CN114377615A - Water-soluble functional material preparation is with multiple type of raw materials dispersion unloading integrated device - Google Patents
Water-soluble functional material preparation is with multiple type of raw materials dispersion unloading integrated device Download PDFInfo
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- CN114377615A CN114377615A CN202210057548.4A CN202210057548A CN114377615A CN 114377615 A CN114377615 A CN 114377615A CN 202210057548 A CN202210057548 A CN 202210057548A CN 114377615 A CN114377615 A CN 114377615A
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- blanking
- fixedly connected
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- 239000000463 material Substances 0.000 title claims abstract description 135
- 239000002994 raw material Substances 0.000 title claims abstract description 18
- 239000006185 dispersion Substances 0.000 title claims description 18
- 238000002360 preparation method Methods 0.000 title claims description 5
- 238000003756 stirring Methods 0.000 claims abstract description 33
- 239000008204 material by function Substances 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 238000009413 insulation Methods 0.000 claims abstract description 7
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 13
- 230000000670 limiting effect Effects 0.000 claims description 13
- 230000003139 buffering effect Effects 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 34
- 230000033001 locomotion Effects 0.000 abstract description 25
- 230000000149 penetrating effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 35
- 238000006243 chemical reaction Methods 0.000 description 24
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- 239000000376 reactant Substances 0.000 description 6
- 238000011068 loading method Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000002955 isolation Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229920003169 water-soluble polymer Polymers 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical group CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
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- 125000002091 cationic group Chemical group 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 1
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- 125000003277 amino group Chemical group 0.000 description 1
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- 238000010009 beating Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
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- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 125000003010 ionic group Chemical group 0.000 description 1
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- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid group Chemical group S(O)(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
- B01J4/007—Feed or outlet devices as such, e.g. feeding tubes provided with moving parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/008—Feed or outlet control devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/02—Feed or outlet devices; Feed or outlet control devices for feeding measured, i.e. prescribed quantities of reagents
Abstract
The invention discloses a multi-type raw material dispersing and blanking integrated device for preparing water-soluble functional materials, which comprises a lower kettle body, a stirring shaft, an upper kettle body, an equivalent blanking device, a blanking heat insulation device and a dispersing upper conveying device, heating pipes are wound around the lower kettle body, a support frame is welded and fixed at the bottom of the lower kettle body, scrapers are fixed on two sides of the stirring shaft through connecting rods, one end of the stirring shaft penetrates through the lower kettle body and is fixedly connected with the stirring motor, through hole groups are arranged on two sides below the upper kettle body in a penetrating way, the bottom of the upper kettle body is fixedly connected with the other flange connecting disc group, the upper kettle body is fixedly connected with the lower kettle body through the flange connecting disc group, the device for dispersing and blanking a plurality of raw materials for preparing the water-soluble functional material is provided with a scraper, the scraper not only has the effect of fixed connection, but also has the effect of forced driving and forced rotation relative movement.
Description
Technical Field
The invention relates to the technical field of water-soluble functional materials, in particular to a multi-type raw material dispersing and blanking integrated device for preparing water-soluble functional materials.
Background
The water-soluble functional material is also called water-soluble resin or water-soluble polymer, and is generally called a high-molecular material with strong hydrophilicity, which can be dissolved or swelled in water to form an aqueous solution or a dispersion system, and the molecular structure of the water-soluble polymer contains a large number of hydrophilic groups, which can be generally classified into three types: cationic groups such as tertiary amine groups, quaternary amine groups, etc.; ② anionic groups such as carboxylic acid group, sulfonic acid group, phosphoric acid group, sulfuric acid group and the like; polar non-ionic groups such as hydroxyl, ether, amido and the like, so the water-soluble functional materials are classified into three types of cationic, anionic and non-ionic water-soluble polymers, and the water-soluble functional materials are generally prepared by mixing and reacting a plurality of raw materials, but the existing reaction kettle is rarely provided with a plurality of feed inlets, different materials cannot be dispersed and simultaneously fed, different materials cannot be preliminarily dissolved, fused and slowly flowed in the reaction kettle, the materials fall into the reaction kettle together and are easy to agglomerate, the stirring is not easy to be uniform, the stirring difficulty is increased, the existing reaction kettle adopts the condition that the materials are put in the same amount after the proportioning is equal, when a plurality of materials after the proportioning is equal, the condition is easy to appear in the process of putting through the same feed inlet, and simultaneously, a stirring rod is adopted inside the existing reaction kettle to stir, when the reactant or the material is adhered to the inner wall of the reaction kettle, the stirring rod cannot scrape the adhered reactant or the material.
Disclosure of Invention
The invention aims to provide a device integrating the dispersion and blanking of various raw materials for preparing water-soluble functional materials, so as to solve the problems that the prior reaction kettle proposed in the background technology is rarely provided with a plurality of feeding holes, different materials can not be dispersed and simultaneously fed, different materials can not be preliminarily dissolved, fused and slowly flowed in the reaction kettle, the materials fall into the reaction kettle together and are easy to agglomerate, the materials are not easy to be uniformly stirred, the stirring difficulty is increased, the existing reaction kettles adopt the condition of adding materials in the same amount again after proportioning, when a plurality of materials which are proportioned in equal quantity are fed through the same feeding hole, the situation is easy to occur, simultaneously inside the stirring rod of adopting of current reation kettle stirs, the stirring rod can't play the problem of scraping the material to the reactant of adhesion and material when reactant or material adhesion in reation kettle inner wall.
In order to achieve the purpose, the invention provides the following technical scheme: a multi-type raw material dispersing and blanking integrated device for preparing water-soluble functional materials comprises a lower kettle body, a stirring shaft, an upper kettle body, an equivalent blanking device, a blanking heat insulation device and a dispersing upper conveying device, wherein the lower kettle body is wound with heating pipes all around, a discharging pipe is embedded and installed at the bottom of the lower kettle body, a discharging valve is installed at one end of the discharging pipe, a support frame is welded and fixed at the bottom of the lower kettle body, a connecting flange plate group is welded and fixed at the upper part of the lower kettle body, a thermometer and a pressure gauge are respectively embedded and installed at two sides of the upper part of the lower kettle body, a liquid inlet pipe is embedded and installed at one side of the lower part of the lower kettle body, a liquid inlet valve is installed at one end of the liquid inlet pipe, scraping plates are fixed at two sides of the stirring shaft through connecting rods, one end of the stirring shaft penetrates through the lower kettle body and is fixedly connected with a stirring motor, through hole groups are formed at two sides of the lower part of the upper kettle body, a through groove is also formed in one side above the upper kettle body in a penetrating manner, a connecting groove is also formed in the top end above the upper kettle body in a penetrating manner, the bottom of the upper kettle body is fixedly connected with the other flange connecting disc group, and the upper kettle body is fixedly connected with the lower kettle body through the flange connecting disc group;
by adopting the technical scheme, the scraper plates are arranged, the effect of fixed connection is achieved through the scraper plates, the effect of forced driving and forced rotation relative movement is achieved through the scraper plates, and meanwhile, 1 group of two scraper plates are arranged, so that the scraper plates and the lower kettle body are in a concentric circle structure in the forced rotation movement process, materials attached to the inner wall of the lower kettle body are scraped, and the condition that the corresponding materials are adhered to two sides of the inner wall of the lower kettle body under the influence of gravity or relative buoyancy of solution and cannot participate in reaction in time is avoided;
the equivalent blanking device is arranged above the inner part of the upper kettle body;
the blanking heat insulation device is arranged below the inner part of the upper kettle body;
the dispersion upper conveying device is arranged on one side of the upper kettle body and one side of the lower kettle body.
Preferably, equivalent unloader is including unloading pipe, branch workbin, connecting rod group, through-hole connecting piece, stopper, coupling spring and reciprocating cylinder, unloading pipe internally mounted has the motorised valve, and unloading pipe one end with divide the workbin bottom to inlay fixedly, divide inside one side of workbin to install contact inductor group, connecting rod group one end with divide workbin both sides fixed connection, through-hole connecting piece one end and the internal portion top one side fixed connection of last cauldron, connecting rod group one end runs through logical groove and sealing washer and extends in last cauldron external wall, and another connecting rod group one end runs through-hole connecting piece and stopper one side fixed connection, the coupling spring both ends respectively with stopper opposite side and last cauldron body one side fixed connection, reciprocating cylinder one end and connecting rod group other end fixed connection.
Through adopting above-mentioned technical scheme, be equipped with the branch workbin, the branch workbin not only plays the effect of inlaying the connection, thereby play fixed connection's effect through dividing the workbin, simultaneously play atress drive and atress relative motion's effect equally through dividing the workbin, thereby loop through the effect that divides the workbin to play the atress transmission, thereby divide the workbin once more and take the mode with the volume equal portion to separate and avoid the material to fall into when dividing the workbin inside because divide the workbin not belong to the equal portion and separate the condition that leads to corresponding material to accomplish unified configuration, cause corresponding material unloading in-process too much or too little condition to appear easily, influence the condition of the normal ratio of water-soluble functional material raw materials simultaneously.
Preferably, unloading heat-proof device is including leading to frame, folding revolution mechanic group, first connecting piece group and multistage electric telescopic handle group, it has folding revolution mechanic group to lead to frame internally mounted, first connecting piece group one end is fixed with folding revolution mechanic group one side, lead to frame installation and last internal portion of the kettle below, multistage electric telescopic handle one end passes through punch through hole group and first connecting piece group other end fixed connection through the sealing washer, and the multistage electric telescopic handle other end passes through connecting plate and reciprocating cylinder other end fixed connection.
By adopting the technical scheme, the folding rotary structure group is arranged and is matched and installed and fixed by adopting a folding door structure in the existing structure, the folding door structure in the existing structure comprises a door frame, a door leaf, a transmission part, a rotating arm part, a transmission rod, an orientation device and the like, and the integral folding rotary structure group is arranged by adopting the same structure of the folding door, so that the relative driving control of the folding rotary structure group is conveniently carried out in the working process of the multi-stage electric telescopic rod group, meanwhile, the folding rotary structure group has the effect of opening, closing and conveying the blanking on the integral through frame, the integral kettle body is prevented from being controlled by adopting a rotary opening and closing mode, and the situation that the valve core is in limited contact with the blanking pipe and the stirring shaft in the stressed rotating process due to the small integral installation space above the reaction kettle in the existing structure is easily caused in the control process of adopting the rotary opening and closing mode, thereby be unfavorable for the dispersion unloading of material, and door leaf one side among the folding revolution mechanic group is fixed with first connecting piece group one end, makes things convenient for first connecting piece group atress in-process simultaneously to drive the door leaf and rotate foldingly.
Preferably, dispersion top conveyor is including defeated feed cylinder, defeated hopper, connecting axle, conveying leaf, conveyor motor, second connecting piece group and conveyer pipe, defeated feed cylinder one end is inlayed and is installed defeated hopper, connecting axle both sides welded fastening has the conveying leaf, and connecting axle one end runs through connecting plate and conveyor motor fixed connection, conveyor motor passes through connecting plate and defeated feed cylinder other end fixed connection, second connecting piece one end respectively with last cauldron body and cauldron body one side fixed connection down, defeated feed cylinder one side and second connecting piece group fixed connection, conveyer pipe one end runs through the sealing washer and the spread groove extends in last cauldron internal portion, and the conveyer pipe other end is inlayed fixedly with defeated feed cylinder one side.
Through adopting above-mentioned technical scheme, be equipped with second connecting piece group, not only play fixed connection's effect through connecting piece group both ends, thereby play the effect that the atress supported through second connecting piece group, thereby play the effect that the mounted position promoted relatively to the feed delivery section of thick bamboo through second connecting piece group simultaneously, avoid feed delivery section of thick bamboo one end mounted position to contact with ground easily when crossing low excessively in proper order, the waist needs the condition of bending substantially material loading when the operator needs to carry out the material delivery, not only so have relative damage to the operator waist and still cause the condition that the operator material loading in-process increases the waist and ache.
Preferably, the relative installation distance between the highest point of the material separating box and the lowest point of the conveying pipe ranges from 3 cm to 5 cm.
Through adopting the above-mentioned technical scheme, be equipped with the conveyer pipe, conveyer pipe one end not only plays through connection's effect, thereby play the effect of inlaying fixed connection through the conveyer pipe other end, thereby play the effect that the material was carried simultaneously through the conveyer pipe, conveyer pipe one end in proper order runs through last cauldron body top and takes the perpendicular through connection mode of central line to install with the branch workbin isolation when extending in the branch workbin top, thereby though all play through connection's effect when avoiding conveyer pipe one end and the inside isolation of branch workbin to take arbitrary through connection, but inside the unable accuracy of material of conveyer pipe this moment in the branch workbin atress in-process falls in the branch workbin inside, thereby cause the unable short time of material to reach corresponding unloading equal portion condition, still cause partial material extravagant.
Preferably, the connecting rod group, the through hole connecting piece, the limiting block, the connecting spring and the reciprocating cylinder form a reciprocating compression buffering mechanism, and the reciprocating compression buffering distance range of the reciprocating compression buffering mechanism is 0-4 cm.
Through adopting above-mentioned technical scheme, be equipped with the through-hole connecting piece, thereby not only play through connection's effect through the through-hole connecting piece, thereby play fixed connection's effect through the through-hole connecting piece, thereby play the effect that static atress supported through the through-hole connecting piece simultaneously, avoid connecting rod group other end to be in drive under the unsettled state in proper order, thereby lead to reciprocating cylinder and another connecting rod group atress too big condition, thereby loop through the through-hole connecting piece and play the effect of dynamic relative motion.
Preferably, the connecting rod group, the limiting block and the connecting spring are connected and rotate to form a cross shape.
Through adopting above-mentioned technical scheme, be equipped with connecting spring, not only play both ends fixed connection's effect through connecting spring, thereby play the effect of atress compression buffering through connecting spring, thereby play the effect of elasticity recovery simultaneously through connecting spring, thereby loop through connecting spring and play the effect of motion isolation, thereby avoid stopper atress in-process direct and last cauldron internal wall one side to collide the contact, thereby it not only causes the psychological pressure of operator to lead to still leading to falling easily in the inside material of branch workbin the condition that the beating scattered appears under the influence of shaking force to collide the contact in-process with last cauldron body when the stopper.
Preferably, the through frame, the folding rotary structure group, the first connecting member group and the multi-stage electric telescopic rod group form a relative telescopic mechanism, and the relative telescopic distance range of the relative telescopic mechanism is 0-10 cm.
Through adopting above-mentioned technical scheme, be equipped with and lead to the frame, lead to the frame and not only play inner wall fixed connection's effect to play outer wall fixed connection's effect equally through leading to the frame, simultaneously through leading to the frame and playing atress drive and atress relative motion's effect equally, thereby loop through to lead to the frame and play supporting installation spacing effect to folding revolution mechanic group.
Preferably, the second connecting piece group, the material conveying cylinder, the upper kettle body and the lower kettle body are connected in a right-angled triangle shape.
Through adopting above-mentioned technical scheme, be equipped with the cauldron body, not only play the effect of running through and seting up the connection through last cauldron body to thereby play fixed connection's effect through last cauldron body, thereby play supporting fixed connection's effect through last cauldron body simultaneously, thereby loop through last cauldron body and play the effect of quick installation separation with lower cauldron body, thereby avoid current reation kettle to take integral the manufacturing, the condition that can't simply carry by the influence of self gravity in the result in reation kettle handling.
Compared with the prior art, the invention has the beneficial effects that: the preparation of the water-soluble functional material adopts a multi-type raw material dispersion and blanking integrated device,
(1) the automatic feeding device is provided with a dispersion upper conveying device, an operator firstly discharges various materials in a conveying cylinder through different conveying hoppers, after the various materials are completely charged, the operator controls the conveying motor to work through a controller, in addition, the conveying motor drives the various materials to rotate and charge through a conveying blade in the working process, when the various materials reach the conveying pipe, the various materials are conveyed into a material distribution box through a plurality of conveying pipes at the same time, when the various materials are contacted with another contact inductor group, the other contact inductor group transmits signals to the controller at the same time, the controller controls the conveying motor to stop working at the same time, meanwhile, the dispersion upper conveying device is used for avoiding that the existing reaction kettle is rarely provided with a plurality of feeding holes, the different materials cannot be dispersed and discharged simultaneously, the different materials cannot be preliminarily dissolved in the reaction kettle, The mixing and slow flow are carried out, the contents falling into the reaction kettle together are easy to agglomerate, the stirring is not easy to be uniform, the stirring difficulty is increased, and the conveying devices above the integral dispersion are electrically connected with the controller;
(2) the device is provided with an equivalent blanking device, when a plurality of materials fall into the material distribution box, the materials are contacted with the contact inductor group, the contact inductor group transmits signals to the controller, the controller controls the reciprocating cylinder to work, the material distribution box is driven to move in the same direction by the connecting rod group in the working process of the reciprocating cylinder, meanwhile, the material distribution box drives the other connecting rod group to move relative to the through hole connecting piece, the materials falling into the material distribution box are stressed and laid sequentially in the movement process of the material distribution box, the inverted cone condition is avoided when the materials fall into the material distribution box under the influence of gravity, when the materials are inverted cone, the materials are equivalent in equal parts but are opposite in distance, the condition of less equal parts exists, and when the materials are less in equal parts, the condition of performance of all aspects of the whole water-soluble functional material is influenced, when multiple materials are in contact with another contact inductor group, the controller controls the electric valve to open blanking, the situation that the materials are thrown in the same way again after equal proportion is adopted by the existing reaction kettle is avoided through the equal blanking device, the situation is easy to occur when the multiple materials after equal proportion are thrown in the same feeding hole, and meanwhile, the equal blanking device is electrically connected with the controller;
(3) be provided with the scraper blade, it carries out rotary motion to drive the scraper blade through (mixing) shaft atress in-process, thereby it scrapes the material to rotate to cauldron internal wall down to carry out through the scraper blade rotary motion in-process, thereby avoid the inside mode of taking the stirring rod of current reation kettle to carry out the atress rotation, though can carry out intensive mixing to inside solvent and material through the stirring rod atress in-process and mix but can't play the rotatory condition of scraping the material to the reactant that adheres to cauldron internal wall down, not only influence the cauldron body under whole and be heated the heat conduction effect when the internal wall of cauldron accumulates when adhering to reactant is too much down, still influence the condition of whole water-soluble functional material reaction rate and efficiency
(4) The device is provided with a blanking heat insulation device, when another contact inductor group transmits signals to a controller, the controller controls a multi-stage electric telescopic rod to work, the first connecting piece group drives a folding rotary structure group to perform folding rotary motion in the working process of the multi-stage electric telescopic rod, the folding rotary structure group is opened and blanked in the folding rotary process of the folding rotary structure group, when a plurality of materials are in contact with the contact inductor group, the controller controls the multi-stage electric telescopic rod to reversely drive the folding rotary structure group to move, the folding rotary structure group has a closing effect on the through frame in the reverse motion process, the folding rotary structure group is sequentially opened or closed, the blanking of the plurality of materials is facilitated, the reaction process of the plurality of materials is facilitated, and the condition that a large amount of reaction heat in the lower kettle body is discharged outside through a conveying pipe is prevented, therefore, the integral water-soluble functional material needs a longer time to react, and the reaction speed and the reaction efficiency of the integral reaction kettle are low.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic view of the rear view cross-sectional structure of the lower kettle body, the upper kettle body and the dispersion upper conveying device of the invention;
FIG. 3 is a schematic left-side sectional view of the lower kettle body, the upper kettle body and the dispersion upper conveying device of the invention;
FIG. 4 is a schematic view of the structure of the blanking pipe, the material distribution box and the connecting rod set of the invention;
FIG. 5 is an enlarged view of the structure at A in FIG. 4 according to the present invention;
FIG. 6 is a schematic structural view of a blanking heat-insulating device according to the present invention;
FIG. 7 is a schematic view of a decentralized overhead conveyor according to the present invention.
In the figure: 1. the device comprises a lower kettle body, 2, a heating pipe, 3, a connecting flange plate group, 4, a stirring shaft, 5, a scraper, 6, a stirring motor, 7, an upper kettle body, 8, an equivalent blanking device, 801, a blanking pipe, 802, a material distributing box, 803, a connecting rod group, 804, a through hole connecting piece, 805, a limiting block, 806, a connecting spring, 807, a reciprocating cylinder, 9, a blanking heat insulation device, 901, a through frame, 902, a folding rotary structure group, 903, a first connecting piece group, 904, a multi-stage electric telescopic rod group, 10, a dispersed upper conveying device, 1001, a conveying cylinder, 1002, a conveying hopper, 1003, a connecting shaft, 1004, a conveying blade, 1005, a conveying motor, 1006, a second connecting piece group, 1007 and a conveying pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a dispersion and blanking integrated device for preparing water-soluble functional materials by using multiple types of raw materials is disclosed, as shown in figures 1 and 2, a heating pipe 2 is wound around a lower kettle body 1, a discharging pipe is embedded at the bottom of the lower kettle body 1, a discharging valve is installed at one end of the discharging pipe, a supporting frame is welded and fixed at the bottom of the lower kettle body 1, a connecting flange plate group 3 is welded and fixed above the lower kettle body 1, a thermometer and a pressure gauge are respectively embedded and installed at two sides above the lower kettle body 1, a liquid inlet pipe is embedded and installed at one side below the lower kettle body 1, a liquid inlet valve is installed at one end of the liquid inlet pipe, scraping plates 5 are fixed at two sides of a stirring shaft 4 through connecting rods, one end of the stirring shaft 4 penetrates through the lower kettle body 1 and is fixedly connected with a stirring motor 6, through hole groups are arranged at two sides below an upper kettle body 7, a through groove is also arranged at one side above the upper kettle body 7, and a connecting groove is also arranged at the top end above the upper kettle body 7, go up cauldron body 7 bottom and another flange joint dish group 3 fixed connection, and go up cauldron body 7 and cauldron body 1 fixed connection down through flange joint dish group 3, when the material falls down cauldron body 1 inside, through controller control agitator motor 6 and the work of heating pipe 2, and drive 5 rotary motion of scraper blade through (mixing) shaft 4 in the agitator motor 6 working process, thereby carry out intensive mixing to solvent and multiple material through 5 rotary motion in-process of scraper blade simultaneously, thereby the operator observes the temperature and the pressure of cauldron body 1 inside down through observing thermometer and manometer after whole material reaction certain time, stop heating pipe 2 work when cauldron body 1 inside reaches corresponding temperature and pressure down, thereby it both can to cool off cauldron body 1 under whole.
As shown in fig. 4, the equivalent blanking device 8 is installed above the inner part of the upper kettle body 7, and the equivalent blanking device 8 comprises a blanking pipe 801, a material distribution box 802, a connecting rod group 803, a through hole connecting piece 804, a limiting block 805, a connecting spring 806 and a reciprocating cylinder 807, wherein an electric valve is installed inside the blanking pipe 801, one end of the blanking pipe 801 is fixedly embedded with the bottom of the material distribution box 802, a contact sensor group is installed on one side inside the material distribution box 802, the relative installation distance between the highest point of the material distribution box 802 and the lowest point of the conveying pipe 1007 is 3-5cm, if the relative installation distance between the highest point of the material distribution box 802 and the lowest point of the conveying pipe 1007 is too close, the lowest point of the conveying pipe 1007 extends inside the material distribution box 802, when the conveying pipe 1007 extends inside the material distribution box 802, the conveying of various materials is convenient, but when the various materials inside the material distribution box 802 exceed the lowest point of the conveying pipe 1007, the lowest point of the various materials submerge the conveying pipe 1007, influence the normal multiple material of carrying of conveyer pipe 1007 like this, conveyer pipe 1007 atress is easy to be stirred multiple material to both sides when dividing workbin 802 atress motion in-process, influences the equivalent transport nature of whole multiple material this moment, so avoid above-mentioned condition to set up to 5cm with the relative installation distance between branch workbin 802 peak and conveyer pipe 1007 minimum, multiple material is carried through conveyer pipe 1007 and is carried out equivalent ratio both inside branch workbin 802.
As shown in fig. 5, one end of the connecting rod group 803 is fixedly connected with both sides of the material separating box 802, one end of the through-hole connecting piece 804 is fixedly connected with one side of the upper part inside the upper kettle body 7, one end of the connecting rod group 803 extends through the through groove and the sealing ring to extend to the outer wall of the upper kettle body 7, one end of the other connecting rod group 803 extends through the through-hole connecting piece 804 and one side of the limiting block 805 is fixedly connected, both ends of the connecting spring 806 are respectively fixedly connected with the other side of the limiting block 805 and one side of the upper kettle body 7, the connecting rod group 803, the limiting block 805 and the connecting spring 806 are connected and rotated to be cross-shaped, the connecting shape among the three is cross-shaped, thus not only embodying the practicability of the connection among the three, but also embodying the simplicity of the connection among the three, embodying the force portability of the connection among the three again, simultaneously embodying the connectivity and the motion tensile limiting effect of both ends among the three in turn, one end of a reciprocating cylinder 807 is fixedly connected with the other end of the connecting rod group 803, the through hole connecting piece 804, the limiting block 805, the connecting spring 806 and the reciprocating cylinder 807 form a reciprocating compression buffering mechanism, the reciprocating compression buffering distance range of the reciprocating compression buffering mechanism is 0-4cm, when various materials are contacted with the contact sensor group, the contact sensor group transmits signals to the controller, the controller controls the reciprocating cylinder 807 to work, the reciprocating cylinder 807 drives the material distribution box 802 to move in the same direction through the connecting rod group 803 during the working process of the reciprocating cylinder 807, the material distribution box 802 drives the other connecting rod group 803 to move in the same direction, the other connecting rod group 803 drives the limiting block 805, the connecting spring 806 and the through hole connecting piece 804 to move in the same direction during the forced movement process, meanwhile, the parts also perform reverse movement during the reverse movement process of the reciprocating cylinder 807, and the material distribution box 802 is driven to reciprocate through the reciprocating cylinder 807, so that the parts conveyed inside the material distribution box 802 are conveyed in the same direction during the reciprocating movement process of the material distribution box 802 Multiple material carries out equal parts ratio in equal parts and lays, reciprocating cylinder 807 and connecting spring 806 are in the initial motion state this moment when whole reciprocal compression buffer gear is in 0cm, when whole reciprocal compression buffer gear is in 4cm, connecting spring 806 is in the biggest compression state this moment and reciprocating cylinder 807 is in the biggest distance state of stretching to the greatest extent equally simultaneously, thereby above-mentioned equipment carries out the ratio unloading by oneself to multiple material through above-mentioned operation both.
As shown in fig. 6, the blanking heat-insulating device 9 is installed in the lower part of the inner part of the upper kettle 7, and the blanking heat-insulating device 9 includes a through frame 901, a folding rotary structure group 902, a first connector group 903 and a multi-stage electric telescopic rod group 904, the folding rotary structure group 902 is installed in the through frame 901, one end of the first connector group 903 is fixed to one side of the folding rotary structure group 902, the through frame 901 is installed in the lower part of the inner part of the upper kettle 7, one end of the multi-stage electric telescopic rod 904 is fixedly connected to the other end of the first connector group 903 through a sealing ring through hole group, and the other end of the multi-stage electric telescopic rod 904 is fixedly connected to the other end of the reciprocating cylinder 807 through a connecting plate, the through frame 901, the folding rotary structure group 902, the first connector group 903 and the multi-stage electric telescopic rod group 904 form a relative telescopic mechanism, and the relative telescopic distance range of the relative telescopic mechanism is 0-10cm, when various materials are contacted with another contact sensor group, at the moment, the other contact sensor group transmits a signal to the controller, the controller controls the multi-stage electric telescopic rod group 904 to work, the first connecting piece group 903 drives the folding rotary structure group 902 to move relatively in the working process of the multi-stage electric telescopic rod group 904, the folding rotary structure group 902 moves relative to the through frame 901, the controller controls the multi-stage electric telescopic rod group 904 to pause when the integral folding rotary structure group 902 is in a rotating and folding state, various materials are conveyed into the lower kettle body 1 through the discharging pipe 801 and the upper kettle body 7, the contact sensor group transmits the signal to the controller again when the various materials are contacted with the contact sensor group again, the controller controls the multi-stage electric telescopic rod group 904 to drive the structure to move reversely, and the controller controls the multi-stage electric telescopic rod group 904 to stop working when the folding rotary structure group 902 is in a flat laying state, thereby the controller carries out the condition of driving work by oneself and avoiding manual control through controlling above-mentioned equipment, thereby the controller carries out drive control to multistage electric telescopic rod group 904 movement stroke simultaneously, and relative telescopic machanism is flexible apart from 10cm relatively in proper order, and folding revolution mechanic group 902 is in the butt joint state this moment when whole relative telescopic machanism is in the interval of the biggest relative telescopic distance.
As shown in fig. 7, the dispersive upper conveying device 10 is installed at one side of the upper kettle 7 and the lower kettle 1, and the dispersive upper conveying device 10 comprises a material conveying cylinder 1001, a material conveying hopper 1002, a connecting shaft 1003, conveying blades 1004, a conveying motor 1005, a second connecting member group 1006 and a conveying pipe 1007, wherein the material conveying hopper 1002 is installed at one end of the material conveying cylinder 1001 in an embedded manner, the conveying blades 1004 are fixedly welded at two sides of the connecting shaft 1003, one end of the connecting shaft 1003 penetrates through the connecting plate and is fixedly connected with the conveying motor 1005, the conveying motor 1005 is fixedly connected with the other end of the material conveying cylinder 1003 through the connecting plate, one end of the second connecting member group 1006 is fixedly connected with one side of the upper kettle 7 and the lower kettle 1 respectively, one side of the material conveying cylinder 1001 is fixedly connected with the second connecting member group 1006, the connecting shape of the second connecting member group 1006, the material conveying cylinder 1001, the upper kettle 7 and the lower kettle 1 is a right triangle, and the connecting shape of the three is a right triangle, not only embody the stability of connecting between the above-mentioned three like this, still embody the practicality of connecting between the above-mentioned three, be right angled triangle through the shape of connecting between the above-mentioned three once more, embody the simple structure and the material loading convenience of connecting between the above-mentioned three simultaneously, avoid current reation kettle all to install the feed inlet in the top in proper order, lead to multiple material loading in-process need assist the condition that just can carry out the material loading and carry through auxiliary assembly.
As shown in fig. 3, conveyer pipe 1007 one end runs through sealing washer and spread groove and extends inside last cauldron body 7, and the conveyer pipe 1007 other end is inlayed fixedly with conveying cylinder 1001 one side, the operator is carried multiple material inside conveying cylinder 1001 through defeated hopper 1002, after multiple material is carried and is accomplished, the operator passes through controller control conveyor motor 1005 work this moment, and drive connecting axle 1003 and delivery leaf 1004 rotary motion in the conveyor motor 1005 working process, simultaneously connecting axle 1003 and delivery leaf 1004 rotary motion in-process carry multiple material inside conveyer pipe 1007, it all can in last cauldron body 7 inside to get into multiple material inside conveyer pipe 1007.
The working principle is as follows: in the preparation of water-soluble functional materials, the integrated device for dispersing and blanking various raw materials is used, an operator manually conveys various materials into a conveying cylinder 1001 through a conveying hopper 1002, after the various materials are conveyed, the operator conveys a solvent into a lower kettle body 1 through a liquid inlet pipe, after the solvent is conveyed, a controller controls a stirring motor 6 and a heating pipe 2 to work, the stirring motor 6 drives a scraper 5 to rotate in the working process, the controller controls a conveying motor 1005 to work again, the conveying motor 1005 conveys various materials into a conveying pipe 1007 in the working process, the various materials entering into the conveying pipe 1007 are all conveyed into an upper kettle body 7, the various materials entering into the kettle body 7 fall into a material distribution box 802, the various materials falling into the material distribution box 802 are contacted with a contact inductor group, and the contact inductor group transmits signals to the controller, at the moment, the controller controls the reciprocating cylinder 807 to work, the reciprocating cylinder 807 drives the material distribution box 802 to reciprocate in the same direction during the working process, when various materials are in contact with another contact sensor group, another contact sensor group transmits a signal to the controller again, the controller controls the conveying motor 1005 to stop working and start the multi-stage electric telescopic rod group 904 to work, the multi-stage electric telescopic rod group 904 drives the folding rotary structure group 902 and the through frame 901 to move relatively during the working process, the controller suspends the multi-stage electric telescopic rod group 904 when the multi-stage electric telescopic rod group 904 is in a rotary folding state, then the electric valve is controlled to be opened, various materials are conveyed into the lower kettle body 1 through the blanking pipe 801 and the through frame 901, when the contact sensor group is not in contact with various materials, the contact sensor group transmits a signal to the controller again, and the controller controls the reciprocating cylinder 807 and the multi-stage electric telescopic rod group 904 to recover the initial movement, when the operator observes a thermometer and a pressure gauge to reach the corresponding reaction temperature and pressure, the operation of the heating pipe 2 is stopped, when the reaction of the water-soluble functional material is finished, the discharging is carried out by rotating the discharging valve, and when the discharging of the water-soluble functional material is finished, the operation of the stirring motor 6 is stopped, so that the whole operation is completed, and the content which is not described in detail in the specification belongs to the prior art which is known by the professional in the field.
The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides a preparation of water-soluble functional material is with multiple type of raw materials dispersion unloading integrated device, including the cauldron body (1) down, (mixing) shaft (4), go up the cauldron body (7), equivalent unloader (8), unloading heat-proof device (9) and dispersion top conveyor (10), its characterized in that:
the heating pipe (2) is wound around the lower kettle body (1), the discharging pipe is embedded at the bottom of the lower kettle body (1), the discharging valve is installed at one end of the discharging pipe, the supporting frame is welded and fixed at the bottom of the lower kettle body (1), the connecting flange disc set (3) is welded and fixed above the lower kettle body (1), the thermometer and the pressure gauge are respectively embedded and installed at two sides of the upper part of the lower kettle body (1), the liquid inlet pipe is embedded and installed at one side of the lower part of the lower kettle body (1), the liquid inlet valve is installed at one end of the liquid inlet pipe, the scraping plates (5) are fixed at two sides of the stirring shaft (4) through the connecting rods, one end of the stirring shaft (4) penetrates through the lower kettle body (1) and is fixedly connected with the stirring motor (6), the through hole sets are formed at two sides of the lower part of the upper kettle body (7), the through groove is formed at one side of the upper part of the upper kettle body (7), and the connecting groove is formed at the top end of the upper part of the upper kettle body (7), the bottom of the upper kettle body (7) is fixedly connected with the other flange connecting disc set (3), and the upper kettle body (7) is fixedly connected with the lower kettle body (1) through the flange connecting disc set (3);
the equivalent blanking device (8) is arranged above the inner part of the upper kettle body (7);
the blanking heat insulation device (9) is arranged below the inner part of the upper kettle body (7);
the dispersion upper conveying device (10) is arranged on one side of the upper kettle body (7) and one side of the lower kettle body (1).
2. The device of claim 1, wherein the device comprises: equivalent unloader (8) is including unloading pipe (801), branch workbin (802), connecting rod group (803), through-hole connecting piece (804), stopper (805), coupling spring (806) and reciprocating cylinder (807), unloading pipe (801) internally mounted has the motorised valve, and unloading pipe (801) one end is inlayed fixedly with branch workbin (802) bottom, divide workbin (802) inside one side to install contact inductor group, connecting rod group (803) one end and branch workbin (802) both sides fixed connection, through-hole connecting piece (804) one end and last cauldron body (7) inside top one side fixed connection, connecting rod group (803) one end is run through logical groove and sealing washer and is extended in last cauldron body (7) outer wall, and another connecting rod group (803) one end runs through-hole connecting piece (804) and stopper (805) one side fixed connection, be connected spring (806) both ends respectively with stopper (805) opposite side and last cauldron body (7) one side fixed connection One end of the reciprocating cylinder (807) is fixedly connected with the other end of the connecting rod group (803).
3. The device of claim 1, wherein the device is used for dispersing and blanking a plurality of raw materials for preparing water-soluble functional materials, and is characterized in that: the blanking heat insulation device (9) comprises a through frame (901), a folding rotary structure group (902), a first connecting piece group (903) and a multi-stage electric telescopic rod group (904), wherein the folding rotary structure group (902) is arranged inside the through frame (901), one end of the first connecting piece group (903) is fixed to one side of the folding rotary structure group (902), the through frame (901) is arranged below the inner part of an upper kettle body (7), one end of the multi-stage electric telescopic rod (904) penetrates through the through hole group through a sealing ring to be fixedly connected with the other end of the first connecting piece group (903), and the other end of the multi-stage electric telescopic rod (904) is fixedly connected with the other end of a reciprocating cylinder (807) through a connecting plate.
4. The device of claim 1, wherein the device comprises: the dispersion upper conveying device (10) comprises a conveying cylinder (1001), a conveying hopper (1002), a connecting shaft (1003), conveying blades (1004), a conveying motor (1005), a second connecting piece group (1006) and a conveying pipe (1007), wherein one end of the conveying cylinder (1001) is embedded with the conveying hopper (1002), the conveying blades (1004) are fixedly welded on two sides of the connecting shaft (1003), one end of the connecting shaft (1003) penetrates through the connecting plate and is fixedly connected with the conveying motor (1005), the conveying motor (1005) is fixedly connected with the other end of the conveying cylinder (1001) through the connecting plate, one end of the second connecting piece group (1006) is fixedly connected with one side of an upper kettle body (7) and one side of a lower kettle body (1) respectively, one side of the conveying cylinder (1001) is fixedly connected with the second connecting piece group (1006), one end of the conveying pipe (1007) penetrates through a sealing ring and a connecting groove and extends into the upper kettle body (7), and the other end of the delivery pipe (1007) is embedded and fixed with one side of the delivery cylinder (1001).
5. The device of claim 2, wherein the device is used for dispersing and blanking a plurality of raw materials for preparing water-soluble functional materials, and is characterized in that: the relative installation distance range between the highest point of the distributing box (802) and the lowest point of the conveying pipe (1007) is 3-5 cm.
6. The device of claim 2, wherein the device is used for dispersing and blanking a plurality of raw materials for preparing water-soluble functional materials, and is characterized in that: the connecting rod group (803), the through hole connecting piece (804), the limiting block (805), the connecting spring (806) and the reciprocating cylinder (807) form a reciprocating compression buffering mechanism, and the reciprocating compression buffering distance range of the reciprocating compression buffering mechanism is 0-4 cm.
7. The device of claim 2, wherein the device is used for dispersing and blanking a plurality of raw materials for preparing water-soluble functional materials, and is characterized in that: the connecting rod group (803), the limiting block (805) and the connecting spring (806) are connected and rotated to form a cross shape.
8. The device of claim 3, wherein the device comprises: the through frame (901), the folding rotary structure group (902), the first connecting rod group (903) and the multi-stage electric telescopic rod group (904) form a relative telescopic mechanism, and the relative telescopic distance range of the relative telescopic mechanism is 0-10 cm.
9. The multi-type raw material dispersing and blanking integrated device for preparing the water-soluble functional material according to claim 4, characterized in that: the second connecting piece group (1006), the conveying cylinder (1001), the upper kettle body (7) and the lower kettle body (1) are connected in a right-angled triangle shape.
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| CN202210057548.4A CN114377615A (en) | 2022-01-19 | 2022-01-19 | Water-soluble functional material preparation is with multiple type of raw materials dispersion unloading integrated device |
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| CN202210057548.4A CN114377615A (en) | 2022-01-19 | 2022-01-19 | Water-soluble functional material preparation is with multiple type of raw materials dispersion unloading integrated device |
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| US4332483A (en) * | 1979-09-17 | 1982-06-01 | Hope Henry F | Mixing apparatus |
| CN109925965A (en) * | 2017-12-18 | 2019-06-25 | 庄汉杨 | A kind of feeding device of industrial chemicals |
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