so that the material supporting part 2 can slide back and forth under the drive of external force, and the V-shaped shape of the second V-shaped guide plate 4-7 has the guiding function; the seventh self-lubricating guide plate 4-13 functions the same as the fourth self-lubricating guide plate 4-6.
According to the scheme of the last step, the fifth self-lubricating guide plate 4-8 is in contact with the guide sliding surface at the bottom of the driving part 1, so that the driving part 1 can slide back and forth under the driving action of external force.
Specifically, the third baffle plates 4-10 are fixedly arranged on the lower die holder 4 in left and right rows, and the driving part 1 is pressed on the lower die holder 4, so that the driving part 1 is ensured not to be separated from the lower die holder 4 during reciprocating motion; the second baffle plates 4-12 are fixedly arranged on the lower die holder 4 in left and right rows, the material supporting part 2 is pressed on the lower die holder 4, and the material supporting part 2 is ensured not to be separated from the lower die holder 4 during reciprocating motion.
In some embodiments, as shown in fig. 5 and 7, the lower die holder 4 is fixedly provided with first baffles 4-1 in left and right rows, and the first baffles 4-1 press the shaping and pressing part 3 onto the lower die holder, so as to ensure that the shaping and pressing part 3 does not separate from the lower die holder 4 during the reciprocating motion.
In some embodiments, the drive portion 1, the stock portion 2 and the lower die holder 4 are assembled in a manner similar to that described above.
In some embodiments, the three portions of the cam mechanism cooperate to complete a single reshaping motion. The shaping and pressing part 3 comprises two lateral pressing cores and a shaping cutter block 3-7, and reciprocates left and right under the action of a driver, and is matched with the supporting surface of the supporting part 2 to finish one-time shaping, and the driving part 1 drives the supporting part 2 to reciprocate left and right to finish shaping and retreating movement after shaping.
In some embodiments, as shown in fig. 5 and fig. 6, the driving portion 1, the material supporting portion 2, and the shaping and pressing portion 3 reciprocate in the lower die holder 4 under the driving effect, and the specific process of completing one shaping motion includes:
the shaping and pressing part 3 comprises a first material pressing core 3-6, a second material pressing core 3-8 and a shaping cutter block, and the shaping cutter block reciprocates left and right under the action of a driver; the shaping and pressing part 3 and the material supporting surface of the material supporting part 2 are matched to finish one-time shaping, the driving part 1 drives the material supporting part 2 to reciprocate left and right, and the shaping and the retreating movement after the shaping are finished.
In some embodiments, as shown in fig. 5 and 6, the matching relationship between the shaping and pressing portion 3 and the first side pressing core 3-6 is specifically:
the first side pressing core 3-6 is arranged on the shaping and pressing part 3 in a sliding guiding manner, the second self-lubricating guide plates 3-15 are arranged in four directions of the first side pressing core 3-6, the first side pressing core 3-6 reciprocates relative to the shaping and pressing part 3, and the third nitrogen spring 3-14 presses the first side pressing core 3-6 to provide shaping side pressing force; the safety bolts 3-13 play a limiting and safety role, ensure that the movement process of the first side pressing core 3-6 is within a control range, and ensure that the shaping and pressing part 3 is not separated. After the first side pressing core 3-6 contacts the material sheet, the third nitrogen spring 3-14 gradually presses the first side pressing core 3-6 along with the descending of the upper die, so that the pressing effect is achieved.
In some embodiments, as shown in fig. 5 and 6, the second side pressing core 3-8 is assembled on the upper pressing core, two ends of the second side pressing core 3-8 are provided with assembling steps 3-9, the second side pressing core 3-8 is hung on the upper pressing core through the assembling steps 3-9, the contact surface of the second side pressing core 3-8 is provided with a self-lubricating guide plate, the second side pressing core 3-8 slides relative to the upper pressing core, and the second nitrogen spring 3-12 presses the second side pressing core 3-8 to provide a shaped side pressing force; safety bolts (not shown) are also provided to ensure that the stroke of the second side press core 3-8 is within a controllable range. The elastic buffer blocks 3-10 are contacted with the upper pressing core when shaping is in place, and play a role in buffering and a part of return stroke.
In some embodiments, as shown in fig. 3 (a) - (b) and fig. 4, where fig. (b) is a partial enlarged view of the return retractor 1-6 in fig. 3 (a), the specific structure of the driving part 1 for driving the material supporting part 2 to reciprocate left and right includes:
the driving block 1-4 of the driving part 1 is fixedly arranged on the upper die holder, and along with the downward movement of the upper die, the wedge-shaped lower end of the driving block 1-4 is contacted with the wedge-shaped guide plate 1-3 to push the driving part 1 to move forwards, and the wedge-shaped guide sliding surface on the right side of the driving part 1 is contacted with the wedge-shaped guide sliding surface on the left side of the material supporting part 2 to guide sliding, so that the material supporting part 2 is pushed to move rightwards; the wedge-shaped guide sliding surface on the right side of the driving part 1 and the wedge-shaped guide sliding surface on the left side of the material supporting part 2 form a wedge-shaped guide sliding part M.
In some embodiments, as shown in fig. 3 (a) - (b) and fig. 7, a first nitrogen spring 1-1 is installed at the front end of the driving part 1, and is elastically contacted with a third limiting block 4-11 on the lower die holder 4.
In some embodiments, after the shaping movement is completed, the stock part 2 is withdrawn from the profile of the part under the action of the drive.
In some embodiments, as shown in fig. 3 (a) - (b) and fig. 4, the specific structure of the material supporting portion 2 after completing one shaping movement to exit the shaping surface under the driving action includes:
the driving block 1-4 of the driving part 1 moves upwards along with the upper die holder, the return drag hook 1-6 and the first nitrogen spring 1-1 act together, so that the driving part 1 returns backwards, and the buffer surface 1-5 contacts with an elastic limiting block arranged on the lower die holder 4 to finish resetting; the material supporting part 2 returns leftwards under the combined action of the wedge-shaped sliding guide part M and the fifth nitrogen spring 4-14, and the material supporting molded surface 2-1 is withdrawn from the shaping molded surface; the guide plate 1-2 is contacted with a guide sliding surface on the lower die holder 4 in a matching way, and plays a guiding role when the driving part 1 reciprocates.
Example 2:
according to the above embodiments, in some embodiments, the driver 3-1 is fixed on the upper die holder (not shown in the drawings), and when the upper die holder moves downward along with the machine tool slide, the sliding guide surface of the driver 3-1 contacts with the sliding guide surface of the slide 3-4, and the slide 3-4 and the first side pressing core 3-6 are pushed forward along with the die.
Meanwhile, the driving block 1-4 of the driving part 1 is fixedly arranged on the upper die holder, along with the downward movement of the upper die holder, the wedge-shaped lower end of the driving block 1-4 is contacted with the wedge-shaped guide plate 1-3 to push the driving part 1 to move forwards, the wedge-shaped guide sliding surface on the right side of the driving part 1 is contacted with the wedge-shaped guide sliding surface on the left side of the material supporting part 2 to guide sliding (see figure 1) M wedge-shaped guide sliding parts, and the material supporting part 2 is pushed to move rightwards. When the driving block of the driving part 1 is contacted with the wedge-shaped guide plate from the contact of the wedge-shaped part to the contact of the plane part, the driving part 1 and the material supporting part 2 reach the position required by the shaping work, and the material supporting molded surface 2-1 on the material supporting part 2 and a part of the material supporting surface on the lower die holder 4 are combined into a complete material supporting molded surface. At the moment, the driving part 1 reaches the forefront end, the first nitrogen spring 1-1 arranged at the front end of the driving part 1 is elastically contacted with the third limiting block 4-11 on the lower die holder 4, the third limiting block 4-11 plays a limiting role and balances the side force action of forward impact of the driving part 1, the elastic contact of the first nitrogen spring 1-1 plays a buffering role, the protection is realized for each part, and the return thrust is also provided for return stroke of the driving part 1. At this time, the material supporting part 2 reaches the rightmost end of the stroke, namely, the position where the shaping is completed, contacts with the second limiting blocks 4-15 arranged on the lower die holder 4 and is limited, and the fifth nitrogen springs 4-14 are compressed to play a role in buffering and provide a return force for the material supporting part 2.
At the same time, the second side pressing core 3-8 hung on the upper pressing core (not shown) moves downward to contact the part to be shaped, and the first side pressing core 3-6 mounted on the shaping and pressing part 3 by the slide guide moves leftward to contact the part to be shaped. The shaping and pressing part 3 continues to move leftwards under the driving of the driver 3-1, the bottom surface of the shaping and pressing part 3 is contacted with the sixth self-lubricating guide plate 2-2 to play a role in guiding and stabilizing, the second nitrogen spring 3-12 and the third nitrogen spring 3-14 (shown in fig. 6) respectively press the second side pressing core 3-8 and the first side pressing core 3-6 to provide shaping side pressing force, the springs shrink, the shaping cutter 3-7 fixedly arranged on the shaping and pressing part 3 continues to move forwards, when the upper sliding block of the machine tool moves to the bottom dead center, the fourth nitrogen spring 4-4 is contacted with the bottom blocking surface of the sliding block 3-4 to be compressed to the maximum value (see fig. 2), and the shaping cutter 3-7 is finally matched with the material supporting molded surface 2-1 to finish shaping. The forced return block 3-2 is matched with the forced return pull block 3-3, a certain guiding function is achieved for the movement between the 3-4 slide blocks of the 3-1 driver, and when the forced return block returns, the forced return pull block 3-3 pulls the forced return block 3-2 to provide return force; the cushion block 4-16 is arranged on the back of the fourth nitrogen spring 4-4, which is also called a back support, and the spring plays a role in stress: the structural strength of the lower die holder is increased; while balancing the lateral forces.
After shaping is finished, the upper sliding block of the machine tool starts to move upwards from the bottom dead center, the driver 3-1 moves upwards, the forced return pull block 3-3 pulls the forced return block 3-2 to drive the sliding block 3-4 to return rightwards, the fourth nitrogen spring 4-4 also provides return thrust, the sliding block 3-4 moves rightwards, and when a contact surface 3-11 (see figure 2) of the right limiting block contacts the first limiting block 4-3, return movement is finished, and reset is finished.
At the same time, the driving block 1-4 of the driving part 1 moves upward along with the upper die holder, and the return retractor 1-5 and the first nitrogen spring 1-1 act together to enable the driving part 1 to return backward, and when the buffer surface 1-5 contacts an elastic limiting block (not shown in the figure) arranged on the lower die holder 4, the reset is completed. Through the combined action of the wedge-shaped sliding guide part M and the fifth nitrogen spring 4-14, the material supporting part 2 returns leftwards, the material supporting molded surface 2-1 is withdrawn from the molded surface of the part, and the interference part is eliminated, so that the part can be taken out.
In conclusion, the shaping supporting block is withdrawn from the shaping molded surface under the driving action after shaping is finished, so that parts are easy to take out, the operability of the stamping line is improved, and the labor intensity is reduced; the shaping mechanism is provided with two lateral pressing material cores, one presses the molded surface of the shaping part, the other presses the molded surface of the shaping part in the waste material area, a shaping cutter block is arranged between the two pressing material cores, the shaping process is similar to a drawing state, the flow of a material sheet is controllable, the shaping is more complete, the product quality is better, the mechanism directly applies lateral pressure to the shaping part through a nitrogen spring arranged on a wedge, the shaping mechanism is simple and controllable, and the shaping quality is improved; the inclined wedge of the mechanism has the advantages that each part is simple in structure, the complex flanging function is realized through flexible and ingenious assembly, the debugging is convenient, and the working efficiency is improved; other features of the present application and its advantages will become apparent from the following detailed description of exemplary embodiments of the application, which proceeds with reference to the accompanying drawings.
While certain specific embodiments of the application have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the application. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the application. The scope of the application is defined by the appended claims.
Claims (3)
1. Shaping slide wedge mechanism of two side swage cores in area, its characterized in that includes: the device comprises a driving part, a material supporting part, a shaping and pressing part and a lower die holder;
the driving part, the material supporting part and the shaping and pressing part are respectively arranged on the lower die holder in a guiding and sliding way, and do reciprocating motion on the lower die holder under the driving action to finish one-time shaping motion;
the specific structure of the shaping and pressing part sliding guide device on the lower die holder comprises:
the bottom of the lower die holder is provided with a third self-lubricating guide plate and a first V-shaped guide plate, the guide plate at the bottom of the lower die holder is in guide sliding fit with the guide sliding surface at the bottom of the shaping and pressing part, meanwhile, the left side and the right side of the shaping and pressing part are respectively provided with the first self-lubricating guide plate which is matched with the guide sliding surface at the side surface of the lower die holder, and the guide sliding fit in three directions realizes the reciprocating sliding of the shaping and pressing part in the lower die holder;
the lower die holder is fixedly provided with a left baffle and a right baffle which press-fit the shaping and pressing part on the lower die holder;
the driving part, the material supporting part and the shaping and pressing part do reciprocating motion on the lower die holder under the driving action, and the specific process for completing one-time shaping motion comprises the following steps:
the shaping and material pressing part comprises a first side material pressing core, a second side material pressing core and a shaping cutter block, and moves left and right in a reciprocating manner under the action of a driver; the shaping and pressing part and the material supporting part are matched to finish one-time shaping, and the driving part drives the material supporting part to reciprocate left and right to finish shaping and retreating movement after shaping;
the matching relation between the shaping and pressing part and the first side pressing core is specifically as follows:
the first side pressing core is arranged on the shaping and pressing part in a sliding guiding way, second self-lubricating guide plates are arranged in four directions of the first side pressing core, the first side pressing core moves back and forth relative to the shaping and pressing part, and a third nitrogen spring is tightly pressed on the first side pressing core to provide shaping side pressing force;
the second side pressing material core is assembled on the upper pressing material core, the two ends of the second side pressing material core are provided with assembling steps, the second side pressing material core is hung on the upper pressing material core through the assembling steps, the contact surface of the second side pressing material core is provided with a self-lubricating guide plate, the second side pressing material core slides relative to the upper pressing material core, and a second nitrogen spring is tightly pressed on the second side pressing material core to provide a shaping side pressing force;
the specific structure of the driving part for driving the material supporting part to reciprocate left and right comprises the following steps: a wedge-shaped guide plate,
the driving block of the driving part is fixedly arranged on the upper die holder, and along with the downward movement of the upper die, the wedge-shaped lower end of the driving block is contacted with the wedge-shaped guide plate to push the driving part to move forwards, and the wedge-shaped guide sliding surface on the right side of the driving part is contacted with the wedge-shaped guide sliding surface on the left side of the material supporting part to guide sliding, so that the material supporting part is pushed to move rightwards; the wedge-shaped guide sliding surface on the right side of the driving part and the wedge-shaped guide sliding surface on the left side of the material supporting part form a wedge-shaped guide sliding part.
2. The shaping cam mechanism with double-sided pressing cores according to claim 1, wherein a first nitrogen spring is installed at the front end of the driving part and is in elastic contact with a third limiting block on the lower die holder.
3. The shaping cam mechanism with double sided swage core of claim 2, wherein said carrier part is driven out of the shaping profile after said one shaping movement is completed.
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