CN114378127A - Aluminum profile extrusion forming process - Google Patents

Aluminum profile extrusion forming process Download PDF

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Publication number
CN114378127A
CN114378127A CN202111508039.0A CN202111508039A CN114378127A CN 114378127 A CN114378127 A CN 114378127A CN 202111508039 A CN202111508039 A CN 202111508039A CN 114378127 A CN114378127 A CN 114378127A
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CN
China
Prior art keywords
aluminum
heating
bar
aluminum profile
profile extrusion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111508039.0A
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Chinese (zh)
Inventor
潘伟津
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Weiye Aluminum Material Co Ltd
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Jiangsu Weiye Aluminum Material Co Ltd
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Publication date
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Priority to CN202111508039.0A priority Critical patent/CN114378127A/en
Publication of CN114378127A publication Critical patent/CN114378127A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/02Making uncoated products
    • B21C23/04Making uncoated products by direct extrusion
    • B21C23/08Making wire, bars, tubes
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0075Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rods of limited length
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Extrusion Of Metal (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses an aluminum profile extrusion forming process, which comprises the following steps of S1, firstly, batching and charging, and preparing raw materials; s2, pouring the raw materials into a casting furnace for smelting, and casting into aluminum bars; s3, fully heating the aluminum bar; s4, extruding the aluminum bar; s5, stretching and straightening the aluminum bar; s6, performing saw cutting treatment on the aluminum bar; and S7, aging furnace processing. The aluminum profile extruded and processed by the extrusion processing method is good in sealing performance and high in flatness, and electric heating and natural gas heating modes are selected for heating, so that the integral pollution amount is small, the energy is saved, the environment is protected, the process is simple, and the efficiency of mass production is improved.

Description

Aluminum profile extrusion forming process
Technical Field
The invention relates to the technical field of aluminum profile processing, in particular to an aluminum profile extrusion forming process.
Background
Aluminum is a metal element, the symbol of the element is Al, and the aluminum is a silver white light metal. Is malleable. The commodity is usually made into rod, sheet, foil, powder, strip and thread. An oxide film that prevents corrosion of the metal can be formed in humid air. The aluminum powder is heated in the air to burn violently and emit dazzling white flame. Is easy to dissolve in dilute sulfuric acid, nitric acid, hydrochloric acid, sodium hydroxide and potassium hydroxide solution, and is difficult to dissolve in water. The relative density was 2.70. Melting point 660 ℃. Boiling point 2327 ℃. The aluminum element is second to oxygen and silicon in the earth crust, and is the most abundant metal element in the earth crust. The development of three important industries, namely aviation, building and automobile, requires the material characteristics to have the unique properties of aluminum and its alloy, which greatly facilitates the production and application of the new metal aluminum.
The aluminum profile needs to be subjected to extrusion forming processing in the processing process, however, the extrusion forming process in the prior art cannot be accurately extruded, the quality of the aluminum profile is affected, and the traditional process is low in processing efficiency and affects production. For this reason, a corresponding technical scheme needs to be designed to solve the existing technical problems.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an aluminum profile extrusion forming process, which solves the problems that: the aluminum profile needs to be subjected to extrusion forming processing in the processing process, however, the extrusion forming process in the prior art cannot be accurately extruded, the quality of the aluminum profile is affected, and the traditional process is low in processing efficiency and affects production.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a process for extruding and shaping aluminium section includes such steps as,
s1, firstly, batching and charging to prepare raw materials;
s2, pouring the raw materials into a casting furnace for smelting, and casting into aluminum bars;
s3, fully heating the aluminum bar;
s4, extruding the aluminum bar;
s5, stretching and straightening the aluminum bar;
s6, performing saw cutting treatment on the aluminum bar;
and S7, aging furnace processing.
In a more preferred embodiment of the present invention, in step S3, the aluminum bar, the die, the container, etc. are heated by a heating furnace, wherein the heating furnace uses natural gas as fuel, and the heating furnace uses electricity for the container and the die.
As a further preferred mode of the present invention, in step S3, the heating temperature of the aluminum bar is 440-530 ℃.
In a further preferred embodiment of the present invention, the heating temperature of the mold and the extrusion cylinder is 400-480 ℃ in step S3.
In a further preferred embodiment of the present invention, in step S4, the heated die is loaded into the die case of the extruder, the heated aluminum rod is placed in the extrusion cylinder, and the aluminum rod is forced to deform by applying pressure to the aluminum rod via the extrusion shaft of the extruder, and the aluminum rod is discharged from the die hole.
In a more preferred embodiment of the present invention, in step S5, straightening and drawing is performed on a straightening machine within 2 hours after quenching, and the straightening and drawing elongation is 0.5% to 3%.
In a further preferred embodiment of the present invention, in step S6, the aluminum bar cutting process uses one of a torch cutter, a laser cutter, and water cutting.
As a further preferable mode of the invention, in step S7, the section bar is placed into an aging furnace at the temperature of 190-200 ℃, the temperature is maintained for 4 hours, the fuel is natural gas, and the finished or semi-finished aluminum section bar with a specific model can be obtained after heating aging treatment.
(III) advantageous effects
The invention provides an aluminum profile extrusion forming process. The method has the following beneficial effects:
the aluminum profile extruded and processed by the extrusion processing method is good in sealing performance and high in flatness, and electric heating and natural gas heating modes are selected for heating, so that the integral pollution amount is small, the energy is saved, the environment is protected, the process is simple, and the efficiency of mass production is improved.
Drawings
FIG. 1 is an overall process flow diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, an embodiment of the present invention provides a technical solution: a process for extruding and shaping aluminium section includes such steps as,
s1, firstly, batching and charging to prepare raw materials;
s2, pouring the raw materials into a casting furnace for smelting, and casting into aluminum bars;
s3, fully heating the aluminum bar;
s4, extruding the aluminum bar;
s5, stretching and straightening the aluminum bar;
s6, performing saw cutting treatment on the aluminum bar;
and S7, aging furnace processing.
And step S3, heating, namely heating the aluminum bar, the die, the extrusion container and the like by a heating furnace, wherein the heating furnace for the aluminum bar uses natural gas as fuel, and the heating furnace for the extrusion container and the die uses electric heating.
In step S3, the heating temperature of the aluminum rod is 440-530 ℃.
In step S3, the heating temperature of the mold and the extrusion cylinder is 400-480 ℃.
In step S4, the heated die is placed in a die sleeve of an extruder, a heated aluminum rod is placed in an extrusion cylinder, and a pressure is applied to the aluminum rod by an extrusion shaft of the extruder to force the aluminum rod to deform and discharge the aluminum rod from a die hole.
In step S5, stretching and straightening are carried out on a straightening machine within 2h after quenching, and the stretching and straightening elongation is 0.5-3%.
And step S6, the aluminum bar cutting process uses one of a flame cutting machine, a laser cutting machine and water cutting.
In step S7, the section bar is placed into an aging furnace at the temperature of 190-.
Example one
Heating, namely heating the aluminum bar, the die, the extrusion cylinder and the like by a heating furnace, wherein the heating furnace for the aluminum bar uses natural gas as fuel, the heating furnace for the extrusion cylinder and the die uses electric heating, the heating temperature for the aluminum bar is 530 ℃, and the heating temperature for the die and the extrusion cylinder is 480 ℃.
And (3) extruding and discharging, namely, putting the heated die into a die sleeve of an extruder, putting the heated aluminum bar into an extrusion cylinder, and applying pressure to the aluminum bar through an extrusion shaft of the extruder to force the aluminum bar to deform so as to discharge from a die hole.
And (3) straightening, namely straightening and drawing on a straightening machine within 2h after quenching in order to eliminate knife bending and longitudinal bending generated during extrusion and warping during quenching, wherein the elongation of straightening and drawing is 3%.
And (4) cutting the length of the section according to the order requirement.
Aging, namely putting the section into an aging furnace, preserving heat for a period of time at a certain temperature, and changing the physical structure of the aluminum material to ensure that the hardness of the aluminum material meets the use requirement; the temperature is 200 ℃, the heat preservation is carried out for 4 hours, the fuel is natural gas, and the finished product or semi-finished product of the aluminum profile with specific model can be obtained after the heating and aging treatment.
Water point analysis:
the round cast rod heating furnace and the aging furnace can generate fuel waste gas during the operation process, and the main pollutant is S02、 N02And smoke dust. The equipments such as extruder, straightening machine and sawing machine can generate certain noise in the running process, about 80-85dB (A). And returning leftover materials generated in the extruding and sawing processes to the furnace for remelting.
Example two
Heating, namely heating the aluminum bar, the die, the extrusion cylinder and the like by a heating furnace, wherein the heating furnace for the aluminum bar uses natural gas as fuel, the heating furnace for the extrusion cylinder and the die uses electric heating, the heating temperature for the aluminum bar is 440 ℃, and the heating temperature for the die and the extrusion cylinder is 400 ℃.
And (3) extruding and discharging, namely, putting the heated die into a die sleeve of an extruder, putting the heated aluminum bar into an extrusion cylinder, and applying pressure to the aluminum bar through an extrusion shaft of the extruder to force the aluminum bar to deform so as to discharge from a die hole.
And (3) straightening, namely straightening and drawing on a straightening machine within 2h after quenching in order to eliminate knife bending and longitudinal bending generated during extrusion and warping during quenching, wherein the elongation of straightening and drawing is 0.5%.
And (4) cutting the length of the section according to the order requirement.
Aging, namely putting the section into an aging furnace, preserving heat for a period of time at a certain temperature, and changing the physical structure of the aluminum material to ensure that the hardness of the aluminum material meets the use requirement; the temperature is 190 ℃, the heat preservation is carried out for 4 hours, the fuel is natural gas, and the finished product or semi-finished product of the aluminum profile with specific model can be obtained after the heating and aging treatment.
Water point analysis:
the round cast rod heating furnace and the aging furnace can generate fuel waste gas during the operation process, and the main pollutant is S02、 N02And smoke dust. The equipments such as extruder, straightening machine and sawing machine can generate certain noise in the running process, about 80-85dB (A). And returning leftover materials generated in the extruding and sawing processes to the furnace for remelting.
Extrusion forming table:
rod diameter Temperature of extrusion Total time of formation Extrusion speed Exhaust emission
100mm 435℃ 6.5h 110mm/min Is low in
110mm 445℃ 7h 120mm/min Is low in
125mm 485℃ 7.5h 130mm/min Is low in
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (8)

1. An aluminum profile extrusion forming process is characterized in that: the specific manufacturing method comprises the following steps of,
s1, firstly, batching and charging to prepare raw materials;
s2, pouring the raw materials into a casting furnace for smelting, and casting into aluminum bars;
s3, fully heating the aluminum bar;
s4, extruding the aluminum bar;
s5, stretching and straightening the aluminum bar;
s6, performing saw cutting treatment on the aluminum bar;
and S7, aging furnace processing.
As a further preferable mode of the invention, in step S7, the section bar is placed into an aging furnace at the temperature of 190-200 ℃, the temperature is maintained for 4 hours, the fuel is natural gas, and the finished or semi-finished aluminum section bar with a specific model can be obtained after heating aging treatment.
2. The aluminum profile extrusion molding process according to claim 1, characterized in that: and step S3, heating, namely heating the aluminum bar, the die, the extrusion container and the like by a heating furnace, wherein the heating furnace for the aluminum bar uses natural gas as fuel, and the heating furnace for the extrusion container and the die uses electric heating.
3. The aluminum profile extrusion molding process according to claim 2, characterized in that: in step S3, the heating temperature of the aluminum rod is 440-530 ℃.
4. The aluminum profile extrusion molding process according to claim 2, characterized in that: in step S3, the heating temperature of the mold and the extrusion cylinder is 400-480 ℃.
5. The aluminum profile extrusion molding process according to claim 1, characterized in that: in step S4, the heated die is placed in a die sleeve of an extruder, a heated aluminum rod is placed in an extrusion cylinder, pressure is applied to the aluminum rod by an extrusion shaft of the extruder, and the aluminum rod deforms and is discharged from a die hole.
6. The aluminum profile extrusion molding process according to claim 1, characterized in that: in step S5, the casting temperature is controlled at 710-750 ℃, the aluminum liquid after standing passes through a launder, the heat is preserved for 6-8 hours, and the aluminum bar formed by casting is directly cooled by water.
7. The aluminum profile extrusion molding process according to claim 1, characterized in that: in step S5, stretching and straightening are carried out on a straightening machine within 2h after quenching, and the stretching and straightening elongation is 0.5-3%.
8. The aluminum profile extrusion molding process according to claim 1, characterized in that: and step S6, the aluminum bar cutting process uses one of a flame cutting machine, a laser cutting machine and water cutting.
CN202111508039.0A 2021-12-10 2021-12-10 Aluminum profile extrusion forming process Pending CN114378127A (en)

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Application Number Priority Date Filing Date Title
CN202111508039.0A CN114378127A (en) 2021-12-10 2021-12-10 Aluminum profile extrusion forming process

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Application Number Priority Date Filing Date Title
CN202111508039.0A CN114378127A (en) 2021-12-10 2021-12-10 Aluminum profile extrusion forming process

Publications (1)

Publication Number Publication Date
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3874213A (en) * 1974-05-23 1975-04-01 Alusuisse Extrusion method for high strength heat treatable aluminum alloys
US4495001A (en) * 1981-12-11 1985-01-22 Alcan International Limited Production of age hardenable aluminum extruded sections
CN103203596A (en) * 2013-03-27 2013-07-17 成都阳光铝制品有限公司 Aluminum alloy section production process for IT (information technology) industry
CN107008763A (en) * 2017-05-22 2017-08-04 新疆源盛科技发展有限公司 A kind of extrusion process of aluminium alloy extrusions
CN108620445A (en) * 2017-03-20 2018-10-09 天津金鹏铝材制造有限公司 A kind of production method being suitable for 6063 aluminium section bars
CN111778462A (en) * 2020-07-16 2020-10-16 北京博创朔方科技有限公司 Heat treatment process for high-toughness aluminum alloy section

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3874213A (en) * 1974-05-23 1975-04-01 Alusuisse Extrusion method for high strength heat treatable aluminum alloys
US4495001A (en) * 1981-12-11 1985-01-22 Alcan International Limited Production of age hardenable aluminum extruded sections
CN103203596A (en) * 2013-03-27 2013-07-17 成都阳光铝制品有限公司 Aluminum alloy section production process for IT (information technology) industry
CN108620445A (en) * 2017-03-20 2018-10-09 天津金鹏铝材制造有限公司 A kind of production method being suitable for 6063 aluminium section bars
CN107008763A (en) * 2017-05-22 2017-08-04 新疆源盛科技发展有限公司 A kind of extrusion process of aluminium alloy extrusions
CN111778462A (en) * 2020-07-16 2020-10-16 北京博创朔方科技有限公司 Heat treatment process for high-toughness aluminum alloy section

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Application publication date: 20220422

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